crystallization behavior and nucleation analysis of poly(l...
TRANSCRIPT
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Crystallization Behavior and Nucleation Analysis ofPoly(L-lactic acid) With a Multiamide Nucleating Agent
Ping Song, Zhiyong Wei, Jicai Liang, Guangyi Chen, Wanxi ZhangSchool of Automotive Engineering, Dalian University of Technology, Dalian 116024, People’s Republic of China
To accelerate the crystallization of poly(L-lactic acid)(PLLA) and enhance its crystallization ability, a multia-mide nucleator (TMC) was introduced into the PLLAmatrix. The thermal characteristics, isothermal andnonisothermal crystallization behavior of pure PLLAand TMC-nucleated PLLA were investigated by differ-ential scanning calorimetry. The determination of ther-mal characteristics shows that the addition of TMCcan significantly decrease the onset temperature ofcold crystallization and meanwhile elevate the totalcrystallinity of PLLA. For the isothermal crystallizationprocess, it is found that the overall crystallization rateis much faster in TMC-nucleated PLLA than in purePLLA and increases as the TMC content is increased,however, the crystal growth form and crystalline struc-ture are not influenced much despite the presence ofTMC. In the case of nonisothermal crystallization, thenucleation efficiency and nucleation activity were esti-mated and the results indicate that excellent nuclea-tion-promoting effect could be achieved when theweight percentage of TMC is chosen between 0.25%and 0.5%. Polarized optical microscopy observationreveals that the nuclei number of PLLA increases andthe spherulite size reduces greatly with the addition ofTMC. POLYM. ENG. SCI., 52:1058–1068, 2012. ª 2011 Societyof Plastics Engineers
INTRODUCTION
Poly(L-lactic acid) (PLLA) which is a high-strength,
high-modulus and eco-friendly thermoplastic, with poten-
tial to replace conventional petrochemical-based poly-
mers, has received increasing research interests owing to
its peculiar properties such as renewability, biodegradabil-
ity, biocompatibility, and less energy dependence during
the past few decades [1–3]. Based on the favorable physi-
cal features, PLLA can be processed by injection mold-
ing, film forming, fiber spinning, blow molding, extrusion
and expansion molding. PLLA offers great promise in
extensive application including packaging and containers,
agricultural and biomedical materials as well as engineer-
ing materials [4].
As a kind of semicrystalline polyester, the thermal,
mechanical, and degradation properties of PLLA are sig-
nificantly dependent on the level of crystallinity and crys-
tallization ability. However, it should be noted that the
crystallization rate of PLLA is extremely slow in contrast
with other commercial crystalline polymers [5]. In fact,
there are few crystals generating in PLLA resin and it
almost remains amorphous under the practical processing
and molding situation. This behavior has limited the
application of PLLA as an engineering material since the
modulus and thermal stability of amorphous products
remarkably drop above the glass transition temperature
[6]. Therefore, the promotion and improvement of crystal-
lization for PLLA is an essentially considered issue under
these circumstances.
As is well known, the most effective method to accel-
erate crystallization and enhance crystallinity is the incor-
poration of heterogeneous nucleator. Up to now, a number
of investigations have been conducted on nucleators for
PLLA, including various inorganic and organic additives.
Liao et al. studied the isothermal cold crystallization
kinetics of PLLA in the presence of CaCO3, TiO2, and
BaSO4 and found that the crystallinity of the sample
blended with 0.5 wt% BaSO4 was the highest whereas the
one with CaCO3 was the lowest [7]. Tsuji et al. reported
that the acceleration effect of additives on the overall
melt-crystallization of PLLA decreased in the following
order: poly(D-lactic acid) [ talc [ fullerene C60 [ mont-morillonite [ polysaccharides [8]. What’s more, Tsujiet al. found that biodegradable polyglycolide, polycapro-
lactone (PCL), and poly(3-hydroxybutyrate) can be effec-
tive crystallization-accelerating agents for PLLA [9].
