cwch4

CI-ControlWave Specifications / 4-1

Section 4SPECIFICATIONS

4.1 CPU, MEMORY & PROGRAM INTERFACE

Processor: AMD Elan SC520 microcontroller, 100MHz

Memory: 4Mbyte of system FLASH2/4Mbtye of on-board static RAM4Mbyte of SDRAM (2 x KM416S1120DT) -512Kbytes Uniform Sector FLASH IC BIOS.

Real Time Clock: Contained in SC520 - generates a 1-second timerpulse for use by the application software.

Connectors: (see Table 4-1 and referenced Tables)

Table 4-1 - CPU Board Connector Summary

Ref. # Pins Function NotesJ1 132-pin I/OB Connector see Figure 4-1J2 9-pin COM1 9-pin male D-sub see Figure 4-2 & Table 4-2J2 8-pin COM3 RJ-45 (RS-232 or RS-485) * see Figure 4-3 & Table 4-3J3 9-pin COM2 9-pin male D-sub see Figure 4-2 & Table 4-2J3 9-pin COM4 9-pin male D-sub * see Figure 4-2 & Table 4-2J4 8-pin Ethernet 10/100Base-T RJ-45 #1 see Figure 4-4 & Table 4-4J4 10-pin 5128 PLD JTAG Header * Not user accessibleJ5 10-pin Am79C973 JTAG Header Not user accessibleJ5 8-pin Ethernet 10/100Base-T RJ-45 #2 * see Figure 4-4 & Table 4-4J6 120-pin PCI Bus Connector Not user accessibleJ6 10-pin Am79C973 JTAG Header * Not user accessibleJ7 8-pin Ethernet 10/100Base-T RJ-45 #3 * see Figure 4-4 & Table 4-4J8 10-pin 3128 PLD JTAG Header Not user accessibleJ8 10-pin Am79C973 JTAG Header * Not user accessibleJ9 24-pin Port 80 Diagnostic Header Not user accessibleJ10 3-pin Battery Connector see Figure 4-5P4 20-pin 2x10 SC520 JTAG Header Not user accessibleP5 104-pin PC/104 Plus Expansion Connector Not user accessibleP6 110-pin PC/104 Plus Expansion Connector Not user accessible

* = located on Secondary Comm. Board

4-2 / Specifications CI-ControlWave

Figure 4-1 - Power Supply Bd., CPU Bd. & I/O Bds. I/O Bus Connectors

Looking into Board Connectors

Figure 4-2 - DB9 9-Pin Connector Associated with COM1, COM2 & COM4

Table 4-2 - COM1, COM2 & COM4 (SCB) Connector Pin Assignment

Pin#

SignalRS-232

Description:RS-232 Signals

SignalRS-485

Description:RS-485 Signals - COM4

1 DCD Data Carrier Detect Input N/A2 RXD Receive Data Input RXD- Receive Data - Input3 TXD Transmit Data Output TXD- Transmit Data - Output4 DTR Data Terminal Ready Output TXD+ Transmit Data + Input5 GND Signal/Power Ground ISOGND Isolated Ground6 DSR Data Set Ready Input RXD+ Receive Data + Output7 RTS Request To Send Output N/A8 CTS Clear To Send Input N/A9 RI Ring Indicator N/A


Table 4-3 - SCB Connectors J2 (COM3) Pin Assignment

Pin#

SignalRS-232


SignalRS-485


1 DCD Data Carrier Detect Input N/A2 DSR Data Set Ready Input RXD+ Receive Data + Input3 RXD Receive Data Input RXD- Receive Data - Output4 RTS Request To Send Output N/A5 TXD Transmit Data Output TXD- Transmit Data - Output6 CTS Clear To Send Input N/A7 DTR Data Terminal Ready Output TXD+ Transmit Data + Output8 GND Signal/Power Ground ISOGND Isolated Ground

1 8

Looking intoreceptacle

Figure 4-3 - RJ45 Connector J2 (SCB) Associated with COM3 (SCB)

Table 4-4 - Ethernet 10/100Base-T RJ-45 Connector Pin Assignment(CPU #1) & (SCB #2 & #3)

