dc2038a (rev. 0) - analog devices · 09/10/2018  · ence designator u1) from the demo board and...

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1 Rev. 0 DEMO MANUAL DC2038A I 2 C BATSENS + NTCBIAS NTC T GND DC2038A TA01a LTC4162 CSP CSN CELL COUNT V IN V IN V OUT V OUT INFET CLP CLN SW BATFET INPUT VOLTAGE (V) 5 EFFICIENCY (%) 100 90 85 95 80 75 25 15 35 DC2038A TA01b 20 10 30 I CHARGE = 2.5A 8 CELLS 7 CELLS 6 CELLS 5 CELLS 4 CELLS 3 CELLS 2 CELLS 1 CELL DESCRIPTION LTC4162 35V/3.2A Multi-Cell Step-Down Battery Charger with PowerPath and I 2 C Telemetry Demonstration circuit 2038A shows the LTC ® 4162 multi- cell step-down battery charger with PowerPath™ and I 2 C telemetry operating with a configurable chemistry and cell count. The LTC4162 supports up to eight cells for Li-Ion, nine cells for LiFePO 4 , and 6V, 12V, 18V, or 24V lead-acid batteries. Programmable and fully autonomous charge algorithms can be chosen for each of the chemistries. PERFORMANCE SUMMARY TYPICAL APPLICATION The DC2038A is populated with one of many different IC options for the LTC4162, each suited to a specific chem- istry, battery voltage, and default MPPT enabled state. The DC2038A can be easily configured for a specific use case by moving jumpers to set the number of cells that will be used in the application. The V IN voltage must then be appropriate for the cell count and chemistry selected. Design files for this circuit board are available. Specifications are at T A = 25°C One to Eight Cell, 3.2A Step-Down Switching Battery Charger with PowerPath Efficiency vs Input Voltage SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS V IN DC2038A Input Voltage Range 5 35 V V BAT DC2038A BAT Voltage Range 2.9 35 V I BAT DC2038A Charge Current 3.2 A V OUT System Voltage V IN > V BAT V IN – 0.2V V IN V I OUT V OUT Load Current I BAT = 0A 3.2 A All registered trademarks and trademarks are the property of their respective owners.

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Page 1: DC2038A (Rev. 0) - Analog Devices · 09/10/2018  · ence designator U1) from the demo board and place a new LTC4162 IC of the desired variant into the U1 footprint. If the LTC4162

1Rev. 0

DEMO MANUAL DC2038A

I2C

BATSENS+

NTCBIAS

NTC

T

GND

DC2038A TA01a

LTC4162CSP

CSN

CELLCOUNT

VIN

VIN VOUT

VOUTINFET CLP CLN

SW

BATFET

INPUT VOLTAGE (V)5

EFFI

CIEN

CY (%

)

100

90

85

95

80

752515 35

DC2038A TA01b

2010 30

ICHARGE = 2.5A

8 CELLS7 CELLS

6 CELLS5 CELLS4 CELLS

3 CELLS

2 CELLS

1 CELL

DESCRIPTION

LTC4162 35V/3.2A Multi-Cell Step-Down Battery Charger

with PowerPath and I2C Telemetry

Demonstration circuit 2038A shows the LTC®4162 multi-cell step-down battery charger with PowerPath™ and I2C telemetry operating with a configurable chemistry and cell count. The LTC4162 supports up to eight cells for Li-Ion, nine cells for LiFePO4, and 6V, 12V, 18V, or 24V lead-acid batteries. Programmable and fully autonomous charge algorithms can be chosen for each of the chemistries.

PERFORMANCE SUMMARY

TYPICAL APPLICATION

The DC2038A is populated with one of many different IC options for the LTC4162, each suited to a specific chem-istry, battery voltage, and default MPPT enabled state. The DC2038A can be easily configured for a specific use case by moving jumpers to set the number of cells that will be used in the application. The VIN voltage must then be appropriate for the cell count and chemistry selected.

Design files for this circuit board are available.

Specifications are at TA = 25°C

One to Eight Cell, 3.2A Step-Down Switching Battery Charger with PowerPathEfficiency vs Input Voltage

SYMBOL PARAMETER CONDITIONS MIN TYP MAX UNITS

VIN DC2038A Input Voltage Range 5 35 V

VBAT DC2038A BAT Voltage Range 2.9 35 V

IBAT DC2038A Charge Current 3.2 A

VOUT System Voltage VIN > VBAT VIN – 0.2V VIN V

IOUT VOUT Load Current IBAT = 0A 3.2 A

All registered trademarks and trademarks are the property of their respective owners.

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DEMO MANUAL DC2038A

TABLE OF CONTENTSDescription......................................................................................................................... 1Performance Summary .......................................................................................................... 1Typical Application ............................................................................................................... 1Demo Board Variants ............................................................................................................. 3Quick Start Procedure ............................................................................................................ 4Configuring Cell Count ........................................................................................................... 5Theory of Operation .............................................................................................................. 5GUI Application ................................................................................................................... 7Parts List ..........................................................................................................................10Schematic Diagram .............................................................................................................12

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DEMO MANUAL DC2038A

DEMO BOARD VARIANTSThe LTC4162 is available in 18 variants which allows for compatibility with different battery chemistries and default charging characteristics. As a result, the DC2038A assem-blies have been broken down by these same variants.

The only differences between DC2038A variants are:

1. The LTC4162 variant installed

2. The firmware programmed on the SAM D21 processor

Note that not all demo boards are available from Analog Devices, but any board can by converted into a board of any other variant. To do so, remove the LTC4162 (refer-ence designator U1) from the demo board and place a new

LTC4162 IC of the desired variant into the U1 footprint. If the LTC4162 GUI will be used, reprogram the board through the GUI before attempting to use any other fea-tures of the GUI.

