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Page 1: Das DeltaV System - euedocs.emersonprocess.co.ukeuedocs.emersonprocess.co.uk/groups/public/... · fieldbus, the DeltaV system ... installations, and Profibus DP and ... The DeltaV

Das DeltaV System

Page 2: Das DeltaV System - euedocs.emersonprocess.co.ukeuedocs.emersonprocess.co.uk/groups/public/... · fieldbus, the DeltaV system ... installations, and Profibus DP and ... The DeltaV

1 IntroductionDigital technology taps theintelligence of today’smicroprocessor-basedinstruments, speeding data toprocess, plant, and businessapplications—and back again.

2 The DigitalRevolutionEverywhere you look, digitalsystems are replacing their analogcounterparts, providing increasedaccuracy, better performance anda wealth of information previouslyunavailable.

4 PlantWebArchitectureThe industry’s most excitingchange in process automationtechnology since distributedcontrol replaced panel-basedcontrol.

6 The Power of HARTChances are you already haveHART devices waiting to delivertheir true potential. And now,more than ever before, you cantake full advantage of your HARTdevices.

8 Unleashed FieldbusBuilt from the ground up forfieldbus, the DeltaV systemdelivers the results of a digitalplant—easy.

10 Asset ManagementSolutions (AMS)Get online access to the wealth ofdata inside your field devices withAMS and the DeltaV system.

12 The Intelligent FieldRated by process manufacturers asthe leader for quality, performanceand service, Emerson’s completesuite of intelligent devices offer youthe full range of best-in-breed fielddevices.

14 Control AnywhereThe PlantWeb architecture lets youput control where it best suits yourneeds with an easy drag-and-dropexercise.

16 Reduced Capital andEngineeringReduced time to production, fasterstartups and day-to-day benefitsthat reoccur through the life ofyour plant.

18 Reduced Operationsand MaintenanceKey in on the field devices thatreally need your attention. There’sno wasted valuable maintenancetime and effort.

20 Reduce Variability—Increase AvailabilityBetter operational efficiencythrough precision control is key toprofitably meeting your customers’expectations.

22 Enhanced Safety andComplianceThe DeltaV system completelyintegrates change managementinto your process automation,helping you achieve regulatorycompliance—easy.

24 Be ProactiveYou get Information access at itsbest. Send the right information tothe right people—anywhere,anytime.

26 Emerson ExcellenceThere’s real value in having acomplete suite of complimentarysolutions that work best together.That’s the PlantWeb architecture.

28 Emerson ExperienceWe can help you build your digitalplant with our seasoned experts,available around the world.

Inhalt

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Realize your true potentialfrom a digital plant.

To develop andmaintain a competitiveadvantage, it's time totake your plantdigital—with the leadingplant architecture—PlantWeb®.

Digital technology taps theintelligence of today'smicroprocessor-based instruments,speeding data between process,plant, and business applications. Itenables systems and software totransform 1's and 0's into usefulinformation for better processcontrol, better asset management,and better decision-making.

You'll benefit in many areasincluding: �Reduced capital and engineering

costs�Reduced operations and

maintenance costs� Increased plant availability�Reduced process variability� Enhanced safety and

environmental compliance.

Emerson customers are gettingthese bottom-line benefitstoday with theprovenPlantWebarchitecture.Thousands ofPlantWeb projects have proventhere's no better way to unleash yourplant's true potential.

It's easy to see why. Our intelligentfield devices offer diagnostic andcontrol capabilities as well asindustry-leading measurement,analytical, and final-controlperformance. AMS softwaremanages device information forfaster, easier maintenance anddetection of potential problems. Andthe DeltaV™ digital automationsystem provides regulatory andadvanced control, batch processmanagement, and integration withother plant and business systems. Allare linked by information-rich digitalcommunications.

Add the flexibility of an open,modular architecture that can growwith you, and you've found the keyto gaining benefits of fieldintelligence in applications of anysize, from unit upgrades andexpansions, to new plants.

TThhee PPllaannttWWeebb aarrcchhiitteeccttuurree uunnlloocckksstthhee ttrruuee ppootteennttiiaall ooff yyoouurr ppllaanntt aannddtthhee DDeellttaaVV ssyysstteemm mmaakkeess iitt eeaassyy..

1

Introduction

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The digital revolution isupon us. From cameras tocomputers, telephones totelevisions, music to video.Everywhere you look, digitalsystems are replacing theiranalog counterparts. Thereason is increased plantavailability and betterperformance—plus, awealth of informationpreviously unavailable.

Distributed control systems—wereno doubt a major breakthrough inthe mid-1970s. But these systemsare based on 4-20mA signals andproprietary communications.

Emerson Process Managementbegan the industry's move towardthe digital revolution byintroducing theHART® protocolmore than 15 yearsago. HART is ahybridcommunicationprotocol that enables adigital signal, primarily for increasedinformation, to coexist with a 4-

20mA control signal. This digital bi-directionalcommunication transforms fielddevices from single functionalinstruments to multi-functionaldevices that deliver multiplemeasured variables with singleprocess intrusions, like:�Device health� Process health� End of life predictions.

Now the devices in your installedfacility can deliver—all on the sametwisted pair of wires alreadyinstalled. Today, over 80% of all fielddevices shipped are intelligent.