Pin#

SignalNmae

Description:Ethernet Signals

1 TXO+ Transmit Data - Output2 TXO- Transmit Data - Output3 RXI+ Receive Data - Input6 RXI- Receive Data - Input4, 5, 7 & 8 N/C N/A

1 8

Looking intoreceptacle

Figure 4-4 - RJ45 Ethernet Connector J4, J5 (SCB) & J7 (SCB)J4 = Ethernet 1, J5 = Ethernet 2 & J7 = Ethernet 3


Figure 4-5 - Connector J10 - CPU Battery Header

4.2 POWER SUPPLY/SEQUENCER MODULE

4.2.1 Input Power Specs.Note: Voltages are dc unless otherwise specified.

Operating Range: TB2-1 (+VIN) LOGIC (dc) Supply+10.6V to +20.0V (+12V Input Supply) (Shutdown occursat +10.6V nominal)+20.7V to +30.0V (+24V Input Supply) (Shutdown occursat +20.7V nominal)

TB2-2 (+VINF) FIELD (dc) Supply+9.0V to +30.0V (Bulk Input Supply)

Output Voltages: Isolated +3.3V, +5V, +12V (optional) & -12V (optional)

Output Current: Typical (±12V Supplies Not Used)1.5A (Max.) @ +5V1A (Max.) @ +3.3V0A @ ±12V

with 0A @ +3.3V2A (Max.) @ +5V200mA (Max.) @ +12V200mA (Max.) @ -12V

Output Ripple: With +5V @ 1A, +12V & -12V @ 200mA+5V Output: 50mV, 110mVpp @ 30V input+12V Output: 40mVpp @ 20V input-12V Output: 50mVpp @ 24V input

With +5V @ 300mA, ±12V supplies OFF+5V Output: 50mV, 280mVpp

Input Current: With Supply Loading of 5V @ 1.25A, +3.3V @ 1.0A, +12V& -12V @ 0mAVin @ +12V - Iin Max. 1.62AVin @ +24V - Iin Max. 0.80A

Fusing: 10A Slow Blow 5x20mm Fuse - FIELD Supply3A Slow Blow 5x20mm Fuse - LOGIC Supply


Electrical Isolation: 500Vdc Primary to Secondary

Surge Suppression: 500Vdc MOV, (PSGND) to CHASSIS32V Transient Suppressor from +VIN to -VIN (PSGND)Meets ANSI/IEEE C37.90-1978

Terminations: Pluggable, maximum wire size is 14 gauge

Shutdown: +12V PSSM:Max. ON Switchpoint = 11.11VMin. OFF Switchpoint = 10.52V

+24V System:Max. ON Switchpoint = 22.05VMin. OFF Switchpoint = 20.49V

Power Switch: MOSFET Driven by Switch connected to Gate

4.2.2 Power Supply Sequencer Specs.

Signals Monitored: Switched Input Supply Voltage (+VINSWS)Isolated Output Voltages (+3.3V, +5V, +12V & -12V)

Sequencer Switchpoints +12V Input Supply SystemFor Master Clear Input Power. Max. ON = +11.02V& Power Fail Input Power Min. OFF = +10.78V

+24V Input Supply SystemInput Power. Max. ON = +21.87VInput Power Min. OFF = +21.09V

+5V Max. ON Switchpoint = +4.85V+5V Min. OFF Switchpoint = +4.75V±12V Max. ON Switchpoint = ±11.52V±12V Min. OFF Switchpoint = ±11.38V

Sequencer Output Signals: /MC, /PWR_FAIL - Timing on power down: /MC active2msec after /PWR_FAIL asserted.

/MC, /PWR_FAIL - Timing on power up: /MC,/PWR_FAIL active for 100msec after all monitoredvoltage levels reach nominally good values.

