datron accessories

Information

422

© 2009 DATRON AG. All rights reserved.

The information in this catalogue was checked with utmost care for correctness. However, no liability can be accepted for any incomplete or faulty information. We reserve the right to make changes for the purpose of further technical development.

This catalogue refers to new machine orders plus accessories. For later accessory orders, the compatibility of accessory components, the retrofittability and any necessary extensions and adaptations / installation work has to be checked. We'll be happy to advise you.

Accessories Catalogue, Status: November 2009

53

DATRON machine accessories will make your machines more productive!You save time and money thanks to more effective machining, faster programming and shorter set-up times.

The optimum accessories for the respective application will make you even more successful. DATRON delivers them!

This catalogue provides you with an overview of additional and extension components available for DATRON CNC machines.

Our experts would be happy to help you with your selection, configuration and how to most effectively use all articles introduced in this catalogue. We're looking forward to hearing from you! Info line: +49 (0) 61 51 - 14 19 - 0, E-mail: [email protected]

Just get in touch with our experts!

DATRON Accessories

DATRON Accessories

From practice — for practice

444 Contents

Contents

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DATRON - General

DATRON Accessories Overview

DATRON high-frequency spindles

DATRON high-frequency spindles EcoS

DATRON high-frequency spindles HighS

DATRON high-frequency spindles PowerS

Spindle cooling device HI-KG-Cube

Speed option for high-frequency spindles HFS-DO

DATRON tool changer systems

Standard tool changer TC-S

Tool changer installation version TC-E

Tool changer installation version TC-E11

Tool length sensor WLS

Z-Nano™ tool probing

DATRON cooling/lubricating systems

DATRON EK-D cooling/lubrication system

Storage tank and filling level monitoring VBF

Basic module, cooling/lubrication system Microjet® EK-M

Circular spray head 4-nozzle microjet® EK-VM-R

Sprayhead 4-nozzle/2-nozzle microjet® EK-VM-2/-4

DATRON sensors

Probing heads

Probe tip for probing head TP-D

XYZ TP-R precision sensor

3D (X,Y) extension for Z TP-D/TP-R sensor

DATRON Renishaw NC4-F115

CCD camera

Vision System

DATRON automation

Indumatik® light IL

PAP pick-and-place system

DATRON automatic lift gate AH

DATRON module clamping technology

DATRON module clamping technology

Vacuum clamping technology table upgrade

Module clamping plates MS-P

T-slot module clamping plate MS-TN

T-slot table upgrade MS-TNA

Additional fixed jaw ZFB

Vacuum clamping technology description VS-B

Vacuum module clamping plate MS-VP-A

Vacuum module clamping plate MS-VP-B

Vacuum plate with meandering grooves for M10

Vacuum module clamping plate VacuPlate

DATRON VacuCard

DATRON VacuCard++

Vacuum pumps VP

Vacuum distributor VV

5

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DATRON pneumatic clamping technology

Pneumatic/hydraulic short-stroke clamping element KSE-PH

Short-stroke clamping element for automatic clamping operation KSE-AS

Wedge clamping element KSE

Pneumatic control unit PA-8

Pneumatic vertical clamping system PV

Flat clamping system Qwik-Lok

DATRON rotary/swivel axes

Precision rotary axis PD-A-360

Precision rotary axis with tailstock PD-RS-360

DST-M8/M10 rotary/swivel table

DATRON chip/dust disposal

Graphite dust suction M7 GSA

Safety suctioner Alto type 22

DATRON industrial vacuum cleaner RI 331 for CleanCut

DATRON CleanCut CC

DATRON suction SAS

Brush HSK-E 25

Chip conveyor M10 - NL

Ion spray gun with filter pressure controller

DATRON pneumatic accessories

Membrane dryer unit MTE

Compressor 24-40 KJ

DATRON other accessories

System workshop trolley SW-6

DATRON software

DATRON machine software, upgrade CNCv7 to v8

DATRON machine software, upgrade CNCv8 to v9

DATRON PrimCAM

DATRON control accessories

Operating terminal for M35 BT

Two-fold control unit with sensor switch and emergency stop

W switch

DATRON CNC hand-held control unit HBE

DATRON protective keyboard membrane TS

DATRON consumable material

Coolant additives KMZ

Contents 5

466

DATRON has been offering innovative solutions for automation and production for 40 years.

The key to our growing success lies in the creativity of our staff and the reliable support of our customers: Starting from the first day, and for many years after purchasing.

DATRON offers products and services for production and automation. The common feature of our products is the high level of innovation and the strong orientation toward customer benefit. DATRON products are "problem solvers". Thanks to the practical layout of the overall systems and the technologically excellent characteristics, production or automation processes can be radically improved with these products. Standard solutions can be offered which can be largely configured to meet individual customer requirements thanks to consis-tent modularisation. In addition, customers are supported with an extensive service offer.

About DATRON

About DATRON

About DATRON

CNC machine tools for high-speed milling, drilling and engraving various materials, such as Alu-minium, plastics, dental and ceramic materials, Steel (fine machining), com-posites and Graphite. With speeds of up to 60,000 rpm, high manufacturing speeds and good results are achieved.

Dispensing machinesfor precise and fast gluing and sealing ("VDispenser®").The precise-volume DATRON dispensing technology is the leader worldwide and is patent-protected. Thanks to the high dispensing quality and speed of the systems, high cost advantages result in series production.

Tools for high-speed machining In high-speed machining, the quality of the tools decisively determines the machining results. DATRON's technology and consulting expertise allow our customers to manufacture much more efficiently than the competition.

After-sales services Qualified consulting in all sales phases and the professional support even after sales are DATRON's major strengths. DATRON offers system training sessions by experts, fast customer service, a telephone hotline with application consult-ing and fast replacement part service.

Development and designWe offer our customers the decisive advantage! A major maxim of the work of our engineers is the development of future-oriented technologies for our cus-tomers. Together with the continuous improvement of existing machines and components, our customers are always a nose ahead of the competition!

DATRON offers:

57

At DATRON, high quality is produced in all phases of product development and manufacturing.

The solid and professional design is the basis for the reliability and long life cycle of all components. Careful selection of the raw materials and all supplier parts and the precise manufacturing and adjustment of all machines and ac-cessories result in extraordinarily high quality at DATRON. The manufacturing of all DATRON products and components is carried out completely and exclu-sively by our experienced personnel at the German manufacturing site.

Quality assurance takes place in all manufacturing steps. An extensive acceptance record documents the completeness and the high quality of the systems and machines we deliver.

DATRON Quality assurance

Quality assurance

Quality from the very beginning

488

DATRON Machine Overview

DATRON Machine Overview

CNC Milling Machines

Economical

Large-format

DATRON CNC milling machines and DATRON quality tools are optimally tuned to one another. The combination of machine and tools guarantees a high degree of quality, precision and process reliability for your production.

Precise

Powerful

ProfitCellIndumatik® light

Automated CNC manufacturing

M8XLML

M85M75

M8M7

M10

59CNC Manufacturing solutions for your Success!

Precision machining with high and maximum speeds is used in more and more applications. DATRON's high-speed machining is used with great success in the following industries, among others:

Electronics industry

n Front plate and housing manufacturingn Membrane keyboardn Drilling test adaptern Drilling and milling testing equipmentn Mill soldering framesn Consolidated PCB milling

n Engraving of 3D stampsn Die makingn Embossing diesn Embossing tools

n Aluminium extrusion machiningn Small mould constructionn Precision CNC machining

n 3D Aluminium mouldsn 3D rapid prototypingn Graphite electrodesn Small Steel moulds

n Aluminium plate machiningn Aluminium extrusion machining n Precision drilling

Aerospace

Mould and model construction

Printing industry

Automobile supplier industry

DATRON Manufacturing Solutions

41010

Quick to react with expertise – You can always count on theDATRON Customer Service.

We offer you custom-made service solutions worldwide over the entire lifetime of your DATRON machine.

Save on time and money from the very beginning with our professional application consulting and specialised product training sessions. You can use DATRON machines effectively and efficiently within a minimum amount of time with our practical training sessions. Take advantage of our know-how from 2,000 machine installations!

With our telephone hotline, we will support you with your application ques-tions or in the event of machine malfunctions. Thanks to our tele-maintenance software, we can analyse machine states online. This saves you time and money, since that often saves on a service technician having to come to you on site.The free telephone hotline is available to you Monday through Friday from 7:00 a.m. to 6:00 p.m. (CET) at +49 (0) 6151 - 14 19 - 99. Outside of the named times, we can be reached from Monday to Friday from 6:00 p.m. to 10:00 p.m. (CET) as well as Saturday and Sunday from 9:00 a.m. to 3:00 p.m. (CET), but this service is at extra charge.

The DATRON replacement part service offers you the shortest possible delivery times. Our highly qualified service technicians are always there for you: for maintenance, repairs or application engineering. Upon request, we can also agree to on-call duty with a defined reaction time.

Put together your individual service package and give us a call! Our Customer Service would be happy to help you!Infoline: +49 (0) 6151 - 14 19 - 99, E-mail: [email protected]

DATRON ServicesDATRON Customer Service

DATRON Customer Service

Training and technology consultingTraining and technology consulting

Telephone hotline and tele-maintenance

Replacement part supply and repair service

511DATRON Tools

DATRON Tools

For more than 20 years, DATRON has developed and delivered Carbidetools of the highest quality. As a manufacturer of high-quality CNC mil-ling and engraving systems, we have always given a lot of attention to cutting technology. The technological design and the quality of the CNC tools greatly influence the efficiency and quality of the CNC machining. As a result of our own developments and tests, as well as the experi-ence of our customers, we can offer you optimised tools especially for high-speed machining.

n Quality tools “Made in Germany”n Shorter production times thanks to optimal tool geometryn Cost savings thanks to long service life of the toolsn Short delivery times: This saves on your own, expensive warehousing.n Custom-made products according to customer specificationn Better and faster production results through expert consulting

Do you have any questions about manufacturing technology? Our technology specialists Mr Murano and Mr Seelmann will be happy to answer your calls regarding all questions about tech-nology, special applications or optimising your production. Info line: +49 (0) 61 51 -14 19 - 92, E-mail: [email protected]

Request our current tool catalogue today!Fax: +49 (0) 61 51 - 14 19 - 69 E-mail: [email protected]

n End mills with one, two, three, four and six flutesn External radius end millsn T-slotting milln Ball-nose end millsn Micro-toothed mills

n Solid Carbide drillsn Milling thread millsn Engraving toolsn Adapter colletsn Solid Carbide special purpose millsn Face milling tools

DATRON Tools

Scope of Delivery

The advantages for our customers:

41212

DATRON TechnologiesDATRON Application Technology

DATRON Application Technology

n In the spacious DATRON technology centre, there are always different DATRON CNC machines available for systematic customer tests and live demonstrations.n In the CAD/CAM area, we work with many well-known manufacturers (e.g. SolidWorks/SolidCAM, Mastercam, Type3, PrimCAM)n In addition to the innovative DATRON clamping technology, we offer additional clamping systems, e.g. from Schunk and Chick Workholding Solutions.

n The creation of customer-specific samples according to drawing specifications or in electronic formn 2D data formats: DXF, DWG or HPGLn 3D data formats: IGS, Step, VDAFS, Parasolidn Product demonstrations of the CNC machining systemsn Developing clamping techniques for the above-named samplesn Technology consulting with regard to CAD/CAM selection, clamping technology, and high-speed mini tools from DATRON

Even before your purchase, sound technical consulting and the creation of samples are among our most important services.

DATRON will give you expert advice for solving your manufacturing or automation task. Here, the exact analysis of your production task forms the basis of our consulting. DATRON will support you in optimising the entire manufacturing process.

Whether you need help solving particularly difficult programming problems or reducing the production time, our specialists can often give advice that makes all the difference.

Do you have any questions regarding the application technology? Our application specialist Dr. Kreis will be happy to answer your ques-tions by phone regarding application technology. Info line: +49 (0) 61 51 -14 19 - 86, E-mail: [email protected]

DATRON application technology, CNC systems

We offer you

Maschines/Software/Clamping technology partners

513DATRON Automation

DATRON Automation

Indumatik® light A closed automatic machine for automating small and medium batch production. Being connected to the side of the DATRON CNC machine, it is ready for use directly. Indumatik® light is a special, compact sys-tem which elegantly combines milling, clamping and automation. In no-personnel operation, up to nine different programs can be run, one after the other.

DATRON pick-and-place systemThe DATRON pick-and-place system ("PAP") was specially developed for the handling of small workpieces. It consists of a program-controlled gripper, which is directly attached to the Z axis of the CNC machine. The pick-and-place system is directly controlled via the CNC control.

DATRON automatic lift gateWith the short opening and closing times of only two seconds, the set-up and non-productive times can be drastically reduced during CNC machining by the DATRON lift gate. In addition, the lift gate makes automatic loading possible, e.g. by robots.

Customer-specific automation solutionsWhether partial or full automation — DATRON offers experience from a multitude of automation projects. Our experts can develop individual solutions based on a systematic analysis of the necessary manufactur-ing processes. Automation pays off, even after a short time. We'll be happy to advise you!

Automated production processes allow nearly constant production quality and high productivity. DATRON will support you in implementing your automation processes from the very beginning. With sound know-how in the area of sensors, process automation and process monitoring, DATRON also fulfils complex wishes and requirements for integrated and highly automated manufacturing solutions.

The most effective automation solution usually comes from using DATRON standard machines. We also build and manufacture modular special-purpose machines upon request for large batch production or spe-cial requirements.

DATRON Automation solutions

DATRON offers

41414

DATRON Accessories

Accessories

515

Our design engineers and application experts have selected the high-frequency machining spindles with special care. With dynamic control, durable temperature control and cooling devices and the robust tool changers, we guarantee precision and productivity. Together with the optimal tools and the minimum quantity cooling/lubrication systems, you're getting the finest cutting technology.

Maximum production safety is standard with DATRON. Intelligent sensors monitor all operating states of the mechanics and the con-trol. Tools are automatically measured and tool breakage is reliably detected. With the unique DATRON XYZ sensors, you even compensate for material tolerances fully automatically. This is an important precon-dition, especially for fully automatic operation without personnel. For this purpose DATRON offers an especially economical solution with the Indumatik® light system.

Clamping raw parts must go quickly and easily! Who can afford long non-productive times nowadays? With DATRON clamping modules and clamping elements, you can fix the parts to be machined quickly, securely and with low vibrations.