Table 1 below maps the demo board variants to the IC variants and gives a brief description of the difference between each IC variant. For more information about each LTC4162 variant, consult the relevant data sheet.

DC2038A variants featuring the adjustable versions of LTC4162 (with MPPT enabled or disabled by default) are available from Analog Devices.

Table 1. Demo Board Variants

BATTERY CHEMISTRY

VARIANT DESCRIPTION

MPPT OFF BY DEFAULT MPPT ON BY DEFAULT

LTC4162 VARIANTDEMO BOARD

VARIANT LTC4162 VARIANTDEMO BOARD

VARIANT

Li-Ion Adjustable LTC4162-LAD DC2038A-A LTC4162-LADM DC2038A-J

4.0V Fixed LTC4162-L40 DC2038A-B LTC4162-L40M DC2038A-K

4.1V Fixed LTC4162-L41 DC2038A-C LTC4162-L41M DC2038A-L

4.2V Fixed LTC4162-L42 DC2038A-D LTC4162-L42M DC2038A-M

LiFePO4 Adjustable LTC4162-FAD DC2038A-E LTC4162-FADM DC2038A-N

3.6V Fixed LTC4162-FST DC2038A-F LTC4162-FSTM DC2038A-O

3.8V Fixed LTC4162-FFS DC2038A-G LTC4162-FFSM DC2038A-P

Lead-Acid Adjustable LTC4162-SAD DC2038A-H LTC4162-SADM DC2038A-Q

Fixed LTC4162-SST DC2038A-I LTC4162-SSTM DC2038A-R

Gray = Unavailable from Analog Devices

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DEMO MANUAL DC2038A

QUICK START PROCEDURERefer to Figure 1 for the proper measurement equipment setup and jumper settings. Please follow the procedure below to familiarize yourself with the DC2038A.

1. Configure the CELLS1 and CELLS0 jumpers based on the LTC4162 chemistry as follows:.

Li-Ion LiFePO4 LEAD ACID

3 Cells 4 Cells 6 Cells

CELLS1 = INTVCC CELLS1 = VCC2P5 CELLS1 = INTVCC

CELLS0 = GND CELLS0 = INTVCC CELLS0 = VCC2P5

2. Set JP3 = FIXED/EXT and JP4 = FIXED. This places a 10kΩ resistor on the NTC pin which simulates an NTC thermistor at 25°C and allows charging.

3. Configure the test equipment as shown in Figure 1. Leave the power supplies and loads in standby mode. Plug the Micro-B connector on DC2038A into a PC.

4. On the PC, update to the latest version of QuikEval™. Output power from PS1, then run QuikEval to launch the DC2038A GUI.

5. Enable PS2 and LD2. Within a few seconds, observe on the GUI that the battery is charging at 3.2A. The charger is operating in constant current (CC) mode.

6. The default 10mΩ value of RS2 sets the charging cur-rent to 3.2A. Similarly, the default 10mΩ value of RS1 sets the input current limit to 3.2A. Enable LD1 and observe a drop in the charge current being delivered to the battery as the input current is limited. Delivering current to the VOUT node is prioritized over charging the battery.

7. Turn PS2 up to 15V to simulate a battery at full charge. Observe the IBAT current drop to near zero and the IIN current decrease to only the 2A being provided to the load. Now, the charger is operating in constant voltage (CV mode).

8. Disable LD2, then disable PS1. By default, the GUI will force the LTC4162’s telemetry on in a battery-powered state, so the data should continue to refresh. Observe a negative 2A on the IBAT meter, indicating that the emulated battery (PS2) is supplying power to the VOUT load.

Figure 1. Quick Start Setup for the DC2038A Demo Board

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DEMO MANUAL DC2038A

CONFIGURING CELL COUNT

THEORY OF OPERATION

Cell count is configured by moving the JP1 and JP2 shunts on the DC2038A demo board. The CELLS1 and CELLS0 inputs on the LTC4162 are three-level pins which can be pulled to INTVCC, VCC2P5, or GND to configure the cell count.

Introduction to the DC2038A

The DC2038A demonstration circuit features the LTC4162, a step-down battery charger controller that includes a comprehensive telemetry system. In addition to the telem-etry system, the LTC4162 has two PowerPath FET con-trollers, and an MPPT function.

The LTC4162 is a CC/CV charger based on a synchronous step-down switching regulator. Charge voltage and cur-

Refer to Table 1 to configure CELLS1 and CELLS0 for a given cell count.

Table 1. Cell Count ConfigurationNUMBER OF CELLS

CELLS1 CELLS0Li-Ion LiFePO4 LEAD-ACID

1 1 3 (6V) INTVCC INTVCC

2 2 6 (12V) INTVCC VCC2P5

3 3 9 (18V) INTVCC GND

4 4 12 (24) VCC2P5 INTVCC

5 5 Disallowed VCC2P5 VCC2P5

6 6 Disallowed VCC2P5 GND

7 7 Disallowed GND INTVCC

8 8 Disallowed GND VCC2P5

Disallowed 9 Disallowed GND GND

Gray = Default Settings

Figure 2. Cell Count Configuration Jumpers

rent are configured in hardware, but can also be changed through I2C commands. JEITA temperature controlled charging can optionally be enabled to adjust charging parameters based on configurable temperature regions.

The telemetry system features a 16-bit ADC for monitor-ing the operating parameters of the charger. The behavior of the charger is controlled by on-die DACs, with only the power MOSFETs and current sense resistors external to the LTC4162.