With more than a decade of HARTexperience, Emerson ProcessManagement and other industryleaders fine-tuned the HARTprotocol to pioneer and introduceFOUNDATIONTM fieldbus. FOUNDATION

fieldbus, a fully bi-directional digitalcommunications standard, delivers

even greater levels of diagnostic,operating, and assetinformation to improve plantefficiency.

Emerson Process Managementintroduced the PlantWebarchitecture to unleash the power offield devices to deliver a step change

in plant operating performance.

This digital PlantWeb architecturecombines AMS (online devicemonitoring and diagnosticsoftware), the DeltaV digitalautomation system, and a widerange of intelligent field devices todeliver the true potential of your plant.

The Digital Revolution

2

A wealth of asset information means improved performance.

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3

Digital.

Smart.

Here to stay.

TThhee rriicchh FFOOUUNNDDAATTIIOONN ffiieellddbbuuss pprroottooccooll ffaacciilliittaatteess bbii--ddiirreeccttiioonnaallccoommmmuunniiccaattiioonn,, ddeelliivveerriinngg ddeevviiccee hheeaalltthh ssttaattuuss ttoo ppllaanntt ppeerrssoonnnneell aannddddeecciissiioonn ssuuppppoorrtt ssyysstteemmss..

Today, leading manufacturingcompanies, in all industries andworld areas, benefit from both HARTand FOUNDATION fieldbus in thePlantWeb architecture.

Benefits include upfrontengineering, installation, andcommissioning savings.

But more significant are the ongoingsavings in tightening processvariability, improving quality,increasing throughput and avoidingupset conditions that can limit yourproduction capability.

TThhee ddiiggiittaall rreevvoolluuttiioonn tthhaatt mmaakkeess tthhiissaallll ppoossssiibbllee iiss yyoouurrss ttoo eexxppllooiitt..

“In designing the BDOplant we wanted to avoid

older analogcommunications or

proprietary digital busesand instruments. These

would reduce our designflexibility, inflate life-

cycle costs, andcomplicate upgrades.”

—John Rezabek

BP Chemicals

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PlantWebArchitecture

4

Only the PlantWebarchitecture delivers digitalprecision because it’s builtto turn the wealth ofdiagnostic data in intelligentfield devices into actionableinformation. With thePlantWeb architecture, youcan achieve the truepotential of your assets.

What is a smart plant?A smart plant is a plant constructed

with intelligent pieces. That's the

idea behind the PlantWeb

architecture. Intelligent devices, the

DeltaV digital automation system

and AMS. They work together as an

integrated solution to form the

industry's most exciting change in

process automation technology

since distributed control replaced

panel-based control.

The DeltaV system includes other

popular digital communication

busses such as AS-i for cost-sensitive

installations, and Profibus DP and

DeviceNet for integration of motor

starters and drives.

Now you have a wide variety of

digital buses to choose from with

the DeltaV system, as well as the

world's best implementation of

HART to easily take advantage of the

diagnostics that HART-based

intelligent field devices provide.

Digital HART

Digital H1 Fieldbus®

Digital precision throughout the architecture.

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5

High Speed Ethernet (HSE)

AS-i / DP / DeviceNet

OOnnllyy tthhee DDeellttaaVV ssyysstteemm ddeelliivveerrsstthhee ffuullll ssppeeccttrruumm ooff ddiiggiittaall

ccoommmmuunniiccaattiioonnss..

HART or fieldbus

–the PlantWeb

architecture

delivers.

“The DeltaV system waseasy in commissioning

fieldbus instrumentsbecause the system was

very user friendly, veryintuitive and

straightforward.”–Eric Tan

Mobil Oil

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Realize the true potential of yourHART devices with AMS and DeltaV.

The Power of HART

6

Manufacturers have beenusing HART devices for yearswithout taking fulladvantage of theircapabilities. Now AMS andthe DeltaV system, keycomponents of the PlantWebarchitecture, make it easy tounleash the power of theseinstalled HART devices—todeliver the true potential ofthese assets for the first time.

The HART highwayThe DeltaV system includes HARTAI and AO interface modules.These interface modules go farbeyond what most existingautomation systems deliver. AMScan directly access intelligent fielddevices without the need forexternal multiplexers as illustrated.As you connect the HART devicesinto the DeltaV system, you canimmediately use AMS forcalibration, configuration, anddiagnostics. There’s no additionalwiring, no data mapping, and no

time wasting! Easy.

Some manufacturers findthemselves in a climatewhere replacement of theirautomation system is notan option and they areseeking cost avoidance,increased uptime andreduced variability at anaffordable cost. These

manufacturers aredeploying AMS onlegacy systems usingHART multiplexers topeel off the digitalHART protocol.Other manufacturersare taking moresignificant steps toupgrade theirinstallations. By using the DeltaVplug-and-play upgrade program,manufacturers are upgrading theirautomation systems to the DeltaVsystem without lifting a wire orreplacing a field device. Simplyplug and play. After the transition,these users are able to takeadvantage of the rich digitalcommunications of their installedHART field devices for the first time.