Quick, highly dynamic technique and simple, intuitive operation — The DATRON CNC control system combines efficiency with ease of use. With the latest PC technology and the Windows® operating system, you are well-equipped also for the future. Of course, DATRON offers inter-faces to (nearly) every CAD/CAM program.

In addition, DATRON also offers practical and perfected accessories for the areas of rotary/swivel axes, chip/dust disposal and consumable materials.

DATRON Accessories Overview

Accessories Overview

High-frequency spindles, tool changers and cooling/lubricating systems

Sensors and automation

Clamping technique

Software and control

Other accessories

41616

DATRON offers the right machining spindle for every application.Perfect precision, durability and a very wide application range are offered.

The professional selection of the machining spindle matching your applica-tion is an especially important point in configuring the CNC machine tool.You can choose from an extensive product range in order to implement the ideal high-frequency spindle for your specific application range. You can choose between extremely powerful high-frequency precision spindles or cost-effective and robust "work horses" here. All DATRON high-frequency spindles have high quality and durability in common.

DATRON milling machines are specialised on extremely effectivecutting, especially with smaller tools. High-quality and, at the same time, economic manufacturing requires high speeds for a high cutting capacity with smaller tools. With speeds of up to 60,000 rpm and high-quality preci-sion bearings, DATRON machining spindles offer the solution for sophisti-cated precision cutting.

The following high-frequency spindles are available:

PowerS powerful and especially precise high-frequency spindles with HSK-E tool inserts. Ideal for high quality and efficiency in power cutting. Speeds of up to 40,000 rpm and high cutting capacity.

HighS for high-speed machining: HighS high-frequency spindles with automatic tool change for milling, drilling and engraving; for easier high-speed machining.

HighS high-frequency spindles with automatic HSK-E cone tool changer. For especially precise milling, drilling and engraving, the HighS machining spindles are equipped with the HSK-E cone tool changer.

EcoS For plastic and non-ferrous metals: Especially robust high-frequency spindles with automatic tool changer for milling, drilling and engraving with speeds up to 30,000 rpm.

Please note: The following article numbers and specifications for the scope of delivery for high-frequency spindles refer to new machine orders. If you have any questions regarding upgrades for existing machines or for spare part supplies, please contact our Customer Service. We'll be happy to advise you. Info line: +49 (0) 6151 - 14 19 - 99

DATRON High-Frequency Spindles

High-Frequency Spindles

HF Spindles and Accessories

517

DATRON offers more

At DATRON, you get a high-performance spindle system and the perfectperiphery to go with it. The electronic control, the converter, the lubrication system, and the tool changer system are optimally adapted to each other. This guarantees the maximum quality and reliability of the overall system.

TechnologySolution of your cutting task in the DATRON technology centre:Our application technicians have a lot of accumulated know-how in high-speed machining. We will give you practical advice about your cutting task. Together with you, we will select the optimum spindle system and the right tools for your requirements.

Cooling/lubricationDATRON intelligent minimum quantity cooling lubrication system:The program-controlled minimum quantity cooling and lubrication systemallows the milling speed and quality to be drastically increased while increas-ing the tool life at the same time with better cooling.Very high quality is achieved thanks to the micro-lubrication of the tool. Thanks to the use of different lubricants, the system is suitable for all stand-ard materials.

ServiceDATRON offers service and support from one source. Our spindle overhaul and exchange service guarantees that your machine is ready for production within a minimum amount of time, even in the event of a malfunction.



41818



519

1.4

1.2

1.0

0.8

0.6

0.4

0.2

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kW)

Speed (RPM)

Torq

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(Nm

)

5,000 10,000 15,000 20,000 25,000 30,000

EcoS P1.2 HF spindle

EcoS P1.2 HF spindles were developed specifically for efficient CNC machining at high speeds. The continuous power of 1.2 kW and speeds of up to 30,000 rpm allow the effective milling and engraving machining of Aluminium, plastics, and also composite materials, for example.

Properties:

n Very good price/performance ration High performance Aluminium cuttingn Very robust spindlen Automatic tool change is possiblen Cost-effective since air-cooled (no cooling device required)n Direct shank clamping system for tool diameter up to 8 mmn Collet chucks available in Ø 3 mm, 3.175 mm, 4 mm, 6 mm and 8 mm n Durable ceramic ball bearings

Scope of delivery:

n Spindle, set of cables and HF converter, a collet chuck Ø 6 mm

Options/accessories:

n Collet chucks Ø 3 mm (article No. 0068320D)n Collet chucks Ø 3.175 mm (article No. 0068330D)n Collet chucks Ø 4 mm (article No. 0068324D)n Collet chucks Ø 6 mm (article No. 0068326D)n Collet chucks Ø 8 mm (article No. 0068328D)n Tool changer systems

Technical data EcoS P1.2

Continuous power 1.2 kW at 30,000 rpm

Torque 0.5 Nm from 9,000 rpm

Speed up to 30,000 rpm

Tool insert Direct tool clamping, up to Ø 8 mm

Order specification Article number

HF spindle EcoS P1.2 0A01051

DATRON High-Frequency Spindles EcoS


Power (kW)

Torque (Nm) Advantages:

n Very good price/ performance ratio

n Very robust spindle

n Durable ceramic ball bearings

Application:

n Milling and drilling of non-ferrous metals, plastics wood and composite materials

0,7

0,6

0,5

0,4

0,3

0,2

0,1

0

42020

HighS L 0.6 HF spindle

HighS - High speed for high-speed machining:This high-frequency spindle provides 0.65 kW of continuous power. The maximum speed is 60,000 rpm. Cooling takes place via the spindle insert. This spindle is suitable for easier cutting with tools up to a maximum of 8 mm shank diameter and for engraving applications.

Properties:

n Machining precision and durability thanks to hybrid ball bearings made out of Steel and ceramics.n Very high concentricity precision of up to 3 µm (on the inner cone)n Quiet and low-vibration running thanks to electronic fine-balancingn No penetration of dirt and dust into the spindle interior thanks to the air purgen Pneumatically actuated tool-clamping system n Automatic tool changen Cost-effective since air-cooled (no cooling device required) Scope of delivery:



n Collet chucks Ø 6 mm (article No. 0068326D)n Additional collet chuck diameters are available

Technical data HighS L0.6

Continuous power 0.65 kW

Speed of up to 60,000 rpm

Tool insert direct shank clamping up to Ø 6 mm

Tool change automatic

DATRON High-Frequency Spindles HighS

Advantages:

n Very good price/performance ratio

n Speed up to 60,000 rpm

n No cooling device necessary

n Upgrade to HighS H2.0 HF spindle possible without high costs

Application:

n Milling and drilling of non-ferrous metals, plastics and wood


HF spindle 0.6 kW, type 2 with converter 0A01053L



700

600

500

400

300

200

100

0

Pow

er (

W)

Speed (RPM)

Torq

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(Nm

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0.14

0.12

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0.08

0.06

0.04

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10,000 20,000 30,000 40,000 50,000 60,000

Power (kW)

Torque (Nm)

521

HighS M1.8 HF spindle

HighS/K - High-speed with HSK-E 25 clamping cone:The high-frequency spindle with automatic HSK-E 25 tapered tool changer reaches speeds of up to 48,000 rpm and is suitable for especially precise milling, drilling and engraving.

Properties:

n Machining precision and durability thanks to hybrid ball bearings made out of steel and ceramics.n Very high concentricity precision of up to 3 µm (on the inner cone)n Quiet and low-vibration running thanks to electronic fine-balancingn No penetration of dirt and dust into the spindle interior thanks to the air purgen Clamping diameters up to 10 mmn Very high holding forces thanks to the HSK clamping system Scope of delivery:

n Spindle, set of cables and HF converter


n Different HSK-E 25 tool inserts are available

Technical data HighS M1.8

Continuous power 1.8 kW at 48,000 rpm


Tool insert HSK-E 25 clamping cone



Advantages:


n HSK-E 25 tool insert

n High concentricity precision

Application:


n Steel engraving

n Graphite machining


HF spindle 1.8 kW, HSK-E 25 with converter, without cooling device 0A01053I


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1.0

0.5

0

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Speed (RPM)

Torq

ue

(Nm

)

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0.4

0.3

0.2

0.1

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0 10,000 20,000 30,000 40,000 50,000

Power (kW)

Torque (Nm)

42222

Technical data HighS H2.0

Continuous power 2.0 kW

Speed of up to 60,000 rpm

Tool insert direct shank clamping, max. Ø 8 mm



HighS H2.0 HF spindle

HighS - High speed for high-speed machining:The high-frequency spindle with automatic tool changer for milling, drilling and engraving. The water-cooled precision high-frequency spindle H2.0 is designed for sophisticated cutting tasks.

This high-speed spindle offers speeds of up to 60,000 rpm with maximum precision and quiet rotation.

Properties:

n Machining precision and durability thanks to hybrid ball bearings made of Steel and ceramics.n Very high concentricity precision of up to 3 µm (on the inner cone)n Quiet and low-vibration running thanks to electronic fine-balancingn No penetration of dirt and dust into the spindle interior thanks to the air purgen Pneumatically actuated tool-clamping system n Automatic tool changen Powerful direct shank clamping Scope of delivery:



n various collet chuck diameters available

2.5

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Speed (RPM)

Torq

ue

(Nm

)

0.5

0.4

0.3

0.2

0.1

0

0 10,000 20,000 30,000 40,000 50,000 60,000Advantages:

n Powerful direct shank spindle


n Water-cooled

Application:


n Steel engraving


HF spindle, 2.0 kW (collet chuck 6 mm) with converter, without cooling device

0A01053G


Power (kW)

Torque (Nm)


523

PowerS Syncro 3.0 HF spindle

Concentrated force, maximum precision, full of innovative technology:With the powerful PowerS Syncro 3.0 HF spindle, you are all set for the especially sophisticated machining tasks of today and tomorrow.

With this spindle, you can take things to the limit: The robust structure and the high error tolerance with extensive sensors can handle even the highest amount of stress in daily practice.

Properties:

n Synchronous motor with high energy densityn 3 kW output for high chip volumesn Constant torque, also at low speedsn Operational safety guaranteed thanks to generous dimensioning and process monitoring n Very high surface quality thanks to optimum concentricityn Robust and durablen Short starting/stopping cyclesn Fast tool change thanks to high acceleration/braking delay Scope of delivery:

n Spindle, set of cables and HF converter


n Different HSK-E 25 tool inserts are available

Technical data PowerS Syncro 3.0

Continuous power 3.0 kW at 30,000 - 40,000 rpm

Torque approx. 0.95 Nm starting from ca. 1,000 rpm


Tool insert HSK-E 25 clamping cone


DATRON High-Frequency Spindles PowerS

Advantages:

n High-end spindle

n High cutting capacity

n High operational safety

thanks to extensive sensors

Application:


n Milling and machining of Steel

n Graphite machiningOrder specification Article number

HF spindle PowerS Syncro 3.0 with converter, without cooling device 0A01057


3.0

2.5

2.0

1.5

1.0

0.5

0

Pow

er (

kW)

Speed (RPM)

Torq

ue

(Nm

)

3.0

2.5

2.0

1.5

1.0

0.5

0

0 10.000 20,000 30,000 40,000

Power (kW)

Torque (Nm)

42424 DATRON High-Frequency Spindles

Spindle cooling device HI-KG-Cube

The spindle cooling device with its robust industrial design is fit for multi-shift operation. The control accuracy is ± 1K for load and standby operation.Process safety is guaranteed by monitoring temperature, filling level and flow.

A spindle tempering device is available on request.

Properties:

n Digital temperature displayn Error status display via error coden Indication of flow upon pressing the buttonn Integrated water filter

Scope of delivery:

n Cooling devicen Signal cable setn Filling funnel with hose piece


n Coolant additives (article No. 0069260S)

n Additional water filter (article No. 0069259C)


Spindle cooling device, type HI-KG-Cube 0A01054E

Spindle cooling device, type HI-KG-M10Pro 0A01054F

Technical data Spindle cooling device HI-KG-Cube

Cooling capacity 1,000 W

Control temperature 25 °C

Pump flow rate >240 l/h max.

Coolant volume ca. 9 l



525

Speed option for HF spindles HFS-DO

Software extension for program-controlled standard speed for high-frequency spindles.

Properties:

n Tool-dependent standard speed from the tool databasen Standard speed by means of macro commandn Manual speed setting on the hand-held control unitn Speed transferred by CAM system

Scope of delivery:

n Software extension



Speed option for HF spindle 0A01070C


42626

Tool Changer Systems

DATRON Tool Changer Systems

Tool changer overview

The automatic tool changers for the DATRON machining systems with high frequency spindles increase the flexibility and efficiency of the machine.Thanks to the built-in tool length sensor, tools can automatically be checked for wear and breakage and exchanged during machining.

Tool changer types For machine type

M8, M8XL M35, M85 M7, M75 M25 M10 ML machines

Standard TC-S

Standard TC-S M7

Built-in version TC-E

Built-in version TC-E (HSK-E 25)

Built-in version TC-E11(HSK-E 25)


527



Standard tool changer TC-S

The tool changer system TC-S is designed for direct shank clamping and is available with 5 or 10 individual stations. A precise mechanical sensor for tool length measurement is built in (not in TC-S-10-B).

Properties:

n Open tool magazine with 5 or 10 tool-changing stationsn Automatic tool check

Scope of delivery:

n Tool magazine with tool-changing stationsn Software for tool managementn Tool length sensor (not for TC-S-10-B)


n Various tool-changing stations (see DATRON Tools Catalogue)

Order specification For machine type Article number

Tool changer for 10 tools – TC-S-10

M25 0A01110


M35/ML 0A01110K

Additional tool changer10 x – TC-S-10-B

M35/ML 0A01110L


M7 0A01112C

Version M2/M3/M5/M9/ M25/M35/ML

Version M7

TC-S-10

TC-S-5

42828

Tool changer built-in version TC-E

The automatic tool changer accommodates up to 15 tools per magazine with direct shaft clamping or up to five HSK-E 25 tools. A cover protects the tools from dirt and chips and folds up automatically during tool changes.

An integrated tool length sensor (13 mm diameter) automatically measures the tools.