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DEMO MANUAL DC2038A

THEORY OF OPERATIONThe LTC4162 has two PowerPath FET controllers which drive external power MOSFETs. One FET is between the input voltage, VIN, and the system output node, VOUT. The other FET is between battery stack at BAT, and the system output node, VOUT. This allows either the input or bat-tery stack to power the system output, and also protects against power backfeeding to these sources.

The dynamic MPPT algorithm ensures that the LTC4162 is operating at the maximum power point condition, even when the MPPT operating point is changing. Thus, if a photovoltaic cell becomes shaded due to clouds, the LTC4162 will adjust operation to the shaded MPPT.

Refer to the LTC4162 data sheet for more detailed descrip-tions of these functions.

NTC Thermistor Measurement

The battery charger can monitor the battery temperature using a negative temperature coefficient (NTC) thermis-tor. This measurement can be used to suspend charging based on the battery’s temperature, or to employ a JEITA temperature qualified charging algorithm.

When the JP3 is set to EMULATE, the NTC connections are routed to an onboard electronic potentiometer which can be configured by the GUI to emulate the NTC resis-tor and emulate any temperature range as sensed by the LTC4162. This is configured from the factory to emulate room temperature and guarantee charging.

If JP3 is set to FIXED/EXT, then JP4 can be set to FIXED to route the NTC pin to an onboard 10kΩ resistor which emulates room temperature and guarantees charging. Otherwise, if JP4 is set to EXT, then the NTC pin is routed to the NTC turret for use with a real thermistor. In the EXT position, resistor placeholders are given to perform a dilute the thermistor network through hardware as described in the LTC4162 data sheet.

LTC4162 Programming SDK

To help with learning and development of LTC4162 appli-cations, there exists an SDK that makes interfacing with the LTC4162 as simple as possible. The package includes

a few example programs and comes fully equipped with register names and value formatting. Resources are given for both C code (with Arduino examples) and Python code. The SDK is so powerful and inclusive that the register list in the data sheet does not even need to be referenced dur-ing software development. This SDK can be downloaded from the LTC4162 product webpage.

Onboard Digital Interface

The LTC4162 demo board includes an Atmel SMART SAM D21 processor with an Arduino bootloader that makes it compatible with the Arduino IDE. This means users can prototype processor functionality directly in the free Arduino IDE. If the onboard firmware is changed, it can be restored at any time through the GUI (but the GUI will need to be launched manually as QuikEval will not recognize the board).

Debugging Custom Designs

The DC2038A’s default firmware and engineering GUI tab are designed to give a high speed debugging envi-ronment for LTC4162 operation. This functionality can be easily extended to interface with your own custom LTC4162 circuit design. To use the engineering GUI tab with a custom circuit board, simply leave the LTC4162 on the DC2038A unpowered and connect your own board to the SMBus interface accessible through header J3. DVCC can be safely back-driven with up to 5V to change the logic level.

Optional Demo Circuit Components

There are a few components on the demo board which may or may not be helpful in a particular application. Be sure to read the notes on the schematic for an explanation of why any nonstandard circuit components have been added to the demo board in an attempt to encompass all operating conditions in a single circuit.

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DEMO MANUAL DC2038A

GUI APPLICATIONIntroduction to the GUI

The DC2038A GUI provides a graphical interface for some of the main features of the LTC4162. In addition, it pro-vides an advanced debugging interface that can be used in evaluating operation of the DC2038A as well as a cus-tomer’s own design.

To use the DC2038A, the PC must first have the proper software driver and GUI installed. Download the QuikEval software from www.analog.com and install the QuikEval software by running the executable ltcqev.exe. Follow the instructions to connect the DC2038A.

This manual provides an overview of the DC2038A GUI functions. For further GUI help, consult the Help Guide within the GUI (Window → Help Guide).

GUI Layout

The LTC4162 GUI is divided into tabs. Each tab shows a graphical representation of a group of associated reg-isters from the LTC4162 with the exception of the Engi-neering tab; this tab can instead show all registers and is intended to be used for lower-level development and debugging purposes.

Figure 3. The Dashboard Tab

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DEMO MANUAL DC2038A

GUI APPLICATIONEach widget within the tabs of the GUI has a tooltip that will pop up if the mouse hovers over it for a few seconds. Tooltips contain detailed information about the register(s) associated with the widget such that the user does not need to consult the data sheet to understand a register.

Dashboard Tab

The Dashboard tab shows all the instantaneous state variables needed to monitor a charge cycle. The meters monitor all voltages and currents that are readable by the LTC4162. Charger state and configuration information

is also shown. By default, the GUI reads data from the LTC4162 every 200ms.

This tab also allows users to enable, clear, and set the limits for limit alerts associated with the system voltages, currents, and temperatures. The SMBALERT status is also shown (as detected by the onboard processor) and can be cleared as well.

JEITA Tab

The JEITA tab displays the JEITA settings including tem-perature region thresholds and the voltages and currents

Figure 4. The JEITA Tab

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DEMO MANUAL DC2038A

GUI APPLICATIONfor each JEITA region. A plot shows these settings visu-ally and also shows the current operating temperature as measured by the NTC so that the JEITA-based charge conditions are known. The JEITA tab is not visible for lead-acid variants.

Engineering Tab

The Engineering tab is an advanced debugging tool which allows high speed reading of any register. Register group-ings can be displayed by activating the checkboxes in the Categories section.

To read a register, simply double-click the register name or value. To read all shown registers, double-click anywhere in the empty background space. To continuously read all shown registers, right-click and select Continuous Read from the context menu. When continuously reading, the GUI will poll all of the displayed registers as fast as pos-

sible. By default, a register entry will flash green when the new data is different from the previous data; this can be changed in the right-click context menu.