Hot Swap Monitor: Signals Monitored:/BDINSLT1 - /BDINSLT8, /SWS1 - /SWS8, /MC

Output Signals:/IOBTRI; timing on I/O Module insertion: Active 40µsafter /BDINSLTn asserted, and until 300ms after /SWSnasserted


/IOBTRI; timing on I/O Module extraction: Active 40µsafter /SWSn negated, and until 20ms after /BDINSLTnnegated

/HBIR_NMI; timing on I/O Module insertion: Active when/BDINSLTn asserted, and until 300ms after /SWSnasserted

/HBIR_NMI; timing on I/O Module extraction: Activewhen /SWSn negated, and until 20ms after /BDINSLTnnegated

/MC1 - /MC8; timing on I/O Module insertion: Activewhen /BDINSLTn asserted, and until 300ms after /SWSnasserted

/MC1 - /MC8; timing on I/O Module extraction: Activewhen /SWSn negated, and until 20ms after /BDINSLTnnegated

Watchdog Sequencer: Input Signals: /MC & /WDOGB

Enable/ Disable: Via CPU Module Switch SW1-1

Watchdog MOSFET Switch populated: Voltage applied toVI terminal TB1-2 (switched to VO terminal (TB1-1)unless either /MC or /WDOGB is asserted; appliedvoltage is referenced to -VIN (PSGND) at TB2-3

4.2.3 Power Supply Connectors (see Table 4-5 and referenced Tables)

Table 4-5 - Power Supply Board Connector Summary

Ref. # Pins Function NotesJ1 132-pin Backplane Connector see Figure 4-1TB1 3-pin Watchdog Term. Block see Figure 4-6 & Table 4-6TB2 5-pin Input Power Term. Block see Figure 4-6 & Table 4-6

Figure 4-6 - Power Supply/Sequencer Module Connectors TB1 & TB2


Table 4-6 - Power Supply Terminal Blocks

TERM. # NAME FUNCTIONTB1-1 VO VO MOSFET Watchdog Switch OutputTB1-2 VI VI MOSFET Watchdog Switch InputTB1-3 VR Redundant Unit Control Input (Used with ControlWaveREDIO)TB2-1 +VIN +10.6V to +30V (dc) InputTB2-2 +VINF +9 to +30V (dc) Input (Field Device Power) or jumper to TB2-1TB2-3 -VIN 1st Supply CommonTB2-4 -VINF 2nd Supply Common (Field Device Power) or jumper to TB2-3TB2-5 CHASSIS Chassis Ground

4.3 BACKPLANE PCB

Slots: 2, 4, or 8 I/O, 1 CPU & 1 Power Supply (Modules)

Data Bus: 16-bit memory mapped access to I/O slave devicesInterrupts: 1 each unique interrupts in I/O Slots 1 through 4

(IOBIRQn, where n = I/O Slot number 1, 2, 3 or 4)

Power: +3.3V, +5V, +12V, -12V, PCOM

Connectors: 132-pin CPCI style connectors for CPU, PSSM and I/Omodules; three unique keying configurations preventmodule insertion into improper slot locations (see Figures4-1 & 4-7 & Table 4-7)

Figure 4-7 - Backplane PCB Connector Assignment


Table 4-7 - Backplane PCB Connector Assignment

Number Function ReferenceP1 Power Supply Module Intf. See Figures 4-1 & 4-7P2 CPU Module Interface See Figures 4-1 & 4-7P3 I/O Module #1 Interface See Figures 4-1 & 4-7P4 I/O Module #2 Interface See Figures 4-1 & 4-7P5 I/O Module #3 Interface See Figures 4-1 & 4-7P6 I/O Module #4 Interface See Figures 4-1 & 4-7P7 I/O Module #5 Interface See Figures 4-1 & 4-7P8 I/O Module #6 Interface See Figures 4-1 & 4-7P9 I/O Module #7 Interface See Figures 4-1 & 4-7P10 I/O Module #8 Interface See Figures 4-1 & 4-7

4.4 COMMUNICATION PORTS

Connector/Port: J2 - 9-Pin D-Type - COM1 (RS-232)J2 - 8-Pin RJ-45 - COM3 (RS-232 or RS-485) (on SCB)J3 - 9-Pin D-Type - COM2 (RS-232)J3 - 9-Pin D-Type COM4 (RS-232) (on SCB)J4 - 8-Pin RJ-45 - #1 -Ethernet 10/100Base-TJ5 - 8-Pin RJ-45 - #2 -Ethernet 10/100Base-T (on SCB)J7 - 8-Pin RJ-45 - #3 - Ethernet 10/100Base T (on SCB)