Properties:

n Tool magazine with tool-changing stationsn Fold-away cover for protecting against chipsn Automatic tool check

Scope of delivery:n Tool magazine with up to 15 tool-changing stations with direct shaft clamping or up to five tool-changing stations for HSK-E 25 Collet chucksn Software for tool managementn Tool length sensor (not applicable for additional tool changer)


n various tool changing stations (see tool catalogue)


Order specification machines Article number

Tool changer15x – TC-E-15

M8/M35/ML pos. 1 - 15 with length sensor

0A01112


M8/M35/ML pos. 16 - 30 without length sensor

0A01112B



0A01112E


M8/M35/ML pos. 1 - 5with length sensor

0A01113A



0A01113B

Tool changer5x – TC-E 5

ML1500/ML1600 / MV1500

pos. 11 - 15 without length sensor

0A01113K



0A01113L


M7 pos. 1 - 5with length sensor

0A01113J



Max. number of magazines per machine

1 magazine 2 magazines 3 magazines

M7

M8 (XL)

ML1000-XMV1000-1

ML1500-X /ML1600-5MV1500-1

TC-E-15Direct shank clamping version

TC-E-5Version HSK-E 25

529DATRON Tool Changer Systems


Tool changer TC-E-11

The automatic tool changer accommodates up to 11 HSK-E 25 tools per magazine.

The tools are protected from chips and dirt in a drawer with a lifting device. This moves up automatically during a tool change.

Automatic tool length measurement is made possible thanks to the highly-precise integrated probe (tracer pin diameter 22 mm).

Properties:

n Tool magazine with tool-changing stationsn Drawer system to protect against chipsn Tool length up to 45 mm (length for Schunk Tribos HSK collet chucks)n Tool diameters up to 20 mm

Scope of delivery:

n Tool magazine with 11 tool-changing stationsn Software for tool managementn Tool length sensor (not applicable for additional tool changer)


n Changing station for HSK-E 25, (article No. 0690234)

Order specification Machining system Item number

Tool changer11 x

M10 pos. 1 - 11 with length sensor

0A01114H

Tool changer11 x

M10 pos. 12 - 22 without length sensor

0A01114I

Tool changer11 x


0A01114J

Order specification Machining system Article number

Tool changer11 x


0A01114H

Tool changer11 x

M10 pos. 12 - 22 without length sensor

0A01114I

Tool changer11 x


0A01114J

Version 0A01114

43030 DATRON Tool Changer Systems

Tool length sensor WLS

The DATRON tool length sensor automatically measures the tool length.A precision probe is controlled via the measuring tappet.

The DATRON CNC software supports the following measuring functions:

n Automatic measurement of the tool lengthn Automatic tool length correctionn Tool-breakage detection

Properties:

n Mechanical tool length sensorn Tracer pin diameter 13 mm n Suitable for tools with a diameter up to max. 12 mm

Scope of delivery:

n Tool length sensorn Software for tool management


Advantages:

n No presetting of the tool length

n High precision

n Small space requirement

Application:

n Tool length measurement

n Automatic correction of length tolerances

n Tool breakage datection


Tool length sensor, single station, incl. software 0A01114S


531

Z-Nano™ tool probing

The Z-Nano™ precision probing head allows tool lengths to be measured quickly, precisely and automatically, as well as a wide variety of tools to be checked.

The functional principle with linear guidance is absolutely free of transverse forces, so that even sensitive and very small tools can be measured. The precise tool length sensor Z-Nano™ can be used for the machine systems M8, M35, M7, ML, MV and M10.

The DATRON CNC software supports the following measuring functions:

n Automatic measurement of the tool lengthn Automatic tool length correctionn Tool breakage detection

Scope of delivery:

n Sensorn Depending on the type of machine, a special mounting plate might be required


n Blow-off station for Z-Nano, (article No. 0A01115N)


Technical data Z-Nano™

Device protection IP67

Repeat ability ± 0.5 µm

Tool diameter (min) > 0.5 mm

Max. tool diameter 20 mm

Diameter of the measuring surface 22 mm

Planeness of the measuring surface ± 10 µm

Measuring force 2.5 N

Maximum stroke 10 mm



Z-Nano tool sensor, M8, M35 0A01115A

Z-Nano tool sensor, M7 , ML, MV 0A01115B

Z-Nano tool sensor, M10 0A01115D

Advantages:

n Very low measuring force

n For tools up to 20 mm diameter

n Very high precision

Application:

n Precise tool length measurement

n Automatic correction of length tolerances

n Tool breakage control

43232

DATRON EK-D cooling/lubrication system

The DATRON cooling/lubrication system for Ethanol is for conducting heat away from the milling location.

Ethanol coolant is sprayed through two Venturi nozzles with compressed air near the milling cutter and comes out as a fine mist on the workpiece and tool.

The heat energy which is generated in the milling process is removed from the milling location by means of the evaporation process. In addition, the coo-lant lubricates the cutting edge of the tool and increases the tool life.

Thanks to the complete evaporation of the Ethanol coolant, it is not necessary to clean the workpiece after machining.

Properties:

n Can be electronically dispensed via hand-held control unitn Flexible spray nozzle holdern Direction-dependent spraying behaviour can be programmedn Program-controlled spray volumen Coolant consumption 0 - 1 l/h

Scope of delivery:

n 2 micro spray nozzles with holdern 5-litre storage tank (plastic)n Software extension for automatic mode

Advantages:

n Optimum tool cooling

n Very close to milling cutter

n Directed spray

n Complete evaporation of the coolant

Application:

n Workpiece cooling

n Tool cooling

n Lubricating the cutting edge

n Not suitable for HSK spindlesOrder specification Article number

Cooling system "alcohol" 0A01005

DATRON Cooling/Lubricating Systems

Cooling/Lubricating Systems


533

Storage tank with filling level monitoring VBFfor DATRON EK-D cooling/lubrication system

Robust metal tank for the standard cooling/lubricating system DATRON EK-D. The storage tank with five l capacity is fastened directly to the machine. An automatic filling-level check with a warning message via the control guaran-tees process safety. A visual filling check is also a component.

Properties:

n Industrial version (metal)n 5-litre capacityn Visual filling level controln Automatic filling-level check with warning messagen 4 mm hose connection

Scope of delivery:

n 5-litre storage tankn Funnel tuben Filling level monitor




Cooling system tank with sensor (DA), industrial design, 5 Liter 0A01005E

Advantages:

n Easy tank filling

n Process safety by means of sensors

n Robust metal design

n Filling level monitor

Application:

n For cooling/lubrication system DATRON EK-D

43434

Basic moduleMicrojet® EK-M cooling/lubrication system

Minimum volume cooling/lubrication system for DATRON CNC machinesThe Microjet® cooling/lubrication system is used everywhere where lubrication is to be done with especially small volumes of liquid, directly, reproducibly and process-safely during milling and engraving.

Adjustable pressure is applied to the cooling lubricant liquid in a pressure tank, which is pressed into capillary hoses which feed into the two-component nozzles. The capillary hose here is for dosing the amount. The desired minimal liquid volume is set via the container pressure, which can be read off a mano-meter. The flow speed in the capillaries changes by changing the pressure. This way, the liquid volume can be controlled reliably and evenly up to nearly zero consumption.

Please note: Depending on the application, a 2-nozzle or 4-nozzle spraying unit will be required.

Properties:

n Can be switched on and off electronically via the hand-held control unit and control systemn Coolant consumption 0 - 1 l/hn Various cooling media can be usedn The air jacket can be adjusted via a setting screwn Automatic filling-level check with warning message

Scope of delivery:

n 5 l/9 l storage tankn Software extension for automatic mode


n 4-nozzle spraying unit for applications with CleanCut or 11fold Tool changer, (article No. 0A01106S)n 4-nozzle spraying unit, adjustable for HSK and direct shank spindles (article No. 0A01106U)n 2-nozzle spraying unit, (article No. 0A01106Q)




Microjet cooling lubricant system without spraying unit, 5 l tank with level switch

0A01106G

Microjet cooling lubricant system without spraying unit, 9 l tank with level switch

0A01106F

Advantages:

n Various cooling media can be used

n Finely dispensable spray volume

n Filling level monitor

Application:

n Workpiece cooling

n Tool cooling

n Lubricating the cutting edge


535

Advantages:

n Finely dispensable spray volume

n Better distribution of the coolant/lubricant

n No obstruction of the cooling jet by workpiece edges

Application:

n Workpiece cooling

n Tool cooling

n Lubricating on the tool blade

Circular spray head 4-nozzle microjet® EK-VM-R

The spray system consists of a spray head with four nozzles. Their setting angles are designed such that the milling cutter is optimally sprayed. The round spray head is only used with HSK-E 25 spindles and is used in connec-tion with CleanCut, the rotary-swivel table and machines of type M7 or M10 with an 11fold tool changer.

Application:

n Used with CleanCut, rotary-swivel table and M7 or M10 with 11fold tool changer

Sprayhead 4-nozzle microjet® EK-VM-4

The spray system consists of four adjustable nozzles with a bundled jet which are arranged 90° apart around the milling cutter. The spray head can be moun-ted instead of the EK-VM-2 standard head. With this, the coolant/lubricant is optimally distributed. The coolant always gets to the tool cutting edge, inde-pendent of the milling direction. The tool changer must be equipped with long tool-changing stations (required: 70 mm), (article No. 0690234).

Application:

n Used on all spindles with direct shank clamping and DATRON HSK high-frequency spindles

Scope of delivery:

n 4-nozzle spraying unit

Sprayhead 2-nozzle microjet® EK-VM-2

In the case of the 2-nozzle spraying unit, the cooling jet can be optimally adjusted to the machining task with the flexible jointed hoses. This spraying unit is designed for all spindles with direct shank clamping and with HSK collet chucks.

Application:n Used for all DATRON HF spindles with direct shank clamping and HSK collet chucks

Scope of delivery:

n 2-nozzle spraying unit

Properties, EK-VM-2 and EK-VM-4:

n Can be electronically switched on/off via the hand-held control unitn Coolant consumption 0 - 1 l/hn Various cooling media can be used


CleanCut spraying unit, nozzles not adjustable, HSK-E 25 0A01106S

4-nozzle spraying unit, nozzles adjustable, HSK-E 25, M7, M8, ML 0A01106U

2-nozzle spraying unit, microjet®, standard 0A01106Q



43636

Sensors and Automation

Sensor System

DATRON Sensors

The "online" quality system - sensor XYZ

Simply swivel into the work area and increase the production quality within seconds, or check the dimensional stability: With the sensor XYZ, you can consistently optimise your method of production. With this sensor we will navigate you quickly, easily and conveniently over all obstacles.

Ingenious in every dimension - sensor XYZ

The sensor XYZ is a three-dimensional probing sensor. With its help, you can considerably reduce the set-up times of your milling machine. You increase the precision and reliability of your referencing. The sensor XYZ will make your production more efficient. Long and tedious setup is a thing of the past.

Material surfaces

A material surface is measured by means of point-like digitalisation. The created height profile is immediately corrected by the CNC or engraving program.

Advantage:

Also uneven or imprecisely clamped workpieces can be absolutely precisely machined at the right depth.

Application examples:

Finding the centre of cylindrical bodies; apply precise chamfers or radii (e.g. on view windows, for front plates); rough digitalisation of a mould for further processing in the CAD system; engraving on curved surfaces; setting the workpiece zero point on the material surface; milling switch breakouts in curved passenger car consoles; engraving with constant width on materials which have thickness tolerances; exact countersinking, drilling and milling of woodwind instruments (e.g. raw oboes); introducing screw counterbores, always at the right depth, even on large boards; midpoint determination of an internal rectangle; exact depth machining of acrylics or other plastics with thickness tolerances; machining PCB circuit cards specifically in one layer; engraving stamps or cutting dies on concave surfaces.

Advantages:

n Finding reference edges of the workpiece

n Exact depth machining even in the case of free-form surfaces or uneven materials

n Automatic compensation of material tolerances

n Clear reduction of set-up times

n Fast and exact material measurement

537DATRON Sensors

Sensor System

Probing heads for measuring and setting up workpieces

DATRON provides sensors of varying precision for measuring and setting up workpieces.

With these sensors, program-controlled height measurements of surfaces can be carried out in connection with the standard machine control. The respective probing head is fastened to a swivel arm directly on the Z axis of the machine and is swivelled down for measuring. This way, unnecessary traversing movements for fetching the probe are avoided. All measuring operations can be carried out both manually as well as with program con-trol.

Measuring points in the Z direction can be recorded with the standard software and the spindle height corrected accordingly. This way, various workpiece heights can be corrected when machining from above. It is also possible to place a measuring field over a curved surface and to use this measuring field as a reference for the machining. This way, curved surfaces can be engraved with a constant depth. The 3D extension opens up other measuring options, which drastically increase the machine's productivity. DATRON probing heads are also suitable for probing reflective and non-conductive materials.

Technical data

Max. number of measuring points 3.455

Max. height difference between two points +/- 2 mm

Measuring duration Single measurement takes approx.10 sec.

Field with 10 measuring points, approx.

30 sec. (measured on a DATRON M8)

43838

Sensor Z TP-D

Type TP-D is for more simple measurements, e.g. in the case of engravings, designed for achieving constant engraving depths. It provides a measuring accuracy of ±0.05 mm. The type TP-D is characterised by its especially low probing forces and is therefore also suitable for soft and sensitive surfaces.

To avoid damage to the probing head, the probe tip has an intended break-ing point, where it breaks if it is overloaded, and it can be easily exchanged.

Properties:

n Complete software control

Scope of delivery:

n Z sensor, complete with swivel armn User softwaren Installation and alignment (for new machines)


n 3D (X,Y) extension, (article No. 0A01121B)n Special probe tip, (article No. 0A01121T)n Replacement probe tip, (article No. 0690219H)

Technical data Sensor Z TP-D

Measurement precision +/- 0.05 mm


Sensor Z TP-D 0A01121

Advantages:

n High precision in all dimensions

n Reduction in set-up times

n Automatic compensation of surface tolerances

Application:

n For highly precise engraving

n Fast setup of workpieces

n Determination of reference points on workpieces

Sensor System

Sensors and AutomationDATRON Sensors

539

Sensor System

DATRON Sensors

Probe tip for probing head TP-D

Special probe tip for DATRON probing head TP-DFor surfaces which are even more curved, small workpieces or workpieces with small geometries, a probe tip with a radius of 0.5 mm is available. Bore holes from 1.2 mm in diameter can be measured with the special probe tip. The special probe tip has higher precision for workpieces with inclines. Sensitive surfaces should be measured with the standard probe tip, since the load per unit area is lower here due to the larger radius.