FFoorr bbeetttteerr ooppeerraattiioonnss,, AAMMSS ccaann bbeeiinnssttaalllleedd wwiitthh yyoouurr lleeggaaccyy aauuttoommaattiioonnssyysstteemm ttoo aacccceessss HHAARRTT ddeevviicceeccoonnffiigguurraattiioonn..

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“Remote repair,diagnostics and

maintenance offer a wayto reduce massive

maintenance costs ... US process industries

such as chemical plantsand oil refineries could

save as much as $60billion a year.”

–Fortune Magazine

Changing the

way you run

your plant.

7

DDiiaaggnnoossttiicc tteessttss rruunn wwiitthh AAMMSSVVaallvveeLLiinnkk®® rreevveeaall vvaallvvee ssttiiccttiioonn..

UUppoonn iinnssppeeccttiioonn......

......aafftteerr mmaaiinntteennaannccee.

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FieldbusUnleashed

Fieldbus delivers project and operational savings.8

TThhee DDeellttaaVV ssyysstteemm iiss tthhee oonnllyy hhoosstt tthhaatt pprrooppaaggaatteessddeevviiccee hheeaalltthh tthhrroouugghhoouutt tthhee ssyysstteemm..

HHeeaalltthh == GGoooodd

HHeeaalltthh == GGoooodd

The DeltaV digitalautomation system is theonly system built from theground up to unleash theadvantages of FOUNDATIONfieldbus. Not an add-on, notan afterthought, it’s built todeliver theproject andoperationalsavings of adigital plant—easy!

Unique architecturedeliversEmerson's unique PlantWebarchitecture was designed to deliverthe true potential of intelligent fielddevices. AMS for device diagnosticsand commissioning is blended withthe DeltaV system for precisioncontrol into an integrated databasefor quick and easy deployment. The DeltaV software's function blocklibrary is based on the globallyrecognized standards IEC 1131-3(control language specifications) andIEC 61158 (function block andprotocol specifications).

Since the DeltaV software's functionblocks are built to the fieldbusstandards, there is no mapping intolegacy data structures. Device healthpasses natively from the field tooperators and maintenance staff fordecision support and data validation.

From the DeltaV Explorer you cansee your intelligent field devices withtheir associated control strategies. Asimple right mouse click on a devicelaunches AMS, which lets youcommission devices faster anddiagnose device problems fasterthan ever before.

Redundant, reliable andflexibleFOUNDATION fieldbus delivers asimple and economic way to wireyour plant. For those deployingintrinsically safe solutions, the FISCO(Fieldbus Intrinsic Safe Concept)model has been adopted byEmerson for further flexibility.

For your most demandingapplications, Emerson providesredundant fieldbus segmentcommunications via the Backup LinkActive Scheduler, as well asredundant power and redundant H1interfaces in the DeltaV system.

For more details on the functionaladvantages of the PlantWebarchitecture, refer to the document“DeltaV, Designed for Fieldbus”available at: wwwwww..EEaassyyDDeellttaaVV..ccoomm .

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Secure, smart,intuitive—Easy.

9

Fieldbus in the

PlantWeb

architecture

delivers results.

RReedduunnddaanntt HH11 iinntteerrffaacceess aarree aa ssnnaapp..

The DeltaV system has passed the FOUNDATION fieldbushost interoperability system test. Visit wwwwww..ffiieellddbbuuss..oorrgg.for details.

“During the configurationand the setup process,

since we use severalFOUNDATION fieldbus

transmitters and valves,the commission processwas painless, absolutely

painless”–Rafael de la Torré

Atlas Paper MillsDDeellttaaVV ffuunnccttiioonn bblloocckksseexxaaccttllyy mmaattcchh tthhoossee ooffffiieelldd ddeevviicceess.. TThheerree’’ss nnoommaappppiinngg ooff ddeevviiccee bblloocckkssttoo DDCCSS bblloocckkss..DDeeppllooyymmeenntt iiss eeaassyy!!

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Asset ManagementSolutions (AMS)

AMS uses the intelligence inyour field devices to delivermaintenance savings,enhanced operationalsafety, less downtime, andfaster time to production innew installations.

Device statusWith AMS, your maintenance staffcan call up the status of anindividual device and investigatethe device from the inside. Based

on this information, you canproactively plan maintenance andeliminate problems before theyoccur. This device information isalso available via industry-standardOPC communications for fastaccess by the plant staff in otherapplications.

Device configurationWith AMS, you can configure yourfield devices and re-range atransmitter. Since the DeltaVsystem and AMS are tightly

coupled, the DeltaV systemautomatically senses the activityand adjusts control strategiesaccordingly—all transparent.

Device calibrationSome field devices may becalibrated insitu using AMS. Thissignificantly reduces yourmaintenance expenses.

Fast commissioningField device commissioning is easywith the DeltaV system and AMS.Manufacturers across the globehave reduced installation andcommissioning time in many casesby more than 30%.

AMS snap-onsAMS is extensible by the addition ofsnap-on software. These snap-onsdeliver device-specific AMSextensions like ValveLink, whichcan perform extended diagnosticslike valve signatures. The savingsfrom diagnosing these devices in-line instead of pulling them out ofservice on a preventive schedule is significant.