Baud Rate: 300 to 115K (bps) for RS-232 or RS-48510/100Mbps for Ethernet

4.5 INPUT/OUTPUT MODULE SPECIFICATIONS

4.5.1 Analog Inputs

Number of Inputs: 16/8 Analog Inputs (Current Loop type input module)16/8 Analog Inputs (Voltage type input module)

Input Type: Isolated Voltage Input: 1-5 VdcInternally Sourced Current Loop: 4-20mA

Accuracy: 0.1% of Span @ +25ºC (+77ºF)0.2% of Span @ -20ºC to +70ºC (-4ºF to +158ºF)0.3% of Span @ -40ºC to +70ºC (-40ºF to 158ºF)

A/D Resolution: 14 Bits

Isolated Voltage/CurrentCommon Mode Range: 31Vdc referenced to Isolated Common (for 1-5 Vdc)

Powered Current LoopCommon Mode Range: 0V referenced to Isolated Common

Input Filtering: 300 msec to 99.9% of input value


Channel Settling Time: 680�sec

Conversion Time: 25�sec

On-board Reference: 1V, 5V

Surge Suppression: 31Vdc Transorb across input signals and (-) input toCHASSIS. 500Vdc MOV isolated common to chassis.Meets ANSI/IEEE C37.90-1978

Terminations: Pluggable - Max. wire size is 14 gauge

Bus Access: 16 Bits Wide

Status Indication: 32/16 LEDs (two per point) plus 1 Status LED

Power Consumption: 4-20 mA AI Module:136 mA Max. @ 5Vdc (Full Population, 16 LEDs ON)121.3 mA Max. @ 5Vdc (Half Population, 8 LEDs ON)IIN (24V) = 52mA + 25mA/point (when point is @ 20mA)IIN (12V) = 52mA + 50mA/point (when point is @ 20mA)1-5 V AI Module: (@ 5Vdc)128 mA Max. @ -5%/+105% (Full Pop., 16 LEDs ON)115 mA Max. @ -5%/+105% (Half Pop., 8 LEDs ON)

4.5.2 Digital Inputs

Number of Inputs: 32/16

Input Voltage Range: 24V

Input Filtering: 30 milliseconds

Input Configuration: Internally Sourced or Externally Sourced(Factory Configured)

Input Current: 5mA nominal

‘0’ State Voltage: below 10% of nominal input voltage‘1’ State Voltage: above 80% of nominal input voltage

Bus Access: Sixteen Bits Wide (IOBD15 - IOBD0)

Electrical Isolation: 1500Vdc

Surge Suppression: 500Vdc MOV to CHASSIS31Vdc Transorb across input and to FIELD COMMONMeets ANSI/IEEE C37.90-1978


Status Indication: 32/16 LEDs (one per point) plus 1 Status LED


Power Consumption: 8 mA Max. @ 5Vdc (All Inputs OFF)98 mA Max. @ 5Vdc (Full Pop., All DI ON, 32 LEDs ON)43 mA Max. @ 5Vdc (Full Pop., All DI ON, 32 LEDs OFF)53 mA Max. @ 5Vdc (Half Pop., All DI ON, 16 LEDs ON)IIN (24V) = 30mA + 4.8mA/point (when point is configuredfor Dry Contact - Internally Sourced operation)IIN (12V) = 27mA + 9.5mA/point (when point is configuredfor Dry Contact - Internally Sourced operation)

4.5.3 Analog Outputs

Number of Outputs: 8/4

Output Configurations: Current Output - 4-20mAVoltage Output - 1-5V (from daughter board)

Resolution: 12 bits

Underrange/Overrange: -5/+105 %

Accuracy: Current Output:0.1% of Span @ +25ºC (+77ºF)0.2% of Span @ -20ºC to +70ºC (-4ºF to +158ºF)0.3% of Span @ -40ºC to +70ºC (-40ºF to 158ºF)

Voltage Output Compliance (Iloadmax = 5mA): (see Note1 & Note2)

0.1% of Span + X @ +25ºC (+77ºF)0.2% of Span + X @ -20ºC to +70ºC (-4ºF to +158ºF)0.3% of Span + X @ -40ºC to +70ºC (-40ºF to 158ºF)

where X = [(5 ohms x Iload)/4.4V x 100]Note1: Does not include error due to inductorsNote2: 5 ohm uncompensated series resistance with