Properties:

n Tip radius 0.5 mmn Even higher probing precision for curved surfacesn For sensor Z TP-D

Scope of delivery:

n Three probe tipsn Special keysn Mounting material


Exchange kit for special probe tip sensor Z TP-D-2, red probing head 0A01121T

Much more precise measuringresult with the tip r = 0.5 mm

Standard Special probe tip

r = 1.5 mm

Measuring error

r = 0.5 mmAdvantages:

n Very high precision in all dimensions



Application:




n Measurement of inclined surfaces

n Measurement of small recesses

44040

Sensor System

DATRON Sensors


Precision sensor XYZ TP-R

The TP-R sensor, as opposed to the TP-D sensor, is characterised by its higher measuring precision of +/- 0.01 mm. The process safety is increased with the TP-R sensor since the probing head is fastened to the swivel arm with a mag-netic coupling, which disengages if the horizontal forces are too high before damage can occur. The TP-R sensor also reacts exactly and measures exactly to the point, even when the mechanics have increased vibration behaviour.

Various probe tips are available as accessories for the TP-R precision sensor.

Properties:

n Complete software control

Scope of delivery:

n XYZ probing head complete with swivel armn Probing tip (length: 13.5 mm, diameter: 3 mm)n User softwaren Installation and alignment (for new machines)

Required accessories:

n 3D (X, Y) extension, (article No. 0A01121B)

Option:n Additional probe tip (length: 20 mm, diameter: 1 mm) for delicate parts, (article No. 0049005F)

Technical data Precision sensor XYZ TP-R

Measurement precision +/- 0.01 mm


Precision sensor XYZ TP-R 0A01121R

Advantages:

n Very high precision in all dimensions



Application:




541

Sensor System

DATRON Sensors

3D (X,Y) extension for Z sensor TP-D/XYZ TP-R

The 3D extension allows measurements to also be made in the X and Y directions, so that the milling cutter can be exactly positioned above the centre of a hole or workpiece edge, for example.

Corners and edges

A workpiece edge or the workpiece height can be determined exactly with one measurement. Both the material height as well as the exact position of a right-angle workpiece edge can be determined with three measurements.

Advantage:The determination of reference points on workpieces can be done much more precisely with the DATRON sensor and in a fraction of the time com-pared with conventional methods.

Midpoints

Midpoints of circular or rectangular materials or breakouts can be deter-mined automatically.

Advantage:

Centring on the material can be done precisely in a few seconds without a long set-up time.With the measurement of two reference bore holes, for example, a non-angled clamping can also be compensated by rotating the coordinate sys-tem accordingly.

All measurements can be done manually as well as completely

automatically.


3D (x,y) extension for X,Y,Z sensors 0A01121B

44242

Sensor System

Sensors and AutomationDATRON Sensors

Technical data Renishaw NC4-F115

Measurement precision < +/- 10 µm (according to milling cutter calibration)

Minimum tool diameter type 0.2 mm (measurement), 0.1 mm (breakage detection)

Maximum tool diameter < 20 mm

Type of protection Protection in accordance with IPX 8 (air purge and mechanical shutter)

Laser type Visible red laser light (670 nm), < 1 mW


Tool control system Renishaw NC4-F115 0A01116A

Tool control system Renishaw NC4-F115 for M10 0A01116B

DATRON Renishaw NC4-F115 Contact-free tool control system

Compact laser module with integrated transmitter and receiver.Fast, precise and automatic, contact-free tool measurement and breakage detection on turning tool.

The times for tool measurement can be reduced by up to 90%. The automatic tool breakage control ensures reliable manufacturing in fully automatic operation.

The minimum tool length depends on the spindle, spray system, other attachments and the installation location.

Properties:

n Measurement of tool lengths and diameters on turning tooln Contact-free measurement of tools

Scope of delivery:n Sensor and attachment parts, software optionn Depending on the type of machine, a special mounting plate might be required

Compatibility:

n Starting from software version V8.xx

Advantages:

n Measurement of the effective tool diameter

n contact-free, and therefore no measuring forces on sensitive tools

n Integrated in the software

n Very exact

n Fast measurement

Application:

n Measurement of tool length and diameter

n Monitoring of tool wear and tool breakage

n Increase in machine reliability by means of tool control in the machining process

543

Sensor System

DATRON Sensors

Advantages:

n Display of the workpiece surface as an image

n Exact approach of fiducial marks or other marks

DATRON CCD camera

With the camera, it is possible to show the workpiece surface as an image and to show it with crosshairs with the software included in delivery. This way, fiducial marks or other marks can be exactly approached.

Properties:

n Black/white camera with 1,280 x 1,024 pixelsn 25 mm lens, C-mountn Image cut-out approx. 36 mm x 29 mm n Chip-proof IP 65

Scope of delivery:

n Cameran Fixture, installationn Software for showing images with crosshairs


n LED lighting system, (article No. 0A01065F)n LED lighting system red, (article No. 0A01065G)

Compatibility:


Note:

A more powerful controller is necessary for using the CCD camera; the ex isting computer must be exchanged when the camera is installed later.


CCD camera IP65, PC update 1.3 M pixels with crosshairs, M7 0A01065B

CCD camera IP65, PC update 1.3 M pixels with crosshairs, M8 0A01065D

44444

Sensor System

DATRON Sensors


DATRON Vision System

The DATRON Vision System is integrated in the DATRON CNC software and makes it possible to quickly teach in and recognize markings and fiducial marks which are on the surface of a workpiece.The workpiece surface can be shown as an image with the camera and crosshairs can be shown. Markings, for example, are automatically approached under the program control and the distance to the setpoint position is determined. With this, the workpiece zero point and the rota-tion of the coordinate system can be corrected so that the workpiece is machined at the correct position and at the correct angle. Since fiducial marks and workpiece surfaces can strongly vary, it is rec-ommended to have the application tested by DATRON's Application and Consulting department.

Properties:

n Black/white camera with 1,280 x 1,024 pixelsn 25 mm lens, C-mountn Image cut-out approx. 36 mm x 29 mm n Image-processing softwaren Chip-proof IP 65

Scope of delivery:

n Cameran Fixture, installationn Software for showing images with crosshairsn Software for image evaluationn Software for using the Vision System within the DATRON macro programming


n LED lighting system, (article No. 0A01065F)n LED lighting system red, (article No. 0A01065G)

Compatibility:


Note:

A more powerful controller is necessary for using the CCD camera; the ex isting computer must be exchanged when the camera is installed later.

Advantages:

n Very high machining precision

n Reduction of setup time

Application:

n Teaching and recognizing geometries

n Storage of taught images

n Position detectionOrder specification Article number

CCD camera IP65, PC update 1.3 M pixels with Vision System, M7 0A01065C

CCD camera IP65, PC update 1.3 M pixels with Vision System, M8 0A01065E

Technical data Vision System

Camera resolution 1,280 x 1,024 pixels, monochrome

Max. distance from the lens to the workpiece surface

approx. 100 to 150 mm

Image cut-out 28 x 22.4 to 41.25 x 33 mm

545

Automation

DATRON Automation

Indumatik® light IL

Automate now – DATRON CNC machines and Indumatik® light!DATRON CNC milling systems can now manufacture with even higher productivity with the specially adapted Indumatik® light automation cell. The Indumatik® light is a closed automation cell which is connected on the side of the DATRON M8, M35 or M10 and is immediately ready to use. The Indumatik® light changes pallets automatically with the clamped workpiece. Up to 60 consecutive workpieces can be produced with fewer operators. It is a compact system which elegantly combines three functions, namely, mill-ing, clamping and automation.

Properties:

n Automates small and medium batch production n Low space requirementn Works robustly and quietlyn Runs up to nine different programs one after the other in low-personnel moden Short set-up timesn Manual insertion in the machine tool always possible

Scope of delivery:

n Indumatik light® automation celln Automatic opening/closing of side access doorn Zero-point clamping system including extensive accessories


n Tool breakagen Change palletsn Centring clamp

Note:

To attach an Indumatik® light, the respective milling machine must be pre-pared. Electronic interfaces and mechanical conversions are required. Our specialists will be pleased to help you.

Technical data Indumatik® light IL

Automation unit Linear axis system, servo-motoric and pneumatic for workpiece handling

Transfer grippers, handling weight max. 25 kg

Workpiece changing time approx. 30 sec.

Workpiece magazine 60 workpiece places

Dimensions (L x W x H) approx. 1,800 mm x 1,300 mm x 2,400 mm

Weight approx. 1,000 kg


Indumatik® light IL for M8/M35 on request

Indumatik® light IL for M10 on request

44646

Automation

DATRON Automation


PAP pick-and-place system

The DATRON pick-and-place system (PAP) was specially developed for the handling of small workpieces.

It consists of a program-controlled gripper, which is directly attached to the Z axis of the CNC machine. The pick-and-place system is controlled via the CNC control. Customised grippers take up small workpieces with a positive fit and with high positioning accuracy. The pick-and-place system allows loading and unloading to be done auto-matically in workpiece carriers, such as pallets, pneumatic clamping chucks, rotary/swivel axes and other depots. Thanks to its integration directly in the DATRON CNC machine, this automa-tion solution is especially cost-effective.

Scope of delivery:

n Gripping unitn Stroke cylindern Gripper finger for blankn Blow-off unit


n Compact rotary axisn Pneumatic clamping system

Technical data PAP pick-and-place system

Dimensions in retracted state (L x W x H)

355 mm x 120 mm x 66 mm

Stroke cylinder operating pressure Z axis 0.2 - 0.6 MPa

Gripper operating pressure 0.1 - 0.6 MPa

Flow per connection 70 l/min at 0.6 MPa

Weight approx. 1.0 kg


Pick-and-place gripper arm with accessories for Z axis 0A01129

Advantages:

n Increase in productivity thanks to shorter clamping cycle

n Avoidance of insertion errors

n High process safety

Application:

n Repeatable positioning of small workpieces

n Multi-side machining

n Automatic workpiece loading

547

Automation

DATRON Automation

Advantages:

n Shorter workpiece change times

n Easy opening at the push of a button

n Automatic opening at the end of the programme

Application:

n Series production

n Parts with short machining times

n Easy access (robot loading)

DATRON automatic lift gate AH

Thanks to short opening and closing times of only two seconds (easy-to-program directly in the milling macro), set-up and non-productive times can be considerably reduced during CNC machining by the DATRON lift gate.

It provides a generous opening 1200 mm wide and 760 mm high, with a full view through a large window, also, a user-friendly hand-held control unit with large buttons with an enable display and a clever magnetic holder.The lift gate can be completely swung up by hand for cleaning and servicing work, guaranteeing full accessibility.

The locking safety device as well as the safety connecting block of the lift gate with stop function guarantee the protection of the machine operator during the machining operation.

The lift gate can be retrofitted on the machine types M8 and M35.

Properties:

n Automatic opening and closing n Automatic stopping when safety connecting block is touchedn Can be retrofit on the DATRON milling machines M8/M35n Controllable via additional hand-held control unit n Full machine accessibility by swinging up the lift gate n No separate power supply required

Scope of delivery:

n Lift gaten Control software n Hand-held control unit

Technical data DATRON automatic lift gate AH

Opening/closing time approx. 2 sec.

Lift gate cut-out 1,200 x 760 mm


DATRON automatic lift gate M8, M35 0A01168I

44848 DATRON Module Clamping Technology

Module Clamping Technology

DATRON Clamping Technology

Module clamping technology overview

Module clamping plate

types

For machine types

M8/M35With cut-out

M8/M35Without cut-out

M7/M25 MLMachines

M8XL - 1600 M8XL - 2500 MV M10

Module clamping plate

MS-P

n n n n n n n n

T-slot module clamping plates MS-TN

n n n n n n n n


n n n n


n n n n n


n n n n n n n

VacuPlate™ clamping plates

n n n n n n n n

Vacuum plate with mean-dering grooves for M10

n

549DATRON Module Clamping Technology


Advantages:

n Flexible take-up options

n Fast set-up times

n Precise positioning <0.03 mm

n Reduction of non-productive times

Application:

n Module clamping plates, vacuum

n Module clamping plates, T-slots (optional with short-stroke clamping elements)

n Module clamping plates with clamping chuck

n Module clamping plates with vice

n Module clamping plates with customised pallet changing system

Module clamping technology

The DATRON module clamping technology makes a high degree of flexibil-ity possible with a considerable reduction in the set-up times.

Module clamping plates with conical centring sleeves can either be screwed on or be suctioned directly on the machine table or on a base plate with a vacuum. The clamping modules can be exchanged extremely quickly this way, and the reproducibility of the clamping position is only a few hun-dredths of a millimetre.

When fastening by means of a vacuum, the module plates are suctioned and are pressed to the machine table or base module with a pressure of 7 N/cm². For a small clamping module of only 200 mm x 200 mm, for example, holding forces of over 2,800 N are generated. If no vacuum table upgrade is available, the module clamping plates can also be screwed on.

DATRON offers a multitude of ready-made module clamping solutions. Customised applications can be developed upon request.

Table upgrade, vacuum clamping technology

In order to be able to use DATRON module clamping technology with vacuum suctioning, a table upgrade is required on the machine tables (M8, M8XL, M7, M10, M25, M35 and ML in cabins) for the modular clamp-ing system. Here, the module plates can be connected to a vacuum pump included in the scope of delivery with quick couplings. The vacuum pump can be switched on and off via the machine control. The negative pressure on the module clamping plate is displayed on the screen on machines of the current series and can be queried in the program. When retrofitting older machines, it might be necessary to connect a pressure monitor.

Scope of delivery:

n Vacuum pumpn Vacuum connections to table with quick couplingn Software extension with I/On Sensor for pressure monitorn Display on the screen


Table upgrade for modular clamping system, M7, M25, PR0500 0A01604C

Table upgrade for modular clamping system, M8, M10, M8XL, ML, MV, PR1750

0A01604D

45050


DATRON Module Clamping Technology


Module clamping plates MS-P

Clamping devices, such as vices or workpieces, can be fastened to module clamping plates. The modules are fastened on the machine table either with a screw connection or with the vacuum suctioning system.