To write a register, right-click on a writable register and select Write… from the context menu. This will bring up a dialog with a few options for writing values.

For detailed information about a register, hovering over it for about a second will display the same tooltips as are visible in the other tabs of the GUI.

By default, register entries are displayed as formatted decimal values or Booleans. This can be changed to raw binary or hexadecimal notation by right-clicking on an entry and choosing Select Format.

Tabs can be added to the Engineering view by clicking the + button in the top-right corner. This allows the user to change between viewing different register groupings at ease.

Figure 5. The Engineering Tab

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DEMO MANUAL DC2038A

PARTS LISTITEM QTY REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER

Required Circuit Components

1 2 C1, C10 CAP, 10µF, X5R, 6.3V, 20%, 0603 MURATA, GRM188R60J106ME47D

2 1 C2 CAP, 1µF, X5R, 16V, 10%, 0402 AVX, 0402YD105KAT2A

3 2 C3, C4 CAP, 0.1µF, X7R, 50V, 10%, 0402 AVX, 04025C104KAT2A

4 2 C5, C7 CAP, 10µF, X5R, 50V, 10%, 1206 TAIYO YUDEN, UMK316BBJ106KL-T

5 1 C6 CAP, 0.022µF, X7R, 16V, 10%, 0402 AVX, 0402YC223KAT2A

6 1 C9 CAP, 150µF, ALUM ELECT, 50V, 20%, 10 x 10.2mm RADIAL, FK SERIES, AEC-Q200

PANASONIC, EEEFK1H151P

7 4 C11, C12, C13, C14 CAP, 0.1µF, X5R, 10V, 20%, 0402 WURTH ELEKTRONIK, 885012105010

8 2 C15, C16 CAP, 22pF, NP0, 50V, 5%, 0402 WURTH ELEKTRONIK, 885012005057

9 2 C17, C18 CAP, 1µF, BJ, 10V, 20%, 0402 TDK, CGB2A1JB1A105M033BC

10 2 C19, C21 CAP, 0.01µF, X7R, 25V,10%, 0402 WURTH ELEKTRONIK, 885012205050

11 1 C20 CAP, 2.2µF, X5R, 10V, 20%, 0402 WURTH ELEKTRONIK, 885012105013

12 1 D1 LED, SUPER YELLOW, MILKY WHITE DIFF, 0603 LUMEX, SML-LX0603SYW-TR

13 1 D3 DIODE, SCHOTTKY, 30V, 200mA, SOT23 DIODES INC, BAT54C-7-F

14 1 D4 LED, BRIGHT GREEN, WATERCLEAR, 0603 WURTH ELEKTRONIK, 150060VS75000

15 3 D5, D6, D7 LED, YELLOW, WATERCLEAR, 0603 WURTH ELEKTRONIK, 150060YS75000

16 2 D8, D9 DIODE, SCHOTTKY, 40V, 500mA, USC (SOD-323) TOSHIBA, CUS05S40, H3F

17 6 E1, E4, E8, E11, E12, E15

TEST POINT, TURRET, 0.094", MTG HOLE MILL-MAX, 2501-2-00-80-00-00-07-0

18 6 E2, E3, E9, E10, E13, E14

CONN, BANANA JACK, FEMALE, THT, NON-INSULATED, SWAGE KEYSTONE, 575-4

19 3 E5, E6, E7 TEST POINT, TURRET, 0.064", MTG HOLE MILL-MAX, 2308-2-00-80-00-00-07-0

20 1 J1 CONN, µUSB 2.0, RCPT, 5 PINS, 1 PORT, REVERSE MOUNT, R/A HORZ, TYPE B, FLANGELESS

TE CONNECTIVITY, 1932788-1

21 1 J3 CONN, HDR, MALE, 1x5, 2.54mm, VERT, STR, THT SAMTEC, TSW-105-07-L-S

22 1 J4 CONN, HDR, MALE, 2x5, 1.27mm, VERT, STR, THT WURTH ELEKTRONIK, 62201021121

23 1 J5 CONN, SOCKET, RCPT FEMALE, 2x8, 1.27mm, VERT, STR, SMT, FLE SERIES

SAMTEC, FLE-108-01-G-DV

24 2 JP1, JP2 CONN, HDR, MALE, 2x3, 1.27mm, VERT, STR, SMT WURTH ELEKTRONIK, 62130621021

25 2 JP3, JP4 CONN, HDR, MALE, 1x3, 2mm, VERT, STR, THT, 10µ" AU SAMTEC, TMM-103-02-L-S

26 1 L1 IND, 6.8µH, PWR, SHIELDED, 20%, 9A, 20.80mΩ, 6.56mm × 6.36mm, AEC-Q200, XAL6060

COILCRAFT, XAL6060-682MEB

27 1 L2 IND, 30Ω AT 100MHz, BEAD, 6A, 10mΩ, 0805 TDK, MPZ2012S300AT000

28 1 LB1 LABEL SPEC, DEMO BOARD SERIAL NUMBER BRADY, THT-96-717-10

