cupola melting front slagging - reno refractories foundry brochure.pdf · cupola trough &...

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CUPOLA MELTING FRONT SLAGGING

BOTTOM

RENO ROCK BTW-C (ram)

RENO RAM 85 GP

RENO RM 70 G

BOTTOM SAND

CUPOLA WELL & TAPHOLE

RENO NC SIC (well)

RENO NC 810 (well)

RENO ROCK BTW C (taphole)

CUPOLA TROUGH & BACKUP LINING

RENO ROCK BTW-C (ram/plastic)

RENO NC 810 (cast)

RENO IRON CAST

RENO NC 6044 (backup lining)

RUNNER

RENO PL 70 P

RENO NC 70 (cast)

RENO CAST 85 UL

GAS OFFTAKE

RENO NC GUN 70 w/2% needles

JET CAST SUPER ABRADE 60 w/2% needles

RENO GUN ABRADE 60 w/2% needles

LOWER STACK (below charge door)

RENO NC 85 (cast)

RENO CAST SUPER ABRADE 60

MELT/COMBUSTION ZONE

RENO JC NC 90 (pipe shop-high steel charge)

RENO NC 908 (pipe shop-high steel charge)

RENO NC 6044 HT (automotive-low steel charge)

GUN MAINTENANCE

RENO GUN BTW (well)

RENO NC GUN 908 (melt zone)

RENO NC GUN 90 (melt zone)

RENO NC GUN 6044 HT (melt zone)

RENO NC GUN 70 w/2% needles (stack)

CUPOLA ABOVE CHARGE OFFTAKE

GAS OFFTAKE

RENO GUN 28

RENO GUN ABRADE 60 w/2% needles

CUPOLA CHARGE OPENING

RENO CAST SUPER ABRADE 60

LOWER STACK (below charge door)

RENO NC 85 (cast)

MELT/COMBUSTION ZONE

RENO JC NC 90 (pipe shop-high steel charge)

RENO NC 908 (pipe shop-high steel charge)

RENO NC 6044 HT (automotive-low steel charge)

GUN MAINTENANCE

RENO GUN BTW (well)

RENO NC GUN 908 (melt zone)

RENO NC GUN 90 (melt zone)

RENO NC GUN 6044 HT (melt zone)

RENO NC GUN 70 w/2% needles (stack)

BOTTOM

RENO ROCK BTW-C (ram)

RENO RAM 85 GP

RENO RM 70 G

BOTTOM SAND

CUPOLA WELL & TAPHOLE

RENO NC SIC (well)

RENO NC 810 (well)

RENO ROCK BTW C (taphole)

CUPOLA TROUGH & BACKUP LINING

RENO ROCK BTW-C (ram/plastic)

RENO NC 810 (cast)

RENO IRON CAST

RENO NC 6044 (backup lining)

RUNNER

RENO PL 70 P

RENO NC 70 (cast)

RENO CAST 85 UL

LINED CUPOLA WITH SIPHON BOX

GAS OFFTAKE

RENO NC GUN 70 w/2% needles

JET CAST SUPER ABRADE 60 w/2% needles

RENO GUN ABRADE 60 w/2% needles

LOWER STACK (below charge door)

RENO NC 85 (cast)

RENO CAST SUPER ABRADE 60

MELT/COMBUSTION ZONE

RENO JC NC 90 (pipe shop-high steel charge)

RENO NC 908 (pipe shop-high steel charge)

RENO NC 6044 HT (automotive-low steel charge)

GUN MAINTENANCE

RENO GUN BTW (well)

RENO NC GUN 908 (melt zone)

RENO NC GUN 90 (melt zone)

RENO NC GUN 6044 HT (melt zone)

RENO NC GUN 70 w/2% needles (stack)

SIPHON BOX

RENO ROCK BTW-C

RENO NC 810 (cast)

RENO IRON CAST

RUNNER

RENO PL 70 P

RENO NC 70 (cast)

RENO CAST 85 UL

HEARTH

RENO NC 810 (cast well)

RENO ROCK BTW -C

PRESSURE POUR FURNACE

HOT FACE LINING

RENO NC 810

RENO NC SIC

RENO IRON CAST

RENO NC 85 (gray iron)

VESSEL INSULATING LINING

HD CERAMIC FIBER BOARD

INSULATING FIRE BRICK

COVER HOT FACE

RENO NC 50 COARSE

RENO CAST 50 UL

RENO CAST 60 L-2

COVER INSULATING LINING

RENO NC GUN 60 LW

HD CERAMIC FIBER BOARD

SLAG REMOVAL TOOL – RENO BLAKICE

CORELESS INDUCTION FURNACE IRON

HOT FACE

RENO MULVIBE 75

RENO SIL 1.0

PUSHER BLOCK

RENO CAST SUPER ABRADE 60

UPPER/LOWER RING

RENO NC 70

RENO CAST 95 LCT

HOT FACE REPAIR

RENO PL 70 P

RENO PUTTY 80 FF

RENO NC GUN 70

SPOUT

RENO PL 70 P

RENO PLASTIC 85 P

RENO CAST 70 KH (precast shape)