Scope of delivery:

n Module clamping plate complete with centring sleeves and seal

Options/accessories:n 4-jaw clamping chuckn Rotary axis


Module clamping plate 280 x 180 x 15 mm, MS-P-1 0A01620A

Module clamping plate 380 x 280 x 15 mm, MS-P-2 0A01620B

Module clamping plate 500 x 500 x 15 mm, MS-P-3 0A01621D

Advantages:

n Flexible take-up options

n Fast set-up times

n Precise positioning

n Reduction of non-productive times

Application:

n Accommodates customised clamping fixtures

Technical data MS-P-1 MS-P-2 MS-P-3

Length 280 mm 380 mm 500 mm

Width 180 mm 280 mm 500 mm

Height 15 mm 15 mm 15 mm

Weight approx. 2.0 kg approx. 4.3 kg approx. 10.5 kg



Advantages:

n Fast changing times

n Precise reproducibility

Application:

n Type A – for customised clamping devices

n Type B – with fixed jaw for DATRON Short-stroke clamping elements

Type A

Type B

T-slot module clamping plate MS-TN for M8

The T-slot module clamping plate offers room for application-specific fasten-ing solutions or the combination of a short-stroke clamping element and fixed clamping jaw.The modules are fastened on the machine table either with a screw con-nection or with the vacuum suctioning system. If several T-slot module clamping plates are arranged next to each other, the two- and three-row ones must alternate, or a gap of 50 mm will be formed. If you would like to completely fit your machine with a table cut-out with 760 mm T-slot plates, please select the table upgrade MS-TNA.

Properties:

n Top side 10 x T-slots 8.1 for T-nut M6 DIN 508, 25 mm grid size in longitudinal direction.n Contact pressure: 6 N/cm² at -0.6 bar vacuum suctionn By combining two- and three-rows of T-slot plates it is possible to completely cover the table with T-slot plates.

Scope of delivery:

n T-slot module clamping plate complete with centring sleeves and seal


nShort-stroke clamping elements, (article No. 0A01084A)

Technical data MS-TNtwo-rowed 460

MS-TNtwo-rowed 760

MS-TNthree-rowed 460

MS-TNthree-rowed 760

Length 460 mm 760 mm 460 mm 760 mm

Width 250 mm 250 mm 250 mm 250 mm

Height (Type A) 20 mm 20 mm 20 mm 20 mm

Height (Type B) 83 mm 83 mm 83 mm 83 mm

Weight (Type A) approx. 5.0 kg approx. 7.5 kg approx. 5.0 kg approx. 7.5 kg

Weight (Type B) approx. 6.0 kg approx. 8.5 kg approx. 6.0 kg approx. 8.5 kg


MS-TN three-rowed 460, type A 0A01623

MS-TN three-rowed 460, type B 0A01623M

MS-TN three-rowed 760, type A 0A01623A

MS-TN three-rowed 760, type B 0A01623N

MS-TN two-rowed 460, type A 0A01622

MS-TN two-rowed 460, type B 0A01622M

MS-TN two-rowed 760, type A 0A01622A

MS-TN two-rowed 760, type B 0A01622N

45252




Advantages:



Application:

n Clamping of large workpieces

n Clamping of several small workpieces at the same time

T-slot module clamping plate MS-TN for ML, M7, MV, M10

Thanks to the use of T-slot module clamping plates, the milling machines M7, M10, ML and MV can also profit from the versatile fastening options of module clamping technology.

Scope of delivery:

n T-slot module clamping plate complete with centring sleeves and seal


nShort-stroke clamping elements, (article No. 0A01084A)

Without fixed jaw With fixed jaw

Technical data T-slot module clamping plate 0A01622Q

T-slot module clamping plate 0A01622R

T-slot module clamping plate 0A01622S

T-slot module clamping plate 0A01623Q

T-slot module clamping plate 0A01623R

T-slot module clamping plate 0A01623S

Length 500 mm 700 mm 1,000 mm 500 mm 700 mm 1,000 mm

Width 250 mm 250 mm 250 mm 250 mm 250 mm 250 mm

Height 20 mm 20 mm 20 mm 83 mm 83 mm 83 mm

Weight approx. 4.9 kg approx. 6.9 kg approx. 9.8 kg approx. 6.5 kg approx. 8.5 kg approx. 14.3 kg

Max. clamping length with short-stroke clamp

- - - 263 mm 460 mm 760 mm


T-slot module clamping plate (without fixed clamping jaw), length 500 mm

0A01622Q

T-slot module clamping plate (without fixed clamping jaw), length 700 mm

0A01622R

T-slot module clamping plate (without fixed clamping jaw), length 1,000 mm

0A01622S

T-slot module clamping plate (with fixed jaw), length 500 mm 0A01623Q

T-slot module clamping plate (with fixed jaw), length 700 mm 0A01623R

T-slot module clamping plate (with fixed jaw), length 1,000 mm 0A01623S

553



Advantages:

n Maximum upgrade with short- stroke clamping elements



Application:

n Clamping of large workpieces

n Clamping of several small workpieces at the same time


In order to take advantage of the high flexibility of T-slot clamping systems even on the milling machines M8, M8XL and M35, the machine table can be upgraded with four T-slot module clamping plates. The modules can be alternatively fastened with screws or with the vacuum suctioning system.

Scope of delivery:

n A set of T-groove module clamping plates, complete with centring sleeves and seals


n Fixed clamping jaw n Short-stroke clamping elementsn Manual clamping systemsn T-nutsn Cover for T-slotsn Short-stroke clamping elements, (article No. 0A01084A)


T-slot plate for concrete polymer table MS-TNA-1 (with fixed clamping jaw)

0A01624

T-slot plate for concrete polymer table MS-TNA-1 (without fixed clamping jaw)

0A01624A


0A01624B


0A01624C


0A01624D


0A01624E

T-slot plate for granite table MS-TNA-4(with fixed clamping jaw)

0A01624G

T-slot plate for granite table MS-TNA-4(without fixed clamping jaw)

0A01624H

Technical data T-slot plate for concrete poly-mer table MS-TNA-1

T-slot plate for concrete poly-mer table MS-TNA-2 (with cut-out)

T-slot plate for concrete polymer table MS-TNA-3 (without cut-out)

T-slot plate for granite table M10MS-TNA-4 (with cut-out)

Width 460 mm 760 mm 760 mm 700 mm

Length 1,000 mm 1,000 mm 1,000 mm 1,000 mm

Height (with fixed clamping jaw)

83 mm 83 mm 83 mm 83 mm

Height (without fixed clamping jaw)

20 mm 20 mm 20 mm 20 mm

Weight approx. 17.5 kg approx. 30.3 kg approx. 30.3 kg approx. 34.3 kg

45454



Additional fixed clamping jaw ZFB

Additional fixed clamping jaws are suitable for retrofitting existing T-slot plates without fixed jaw or for upgrading the machining surface with more clamping options.The fixed clamping jaw is screwed with the T-slot plates and thus forms the counterpart to the movable short-stroke clamping elements. The fixed clamping jaw is equipped with a lateral stop, which can easily be swivelled out of the work area, if necessary.

Scope of delivery:

n 1 fixed clamping jaw, including mounting materialn Lateral stop


nShort-stroke clamping elements, (article No. 0A01084A)n T-groove cover, (article No. 0069420)

Advantages:

n Extension of the clamping options for small workpieces

Application:

n Additional stop for short-stroke clamping elements

Technical data Additional fixed jaw ZFB

Length 250 mm

Height 63 mm



Fixed jaw, L = 250 mm, accessory for module clamping plates 0A01625


555


DATRON Vacuum Clamping Technology

Vacuum clamping technology – Description

DATRON vacuum clamping technology is especially suited for clamping workpieces which have a large surface area and plate materials. Several identical or different workpieces can be set up.Thanks to the additional use of micro-perforated special cardboard - the VacuCard™ - the workpiece must only cover about 2/3 of the clamping sur-face, depending on its size; this way, the vacuum clamping plate can be used very flexibly for a variety of parts. Dealing with sealing strips is not necessary. The special cardboard serves as a "sacrifical layer" at the same time and protects the vacuum clamping plates from damage.Depending on the machine type, several vacuum clamping plates can be combined to form a large-format plate.

Vacuum clamping technology is especially suitable for

n PCB machining when one wants to produce many individual parts from one platen Plate machining, for the safe and vibration-free set-up of large and also thin platesn Finishing of machined parts, since the parts can be completely milled around using the sacrificial layer.

Advantages:

n Simple and secure clamping

of plate materials

n Complete milling around the workpieces possible

n Deformation-free clamping

Application:

n Clamping of plate materials

n Clamping of flat housings

45656

Vacuum Clamping Technology



Take advantage of the vacuum force! DATRON vacuum module clamping plates offer maximum clamping force and simplest handling. The vacuum module clamping plates are available in different sizes. They are divided up into segments which can be operated separately from each other with a vacuum distributor.

Several identical or even different workpieces can be set up simultaneously. The special DATRON cardboard VacuCard™ distributes the vacuum under the workpiece and also acts as sacrificial layer.

All vacuum plates are equipped with the DATRON modular clamping system. The MS-VP-A vacuum plates can both be screwed down or be suc-tioned to the table with a vacuum.

Scope of delivery:

n Vacuum module clamping plate, completen Vacuum connectionsn 10 pieces VacuCard™ special cardboard


n Vacuum pumpsn Vacuum distributornVacuCard™ special cardboardn VacuCard++ special cardboard

Advantages:

n Simple and secure clamping of plate materials



Application:



Technical data Vacuum module clamping plate MS-VP-A-3 for M8

Vacuum module clamping plate MS-VP-A for M7

Length 500 mm 500 mm

Width 500 mm 500 mm

Height 40 mm 40 mm

Weight approx. 20.8 kg approx. 20.8 kg


Vacuum module clamping plate, 500 x 500 mm, 2 connections, M8, MS-VP-A-3

0A01621B

Vacuum module clamping plate, 500 x 500 mm, 2 connections, M7, MS-VP-A

0A01621C


557DATRON Vacuum Clamping Technology


Advantages:

n Simple and secure clamping of plate materials



Application:




The DATRON vacuum module clamping plate is divided into two clamping areas. These can be activated separately from each other with a vacuum distributor. All vacuum plates are equipped with the DATRON modular clamping sys-tem. The vacuum plates must be screwed onto the table. To achieve the highest possible accuracy, the vacuum plates are milled over by our experts before delivering new machines.

Scope of delivery:

n Vacuum module clamping plate, completen Fastening set nVacuum connection


n Vacuum pumpsn Vacuum distributor nVacuCard™ special cardboardn VacuCard++ special cardboard


MS-VP-B-1 Vacuum plate sandwich 0A01672D

MS-VP-B-2 Vacuum plate sandwich 0A01672E

MS-VP-B-3 Vacuum plate sandwich 0A01672P

MS-VP-B-4 Vacuum plate sandwich 0A01672Q

Technical Data MS-VP-B-1 (M8/M35)

MS-VP-B-2(M8/M35)

MS-VP-B-3(M7/ML)

MS-VP-B-4(ML/M10)

Length 1,000 mm 1,000 mm 500 mm 1,000 mm

Width 500 mm 700 mm 500 mm 500 mm

Height 60 mm 60 mm 60 mm 60 mm

Weight approx. 42.0 kg approx. 58.0 kg approx. 19.5 kg approx. 39.0 kg

Segments 2 2 1 2

45858 DATRON Vacuum Clamping Technology



Vacuum plate with meandering grooves for M10

The vacuum plate with meandering groove is for vacuum-clamping plate materials. The special cardboard VacuCard™ serves as sacrificial layer.

Properties:

nThe vacuum is distributed via meandering groovesnVacuum plate has stops which can be folded away nTwo 700 x 500 mm fields which can be activated by the vacuum distributornMinimum leakage currents and optimal clamping surface geometry thanks to 100 x 100 mm fields which can be individually disablednTo be screwed onto the machine

Scope of delivery:

nVacuum hosesnGrounding cable


n Vacuum pumpsn Vacuum distributor nVacuCard™ special cardboardnVacuCard++ special cardboard

Advantages:

n Good distribution of the vacuum on the plate

Application:



Vacuum plate with meandering grooves; 1,000 x 700 mm, for M10 0A01672R

559



Advantages:

n Drastically shortened clamping times

n Vibration-free machining

n Easy milling of breakthroughs

Application:

n Clamping of non-magnetic workpieces

n Clamping of thin-walled work pieces and foils

n Especially for machining plates and sheet metal

Vacuum module clamping plate VacuPlate™

The DATRON VacuPlates™ are the result of many years of experience in vacuum clamping technology.

Properties:

n Individual plates which can be strung together and cascaded, which makes it easier to handle thanks to low weight and flexible clamping surface arrangementn Optimised for effective vacuum distribution, which increases holding forces; individual segments can be blockedn Especially high holding forces thanks to: Microperforated special cardboard - VacuCard™

Scope of delivery:

n Vacuum module clamping plate VacuPlate™


n Vacuum pumpsn Vacuum distributor nVacuCard™ special cardboardnVacuCard++ special cardboard


Module clamping plate VacuPlate 1000, 1,000 x 200 mm 0A01680A

Module clamping plate VacuPlate 1000-AS, 1,000 x 200 mm, over cut-out

0A01680C

Module clamping plate VacuPlate 500, 500 x 200 mm 0A01681A

46060 DATRON Vacuum Clamping Technology



DATRON VacuCard™

The use of the special cardboard, DATRON VacuCard™, drastically simplifies the application of vacuum clamping technology.Thanks to this microperforated special cardboard, the time-consuming and tedious covering of unused clamping areas is no longer necessary. The tedi-ous handling of sealing strips is now a thing of the past!The VacuCard™ also serves as sacrificial layer. This way, your vacuum clamping plate will be effectively protected from damage.

Properties:

nEven distribution of the vacuum over the entire clamping surfacenMicroperforated special cardboard VacuCard™

nServes as sacrificial layer

Scope of delivery:

n50 VacuCards™ per packaged unit

DATRON VacuCard++- Patent pending -

The VacuCard++ is an especially well-adhering piece of cardboard, which is used as a sacrificial layer between the workpiece and the vacuum plate. It has an additional grid-like sealed adhesive layer which considerably improves the adhesive properties during vacuum clamping and drastically reduces the vacuum loss. VacuCard++ is especially suitable for milling out small parts.