Benefits documented by ourcustomers include:

� Productivity Increased from2 to 40% �Maintenance expense reduced

from 7 to 60% � Product quality improved

(rework & scrap rates reduced)by 5 to 90% � Equipment life extended from 1

to 10 times � Spares inventory reduced by 10

to 60% � Inventory turns increased up

to 75% � Energy consumption reduced

by 5 to 15%.

Visit wwwwww..AAsssseettWWeebb..ccoomm today tosee how manufacturers around theglobe have benefited from AMS.

AMS—the foundationfor maintenance savings.10

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“In the past ourtechnicians had to

service all 100 controlvalves annually.

However, AMS helpedthem avoid 90 percent

of that work over thelast two years by

showing that only 10valves actually required

maintenance.”—Jean Luc Le Gall

Total Solvants’ Oudalle

11

WWiitthh AAMMSS,, aa tteecchhnniicciiaann ccaannddiiaaggnnoossee ffiieelldd ddeevviicceess ffrroomm ccoonnttrroollrroooomm oorr mmaaiinntteennaannccee sshhoopp,,eelliimmiinnaattiinngg ffiieelldd eexxccuurrssiioonnss..

Faster time to

production and

higher

availability

—delivered.

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Advanced diagnostic information from the field.

The IntelligentField

12

Emerson offers a strongfoundation to your digitalplant with a suite ofintelligent field devicesconsistently rated byprocess manufacturers asthe leader for quality,performance, advanceddiagnostics, and service.With leading brands likeMicro Motion, Fisher, andRosemount, Emerson canoffer you the full range ofbest in breed field devices.The PlantWeb architecture beginswith a strong foundation ofintelligent field devices—devices thatcan anticipate problems, reportcurrent device health, controlvariability, perform multiplemeasurements to reduce thenumber of devices required—eventake local control when necessary.

These devices contain a wealth ofdiagnostic information, availableremotely to allow you to streamlineyour maintenance efforts. No longeris a transmitter or valve a one-waycommunication device.

Emerson's intelligent field devicesare built to global industrystandards, so you have the freedomto choose the best devices from thebest suppliers, without being limitedby proprietary technologies.

Some predictive maintenance alertsEmerson intelligent field devicesdeliver include:

� Plugged impulse line

�Reverse flow

�Calibration error

� Empty pipe

�Device health

� Sensor probe suspect

�RTD drift

� Travel pressure high

� Travel accumulation

�Cycle counter

�Valve signature

�Drive signal

� Signal saturation

� PV out of range

� Stem position

� ...and more!

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“The more impressivefeature of the fieldbus

integration in DeltaV is that it is really

integrated. Veryfrequently it has been

heard of integrationconcepts where, well, inspite of everything, it is

necessary to go througha series of steps and

tools that don't make itso integrated. In this

case it is practically onesystem, when the operator is at the

control panel you can'ttell if you are in the

field or at the controls.There is real

integration.”—Matias Morales

PDVSA

13

PlantWeb starts

with intelligent

devices, the

foundation of

digital plants.

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Emerson’s PlantWebarchitecture lets you putcontrol anywhere—where itbest suits the applicationand level of performanceyou require.

The DeltaV function blocks werebuilt with fieldbus in mind. Thefunction blocks are exactlyimplemented per the IEC 61158specification. The parameters on thefunction block are those defined bythe Fieldbus Foundation and areconsistent throughout. Unlikeexisting DCSs or PLCs wherecomplicated mapping for fieldfunction blocks to legacy datastructures are required, the DeltaVfunction blocks are exactly the sameas field device function blocks. Sothe system is easy to engineer andeasy to maintain.

Peer-to-peer control among fielddevices broadly distributes controland provides a higher degree ofsingle-loop integrity. With theDeltaV system, you have thecomplete freedom to choose wherecontrol should operate: in the DeltaVcontroller or in the intelligent fielddevice. It's an easy drag-and-dropexercise to select where you wantcontrol to happen.

Drag and drop todeploy control in the field.

ControlAnywhere

14

SSpplliitt ccoonnttrrooll bbeettwweeeenntthhee DDeellttaaVV ccoonnttrroolllleerr

aanndd ffiieelldd ddeevviicceess iiss eeaassyy..

WWiitthh ffiieellddbbuuss,, ccoonnttrrooll mmaayy bbee bbyy ppeeeerr--ttoo--ppeeeerrccoommmmuunniiccaattiioonnss iinn tthhee ffiieelldd ddeevviicceess..

AAnnyy ccaappaabbllee ddeevviiccee mmaayy bbee ccoonnffiigguurreedd ttoobbee aa bbaacckkuupp bbuuss sscchheedduulleerr,, ttoo aassssuurree bbuussooppeerraattiioonn iiff tthhee DDeellttaaVV ccoommmmuunniiccaattiioonnss

aarree iinntteerrrruupptteedd..

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15

Secure

peer-to-peer

communications

in the field—easy.

WWiitthh HHAARRTT,, ccoonnttrrooll ooccccuurrss iinn tthheeDDeellttaaVV ccoonnttrroolllleerr..

MMiixxeedd ccoonnttrrooll llooccaattiioonn..

“Reliability can bemaximized by taking the

PID logic out of theprocess controller and

distributing it to thefieldbus valve controller.