Inductors

Surge Suppression: 500Vdc MOV to CHASSIS31Vdc Transorb between signal and isolated groundMeets ANSI/IEEE C37.90-1978

Settling time to .1%: 1 millisecond

Bus Access: Sixteen Bits Wide


Status Indication: 2 LEDs (Fail & Good)

Power Consumption: All AOs @ -5% = 60mA Max. @ 5Vdc (for Full & HalfPopulated AO Module)All AOs @ +105% = 67mA Max. @ 5Vdc (for Full & HalfPopulated AO Module)


4-20 mA AO Module:IIN (24V) = 27mA + 24mA/point (when point is @ 20mA)IIN (12V) = 22.5mA + 47mA/point (when point is @ 20mA)1-5V AO Module:IIN (24V) = 27mA + 24mA/point + 6.19mA/point (whenpoint is @ 5mA)IIN (12V) = 22.5mA + 47mA/point + 12.5mA/point (whenpoint is @ 5mA)

4.5.4 Digital Outputs

Number of Outputs: 32/16

Output Type: Open Source (10- 31 Vdc - External Power)

Surge Suppression: 500Vdc MOV to CHASSIS31Vdc Transorb across outputMeets ANSI/IEEE C37.90-1978

Max. Operating Voltage: 31Vdc

Max. Operating Frequency: 20 Hz

Current Sink: 500mA Maximum

Electrical Isolation: 1500Vdc




Power Consumption: 10 mA Max. @ 5Vdc (All DOs OFF)90 mA Max. @ 5Vdc (Full Populated DO Module, All DOsON, 32 LEDs OFF)143 mA Max. @ 5Vdc (Full Populated DO Module, AllDOs ON, 32 LEDs ON)76 mA Max. @ 5Vdc (Half Populated DO Module, All DOsON, 16 LEDs ON)

4.5.5 Universal Digital Input

Number of Inputs: 12/6

Input Voltage Range: 24V

Input Frequency: 10KHz Max.

Input filtering: Software Selectable:1 msec (±0.5 msec) for Low Speed Counter30 msec for Contact Closure


Hardware Set:20 usec for High Speed Counter

Input configuration: Hardware: Factory ConfiguredSet/Reset inputs, for debounce of contact closureSoftware:Interrupt on change of state (software configurable)Monitor input status

Input current: 5mA +/- 10%

‘1’ State Voltage: 90% of input voltage range‘0’ State Voltage: 10% of input voltage range


Max. Accumulator Value: 65536Electrical isolation: 1500Vdc to system logic

500Vdc to CHASSIS

Surge Suppression: 31Vdc Transorb across input and to FIELD COMMOMMeets ANSI/IEEE C37.90-1978

Terminations: Pluggable, max wire size is 14 gauge


Power Consumption: 21 mA Max. @ 5Vdc (All Inputs OFF)69 mA Max. @ 5Vdc (Full Populated UDI Module, AllUDIs ON, 12 LEDs OFF)91 mA Max. @ 5Vdc (Full Populated UDI Module, AllUDIs ON, 12 LEDs ON)56 mA Max. @ 5Vdc (Half Populated UDI Module, AllUDIs ON, 6 LEDs ON)

4.6 ENVIRONMENTAL SPECIFICATIONS

Temperature: Operating: -40 to +158 �F (-40 to +70 �C)Storage: -40 to +158 �F (-40 to +70 �C)

Relative Humidity: 0-95% Non-condensing

Vibration: 1g for 10 - 150 Hz.5g for 150 - 2000 Hz

Shock: 30g (11 msec duration)50g (11 msec duration)

RFI Susceptibility: In conformity with the following standards:ENV 50140 Radio-frequency electromagnetic field,Amplitude modulated


ENV 50204 Radio-frequency electromagnetic field, Pulsemodulated

4.7 DIMENSIONS

2 I/O Chassis see Figure 4-84 I/O Chassis see Figure 4-98 I/O Chassis see Figure 4-10ControlWave Installation see Figure 4-11

Figure 4-8 - 2I/O ControlWave Chassis Assembly


Figure 4-11 - ControlWave Installation Drawing

Return to the Table of Contents

Return to the List of Manuals

cwch4

Documents