29 2 M1, M2 XSTR, MOSFET, N-CH, 40V, 14A, Power 33 (MLP 3.3Ax3.3) 8L ON SEMICONDUCTOR, FDMC8327L

30 4 M3, M4, M5, M6 XSTR, MOSFET, DUAL N-CH, 0.28A, SOT-563 DIODES INC, 2N7002VAC-7

31 1 M7 XSTR, MOSFET, P-CH, 20V, 4.2A, SOT23 DIODES INC, DMG2305UX-13

32 4 MH1, MH2, MH3, MH4

STANDOFF, NYLON, SNAP-ON, 0.50" KEYSTONE, 8833

33 1 PCB1 PCB, DC2038A GORILLA CIRCUITS, 600-DC2038A

34 4 R1, R27, R28, R31 RES,100kΩ, 5%, 1/16W, 0402, AEC-Q200 NIC, NRC04J104TRF

35 5 R2, R14, R15, R16, R17

RES, 2.2kΩ, 5%, 1/16W, 0402, AEC-Q200 VISHAY, CRCW04022K20JNED

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DEMO MANUAL DC2038A

PARTS LISTITEM QTY REFERENCE PART DESCRIPTION MANUFACTURER/PART NUMBER

36 5 R3, R4, R19, R20, R22

RES, 4.7kΩ, 5%, 1/16W, 0402, AEC-Q200 NIC, NRC04J472TRF

37 1 R5 RES, 10kΩ, 5%, 1/10W, 0603, AEC-Q200 NIC, NRC06J103TRF

38 1 R6 RES, 63.4kΩ, 1%, 1/10W, 0603, AEC-Q200 VISHAY, CRCW060363K4FKEA

39 2 R7, R8 RES,10kΩ, 1%, 1/10W, 0603, AEC-Q200 VISHAY, CRCW060310K0FKEA

40 1 R9 RES, 2.49Ω, 1%, 3/4W, 1206, PULSE PROOF HIGH PWR, AEC-Q200 VISHAY, CRCW12062R49FKEAHP

41 1 R10 RES, 1Ω, 5%, 1/16W, 0402 KOA SPEER, RK73B1ETTP1R0J

42 3 R11, R12, R13 RES, 301Ω, 1%, 1/10W, 0603, AEC-Q200 PANASONIC, ERJ3EKF3010V

43 1 R18 RES, 10kΩ, 5%, 1/16W, 0402 YAGEO, RC0402JR-0710KL

44 1 R21 RES, 1MΩ, 5%, 1/16W, 0402 VISHAY, CRCW04021M00JNED

45 1 R23 RES, 196kΩ, 1%, 1/10W, 0603 VISHAY, CRCW0603196KFKEA

46 1 R24 RES, 115kΩ, 1%, 1/10W, 0603 NIC, NRC06F1153TRF

47 2 R25, R26 RES, 10Ω, 1%, 1/16W, 0402, AEC-Q200 NIC, NRC04F10R0TRF

48 1 R29 RES, 0Ω, 1/10W, 0603, 1A, AEC-Q200 ROHM, MCR03EZPJ000

49 2 RS1, RS2 RES, 0.01Ω, 1%, 1/3W, 0603, LONG-SIDE TERM, SENSE SUSUMU, PRL0816-R010-F-T1

50 1 STNCL1 TOOL, STENCIL, 700-DC2038A ANALOG DEVICES, 830-DC2038A

51 1 U1 IC, 35V/3.2A MULTI-CELL STEP DOWN BATTERY CHARGER WITH POWERPATH AND I2C TELEMETRY, QFN-28(UFD) 4mm × 5mm

ANALOG DEVICES, LTC4162EUFD-xxx#PBF (IC VARIES BETWEEN DEMO CIRCUITS)

52 1 U2 IC, ISOLATED USB TRANSCEIVER, BGA-44 ANALOG DEVICES, LTM2884CY#PBF

53 1 U3 IC, MEMORY, MCU, 32BIT, 256kB FLASH, TQFP48 MICROCHIP, ATSAMD21G18A-AUT

54 1 U4 IC, REG LDO ADJ, 100mA, TSOT23-5 ANALOG DEVICES, LT1761ES5-BYP#PBF

55 1 U5 IC, POT DGTL, 100kΩ, 256POS, MSOP-10, NONVOLATILE, I2C-COMPATIBLE

ANALOG DEVICES, AD5259BRMZ100-R7

56 2 XJP1, XJP2 CONN, SHUNT, FEMALE, 1x2, 1.27mm WURTH ELEKTRONIK, 622002115121

57 2 XJP3, XJP4 CONN, SHUNT, FEMALE, 2 POS, 2mm WURTH ELEKTRONIK, 60800213421

58 1 Y1 CRYSTAL, 32.768kHz, 12.5pF, 3.2x1.5mm SMD ABRACON, ABS07-32.768kHz-4-T

Page 12: DC2038A (Rev. 0) - Analog Devices · 09/10/2018  · ence designator U1) from the demo board and place a new LTC4162 IC of the desired variant into the U1 footprint. If the LTC4162

12Rev. 0

DEMO MANUAL DC2038A

SCHEMATIC DIAGRAM5 5

4 4

3 3

2 2

1 1

DD

CC

BB

AA

REVI

SION

HIS

TORY

ECO

REV

DESC

RIPT

ION

APPR

OVED

DATE

-11

PROD

UCTI

ON F

ABZP

10-9

-18

CELL

S1CE

LLS0

SMBA

LERT

INTV

ccVC

C2P5

GND

INTV

ccVC

C2P5

GND

* = D

EFAU

LT

**

5V -

35V

1 2 3 4 5 6 7 8DI

SALL

OWED

LiFe

PO4

# OF

CELL

S

9

VCC2

P5

VCC2

P5

VCC2

P5

INTV

cc

INTV

cc

INTV

cc

GND

GND

GND

3 6 9 12

LEAD

-ACI

D

VOLT

AGE

6V 12V

18V

24V -

VIN

GND

(YL)