If the transmitter is onthe same segment, theentire loop is solved in

the field—thetransmitter's AI (PV) andsignal select blocks, plusthe valve controller's PID

and AO blocks.”–John Rezabek

BP ChemicalsCCoonnttrrooll eexxeeccuutteess iinn tthhee ffiieellddddeevviicceess..

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The PlantWeb payoff comesin two ways. The first isrealized through fasterplant commissioning, andthe second and moreinteresting payoff is inincreased plant productivityand reduced operating coststhroughout the life of theplant.

Reduced capital andengineering costsAMS’s calibration, configuration anddiagnostics with both HART andFOUNDATION fieldbus, coupled withthe easy of use of DeltaVconfiguration, provide compellingresults. Some of the savingsestimated by our customers include:� 90% reduction in configuration

time

� 75% reduction in loop checkouttime

� 85% reduction in commissioningtime

� 28% reduction in transmittercount when multivariabletransmitters are installed.

Further benefits realized bycustomers by the use of FOUNDATION

fieldbus include:� 93% reduction in I/O cards

� 74% reduction in wiring

� 84% reduction in terminations.

Commissioning is easyEngineering and commissioningcosts are dramatically reduced as theDeltaV system auto-recognizesintelligent field devices and controlhardware. The DeltaV systemautomatically sets up the bus,making deployment of the devices

fastand

trouble free.

Reduced Capitaland Engineering

16

Reduce wiring, footprint,and commissioning—easy.

CCaabbllee ttrraayycchhaannggeess aafftteerrrreeppllaacciinngg ccllaassssiiccII//OO wwiirriinngg wwiitthhbbuuss wwiirriinngg..

Before

After

Before

After

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17

The initial payoff

is in faster time

to first

production.

And, when these benefits aremeasured in product cost, theincreased revenues amount tomillions in some cases!

TThhee DDeellttaaVV II//OO aanndd ffiieellddbbuuss tteerrmmiinnaattoorrss mmoouunntteedd iinn aarreemmoottee jjuunnccttiioonn bbooxx..

4-20mA

Time

Prod

ucti

on

PlantWebArchitecture

TThhee ppaayyooffff iiss iinn ffaasstteerr ttiimmee ttoo pprroodduuccttiioonn

“The unique design of theDeltaV digital

automation systemsimplifies the installation

and commissioningprocess, enabling us to

complete the project fivemonths ahead of

schedule....The quality ofthe gas is better than the

standard of the Grade Aspecification.”

—Mr. Liu Yi

Changquing Oil Field Company

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18

Reduced Operations andMaintenance Costs

After commissioning theprocess, plant efficiencycomes from making morewith less—more product,on-spec—with less staff, lessvariability, and lessdowntime. The PlantWebarchitecture delivers resultsin operations andmaintenance to improveyour efficiency and yourprofitability.

A large portion of maintenancebudgets—9% in this global chemicalmanufacturer’s case—is spent tomaintain instruments. Of this time and expense, 50-70%could have been avoided with theuse of AMS software and intelligentfield devices with embeddeddiagnostics, and 60-70% ofmaintenance on valves could havebeen avoided.

With the DeltaV system’s ability tosend predictive alerts tomaintenance staff, unplannedshutdowns can be minimized or even avoided.

Predictive maintenanceis key.Whether in the control room or themaintenance shop, AMS’s advanceddiagnostic information lets you keyin on the field devices that reallyneed your attention. Beyond theadvanced warning of falteringequipment, AMS suggests correctiveaction and streamlines every facet ofmaintenance work, includingtroubleshooting, diagnosing andcalibration work. This means thatwith predictive maintenance, plantfield trips could be reduced by asmuch as 63%.

Beyond warnings to corrective action—easy.

Calibration Shift 21%Zero Off 6%

Plugged Lines 6%Failed Instrument 4%

Plant Field Trips

Routine Check 35%

No Problem 28%

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“Device alerts provided byonline AMS systems

identify potentialoperating problems inadvance, so corrective

measures can be taken intime to prevent costly

shutdowns.”—David Wright

Alabama Power Company

19

The PlantWeb

architecture

delivers

predictive

maintenance.

WWiitthh PPllaannttWWeebb ddeevviicceess,, iinnssttrruuccttiioonnss oonn hhooww ttoo ffiixx ddeevviicceepprroobblleemmss aarree pprroovviiddeedd wwiitthh tthhee pprreeddiiccttiivvee mmaaiinntteennaannccee ddeevviiccee aalleerrtt.. GGuueesssswwoorrkk iiss aa tthhiinngg ooff tthheeppaasstt!!

TTiimmeellyy ddeetteeccttiioonn ooff pprroocceessss hheeaalltthh ((eexxaammppllee:: pplluuggggeeddiimmppuullssee lliinneess)) ccaann aavvooiidd ccaattaassttrroopphhiicc ffaaiilluurree.. IInn mmaannyyccaasseess,, pprreevveennttiinngg uunnppllaannnneedd sshhuuttddoowwnnss tthhaatt ccoouulldd ccoossttmmiilllliioonnss ooff ddoollllaarrss nnoott ttoo mmeennttiioonn tthhee aavvooiiddaannccee ooff aassaaffeettyy hhaazzaarrdd..