Properties:

nCombination of adhesion and vacuum clamping

nHolds workpieces with a rough or structured surface since the drawing of ambient air is prevented by the sealing effect of the sealed adhesive layer. nPrevents raising of edges in soft and flexible workpieces


50 VacuCards 500 g/qm, 650 mm x 450 mm x 0.7 mm 0A01616

50 VacuCards 500 g/qm, 1,000 mm x 500 mm x 0.7 mm 0A01617

50 VacuCards 500 g/qm, 1,000 mm x 700 mm x 0.7 mm 0A01617A

10 VacuCards++, 650 mm x 450 mm x 0.7 mm 0A01618G

50 VacuCards++, 650 mm x 450 mm x 0.7 mm 0A01618D

10 VacuCards++, 1,000 mm x 500 mm x 0.7 mm 0A01618H

50 VacuCards++, 1,000 mm x 500 mm x 0.7 mm 0A01618E

10 VacuCards++, 1,000 mm x 700 mm x 0.7 mm 0A01618I

50 VacuCards++, 1,000 mm x 700 mm x 0.7 mm 0A01618F

Advantages:

n Homogeneous vacuum

n Protects your vacuum plate

n Optimum holding force

Application:

n Milling through, milling out and drilling through on the vacuum plate

n Clamping of filigree parts

561



Advantages:

n High suction capacity

Application:

n Reliable vacuum supply

VP-A-2

VP-B-1

VP-B-2

Vacuum pumps VP

DATRON offers the right vacuum pump for every application.The required pump size is mostly dependent on the clamping surface of the used vacuum plate.

Scope of delivery VP-A-2:

nRotary slide vacuum pumpnPressure difference switchnVacuum reservoirnMotor protection switchnOvercurrent relaynSuction filternThree-phase current contactor

Scope of delivery VP-B-1/2:

nRotary slide vacuum pumpn Double-sided rotor bearingn Oil/air coolernSuction filternSuction side check valve


nElectr. activation via the machine control, (article No. 0A02660T)nConnecting cable extension, 10 m, (article No. 0075075F)


VP-A-2 Vacuum pump with reservoir, 21 cbm/h, 230 V 0A01631

VP-B-1 Vacuum pump, 100 cbm/h, 3 x 400 V, including three-phase current contactor

0A01633A

VP-B-2 Vacuum pump, 200 cbm/h, 3 x 400 V, including three-phase current contactor

0A01633F

Technical data VP-A-2 VP-B-1 VP-B-2

Clamping surface up to

500 x 800 mm

up to

1,000 x 1,500 mm

from

1,000 x 1,500 mm

Type Rotary slide Rotary slide Rotary slide

Lubrication Oil lubrication Oil sump Oil sump

Suction capacity 21 m³/h 100 m³/h 200 m³/h

End pressure 20 mbar 20 mbar 10 mbar

Vacuum reservoir 12 l - -

Motor rated power 0.75 kW 3.0 kW 5.5 kW

Operating voltage 1 x 230 V 3 x 400 V 3 x 400 V

Sound pressure level 45 db(A) 67 db(A) 72 db(A)

Dimensions 555 x 315 x 325 mm 748 x 433 x 310 mm 776 x 582 x 420 mm

Weight 45 kg 70 kg 150 kg

Oil filling volume 0.4 l 2 l 6 l

nGas ballast valvenOil mist separatornMotor protection switchnConnection hosenThree-phase current contactor

46262




Advantages:

n Fast interruption of the vacuum by means of main stop cock

n Individual actuation of the vacuum plate segments

n Better suctioning of the individual workpieces

Application:

n Actuation for several vacuum plates

Vacuum distributor VV

The distributor stop cocks allow the specific actuation of suction surfaces with negative pressure. The stop cock with deaeration is used for clamping or venting without influencing the distribution of the individual cocks. By venting, the suction pressure is immediately removed. To save space, the vacuum distributor is installed under the machine table. Special sizes are available upon request.

Properties:

n Input connection: 1 ¼“ hosen Distributor connection: ½" hose

Scope of delivery:

n Shut-off valvesn Additional stop cock with deaerationn Passage through the cabin walln All hose linesn Mounting material, complete

Please note: When retrofitting existing machines, it might be necessary to connect a pressure monitor/manometer, as well as to use special hose lengths. If need be, contact our Customer Service. We'll be happy to advise you. Infoline: +49 (0) 6151 - 14 19 - 99


Vacuum distributor, 3-fold, VV-3 M8 0A01673C

Vacuum distributor, 6-fold, VV-6 ML 0A01673D

Vacuum distributor, 8-fold, VV-8 ML 0A01673B

Vacuum distributor, 3-fold, VV-3 M7/M10 0A01673H

Other sizes available upon request

563

Pneumatic Clamping Technology

DATRON Pneumatic Clamping Technology

Advantages:

n One-hand operation

n Fast conversion

n Adjustable clamping pressure

n Compact design

Application:

n Flexible clamping of different workpieces

Pneumatic/hydraulic short-stroke clamping element KSE-PH

The DATRON short-stroke clamping element is a smart high-tech time-saving element. It is used everywhere where high flexibility, high operating comfort and short conversion times are required.The clamping element is designed for operation on a T-slot plate, but can also be used stationary.

Properties:nClamping jaw as easy-to-exchange wear partnVariable clamping jaw design possiblenHorizontal clamping movementnFunctions "Release clamping", "Clamp" and "Retract clamping jaw "nSafe one-hand operation via push-buttons; with this, minimised reclamping timesnReliable clamping by means of pneumatic/hydraulic solution with integrated pressure intensifier nCan be continuously shifted in the T-slot nClamping jaw can be easily exchangednChip-tight

Scope of delivery:

n Short-stroke clamping elementnCompressed air hose


n Fixed clamping jaw

Technical data Pneumatic/hydraulic short-stroke

clamping element KSE-PH

Dimensions (L x W x H) 130 mm x 110 mm x 65 mm

Weight 1.6 kg

Operating pressure 1 to 6 bar

Clamping force 100 - 600 N

Clamping path 4 mm

Range of rotation 360°


Pneumatic/hydraulic short-stroke clamping element KSE-PH 0A01084A

46464 DATRON Pneumatic Clamping Technology




The short-stroke clamping element KSE-AS allows for automatic clamping operation. The clamping element is designed for operation on a T-slot plate, but can also be installed in devices so that it is fixed.

Properties:

nClamping jaw as easy-to-exchange wear part nVariable clamping jaw design possible nChip-tight nAn external valve is necessary for activation (e.g. pneumatic activation unit)

Scope of delivery:

n Short-stroke clamping elementnCompressed air hose


nFixed clamping jaw n Pneumatic control unit

Advantages:

n Automatic opening and closing

n Fast conversion

n Adjustable clamping pressure

n Compact design

Application:

n Flexible clamping of different workpieces

n for small batch and series pro duction Order specification Article number


0A01084B

Technical data Short-stroke clamping element for automatic

clamping operation KSE-AS


Weight 1.2 kg


Clamping force 100 - 600 N

Clamping path 4 mm



Advantages:

n Simple handling

n Pull-down clamping

n Flexible

n Fast conversion

n High clamping force

n Stable design thanks to special guides

Application:

n Clamping of mechanical parts

KSE 21-8

KSE 21-G8

Wedge clamping element KSE

The wedge clamping elements can be configured for single as well as for multiple clampings. Due to their clamping screw and the T-nut, they can be flexibly used on the DATRON T-slot plate.

The compact design allows the work area to be optimally used.

Technical data KSE 21-8 KSE 21-G8

Jaw width 21 mm 21 mm

Clamping force (per jaw) 15,000 N for 25 Nm 15,000 N for 25 Nm

Clamping screw M8 M8

L min.-max. 40 – 44.5 mm 35 – 39.5 mm

H1 15 mm 15 mm

H2 19 mm 19 mm

B 21 mm 21 mm


Wedge clamping element KSE 21-8 with smooth clamping surface 0078930

Wedge clamping element KSE G21-8 with rippled clamping surface 0078931

46666


DATRON Clamping TechnologyDATRON Pneumatic Clamping Technology

Pneumatic control unit PA-8

The pneumatic control unit is suitable for controlling the short-stroke clamping elements in automatic clamping mode, for example. Up to eight elements can be controlled individually from the program or via the hand-held control unit or keyboard. Properties:

n Up to 8 valves can be individually actuatedn"Pressure on", "Pressure off" controllable via – Programme – Keyboard – Hand-held control unitn Actuation via program, keyboard or hand-held control unit

Scope of delivery:

n8x pneumatic control unitnDigital in-/output Module


nShort-stroke clamping element for automatic clamping operation KSE-AS

Advantages:

n 8 valves can be individually actuated

n Controllable from the program

n Controllable from the hand-held control unit

Application:

n Control of automatic short-stroke clamping elements

n Control of customised clamping fixtures

Technical data Pneumatic control unit PA-8


Weight 1.0 kg


Flow per connection 70 l/min at 6 bar


Pneum. control unit, 8x, including digital I/O module, 8 in/8 out 0A01604P

567DATRON Pneumatic Clamping Technology


Advantages:

n Quick and easy clamping

n Vertical clamping of long parts

n Short-stroke cylinders which can be continuously shifted

n Minimisation of the danger of injury

Application:

n Front-sided machining of workpieces

n Clamping of housings

Version 0A01087B

Pneumatic vertical clamping system PV

The pneumatic short-stroke clamping system for DATRON machines with table cut-out is especially suited for the fast and easy clamping of housings. The clamping plate equipped with T-slots is vertically fastened in the cut-out of the machine table. Fitted with several pneumatic short-stroke cylinders, the vertical clamping beam is easily held via groove wedges. The adjustable cylinders are continuously actuated individually via pneumatic valves.

Properties:

nThe clamping force changes linearly with the operating pressure

Scope of delivery:

nClamping fixturenShort-stroke cylinders according to table belownCompressed air hose n Pneumatic valve


nShort-stroke cylinder


Pneumatic vertical clamping system for M8/M35/M10 0A01087B

Pneumatic vertical clamping system for M8, clamping width Y = 215 mm 0A01087C

Pneumatic vertical clamping system for M8 with height stop 0A01087D

Pneumatic vertical clamping system for M8 with height stop 0A01087E

Pneumatic vertical clamping system for M8 with height stop, tiltable 3 0A01087F

Pneumatic vertical clamping system for MV 0A01087G

Article designation Article numberClamping range

in X and YNumber of short-stroke cylinders

Height stopOperatingPressure

Clamping force

per cylinder

Pneumatic vertical clamping system for M8/M35/M10

0A01087BX = 575 mmY = 215 mm

3 - 1 - 6 bar750 N

at 6 bar

Pneumatic vertical clamping system for M8

0A01087CX = 610 mmY = 215 mm

3 - 1 - 6 bar750 N

at 6 bar

Pneumatic vertical clamping system for M8 with height stop

0A01087DX = 610 mmY = 207 mm

8 yes, adjustable 1 - 6 bar750 N

at 6 bar

Pneumatic vertical clamping system for M8 with height stop

0A01087EX = 610 mmY = 207 mm


at 6 bar

Pneumatic vertical clamping system for M8 with height stop tiltable by 3 degrees

0A01087FX = 610 mmY = 207 mm


at 6 bar

Pneumatic vertical clamping system for MV

0A01087GX = 660 mmY = 310 mm

4 - 1 - 6 bar750 N

at 6 bar

46868 DATRON Manual Clamping Technology

Manual Clamping Technology


Technical data Flat clamping system Qwik-Lok 1040


Weight 11 kg

Maximum clamping capacity, double-clamping (2 clamping stations)

180 mm

Maximum clamping capacity, single-clamping (1 clamping station)

380 mm

Advantages:

n High flexibility

n Single part and double clamping

n High clamping force up to 2 t

Application:

n All types of mechanical components


Flat clamping system Qwik-Lok 1040 0A01088B

Flat clamping system Qwik-Lok

DATRON puts its trust in innovation when it comes to manual clamping technology. In order to overcome the limits of conventional workpiece clamping and to completely exploit the technical capabilities of DATRON milling machines, the flat clamping system offers very good solutions. Both single-part clampings as well as double-clampings are possible.

Properties:

nCompact designnClosed system nSimple maintenancenClamping operation made of Stainless Steel, corrosion-resistant nOptimised pull-down effect despite the flat designnCentre jaw/fixed jaw for single part clampingnPrecision positioning by means of diamond-shaped and round adaptern Maximum reproducibilitynPlastic bearings prevent the jaws from blocking when liftingnQuick-changing jawsnVery quickly converted thanks to "click" mechanismnJaws can be used on both sides

Scope of delivery:

nFive QL 1040 flat clamping system mounted on 280 mm x 380 mm module plate (which fits on all standard DATRON machine tables)


n Standard set of jaws, (article No. 0069082E)n Set of high jaws, (article No. 0069082H)nSet of wide jaws, (article No. 0069080F)n Set of oversized jaws, (article No. 0069082I)

569DATRON Rotary/Swivel Axes

Rotary/Swivel Axes

Figure is similar

OverviewEconomic multi-side machining with DATRON CNC rotary axes

Fine-mechanic parts can be precisely machined on multiple sides with the DATRON rotary axes. Small electrodes, round engraving or even jewellery moulds are typical applications. All DATRON rotary axes are delivered with integrated servo-positioning units and additional software. They can also be installed easily at a later time.


Suitable for applications where workpieces must be turned in front of the vertical clamping surface of the DATRON M8/M35 series or for applications with high demands on precision. Robust gears running in an oil bath allow for low-friction operation and provide long-term reliability. The axis is char-acterised by top precision and has a resolution of 864,000 steps/revolution. Its dimensions are 352 mm x 185 mm x 148 mm (L x W x H).

Rotary swivel tableFive workpiece sides can be machined in one set-up. The DATRON control also supports complex five-axis simultaneous machining here. Centring sleeves ensure that the rotary/swivel table can be reproducibly inserted in the cut-out of the machine.

47070

Rotary/Swivel Axes

DATRON Rotary/Swivel Axes



This DATRON rotary axis is characterised by an especially high-quality struc-ture, very high resolution and a maximum of backlash freedom. It offers high holding forces, e.g. for taking up clamping fixtures. Available in a single-turn or multi-turn design.

Robust gears running in an oil bath allow for low-friction operation and provide long-term reliability.

For DATRON milling machines with lower portal passage, the traverse path must be adapted.

