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Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P D C A P D C A

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Page 1: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

Daily Lean Management: Your Role as a Leader

A system to drive improvement __________________________________________________

P

DC

AP

DC

A

Page 2: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

What is Lean Thinking?

“The endless transformation of waste into value from the _________ perspective”.

---Womack and Jones, Lean ThinkingA. Staff’s

B. Leader’sC. Customer’sD. Payer’s

Page 3: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

To increase Value Added Work and reduce _______ to Increase Throughput, Lower Cost and Improve Quality

Current State Future State

Waste

Value Add

Lea

d T

ime

The Objective of Our Lean Work

A. StressB. WasteC. Worker BurnoutD. Finger Pointing

Page 4: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

The Acronym UMHS uses to help us remember Waste is _________

a. W.O.R.M.P.I.T.

b. D.O.W.N.T.I.M.E.

c. C.O.M.M.W.I.P.

d. G.E.T.L.O.S.T.

The Categories are…..

Page 5: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

Summary of the main Lean In Daily Work elements

• Key Visual Metrics

• Daily Team Huddles

• Daily Problem Solving through the Everyday Lean Idea Process

• Leadership Gemba Walks

Click image below for video (5 minutes)

Gemba is ___________________

a. where the actual work takes placeb. where patient and families provide

feedback on their experiencec. an employee suggestion programd. the new MHealthy diet program

During Gemba it is important to _______

a. bring cookiesb. show up unannounced to help avoid

the “Hawthorne Effect”c. determine what needs to changed. go see, ask why, and show respect

Page 6: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

Why implement Lean in Daily Work?

Translate Lean Principles into practical expectations

• Redirect reactive fire-fighting to a systematic, pro-active process

• Offer a standardized and repeatable process that yields results

• Develop our Leaders to be daily improvement coaches and mentors

• Engage front line Faculty and Staff in daily root cause problem solving

• Leverage the collective wisdom across our entire group

Page 7: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

The Flip Side Of Lean

I feel the most important takeaway from this video is ___________________

a. the negative effects of not having standard work and detailed training

b. the connection between work pace and quality

c. never to work in a chocolate factoryd. the importance of creating a safe,

blame free environment for surfacing and solving daily problems

Page 8: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

A Quick Summary of Lean Thinking

• Do our work every day in a standard way that we created– Not just the way the work evolved!

• Be alert to things going wrong – They always do!

• Fix the problem now– For this patient or co-worker

• Find and fix the root causes of the problem– So it never happens again!

Modified after Spear; Billi

Page 9: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

How can we create (liberate)“25,000 problem solvers”?

• Help each worker take initiative to find and fix causes of problems he/she faces daily– This means each of us has two jobs:

• Do the work• Improve the work

• Leaders’ role:– Support improvement work (time, mentoring)– Align improvements so value flows to the customer

Modified from John Shook

Page 10: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

Align/Results (strategic few):-Value for the customer-Constancy of purpose-Think systemically Enable (the people):-Lead with humility-Respect for every individual-Learn continuously Improve (the process):-Focus on process-Seek perfection-Embrace scientific problem solving

Model in all interactions and

purposefully reinforce during

Leadership Walks

For us to be successful, we need Leaders to continuously model and reinforce the following principles….

Review Table: Think – Pair – Share : “Perform The Therefore Test”

Page 11: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

“Leadership Gemba Walks”

Page 12: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

http://youtu.be/IKPIYjyxi3Q

Page 13: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

Key Questions for Lean Leaders to ASK OFTEN!

• What problem are you working on now?• What was the last experiment you tried?• What happened?• What did you learn?• What do you plan to try next?

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Page 14: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

Problem Solving Questions of the Coaching Leaderthe “little” Questions……….that help answer……………the BIG Questions

What’s the REAL Problem?

What is your Purpose?

Why do youhave this

Problem orneed?

What do you think willaddress the problem?

How will you test your idea?

How will you know if it worked?

What do youthink is a problem?

What IS actually happening?What is NOT happening?

What do you think should Continuing Questionsbe happening?

Why does it matter?

Do you know WHY this is/is not happening????

What do you actually know?What do you need to know?How will you learn it?

CAN WE GOSEE?

©Copyright 2009 David Verble. Lean Transformations Group. All rights reserved.

How do you Know that?Why do you Think that?

What did you See? Hear?Can you show me?

Page 15: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

- Get in groups of three

- Identify a Problem Owner, a Lean Leader, and an Observer

- Problem Owner: briefly describe the problem

- Lean Leader: practice “asking effective questions” that are framed around “pure inquiry” (use handout as a guide)

- Observer: provide feedback on how the Lean Leader did (both positive things and opportunities for improvement)

- Switch roles (repeat until everyone has a chance to play each role)

Practice “Asking Effective Questions”Use “Problem Solving Questions of the Coaching Leader” as a guide

Reflection on Exercise

Page 16: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

Lessens Learned fromYour Lean Experience

• What worked well?

• Where did you struggle?

– Causes? Ideas to overcome?

16Review Table: Think – Pair – Share

Page 17: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

Interval Train the Trainer Approach (ITT)Just in Time Instruction and Implementation

“Balancing People Development & Process Improvement”

“Developing Local Champions”

“Teaching to Fish”

Page 18: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

The Virtual Lean Resource Center*Many additional resources available, below is a sample of the most utilized resources

http://www.med.umich.edu/i/quality/tools/lean_assist.html

• Requests for Lean Assistance– https://umichumhs.qualtrics.com/SE/?SID=SV_0MmahvI58YJgukQ

• Lean Coach Office Hours– https://wiki.umms.med.umich.edu/x/QZNSBw (unique ID and level 1 Kerberos password)

• Specific websites dedicated to… – Lean in Daily Work (http://www.med.umich.edu/i/quality/tools/ldw.html)

– A3 Structured Problem Solving (https://wiki.umms.med.umich.edu/x/HgCwAw) (unique id and level 1 Kerberos password)

– Value Stream Mapping (https://wiki.umms.med.umich.edu/x/rIIyBw) (unique id and level 1 Kerberos password)

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Page 19: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

Can we afford NOT to do this?

Lean HealthcareClick image for a Video on how to start a “Movement”

or in our case “Lead a Transformation”

Page 20: Daily Lean Management: Your Role as a Leader A system to drive improvement __________________________________________________ P DC A P DC A

Questions / Comments

Contact Information:

Kevin DeHorityLean Coach, Michigan Quality [email protected]