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The key to minimizingproduct variability toproduce on-spec product isthe health and precision ofyour field equipment.

Decreased plant variabilityPerformance of control is bestmeasured as close to the field aspossible. With Emerson field devices,this performance is calculated in thedevice. Using FOUNDATION fieldbusstandard protocols, the DeltaVsystem collects the variability data to

provide your process engineers witha snapshot of the variability in yourplant—by current measurement, byshift or by month. Instantaneouslywith no configuration. Tacklingcontrol variability results in betterproduct variability and increasedproduction.

With this precise data available youcan tackle those problems that havethe most impact on the economicsof your process.

Some customers have opted to placealarms on variability index trips forthose loops with the most significantimpact. For the plant manager, this isall rolled up into a convenientsummary display that lets one lookat key performance metrics for theplant as a whole.

Increased plant availabilityNot only does DeltaV Inspect

monitor variability, it also monitorsplant health, mode of operation andcontrol constraints.

CCoonnssttrraaiinneedd ccoonnttrrooll means that yourplant algorithms are struggling tokeep the process tuned to bestoperating conditions. Simplystated—a valve is at its limit .

Typically a quick controlconfiguration exercise will fix this butoften these areas are left undetectedbecause its not always that easy todetect. DeltaV Inspect highlightsthese troubled loops for attention.Better control means safer and moreoptimized control.

In the DeltaV system, the desiredmmooddee ooff ooppeerraattiioonn is tracked againstthe actual mode. Have you evernoticed how many loops are runningin manual? Inspect reports theamount of time that the control is inmanual control pinpointing thosetrouble spots where operators arestruggling for control.

Finally, Inspect summarized thehheeaalltthh ooff eeqquuiippmmeenntt attached to theDeltaV system. Devices may haveadvisory alerts yet be healthy(examples are: a valve that hastraveled beyond its recommendedcumulative stroke distance or atransmitter that is deployed outsideof its recommended operatingrange). Other devices could havesuspect readings that are flagged asuncertain and then of course thefinal option is devices that havefailed. All are summarized in Inspectfor fast viewing.

With DeltaV and and a foundation ofintelligent field devices, you have ahandle on the state of you plant forthe first time. Paying attention to thepredicative maintenance diagnosticsclearly summarized in DeltaV Inspectwill provide you with a means toachieve your availability targets.

20

Reduce Variability—Increase Availability

Precision control—easy.

YYoouurr ppllaanntt’’ss ppeerrffoorrmmaannccee aatt aa ggllaannccee wwiitthh DDeellttaaVV IInnssppeecctt..

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“Operations haveachieved a reduction in

process variability due totighter controls on the

process. This hasresulted in a more

consistent product withrespect to quality, yields,

and cycle time.”–Dean Hale

DSM Catalytica Pharmaceuticals

21

Optimize

your process

–easy.

Deterioration is detectedwith variability index inEmerson field devices

Take corrective action

High Variability Threshold

DDeellttaaVV IInnssppeecctt’’ss iinnttuuiittiivvee uusseerriinntteerrffaaccee pprroovviiddeess yyoouu wwiitthh aassuummmmaarryy ooff tthhee ppeerrffoorrmmaanncceeooff yyoouurr ppllaanntt..

TThhee iinntteelllliiggeenntt ffiieelldd ddeevviiccee aauuttoommaattiiccaallllyy ppeerrffoorrmmss vvaarriiaabbiilliittyyccaallccuullaattiioonnss aanndd ttrraannssmmiittss tthheessee ttoo DDeellttaaVV ffoorr ddiissppllaayy ttoo ccoonnttrroolleennggiinneeeerrss..

MeasuredVariable

VariabilityIndex

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22

Enhanced Safety and Compliance

To help you meet yourregulatory compliancerequirements, such as the U.S.FDA's 21 CFR Part 11, as wellas ISO 9000 and OSHA, theDeltaV system and AMScompletely integrate changemanagement into yourprocess automation.

Streamlined regulatorycomplianceBesides avoiding safety andenvironmental problems, you arerequired to keep clear records tomeet regulatory requirements. Newregulations have been introducedincluding the FDA 21 CFR Part 11,which requires that records be keptunder strict security. You oftenspend as much time documentingyour work as doing it.

With AMS and the DeltaV system,detailed information is kept secure,including:�Device Audit Trail�Device calibration history�Control Configuration Audit Trail� Process history� Event history.

Control ConfigurationAudit TrailYour team's engineering efforts areautomatically chronicled and savedas part of the DeltaV ConfigurationAudit Trails. This audit trail providesyou with a complete version-to-version comparison—not just who,when, where, and why the changewas made, but most importantly—what was changed.

Any and all actions or changes captured automatically.

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“Our quality hasimproved, customer

satisfaction hasincreased, our machine

breaks have beensignificantly reduced,and startup time was

reduced 25%.”—Rich Hatton

Abitibi Consolidated

23

Tracking is

easy—helps meet

regulatory

compliance.

AAMMSS DDeevviiccee AAuuddiitt TTrraaiill ttrraacckkssccoonnffiigguurraattiioonn aanndd ccaalliibbrraattiioonn cchhaannggeessaanndd ffaacciilliittiieess rroollll bbaacckk..