U1 U

SED

LTC4

162E

UFD-

L42

LTC4

162E

UFD-

L41

LTC4

162E

UFD-

L40

SKU

#

* DEM

O SK

U# / U

1 IC

TABL

E

LTC4

162E

UFD-

FAD

DC20

38A-

FLT

C416

2EUF

D-FS

TDC

2038

A-G

DC20

38A-

HDC

2038

A-I

LTC4

162E

UFD-

FFS

LTC4

162E

UFD-

SAD

LTC4

162E

UFD-

SST

DC20

38A-

ADC

2038

A-B

DC20

38A-

CDC

2038

A-D

DC20

38A-

E

LTC4

162E

UFD-

LAD

CELL

S1PI

NVO

LTAG

EPI

NCE

LLS0

VOLT

AGE

Li-Io

n# O

F CE

LLS

# OF

CELL

S

DISA

LLOW

ED

DISA

LLOW

ED

DISA

LLOW

ED

DISA

LLOW

ED

DISA

LLOW

ED

INTV

cc

INTV

cc

INTV

ccVC

C2P5

VCC2

P5

VCC2

P5

GND

GND

GND

1 2 3 4 5 6 7 8

- - - -

**

**

*

NOTE

1:R9

& C

9 ARE

FOR

SOU

RCES

THA

T RE

QUIR

E M

PPT.

REF

ER T

O TH

ESO

LAR

PANE

L IN

PUT

IMPE

DANC

E CO

RREC

TION

SEC

TION

IN T

HELT

C416

2 DAT

ASHE

ET.

0.75W

0603

1/10W

*

LI-IO

N

LIFE

PO4

LEAD

ACID

ADJU

STAB

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0V F

IXED

4.1V

FIX

ED4.

2V F

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ADJU

STAB

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6V F

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3.8V

FIX

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JUST

ABLE

FIXE

D

MPP

T OF

F BY

DEFA

ULT

U1 U

SED

SKU

#

LTC4

162E

UFD-

L42M

LTC4

162E

UFD-

L41M

LTC4

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UFD-

L40M

LTC4

162E

UFD-

FADM

DC20

38A-

OLT

C416

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D-FS

TMDC

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DC20

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QDC

2038

A-R

LTC4

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FFSM

LTC4

162E

UFD-

SADM

LTC4

162E

UFD-

SSTM

DC20

38A-

JDC

2038

A-K

DC20

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LDC

2038

A-M

DC20

38A-

N

LTC4

162E

UFD-

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T ON

BY

DEFA

ULT

LTC4

162-

UFD-

X

SYNC

GND

NTC

FIXED

/ EXT

EMUL

ATE

NTC

EXT

FIXED

NTC

UNLE

SS O

THER

WIS

E SP

ECIF

IED

1. RE

SIST

ORS:

OHM

S, 04

02, 1

%, 1

/16W

2. CA

PACI

TORS

: 04

02, 1

0%,

50V

5V M

AX

35V/

3.2A

MULT

I-CEL

L ST

EP-D

OWN

BATT

ERY

CHAR

GER

WIT

H PO

WER

PATH

AND

I2C

TELE

METR

Y

* SEE

TAB

LE

PCA

ADDI

TION

AL P

ARTS

2.9V

- 35V

3.2A

5V -

35V

3.2A

GND

BAT

GND

VOUT

OPT

OPT

NOTE

3

NOTE

3

NOTE

3:DI

ODE

& RE

SIST

OR P

AIRS

D8/R

25 &

D9/R

26 P

ROTE

CT C

URRE

NT S

ENSE

INPU

TS F

ROM

DIF

FERE

NTIA

L OV

ERVO

LTAG

E IN

CAS

E OF

CUR

RENT

INRU

SH E

VENT

S (>

30A)

. IN

APPL

ICAT

IONS

WHE

RE C

URRE

NT IN

RUSH

ISLI

MIT

ED, T

HESE

COM

PONE

NTS

ARE

NOT

NECE

SSAR

Y.

RSER

IES

RPAR

ALLE

L

NOTE

5:R2

9 & R

30 C

AN O

PTIO

NALL

Y BE

POP

ULAT

ED T

O DI

LUTE

THE

THER

MIS

TOR

FOR

NTC

MOD

ELS

WIT

H A

BETA

VAL

UE N

OT E

QUAL

TO

3490

K.

NOTE

2:R2

7 & R

28 A

RE R

EQUI

RED

TO R

EDUC

E NO

ISE

INTO

THE

CEL

LS1 A

NDCE

LLS0

PIN

S DU

E TO

THE

LON

G RE

TURN

PAT

H US

ED O

N TH

E DE

MO

BOAR

D FO

R EV

ALUA

TION

PUR

POSE

S. IN

MOS

T AP

PLIC

ATIO

NS,

WHE

RE T

HESE

PIN

S AR

E TI

ED D

IREC

TLY

TO IN

TVcc

, VCC

2P5,

OR G

NDW

ITH

SHOR

T RO

UTIN

G, T

HESE

RES

ISTO

RS W

ILL

NOT

BE N

ECES

SARY

.NO

TE 2

NOTE

4:D2

CAN

BE

OPTI

ONAL

LY P

OPUL

ATED

TO

IMPR

OVE

CHAR

GE C

URRE

NTDE

LIVE

RY IN

SIN

GLE-

CELL

LI-I

ON /

LIFE

PO4 C

ASES

WHE

RE T

HE V

INVO

LTAG

E IS

NEA

R TH

E BA

TTER

Y VO

LTAG

E. A

LOW

-LEA

KAGE

, LOW

VF

SCHO

TTKY

DIO

DE C

AN B

E PL

ACED

IN C

LOSE

PRO

XIM

ITY

TO T

HEIN

TVCC

AND

BOO

ST P

INS

TO B

YPAS

S TH

E IN

TERN

AL B

OOST

DIO

DEAN

D GI

VE A

WID

ER E

FFEC

TIVE

DRO

POUT

VOL

TAGE

MAR

GIN.