RENO PL 349 CRM-7

COVER

RENO NC 50 COARSE

RENO CAST 60 L-2

RENO CAST 50 UL w/wire

COAT IT AL (surface treatment)

TOP CAP

RENO PL 70 P

RENO PLASTIC 85 P

RENO MO SUPER MORTAR (surface prep)

HOT FACE

RENO NC 810

RENO NC SIC

RENO IRON CAST

RENO NC 85 (floor)

BACK UP LINING

3” 70% AL BRICK

INSULATING BOARD

HD CERAMIC FIBER BOARD

INSULATING PAPER

SPOUT LINING

RENO NC 810

RENO NC 85

COVER HOT FACE

RENO NC 50 COARSE

RENO CAST 50 UL

RENO CAST 60 L-2

COVER INSULATING LINING

RENO NC GUN 60 LW

HD CERAMIC FIBER BOARD

CHANNEL HOLDING FURNACES

LADLE APPLICATIONS

DUCTILE TREATMENT LADLE

RENO NC 810

RENO NC 6044

RENO IRON CAST

RENO NC 6059

RENO CAST 85 UL

RENO NC 60 (pipe shop)

RENO NC BLAKCAST (pipe shop)

RENO CAST 65 CLC

RENO NC 906 (bottom dams)

DE-SULPHURIZATION LADLE

RENO NC 6059

RENO NC 85

RENO NC BLAKCAST

RENO NC 60

RENO CAST 65 CLC

RENO CAST 70 CLC

RENO CAST 30 (bottom around plug)

FORE-HEARTH LADLES

RENO NC 810

RENO IRON CAST

RENO NC 6059

RENO NC 85

RENO CAST 85 UL

RENO RM 70 PV

TRANSFER LADLES

RENO NC 60

RENO CAST 65 CLC

RENO CAST 60 CLC

RENO CAST 50 UL

RENO CAST 30

RENO CAST 60L

RENO NC 50 COARSE

POURING BOXES

RENO NC 60

RENO CAST 65 CLC

RENO NC 50 COARSE

RENO NC CAST 906 (pre-cast nozzles)

COMBUSTORS AND DUCTS

MAINTENANCE PRODUCTS

ANTI-ADHERANCE

RENO BLAKICE

CERAMIC FIBER BLANKET

PLASTICS

RENO PL 70 P

RENO PLASTIC 85 P

RENO BTW-C PLASTIC MORTARS

MO SUPER

MO 80 PT

PUTTY

RENO PUTTY 80 FF

RENO PT 70 PF

RENO PUTTY 55

RENO LITE GUN 20-45 (back up)

RENO GUN 28

RENO MULABRADE G

JET CAST SUPER ABRADE 60

SERVICE MATERIAL BINDER/WATER CHEMISTRY MOR CCS ABRASION

LOSS

TEMP REQUIRED REQUIRED Al₂O₃ SiO₂ Fe₂O₃ TiO₂ CaO P₂O₅ B₂O₃ SiC+C

After 1500°F

After 1500°F After 1500°F

(°F) Lbs./Cu.Ft (%) (%) (%) (%) (%) (%) (%) (%) (%) (psi) (psi) (cc)