Properties:

n SK40 insertn Resolution: 864.000 steps/revolutionn Multi-turn version: Axis can be freely rotated, reference point can be freely selectedn Single-turn version: Fixed zero point of the axis, only one revolution possible

Scope of delivery:

n Rotary axisn Connection cablen User softwaren Collet chuck 20 mmn SK40 collet chuck holder for collet chucks ER32, (article No. 0069783)n Reference switch, (article No. 0690223H)


n Collet chuck set ER32, inner diameter 3 mm to 20 mm (article No. 0068360)n Module clamping plate, (article No. 0690211G)n Three-jaw chuck, (article No. 0A01123M)n Four-jaw chuck, (article No. 0A01123N)


Precision rotary axis, multi-turn, PD-A-360 0A01125

Precision rotary axis, single-turn, PD-A-360 0A01125E

148

mm

87 m

m

400 mm 175 mm

Technical data Precision rotary axis PD-A-360


Resolution 864,000 steps/revolution

Speed 30 rpm

Advantages:

n High precision

n High twisting rigidity

n Stop-free rotary axis

Application:


n Machining of cylindrical bodies, also for larger diameters

n Round engraving (scales, etc.)

n Turning and milling

571

Information


Rotary/Swivel Axes

Advantages:

n Stop-free rotary axis

n Counterbearing of long workpieces

n High precision

n High twisting rigidity

n Variable clamping length thanks to modular clamping system

Application:

n Multi-side machining of long, rotationally- symmetrical workpieces

n Round engraving (scales, etc.)

n Turning and milling

Precision rotary axis with tailstock PD-RS-360

This rotary axis is especially suited for all-round machining of long workpieces or for drilling in the radial direction.

The rotary axis with tailstock is available with module clamping technology.

Properties:

n SK40 insert

Scope of delivery:

n Rotary axis PD-A-360n Connection cablen User softwaren Collet chuck 10 mmn SK40 collet chuck holder for collet chucks ER32 (article No. 0069783)n Reference switch (article No. 0690223H)n Linear guide with tailstockn Module plate


n Collet chuck set ER32, inner diameter 3 mm to 20 mm, (article No. 0068360)n Module clamping plate, (article No. 0690211G)


Precision rotary axis with tailstock PD-RS-360, multi-turn, M8 0A01125A

Precision rotary axis with tailstock PD-RS-360, multi-turn, M10, ML 0A01125G

Technical data Precision rotary axis with tailstock PD-RS-360

Dimensions (L x W x H) 1,050 mm x 430 mm x 161 mm

Resolution 864,000 steps/revolution

Speed 30 rpm

Max. tool diameter 110 mm

Maximum workpiece length 650 mm

47272 DATRON Rotary/Swivel Axes

Rotary/Swivel Axes


DST-M8/M10 rotary/swivel table

The massive unit consists of a horizontally aligned swivel axis in a U design, which supports the compact rotary table with a face plate diameter of 135 mm.

Centring sleeves ensure that the rotary/swivel table can be reproducibly

inserted in the cut-out of the machine. Included in the scope of delivery is a

zero-point clamping tower, which allows the pneumatic clamping of workpiece

carriers with a repeat accuracy of 1/100 mm.

Application-specific workpiece carriers can be set up on the empty module

clamping plate (available as an option), which then can be used as a changing

system without additional set-up work. Five workpiece sides can be machined

in one set-up. The DATRON control also supports complex five-axis simultane-

ous machining here.

Scope of delivery:

n Rotary swivel table with zero-point clamping system and visenAdapter platenMounting flanges for inserting in the machinen Connection cablen User software


n Adapter plate, (article No. 0069080Y)nCentring clamp on adapter plate, (article No. 0069080X)nTorque wrench, (article No. 0069080W)nStepped jaw, (article No. 0069080U)nRaw jaw, (article No. 0069080V)nEquipment carrier, (article No. 0069080T)n3-jaw chuck for zero-point clamping system, (article No. 0691221Q)n4-jaw chuck for zero-point clamping system, (article No. 0691221R)nCollet chuck ER32 for zero-point clamping system, (article No. 0691221S)

Compatibility:

nStarting from software version V8.03 O

Technical data DST-M8/M10 rotary/swivel table


Weight approx. 38 kg

Type of protection IP65

Swivel range (swivel axis) -10 - 100°

Turning range without stop (rotary axis) 360°

Axial running < 0.01 mm

Concentricity < 0.01 mm

Positioning error (absolute) < = ± 50"

Repeat accuracy < = ± 25"


CNC rotary-swivel table DST, M10 cpl. with zero-point clamping system 0A01126K

CNC rotary-swivel table DST, M8 cpl. with zero-point clamping system 0A01126L

Advantages:

n Precise 5-side machining in one set-up

n Integrated zero-point clamping system

n Extensive software support with automatic set-up function and zero-point tracking

n Automatable

Application:


n Suitable for workpiece sizes from 60 x 60 mm to 150 x 150 mm, larger workpieces on request

573DATRON Chip/Dust Disposal

Chip/Dust Disposal

Application:

n Dust suctioning

n Graphite dust suctioning

n Green ceramic dust suctioning

Table nozzle

Graphite dust suctioning M7 GSA

The specially powerful graphite dust suctioning for the machiningsystem M7 offers the greatest possible protection from fine graphite dust for the machine and its surroundings.

A round suction nozzle on the machine table encloses the workpiece and the clamping fixture. In connection with the high suction power of the suction unit, there are eddy currents in the nozzle which surround the workpiece and effectively suction any dust created during machining. Larger particles remain in the nozzle and can be vacuumed up with the manual suction nozzle present on the suction unit after machining.

Properties:

n In stage one, course particles are separated from the rest of the dust in the "cyclone" and are caught in a 50 l tank.

n In stage two, graphite dust is separated from the suctioned air in the main filter element. The filter element is cleaned by means of a mechanical device.

Scope of delivery:

n Industrial vacuum cleaner on rollersn Back wall with hose connection (Ø 70 mm)n Suction nozzle Ø 225 mmn All necessary connectionsn Tubing approx. 4 mn Additional manual suction nozzlen Collection tank with PE sack for dust-free emptying

Technical data Graphite dust suctioning M7 GSA

Nominal power 4 kW

Nominal capacity 520 m³/h

Operating voltage 400 V

Sound pressure level 68 dB(A)

Main filter area 1.75 m², category "M" according to

DIN EN 60335-2-69

Dimensions (L x W x H) 850 mm x 760 mm x 1,820 mm

Weight 161 kg (suction unit only)


Graphite dust suctioning M7 with accessories 0A01179B

Table nozzle for graphite dust suctioning M7, including accessories 0A01179C

47474

DATRON other AccessoriesDATRON Chip/Dust Disposal

Chip/Dust Disposal

Safety suctioner Alto type 22

Here you will find the ideal wet/dry vacuum cleaner for working in environ-ments with potentially explosive dusts in accordance with ATEX Zone 22.

The vacuum cleaner has a 70 l Stainless Steel tank, which can be tilted or can be lifted out of the frame for emptying. A robust steel chassis and large wheels ensure its mobility and durability, while the automatic switch-on function increases the working efficiency.

Properties:

n Approved for environments with explosive dusts in accordance with ATEX Zone 22

Scope of delivery:

n Filter bags, 5 xn Suction hose (Ø 50 mm, length 4 m)n Suction hose (Ø 27 mm, length 3.5 m)n Bushing


n Filter element "M", (article No. 0069655B)n Filter bags, 5 x, (article No. 0A01180K)n Safety filter sack, (article No. 0069655A)


Safety suctioner Alto type 22 with suction hose 0A01180A

Technical data Safety suctioner SAS-WAP

Air volume 3,400 l/min

Power 1,500 W


Working noise 59 dB(A)

Tank volume 70 l


Weight 25 kg

Advantages:

n Chip-free milling

n Suitable for dangerous dusts in accordance with ATEX Zone 22

n Anti-static suction hose

Application:


n Plastic machining


Chip/Dust Disposal

Advantages:

n Large collection volume

n Chips can be emptied easily

Application:

n Optimised for the DATRON CleanCut suction system

Pre-separator


CleanCut industrial vacuum cleaner with pre-separator station 0A01177

Industrial vacuum cleaner RI 331 for CleanCut

The RI 331 industrial vacuum cleaner is particularly suitable for use with the DATRON CleanCut suction system. A large volume pre-separator allows the vacuum cleaner to be operated for a long time. The sound-insulated and splash-proof housing is made of painted Steel. The vacuum cleaner is also equipped with a pressure manometer for volume flow monitoring.

Pre-separator:The pre-separator has a collection vessel volume of 160 litres with a tilting undercarriage which can be tilted by a forklift or a crane. The pre-separator can be rolled with two steering and fixed rollers.

Properties:

n For metallic chips and general dustn Suitable for use in the dust EX arean For toxic substances and dustsn Longer filter service life since the pocket filter can be washed out

Scope of delivery:

n Industrial vacuum cleaner on rollersn Back wall with hose passagen All necessary connectionsn Tubing approx. 3 mn 160 litre pre-separatorn Vacuum cleaner control

Technical data Industrial vacuum cleaner RI 331 for CleanCut

Nominal power 3.0 kW

Nominal capacity 320 m³/h



Main filter area 1.75 m², category "M"

according to DIN EN 60335-2-69


Weight 142 kg

Technical data Pre-separator for industrial vacuum cleaner RI331

Volume 160 l


Weight 87 kg

47676

DATRON other AccessoriesDATRON Chip/Dust Disposal

Chip/Dust Disposal

Advantages:

n Chip-free machining

n Reduction of non-productive time

n Clean CNC machine

Application:

n Plate material made of Non- Ferrous Metal, Plastic, Graphite and Wood

CleanCut CC

With the DATRON CleanCut System, chips can be removed very efficiently.Nearly chip-free working is possible thanks to this suctioning technology developed especially for plate machining. Time-consuming machine clean-ing is no longer necessary.Due to non-contact removal of chips, CleanCut suctioning is also suitable for highly sensitive surfaces. The automatic extension/retraction of the suction head also saves time.Tool measurement and 3D measurement can be performed without any restrictions. If the suction funnel disturbs during machining, it can remain fixed in the retracted position or be dismantled. With the optionally availa-ble four-nozzle cooling lubrication head, you can remove chips and effec-tively cool the machining tool at the same time. This combination of suction and minimum quantity cooling leaves almost no residue.

Note: The portal passage is reduced by CleanCut from 200 mm to 160 mm. CleanCut must be operated with suitable minimum lubrication.

Properties:

n Program-controlled extension/retractionn Distance to the surface can be precisely setn Non-contact suctionn Compatible with tool changing station and precision sensorn Automatic swinging in and out with parking functionn Can be used for spindles with HSK-E 25 insertn Minimum quantity lubrication is necessary

Scope of delivery:

n CleanCut basic module and suction funnel


n CleanCut industrial vacuum cleaner with pre-separator station, (article No. 0A01177)n CleanCut M8 hose connection, (article No. 0A01177B)n CleanCut M8XL hose connection, (article No. 0A01177C)n Four-nozzle lubrication system for CleanCut, (article No. 0A01106S)

Technical data CleanCut CC

Max. distance to the table surface 98 mm

Max. distance to vacuum module clamping plate MS-VP-Aand sandwich vacuum plate VSP

40 mm

Max. distance tovacuum module clamping plate MS-VP-B

38 mm

Max. distance tovacuum module clamping plate VacuPlate™

58 mm


CleanCut basic module with suction funnel 0A01177A


Chip/Dust Disposal

Advantages:

n Chip-free working

n No scratches due to chips

n No cleaning up later

Application:


n Plastic machining

n GRP machining

n For sheet metal machining only

n Not suitable for M7

DATRON suctioning SAS

Combining SAS and SAS-SH makes a variable system which makes it pos-sible to quickly and easily convert between cool-spraying mode and suction-ing. The DATRON suctioning system SAS is used in order to dispose of any accumulated chips and dust which form during sheet-metal machining.

A brush which surrounds the milling cutter keeps chips and dust in the drawing area of the suction.

SAS suctioning is suitable for spindles with direct shaft clamping.

Scope of delivery:

n Suction headn Basic module for brushn Brushn Suction hose Ø 36 mmn Cabin wall passagen Spray nozzle holder SAS-SH

Spray nozzle holder forbasic suction module SAS-SH

If spraying equipment is used, this can be fastened to the machine as an alternative to the brush head. The spray nozzle holder for the basic SAS-SH suction module makes installation work easier, since the SAS suctioning does not have to be completely dismantled when it is used.

Limitations:It is not possible to suction chips in spray mode.

When the brush and the closed 15fold tool changers are used, tool positions 1, 15 and 16 cannot be used.

Depending on the machine type, limitations in the machining area are to be expected.


SAS suctioning for spindles with direct shaft clamping, for M7/M8 0A01173F

Suctioning for spindles with direct shaft clamping, for ML machines 0A01173M

Spray nozzle holder for basic suction module SAS-SH 0A01175B

47878 DATRON Chip/Dust Disposal

Chip/Dust Disposal

DATRON other Accessories

Advantages:

n Chip-free working

n No scratches due to chips

n No cleaning up later

Application:

n Plastic machining

n GRP machining

n For sheet metal machining only

n (Graphite machining)

n Not suitable for M7Order specification Article number

Suctioning with HSK-E 25 spindle suction connection 0A01173L

DATRON brush HSK-E 25

The DATRON suctioning can be used to dispose of dusts and chips which accumulate during plate machining.

The brush surrounding the milling cutter prevents chips and dusts from getting out of the drawing area of the suction.

The HSK-E 25 brush is designed for M8 and M8XL-1600 machines. It can also be used on other types of machines. Limitations can also result in the travel path. As an alternative to the brush head, a microjet spray head can be attached.

Scope of delivery:

n Suction headn Brushn Fixturen Blow-off devicen Extended fixture for the precision sensorn Suction hose Ø 36 mm n Cabin wall passagen Submacro "Abblasen.mcr"

Properties:

n Brush for HSK-E 25 spindlesn Brush pushes itself upward during a tool changen Automatic blowing off of chips via submacro

579

Chip/Dust Disposal

DATRON Chip/Dust Disposal

Advantages:

n Automatic removal of chips from the machine

n High working safety

Application:

n Suitable for M10 machine

Chip conveyor M10-NL

The robust and durable design of the DATRON chip conveyor, made of anodised Aluminium extrusions, allows dry and slightly moist chips to be transported out of the machine. In addition, chips can be conveyed up to 60° upward and are conducted directly away into a container.