NOTE

4

NOTE

5

NOTE

1

DVCC SC

L

SDA

SMBA

LERT

INTV

cc

NTCw

iper

NTCB

IAS

INTV

cc

DATE

:

IC N

O.

SHEE

TOF

TITL

E: D

EMO

CIRC

UIT

SCHE

MAT

IC,

APPR

OVAL

SPC

B DE

S.

APP

ENG.

CUST

OMER

NOT

ICE

LINE

AR T

ECHN

OLOG

Y HA

S MA

DE A

BES

T EF

FORT

TO

DESI

GN A

CIRC

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MEE

TS C

USTO

MER-

SUPP

LIED

SPE

CIFI

CATI

ONS;

HOW

EVER

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EMAI

NS T

HE C

USTO

MER'

S RE

SPON

SIBI

LITY

TO

VERI

FY P

ROPE

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D RE

LIAB

LE O

PERA

TION

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HE A

CTUA

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PLIC

ATIO

N. C

OMPO

NENT

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N AN

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T BO

ARD

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INEA

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CHNO

LOGY

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GINE

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G FO

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SIST

ANCE

.

THIS

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CUIT

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ROPR

IETA

RY T

O LI

NEAR

TEC

HNOL

OGY

AND

SUPP

LIED

FOR

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WIT

H LI

NEAR

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HNOL

OGY

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S.

SCAL

E =

NONE

SIZE

:SK

U NO

.SC

HEM

ATIC

NO.

AND

REV

ISIO

N:PC

A AS

S'Y

DWG:

www.

analo

g.com

12

N. C

arlon

e

Z. Pa

ntely

LTC4162

710-

DC20

38A_

REV1

170

5-DC

2038

A_RE

V11

8.5x1

1 Tues

day,

Mar

ch 1

9, 2

019

DATE

:

IC N

O.

SHEE

TOF

TITL

E: D

EMO

CIRC

UIT

SCHE

MAT

IC,

APPR

OVAL

SPC

B DE

S.

APP

ENG.

CUST

OMER

NOT

ICE

LINE

AR T

ECHN

OLOG

Y HA

S MA

DE A

BES

T EF

FORT

TO

DESI

GN A

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UIT

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MEE

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USTO

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LIED

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CIFI

CATI

ONS;

HOW

EVER

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EMAI

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HE C

USTO

MER'

S RE

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LITY

TO

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FY P

ROPE

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LIAB

LE O

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TION

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HE A

CTUA

LAP

PLIC

ATIO

N. C

OMPO

NENT

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STIT

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N AN

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INTE

DCI

RCUI

T BO

ARD

LAYO

UT M

AY S

IGNI

FICA

NTLY

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ECT

CIRC

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ORMA

NCE

OR R

ELIA

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TY. C

ONTA

CT L

INEA

RTE

CHNO

LOGY

APP

LICA

TION

S EN

GINE

ERIN

G FO

R AS

SIST

ANCE

.

THIS

CIR

CUIT

IS P

ROPR

IETA

RY T

O LI

NEAR

TEC

HNOL

OGY

AND

SUPP

LIED

FOR

USE

WIT

H LI

NEAR

TEC

HNOL

OGY

PART

S.

SCAL

E =

NONE

SIZE

:SK

U NO

.SC

HEM

ATIC

NO.

AND

REV

ISIO

N:PC

A AS

S'Y

DWG:

www.

analo

g.com

12

N. C

arlon

e

Z. Pa

ntely

LTC4162

710-

DC20

38A_

REV1

170

5-DC

2038

A_RE

V11

8.5x1

1 Tues

day,

Mar

ch 1

9, 2

019

DATE

:

IC N

O.

SHEE

TOF

TITL

E: D

EMO

CIRC

UIT

SCHE

MAT

IC,

APPR

OVAL

SPC

B DE

S.

APP

ENG.

CUST

OMER

NOT

ICE

LINE

AR T

ECHN

OLOG

Y HA

S MA

DE A

BES

T EF

FORT

TO

DESI

GN A

CIRC

UIT

THAT

MEE

TS C

USTO

MER-

SUPP

LIED

SPE

CIFI

CATI

ONS;

HOW

EVER

, IT R

EMAI

NS T

HE C

USTO

MER'

S RE

SPON

SIBI

LITY

TO

VERI

FY P

ROPE

R AN

D RE

LIAB

LE O

PERA

TION

IN T

HE A

CTUA

LAP

PLIC

ATIO

N. C

OMPO

NENT

SUB

STIT

UTIO

N AN

D PR

INTE

DCI

RCUI

T BO

ARD

LAYO

UT M

AY S

IGNI

FICA

NTLY

AFF

ECT

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ORMA

NCE

OR R

ELIA

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TY. C

ONTA

CT L

INEA

RTE

CHNO

LOGY

APP

LICA

TION

S EN

GINE

ERIN

G FO

R AS

SIST

ANCE

.

THIS

CIR

CUIT

IS P

ROPR

IETA

RY T

O LI

NEAR

TEC

HNOL

OGY

AND

SUPP

LIED

FOR

USE

WIT

H LI

NEAR

TEC

HNOL

OGY

PART

S.

SCAL

E =

NONE

SIZE

:SK

U NO

.SC

HEM

ATIC

NO.