DDeellttaaVV AAuuddiitt TTrraaiill ttrraacckkss ccoonnttrroollccoonnffiigguurraattiioonn cchhaannggeess.. NNoott jjuusstt tthhee wwhhoo,,

wwhheenn,, wwhheerree,, aanndd wwhhyy ooff tthhee cchhaannggee,,bbuutt mmoosstt iimmppoorrttaannttllyy––tthhee wwhhaatt!!

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Be Proactive

24

Integration has never been easier.

A digital plant createsproactive people. Maintenancepersonnel who are alerteddirectly by ailing field devices.Operators who aresimultaneously notified totake corrective actions toavoid process upsets andincreased variability. The rightinformation narrowcasted tothe right person to solve theproblem—it's easy with DeltaVXML Messenger.

The roadblocks to achieving theselogical connections include: legacyautomation systems, lack ofcommunication standards, andcostly resources.

Real-time communicationIn 1995 an effort led by EmersonProcess Management and Microsoftresulted in the development of OLEfor Process Control (OPC) resulting ina standard for high speedcommunications among real-timesystems. Today this standard ismanaged by the OPC Foundation,located at wwwwww..ooppccffoouunnddaattiioonn..oorrgg .

Event collectionThe OPC Foundation increased itsstandards scope, delivering the OPCAlarm and Event specification for theintegration of time-stamped, eventinformation. Following itscommitment to open, interoperablestandards, Emerson has deliveredDeltaV OPC Alarms and Eventssoftware for easy, standards-basedintegration with the enterprise.

Transaction integrationOver the past few years, there hasbeen an explosion of Internet-baseddata standards such as HTTP andHTML. Widely adopted for viewingdata, these standards have foundtheir way into automation productssuch as the DeltaV and AMS webservers for viewing maintenance,historical and process data.

The introduction of web services bythe World Wide Web consortiumadded a data-type standard, XML(eXtensible Markup Language). Wehave provided an XML interface tothe automation layer. With DeltaVXML Messenger, connecting theautomation system to the CMMS(Computer MaintenanceManagement Systems) is a breeze.But there is more to it than justconnectivity. It’s about providing theright information to the right staff atthe right time. Advanced control

optimization alerts are directed viathe DeltaV XML Messenger tocontrol engineers;predictivemaintenance alertsto maintenancestaff; reactivemaintenance alertsto operators andcritical plant eventsto plantmanagement. Easyintegration, filteringand redirection—nnaarrrroowwccaassttiinngginformation to the right staff.

Third-party applications can noweasily connect automation systemtransactions with enterprise systemsvia a drag-and-drop configuration asopposed to complex C/C++programming. Now you canintegrate your production andautomation systems readily withyour maintenance systems.

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Recurring

benefits that

really pay off.

25

“We’ve gone beyondsystematic maintenance

toward a 100% predictivemaintenance

environment.”–Pierre Piquenot

Total Solvents, Oudalle Plant

FFrroomm ttrraannssmmiitttteerr ttoo mmaaiinntteennaannccee ssyysstteemmss,,pprreeddiiccttiivvee aalleerrttss ttoo wwoorrkk oorrddeerrss.. MMaaddee eeaassyywwiitthh XXMMLL iinntteeggrraattiioonn..

FFoorr ccrriittiiccaall ddeevviicceess,, aalleerrttssmmaayy bbee sseenntt ttoo iinnssttaannttmmeessssaaggiinngg ssyysstteemmss.. EEaassyyttoo sseett uupp wwiitthh XXMMLLttrraannssaaccttiioonn ttoooollss..

With these connections in place,intelligent field devices can nowproactively generate work orderswhen servicing is required.

OPC for real time. XML integrationfor B2A (business to automation),A2B (Automation to business)transactions—this is what we callEasyIT. And the DeltaV systemdelivers.

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EmersonExcellence

Products from the leaders in measurement and control.

The PlantWeb architectureisn't just about best-in-class,standalone field devices. Orthe digital automationsystem. Or even theintegration of busses. It’sabout the value of a suite ofbest-in-class productsbrought to you by a best-in-class company. Emerson.

Our technology know how andapplication experience enable us todevelop measurement and analyticalinstruments, final-control devices,and systems and software thatdeliver the proven performance andreliability our customers expect. Andour open, standards-based PlantWebarchitecture unleashes the power ofintelligent field devices, systems, andsoftware to deliver better process,plant, and business results.

In CONTROL magazine's 2002Readers' Choice awards, automationusers honored Emerson ProcessManagement with more number-one ratings for products and servicesthan any other company.

Thirty two awards — more thantwice that of any other automationsupplier. The DeltaV digitalautomation system was voted #1 bythe readers of CONTROL in thefollowing categories:�Control Systems, Hybrid�Control Systems, Process� Process Control Software� Batch Control/Management

Software

26

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“Let's give credit wherecredit's due: Emerson

Process Management orsubsidiaries won in the

most categories thisyear, 21, including the

coveted process controlsystem category.”

—Dave Fusaro

Executive Editor

CONTROL, Jan. 2002

Solid

reputation for

quality and

performance.