PRODUCT NAME NO-CEMENT

RENO NC 70 3000 165 9.5 - 11 68 31 <0.9 <1.5 1,000-1,250

4,250-5,500 <9.2

RENO NC 85 3100 185 9 - 10 85 - 88 7-9 <1.1 2.5-3 1,400-1,650

7,800-9,000 <4

RENO JC NC 90 3200 183 9 - 10 92-93 6-7 0.1 <0.1 955-1,430 6,740-9,070

RENO JET CAST NC 908 3200 186 9 - 10 85.8 6.6 0.1 0.3 1,820 5,300 <5

RENO NC 6044 HT 3100 177 9 - 10 80 8 0.3 0.1 13-14 1,600-1,723

7,660-8,400 <4

RENO NC 6044 3000 178 8.5 - 9.5 76 5 0.8 2.5 15-16 1,800-1,920

6,200-7,000 <5

RENO NC 810 3000 193 7 - 8 76 7 1.6 15 1,834 11,915 <5

RENO NC SIC 3000 190 9 - 10 68 7 1.6 23 900-1,100 6,500-8,000 <6

RENO NC 50 COARSE 2850 148 10-11 50-52 46 0.8 1.6 1,100-1,450

7,400-7,750 <7

RENO NC 6059 3000 175 9 - 10 81 8-9 2-3 0.2 7 1,450 >10,000 <8

RENO NC 60 3000 160 9.5-10.5 57-62 40 0.75 1.80 1,200-1,450

5,800-7,400 <11

RENO NC BLAKCAST 3000 160 10-11.5 67 29 <0.9 <1 1,260 4,806 <8

RENO NC 906 3200 186 9 - 10 87.3 6.6 0.1 0.3 1,820 5,300 <6

LOW CEMENT

JC SUPER ABRADE 60 3000 150 5 - 6 57.1 37.6 0.9 1.6 2.2 2,880 11,544 3.5

RENO IRON CAST 3000 180 4.5 - 5.5 78 9 2 1 8.6 2,660 13,000

RENO CAST 85 UL 3100 170 5 - 6 83 10 1 2.6 0.7 1,600-1,725

6,000-7,000

RENO CAST 50 UL 3000 145 6.5 - 7 49-50 46 0.8 1.2 1.4 1,950 10,800 <8

RENO CAST 95 LC 3200 190 4 - 5 98 0.3 0.1 Nil 1.5 1,750 11,100 <5

RENO CAST 60 CLC 3000 148 5 - 6 59.8 34.9 0.9 1.6 2 2,540 9,500 3.7

RENO CAST 65 CLC 3000 160 5 - 6.5 65-66 30 1 1.9 1.7 2,660 9,420

RENO CAST 70 CLC 3100 160 5 - 6 68.6 25.6 1 2.1 2 2,320 9,700 <6.3

CONVENTIONAL

RENO CAST 30 3000 136 9 - 10 55.5 38.4 0.9 1.5 3.3 500 2,300

RENO CAST 60L 3100 147 9 - 10 62.3 31.2 0.9 1.7 3.5 780 3,500

RENO CAST 60L-2 3100 147 9 - 10 62.3 31.2 0.9 1.7 3.5 780 3,500

SERVICE MATERIAL BINDER/WATER CHEMISTRY MOR CCS ABRASION LOSS

TEMP REQUIRED REQUIRED Al₂O₃ SiO₂ Fe₂O₃ TiO₂ CaO P₂O₅ B₂O₃ SiC+C

After

1500°F

After

1500°F After 1500°F

(°F) Lbs./Cu.Ft (%) (%) (%) (%) (%) (%) (%) (%) (%) (psi) (psi) (cc)

GUNNITES

RENO GUN ABRADE 60 3000 140 Add @ Nozzle 62.8 31 0.8 1.5 3 1,625 9,873 <13.7

RENO GUN BTW 3000 153 Add @ Nozzle 45.9 10.4 <0.4 1.1 0.1 39-41 500-600 1,900-2,300

RENO NC GUN 908 3200 176 Add @ Nozzle 84.2 8.6 0.1 0.3 1,670 8,200

RENO NC GUN 90 3200 183 Add @ Nozzle 91 8 0.1 0.07 0.03 1,626 8,550 <7

RENO NC GUN 6044 HT 3100 157 10 - 12 79 8 0.3 0.1 13-14 950 4,370-5,800 <11

RENO NC GUN 70 3000 150 10 - 11 65 - 67 30 - 32 <0.9 <1.5 1,300-1,520

6,025-7,480 11.3

RENO GUN 28 2800 130 Add @ Nozzle 48 - 50 40 - 41 1.1 1.6 5-6 950 3,750

RENO NC GUN 60 LW 2000 60 23 - 25 20 76 2.6 0.1 0.2 255 2,481

RAMS

RENO ROCK BTW-C 3000 186 69 3.5 <1 1.8 Nil 15-20 677 2,600

RENO RAM 85 GP 3000 170 71.9 10.7 1.6 2.4 0.1 12.7 615 2,200

RENO RM 70 G 3100 163 69.5 10.4 1.5 2.9 0.3 10.7 225 1,260

BOTTOM SAND 2900 140 5.8 90.5 1.6 0.4 0.1

RENO RM 70 PV 3050 155 51 43.5 0.8 1.5 Nil 3

PLASTICS

RENO PL 70 P 3100 168 70.4 23.8 1 1.7 0.1 2.7 750 2,100

RENO PLASTIC 85 P 3100 180 84-85 8-9 0.8 2.1 0.2 3.3 1,650-1,850

4,900-7,000 <6

RENO PL 349 CRM-7 3400 200 85.3 3.7 0.2 Nil Nil 3.3 1,570 3,180

MORTARS/PUTTY/COATINGS

RENO MO SUPER 3000 450 lb/m 9"

eq 44-46 47-49 0.9 1.7 0.1 200-250 500-850

RENO PUTTY 80 FF 3200 175 85 5-6 <1.4 2-3 675 2000

RENO MO 80 PT 3200 450 lb/m 9"

eq 78.8 11.2 1.1 3.4 0.1 4.9

RENO PT 70 PF 3100 160 68.9 23.5 1.7 2.1 0.1 3.0

RENO PUTTY 55 3000 150 55 39 0.8 1.3 0.1 3.1 525-700 1,600-2,000

COAT IT AL 2900 185 25 92 7.7 0.05

RENO BLAKICE 2900 110 10.3 86.7 0.2 0.1 0.1 0.9

DRI-VIBE

RENO MULVIBE 75 3100 163 73-75 24-25 0.1 0.1 1.0

RENO SIL 1.0 3100 135 1.8-2.0 97-97.5 0.1 0.1 1.0

The data presented represents typical average results obtained by testing under ASTM or

other acceptable procedures as required. They are subject to normal variations and should

not be used for specification purposes.