AND

REV

ISIO

N:PC

A AS

S'Y

DWG:

www.

analo

g.com

12

N. C

arlon

e

Z. Pa

ntely

LTC4162

710-

DC20

38A_

REV1

170

5-DC

2038

A_RE

V11

8.5x1

1 Tues

day,

Mar

ch 1

9, 2

019

MH4

STAN

DOFF

,NYL

ON,S

NAP-

ON,0

.50"

R8 10k

0603

R27

100k

5%

C6 0.02

2uF

E4C3 0.

1uF

E8

C5 10uF

1206

E9

D8 CUS0

5S40

PCB1

PCB,

DC2

038A

REV1

1

JP2

1 3 5642

E5

+C9 15

0uF

50V

20%

JP1

1 3 5642

C7 10uF

1206

RS1

0.01

JP3 1

2

3

E14

U1

SDA

14

DVCC

15

VIN7

CSN

20

SMBA

LERT

12

SCL

13

EPAD 29

PGND

1

23

NTC

10

NTCB

IAS

9

CSP

21

BATS

ENS+

19

RT11

CELL

S118

SW26

VCC2

P58

INTV

CC2

BATF

ET22

VOUT

A3

CLN4

CLP5

INFE

T6

CELL

S017

SW25

BOOS

T1

VOUT

27

VOUT

28

PGND

2

24

SYNC

16

TP1

E2

R29

006

03

C1 10uF

0603

6.3V

E15

R7 10k

1% 0603

MH1

STAN

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,NYL

ON,S

NAP-

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R5 10k

5% 0603

R3 4.7k

5%

MH3

STAN

DOFF

,NYL

ON,S

NAP-

ON,0

.50"

D9 CUS0

5S40

R28

100k

5%

C4 0.1u

F

R30

OPT

0603

E11

M1

FDM

C832

7L

6

4

58 7123

STNC

L1TO

OL, S

TENC

IL, 7

00-D

C203

8ARE

V11

E13

M2

FDM

C832

7L

6

4

5

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C2 1uF

R9 2.49

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D1

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L

R26

10

D2 CUS0

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E10

RS2

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L1 6.8u

HXA

L606

0-68

2MEB

R1 100k

5%

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JP4 1

2

3

R2 2.2k 5%

R6 63.4

k

E12

MH2

STAN

DOFF

,NYL

ON,S

NAP-

ON,0

.50"

E7

R25

10

TP2

R4 4.7k 5%

Page 13: DC2038A (Rev. 0) - Analog Devices · 09/10/2018  · ence designator U1) from the demo board and place a new LTC4162 IC of the desired variant into the U1 footprint. If the LTC4162

13Rev. 0

DEMO MANUAL DC2038A

Information furnished by Analog Devices is believed to be accurate and reliable. However, no responsibility is assumed by Analog Devices for its use, nor for any infringements of patents or other rights of third parties that may result from its use. Specifications subject to change without notice. No license is granted by implication or otherwise under any patent or patent rights of Analog Devices.

SCHEMATIC DIAGRAM5 5

4 4

3 3

2 2

1 1

DD

CC

BB

AA

NOTE

S: U

NLES

S OT

HERW

ISE

SPEC

IFIE

D1.

RESI

STOR

S: O

HMS,

0402

, 1%

, 1/16

W2.

CAPA

CITO

RS:

0402

, 10%

, 50V

Clos

eto J1

.1DV

CCSD

ASC

L

GND

SMBA

LERT

35V/

3.2A

MULT

I-CEL

L ST

EP-D

OWN

BATT

ERY

CHAR

GER

WIT

H PO

WER

PATH

AND

I2C

TELE

METR

Y

SEE

PAGE

1 TA

BLE

OPT

RxTx

COMM

STAT

US

PB10

PB11

PA12

PB23

PB22

PA5

PA6

PA7

PA8

PA9

PA10

PA11

PA13

PA14

PA15

PA16

PA17

PA18

PA19

PA20

PA21

PA4

PB8

PB9

5%5%

3.3V

5V5V

Vcc

VCCi

n

Vcc_

MCU

Vcc_

MCU

Vcc_

MCU

Vcc

Vcc

Vcc_

MCU

Vcc_

MCU

Vcc_

MCU

Vcc_

MCU

Vcc_

MCU

Vcc

Vcc

Vcc_

MCU

SMBA

LERT

NTCB

IAS

NTCw

iper

SMBA

LERT

DVCC

SDA

SCL

DVCC SD

ASC

L

DVCC

SDA

SCL

SMBA

LERT

INTV

cc

DATE

:

IC N

O.

SHEE

TOF

TITL

E: D

EMO

CIRC

UIT

SCHE

MAT

IC,

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OVAL

SPC

B DE

S.

APP

ENG.

CUST

OMER

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ICE

LINE

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OLOG

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www.

analo

g.com

22

N. C

arlo

ne

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ly

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PAG

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710-

DC20

38A_

REV1

170

5-DC

2038

A_RE

V11

Mond

ay, O

ctob

er 22

, 201

8

8.5x1

1

DATE

:

IC N

O.

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MAT

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OVAL

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Page 14: DC2038A (Rev. 0) - Analog Devices · 09/10/2018  · ence designator U1) from the demo board and place a new LTC4162 IC of the desired variant into the U1 footprint. If the LTC4162

14Rev. 0

DEMO MANUAL DC2038A

ANALOG DEVICES, INC. 2019

05/19www.analog.com

ESD Caution ESD (electrostatic discharge) sensitive device. Charged devices and circuit boards can discharge without detection. Although this product features patented or proprietary protection circuitry, damage may occur on devices subjected to high energy ESD. Therefore, proper ESD precautions should be taken to avoid performance degradation or loss of functionality.

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