27

Feature EmersonStandardized Operations/ Process ManagementCommercial Considerations Devices Others

Single source provider � ?Single source spares inventory � ?Complete suite of HART and

FOUNDATION fieldbus products � ?Single terms and conditions � ?Financial stability � ?Global coverage � ?Creative financing � ?Worldwide consulting � ?Thousands of successful HART and

FOUNDATION fieldbus installations � ?

Technology Considerations

Proven communications software � ?Common control software (devices and host) � ?Common advanced diagnostics in

device family � ?Predictive maintenance device alerts � ?Devices are insensitive to bus polarity � ?Firmware upgrade of device � ?Sustained R&D investment � ?PlantWeb Corrective Action � ?

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Emerson can help you buildyour digital plant with ourseasoned experts, availablearound the globe.

Our digital bus consultants havebeen applying bus technologies inreal-world projects longer than anyother automation supplier, since1997. Our consultants have plannedand executed projects in missioncritical applications in a wide rangeof industries.

Emerson can assist you in meetingtechnical and safety requirements,minimizing project costs and time,reducing the impact of applying thelatest technologies, facilitatingfuture expansion and migrationplanning, and capitalizing on therange of benefits of taking yourplant digital.

Answers to questionsAs you look to deploy the latesttechnologies to improve youroperational efficiency, reduce yourproject capital costs, and gaincompetitive advantages, Emersoncan help you rapidly progress

through the learning curve. We canprovide answers to your questions,even ones you may not haveconsidered.

Experience in all phasesEmerson can help you in all phases of the lifecycle of your automationprojects.

In the basis of design or front-endengineering design phases ofprojects, it's important to get yourproject execution staff upfronttraining, so that the benefits of thefieldbus technologies can beincorporated. Our fieldbusconsultants can help with:� Training� Benefits analysis and project

justification�Conceptual design� Failure modes and effects analysis

(FMEA)� Best practices� Bid specifications� Project drawings and

documentation.

Our consultants can deliver projectexecution services including:�Detailed design/review�Multi-vendor

integration/connectivity issues� Startup support.

Experience, when it counts.

EmersonExperience

28

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Once startup, training, anddocumentation have beencompleted, we can help you get themost out of your plant capital assetswith our asset optimization services.

Experience with theindustry leadersSince 1997, Emerson has workedwith some of the leading companiesin many industries to help themachieve the operational efficienciesof fully digital plants.

A partial list of these companiesinclude: �ARCO � Bechtel� BP � Eli Lilly� ExxonMobil � Fluor Daniel� International Paper �Merck� Shell � Technip

Emerson not only delivers the mostadvanced technology to increaseoperational efficiency, we can assistyou every step of the way.

We can customize training, developnew work processes and procedures—all designed to help you get themost out of your new automationsystem. WWee ccaann hheellpp yyoouu ddoo mmoorreewwiitthh lleessss..

“The PerformanceSolutions alliance

agreement is the mostsuccessful of the twelve

to fifteen key supplieragreements currently

in place.”–Michael Freytag

Bayer

Experience in

delivering

PlantWeb

results.

29

2000

Emerson

Global Fieldbus Installations

Other Suppliers

500

1500

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PlantWeb, HART, DeltaV, the DeltaV design, Emerson Process Management and the Emerson Process Managementdesign are marks of one of the Emerson Process Management group of companies. All other marks are the property oftheir respective owners.The contents of this publication are presented for informational purposes only, and while everyeffort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express orimplied, regarding the products or services described herein or their use or applicability. We reserve the right to modi-fy or improve the designs or specifications of such products at any time without notice.

© Fisher-Rosemount Systems, Inc. 2002 All rights reserved.

��DDeellttaaVV SSyysstteemm OOvveerrvviieeww (brochure)

��DDeellttaaVV SSyysstteemm——BBuuiilltt ffoorr BBaattcchh (brochure)

��DDeellttaaVV PPrreecciissiioonn CCoonnttrrooll (brochure)

��AAsssseett MMaannaaggeemmeenntt SSoolluuttiioonnss (brochure)

��CCoommpprreehheennssiivvee sseett ooff pprroodduucctt ddaattaa sshheeeettss

�� IInntteerraaccttiivvee ddeemmoo CCDD

��PPrroodduucctt iinnffoorrmmaattiioonn CCDD

��CCuussttoommeerr CCaassee SSttuuddiieess vviiddeeoo CCDDss aanndd DDVVDD

To locate an Emerson Process Management representative or sales office near you, or to receiveany of the aforementioned brochures, CDs andDVD, visit our website at: wwwwww..EEaassyyDDeellttaaVV..ccoomm

Customers requesting this brochure have also requested the following:

Form BRH31131A05 / Printed in Germany / 10-02

Fisher-Rosemount GmbH & Co.Rheinische Straße 242781 HaanGermanyTel. +49 (0) 2129 553- 0Fax +49 (0) 2129 553- 100

Emerson Process Management AGBlegistraße 2163416 BaarSchweizTel. +41 (41) 7686111Fax +41 (41) 7618740

Emerson Process Management AGIndustriezentrum NÖ SüdStraße 2a, Obj. M292351 Wr. NeudorfÖsterreichTel. +43 (2236) 607-0Fax +43 (2236) 607-44 /-55