Some other nucleators such as clay [10, 11], aliphatic
amide [12], hydrazide [13, 14], benzenetricarboxylamide
derivatives [15], myo-inositol [16], carbonated hydroxyap-
atite [17], carbon nanotube [18, 19], modified carbon
black [20], polyhedral oligomeric silsesquioxanes (POSS)
[21], and layered metal phosphonates [22, 23] were also
examined in terms of blending with PLLA. Very recently,
Correspondence to: Zhiyong Wei; e-mail: [email protected]
Contract grant sponsor: National Natural Science Foundation of China;
contract grant numbers: 30870633, 31000427; contract grant sponsor:
National High Technology Research and Development Program of
China; contract grant number: 2009AA03Z319; contract grant sponsor:
China Postdoctoral Science Foundation Funded Project; contract grant
number: 20100481214; contract grant sponsor: Fundamental Research
Funds for the Central Universities.
DOI 10.1002/pen.22172
Published online in Wiley Online Library (wileyonlinelibrary.com).
VVC 2011 Society of Plastics Engineers
POLYMER ENGINEERING AND SCIENCE—-2012
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a multiamide compound (trademark: TMC-328, abbrevi-
ated as TMC in this article) has been used to control the
crystal superstructure of PLLA by self-organization in
PLLA melt and three characteristic crystal morphologies
including cone-like, shish-kebab, and needle-like struc-
tures have been successfully obtained [24]. To the best of
our knowledge, the crystallization behavior and nucleation
ability of TMC-nucleated PLLA have not been investi-
gated in detail. In this work, we prepared some PLLA
samples by using TMC as a nucleator from 0.25 to 1
wt%, and explored its crystallization behavior by differen-
tial scanning calorimetry (DSC) under both isothermal
and nonisothermal conditions. The main objective of this
study is to investigate the effects of TMC concentration,
crystallization temperature on the overall crystallization
rate and crystallization ability of PLLA, and offer a quan-
titative analysis in relation to the nucleation efficiency
(NE) and activity of PLLA nucleated with TMC.
EXPERIMENTAL
Materials
An injection grade PLLA resin (Biopla 305D) with a
density of 1.25 g/cm3 and melt flow index of 10–13 g/10
min (2.16 kg, 1908C) was purchased from Biopla Prod-ucts Factory, China. It had a weight-average molecular
weight of 1.2 3 105 g/mol and a polydispersity index of1.7. The multiamide compound (TMC-328), i.e. N,N0,N00-tricyclohexyl-1,3,5-benzenetricarboxylamide, was kindly
provided by Shanxi Provincial Institute of Chemical
Industry, China. Its chemical structure is shown in
Scheme 1.
Sample Preparation
The weight fraction of TMC in PLLA blends was
0.25, 0.5, 0.75, and 1 wt%. For brevity, the resultant
materials were denoted as TMC0.25, TMC0.5, TMC0.75,
and TMC1, respectively. Before mixing, PLLA was dried
at 608C for 24 h and TMC was dried at 1208C for 12 hunder vacuum. The samples of TMC-nucleated PLLA
were prepared in an internal mixer (SU-7013) at 1808Cand a rotor speed of 60 rpm for 15 min. In addition,
a pure PLLA sample was prepared with the identical
operated process for comparison.
Differential Scanning Calorimetry
The DSC experiments were performed in aluminum
pans using a Mettler-Toledo DSC1 instrument under the
nitrogen atmosphere. The instrument was calibrated by
means of high-purity indium and zinc standards, so as to
ensure accuracy and reliability of the data. Each sample
of about 6 mg was used. Relevant to different aspects,
four thermal programs were employed as follows:
Program A: The samples were first heated to 1858C at108C/min and held for 5 min to erase the previous ther-mal history. Then, they were quenched to room tempera-
ture at a cooling rate of 608C/min and reheated to 1858Cat 108C/min to determine the thermal characteristics.
Program B: For the isothermal crystallization tests,
each sample was initially melted at 1858C for 5 min toensure completely amorphous state, and then cooled rap-
idly at the rate of 608C/min to the designated crystalliza-tion temperature (Tc). When no more changes in the heatflow were observed, the samples were subsequently
heated to 1858C at 108C/min for exploring the meltingbehavior.
Program C: In the case of self-nucleation experiment
of pure PLLA, it was first heated at 108C/min to 1858Cand held for 5 min. The sample was then cooled to 808Cat 18C/min for the purpose of determining the crystalliza-tion peak temperature which was defined as the Tminp in-herent to PLLA without pre-existing nuclei. Subsequently,
it was heated again at 108C/min to the partial meltingtemperature (Tpm) and held for another 5 min to createself-nucleated sites. Finally, the sample was cooled to
808C at 18C/min and the crystallization peak temperatureof self-nucleated PLLA was determined. The graphic rep-
resentation of thermal program C is shown in Fig. 1.