Properties:

n Programmable drive with constant or cyclical belt movementn Continuous adjustment of the belt bend between 0 and 60°

Scope of delivery:

n Chip conveyor with cycle switching device


Chip conveyor M10-NL 0A01170

Technical data Chip conveyor M10-NL

Flat belt length L1 1,250 mm

Inclined belt length L2 1,000 mm

Nominal belt width 450 mm

Max. conveying height up to top edge of the

chip container

650 mm

Running cover Polyester

Supply/power 400 V; 0.18 kW

48080

Chip/Dust Disposal

DATRON Chip/Dust Disposal


Advantages:

n Considerably simplifies machine and workpiece cleaning

n Shortens the machine- cleaning time

Ion spray gun with filter pressure controller

Ionised compressed air is given off with the ion spray gun. This way, electri-cally charged chips, which adhere to the machine after machining plastics or other materials, are discharged. The chips hit by the ionised air discharge and fall to the floor.

This drastically reduces the time for the tedious cleaning of workpieces and machine walls.

The ion spray gun can be retrofit on any machine. All that is needed is a connection for the compressed air supply and a 230 V electrical socket.

Scope of delivery:

n Pressure reducern Ion gunn Power supplyn Compressed air hose extension


Ion spray gun with filter pressure controller and power supply 0A01182

Technical data Ion spray gun with filter pressure controller

Compressed air connection At least 2 bars, max. 10 bars

Weight 6 kg

Supply 230 V

581DATRON Pneumatic Accessories

Pneumatic Accessories

Membrane dryer unit MTE

The membrane air dryer with maintenance unit protects the high-frequency spindle and pneumatic valves from damage due to moist compressed air.

The air dryer is pneumatically operated and requires no connections of its own. It is simply inserted in the compressed air line. For this reason, the air dryer is especially suitable where no other connection option exists.

Function:The membrane draws the moisture out of the compressed air and releases it again on the atmosphere side. To keep the membrane safely dry, a part of the dried air is branched off and conducted to the outside via the mem-brane. This results in air consumption of about 10% of the nominal flow rate.

If the machine is not operated, the compressed air line can be closed with a stop cock in front of the air dryer.

Properties:

n For max. 15 m³/h volume flown No other connections are requiredn Max. air consumption approx. 1.5 m³/h

Scope of delivery:

n Membrane dryer unit for one machinen Stop cockn Fastening materialn Connection material


Air dryer unit 15 m³/h + 1/2" (13 mm) hose 0A01183

48282 DATRON Pneumatic Accessories

Pneumatic Accessories


Compressor 24-40 KJ

The DATRON KJ compressors for operating dispensing machines are characterised by their compact and robust design as well as their quiet and low-vibration running. The compressors are designed for minimum maintenance effort and simplest operation.

Scope of delivery:

n Compressorn Pressure reducern Quick coupling


Compressor JUN-AIR, 24-40, 40 l tank 0A01181E

Technical data Compressor 24-40 KJ

Nominal power 1.35 kW

Pressure 8 bar

Air volume 200 l/min

Tank 40 l



Weight 84 kg

Advantages:

n Operation as quiet as a whisper

n Compact design

n Runs with low vibrations

Application:

n Compressed air generation for

DATRON Dispensing machines

583DATRON other Accessories

System workshop trolley SW-6

The system workshop trolley with its six lockable drawers provides sufficient space and organisation options for tools, manufacturing docu-ments and other utensils.

Properties:

n Extremely robust structuren Easy-to-open drawersn TÜV-tested industrial qualityn Rollablen Can be locked

Scope of delivery:

n Complete workshop trolley


System workshop trolley SW-6 0A01185

Technical data System workshop trolley SW-6


Weight 55 kg

Advantages:

n Systematic organisation

n Mobile use possible

n Large storage space

Application:

n Stashing tools, documents, spare parts and other utensils

Other Accessories

48484 DATRON other Accessories

Software

DATRON software overview

DATRON machine software CNCv8/v9

The DATRON CNC software offers high performance with easiest handling for the operator at the same time. This is reached by means of a clearly structured user interface based on Windows®, intuitive user guidance and the programming of plain language commands. Already existing data is used via CAD interfaces.

DATRON CAM modules

The DATRON CNC control is compatible with all common CAD/CAM programmes on the market. The following programs are used at DATRON and can therefore be especially recommended by us:

The 2.5D CAD/CAM system PrimCAM implements the philosophy of DATRON machine software consistently for the CAD/CAM area: Easy to learn, easy to operate, but still powerful. The clearly structured menu guidance allows even CAM beginners to create their own CNC programmes within a minimum amount of time. Many special functions of the DATRON CNC control are directly integrated in PrimCAM.

Mastercam offers a wide range of complete machining software for 2- to 5-axis milling. Thanks to the modular structure, Mastercam can be tailored to special applications (Mastercam, milling entry, Level1, Level2, Level3). Mastercam is the most frequently used PC-based CAD/CAM software of the world today with more than 85,000 installations.

SolidCAM is the complete manufacturing solution for efficient NC program-ming in SolidWorks. SolidCAM in successfully used in many industrial appli-cations (mechanical manufacturing, electronics, automobile and aerospace industry).

Type3 from Vision Numeric is a specially perfected software solution for 3D CNC machining in the artistic and creative area. 3D engraving, complex dies, coins, jewellery elements and many other — more artistic — applica-tions can be effectively realised and manufactured on the DATRON machine. Further powerful software solutions in this application area are also provi-ded by AH-Soft (HCAM) and Delcam (ArtCAM).

Software and Control Accessories

CNCv9CNCv8

585

Software

DATRON machine software CNC v8

The DATRON CNC software offers high performance with simplest handling for the operator at the same time. This is achieved by means of a clearly structured user interface based on Windows and programming with plain language commands. The menu guidance is intuitive, so that even complex applications can be easily programmed. There are many simple and complex commands available for milling, drilling and engraving. Also, existing library functions can be used, or new ones created by the operator. Already existing data is used via CAD interfaces.The DATRON CNC software has extensive software help and is also avail-able as a work preparation version.

Properties:

n Very simple programming by means of menu guidance and powerful macro functionsn Easy to learn, easy to operaten Very fast programming: With two presses of a button, you can reach most basic functions.n Macro programming system with plain language commandsn Library of basic elements; e.g. DSUB, BNC, Lemosan Many “ready-to-use” commands, e.g. thread, counterbore, rectangles, circles and pocket cyclesn Automatic tool radius correctionn Powerful engraving commandsn Extensive font libraries availablen Graphic display of the machining paths in several display modesn Machining simulation with display of the actual tool diametern Measuring function on the screenn Simple pre-calculation by specifying machining duration and machining pathnFast and simple interfaces for CAD/CAM programs: Data converters are available for the following formats: HPGL, DXF, DIN 66025, drilling data, CL data, customer-specific formats

Options/accessories:n Partial measuring field

DATRON Software

48686 DATRON Software

Software


Machine software CNCv8 upgrade v7 -> v8 0A01356

Upgrade CNC v7 to CNC v8

Upgrading the machine software from CNCv7 to v8 offers the following new functions:

n Ethernet connection from the PC to CBox (increase in the data transmission rate to up to 2,800 vectors/second)n Macro projects in libraries (own macros can be integrated in the user interface of the DATRON CNC)n Macros before and after macro projects (before and after every macro, a macro is executed automatically)nOpen command interfacen ISO converter: Support of M commandsn Tool length sensorn maximum 45 toolsn User managementn Finding and replacing in the macro editorn Arithmetic rules in a macro linen Variable input in input fieldsn Using the mouse in the macro editorn Macro which is executed after terminationn 'Rotation' Macro with parameter 'Angle XZ'n New variables for Feed, Rotationn Tele-diagnosticsn Daily backup of machine datan Shortcuts and machine outputsn Faster tool changen Microjet spraying/cooling systemn Tool changer for 11 toolsn Macro 'Csink' with drilling cycles parameter

CNCv8


587

Software

DATRON Software


Machine software CNCv9 upgrade v8 -> v9 0A01357

Upgrade CNC v8 to CNC v9

The upgrade of the machine software from CNCv8 to v9 offers the following new functions:

n Extension of 'Condition' macron Order of submacrosn Deviation in the Z correctionn Tool data, position datan Macro command 'Environment'n New macros 'Arca' and 'Arci'n New macro parametersn 'Mload' (execution of external files MCR and ISO)n 'Checktool'n 'Tcheck' extendedn Text in the macron Execute macro project in nesting moden Order displayed in librariesn 'Mservice' macron 'Dynamic' macron Revision and extension of 'thread' commandn Extension of 'Repeat' macro

CNCv9

48888 DATRON Software

Software


DATRON PrimCAM

The CAD/CAM system PrimCAM puts the DATRON machine software philosophy consistently into action for the CAD/CAM area: Easy to learn, easy to operate, but still powerful. Graphically interactive and with predefined libraries, you solve complex milling and engraving tasks within minutes.

Properties:

n Convenient, and therefore fast and economical CAD drawing creationn Easy data transfer from other CAD programs (from AutoCAD, for example, even SHX fonts are accepted)n Graphically interactive NC program creation with direct CNC machine communicationn Complete and extendable CAD/CNC library modules for CNC manufacturing in electronicsn Engraving functions with several text fontsnCAD: Powerful and user-friendlynEasy to learn, easy to operatenEasy to understand and practicalnCAM machine data can be transferred from the drawing with only a few stepsnGraphically interactive CNC program creationnData transfer from other CAD programsnErgonomic "symbol" control for minimum learning timen Complete and easy-to-extend CAD/CAM library functions for manufacturing in electronicsnConvenient tool managementnPowerful CAM functions, such as pocket spaces, roughing/finishing operations, etc.


PrimCAM-ET V 2.98 CAD/CAM software system 0A01340

589DATRON Control Accessories

Control Accessories

Advantages:

n More comfort thanks to swivelling terminal and flicker-free monitor

Application:

n Retrofitting of the machine system M35


TFT 17" monitor, keyboard and keyboard holder (M35 retrofit) 0A01271A

Operating terminal for M35 BT

The retrofitting of the operating terminal offers the user the advantages of the swivelling terminal and the TFT screen, even on the DATRON machine system M35.

Scope of delivery:

n Terminaln 17" TFT monitorn Keyboard (keyboard layout D, GB, USA, F, I)

49090

Control Accessories


Advantages:n User-friendly external arrangement

n Clearly structured machine operation

n Sensible use for limited user management

n Ergonomic operation of the machine

n Flexible position on the machine

n Optical display of operating states

n Additional emergency stop

Application:n Continuation of programme sequences

Two-fold control unit with sensor switch and emergency stop

This console is for continuing programme sequences when these are inter-rupted by messages.

Thanks to the external placement of the W sensor, user-friendliness is enhanced, since the use of the W key on the terminal keyboard can be avoided.Thanks to the contactless sensor switch with LED display, up to four operating states can be displayed.

The two-fold control unit makes operation especially ergonomic since it is not necessary to mechanically actuate switches.

The two-fold control unit is fastened to the machine via magnetic clamp plates on the bottom or the housing.

Scope of delivery:

n Small housing with emergency stop button and sensor switch

Note:

If it is installed later, additional measures must be taken on the machine wiring.

Technical data Two-fold control unit with sensor switch and

emergency stop



Sensor switch principle Capacitive proximity sensor


Two-fold control unit with sensor switch and emergency stop 0A01571V

DATRON Control Accessories

591

Control Accessories


Advantages:n User-friendly external arrangementn Clearly structured machine operationn Sensible use for limited user management

Application:

n Continuation of programme sequences


W switch (external actuation button) for CNC machines 0A01571W

W switch

The W switch is a re-start-up button. It is used to continue programme sequences when they are interrupted by messages. Thanks to the external placement of the W sensor, user-friendliness is enhanced, since the use of the W key on the terminal keyboard can be avoided.

Scope of delivery:

n Sensor in the housingn Cable, length 5 m

Note:

If it is installed later, additional measures must be taken on the machine wiring.

49292

Control Accessories



CNC hand-held control unit HBE

The CNC hand-held control unit makes it easier for the user to set up the CNC machine. Thanks to the dust-protected keyboard and robust struc-ture, the hand-held control unit is ideally suited for hard workshop use.

Properties:

n Emergency Stop switchn Axis pre-selection for up to six axesn Handwheel for machine movements in steps of 0.1 or 0.01 mmn Speed regulator for feed and positioning feedn Set zero pointn Z height measurementn Cooling agent select keyn Volume controller for coolantn Eight freely assignable function keysn 'Stop' switchn 'Continue' switchn Macro executen Enter switchn Cancel switchn Go to parking positionn Spindle on/off

Scope of delivery:

n Hand-held control unitn Magnetic holder


n Reinforced cable, length 2 m, (article No. 0075073D)n Reinforced cable, length 4 m, (article No. 0075073E)

Advantages:

n Quick and easy positioning

n Calling and controlling of special functions

n Freely programmable keys

Application:

n Set-up of workpieces


CNC hand-held control unit (standard) 0A01003

593

Control Accessories


Advantages:

n Protection against damage

n Prolongation of lifetime

n Exchangeable

Application:

n Terminal keyboard cover

Protective keyboard membrane TS

The protective keyboard membrane protects the keyboard of the operating terminal from the usual contamination one finds in workshops. The touch-pad function is not impaired by the protective membrane.

Properties:

n Protects the keyboard against contamination and moisturen No impairment in operability

Scope of delivery:

n Protective membrane for the keyboard


Protective membrane for the TS keyboard which fits US 615-5142 0048282Y

Protective membrane for TS keyboard with fits D, GB, F and I 615-5141 0048282Z

49494 DATRON Consumable Material

Expendable Material

Coolant additives KMZ

When used regularly, the coolant additives protect the spindle cooling system from corrosion, uncontrolled growth of algae and calcification, and therefore prolong the lifetime of all coolant-circulated components.

Properties:

n Protects the spindle and cooling system from corrosion, uncontrolled algae growth and calcification n Six-months protection for each maintenance package

Scope of delivery:Sufficient for six months:

nOne bottle AO-100 Anti-Oxidation, 100 ml eachnSix bottles B-100 Biozid, 100 ml each

Advantages:

n Prolongs the lifetime of the spindle cooling system

n Increases the cooling water quality

n User-friendly single dosing


Coolant additives, 7 x 100 ml 0069260S

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