Program D: For the nonisothermal crystallization, the
samples were heated to and kept at 1858C for 5 min, andthen cooled to room temperature at different cooling rates
of 0.5, 1, 1.5, 2, and 2.58C/min. The crystallization peaktemperature (Tp) of TMC-nucleated PLLA determined atthe cooling rate of 18C/min was used to estimate the NE.
Wide-Angle X-ray Diffraction
The wide-angle X-ray diffraction (WAXD) analysis
was carried out on a Rigaku D/Max-Ultimaþ X-ray dif-fractometer with Ni-filtered Cu Ka radiation (k ¼0.15418 nm). The operating target voltage was 40 kV and
SCHEME 1. Chemical structure of the multiamide compound (TMC-
328).
DOI 10.1002/pen POLYMER ENGINEERING AND SCIENCE—-2012 1059
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the tube current was 10 mA. Scans were made between
58 and 308 at a scanning rate of 1.28/min.
Polarized Optical Microscopy
The spherulite morphology of pure PLLA and TMC-
nucleated PLLA were measured by a Zeiss Axio Lab. A1
polarized optical microscope equipped with a digital cam-
era. Thin film of each sample was sandwiched between
two glass slides. After melting in an oven at 1858C for5 min, it was quickly transferred to another oven preset to
1208C for isothermal crystallization.
RESULTS AND DISCUSSION
Thermal Characteristics
The second heating DSC curves of heat flow as a func-
tion of temperature for pure PLLA and TMC-nucleated
PLLA are shown in Fig. 2. The data of thermal character-
istics including glass transition temperature (Tg), onsettemperature of cold crystallization (Tcc,onset), peak temper-ature of cold crystallization (Tcc) and melting point (Tm),as well as the enthalpy of cold crystallization (DHcc) andmelting (DHm) for all the samples are obtained from thecorresponding curves and listed in Table 1. The crystallin-
ity (Xc1), which characterizes the total amount of crystal-line phase that develops in the sample below the melting
temperature, is calculated according to the following
equation:
Xc1ð%Þ ¼ DHmvPLLADHom� 100 (1)
where oPLLA is the weight fraction of PLLA in theblends, and DHom is the melting enthalpy of completely
crystalline PLLA, and its value is 93.7 J/g [25, 26]. It can
be seen that the incorporation of TMC scarcely affects Tg,but decreases Tcc,onset and Tcc of PLLA obviously. Thissuggests that TMC promotes the cold crystallization of
PLLA matrix, indicating an enhanced crystallization abil-
ity of PLLA. On the other hand, the increasing Xc1 (from17.6% to 36.2%) reveals that it behaves as an effective
nucleator once again.
To determine the degree of crystalline phase existing
in the sample prior to the second heating process, the
extra enthalpy absorbed by the crystallites formed during
heating (i.e. cold crystallization) has to be subtracted from
DHm. Thus, the crystallinity (Xc2) can be calculatedaccording to:
Xc2ð%Þ ¼ DHm � DHccvPLLADHom� 100 (2)
The values of Xc2 are approximately equal to zero,indicating that all the samples are nearly amorphous after
they are quenched at the rate of 608C/min. As seen inFig. 2, two melting peaks are observed for TMC-
nucleated PLLA, while only one for pure PLLA. Previous
studies [22, 23] have reported that the different melting
behavior of PLLA/nucleator systems is derived from the
effect of crystallization temperature. As for TMC-
nucleated PLLA, the cold crystallization temperature (Tcc)is relatively lower and less perfect crystals are formed,
thus the samples undergo the melting-recrystallization-
remelting process upon heating. The lower temperature
peak is attributed to the melting of primary crystals, and
the higher temperature peak corresponds to the melting of
the recrystallized crystals [27, 28]. In the case of pure
PLLA, Tcc is higher and more perfect crystals are formed,thus it melts directly without the melt-recrystallization
process, giving rise to the appearance of a single melting
peak.
FIG. 1. Thermal program C employed for the self-nucleation experi-
ment of pure PLLA. The dashed lines represent the partial melting zone
(160–1658C).
FIG. 2. DSC thermograms obtained during the second heating scan
(program A) for pure PLLA and TMC-nucleated PLLA.
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Isothermal Crystallization Behavior
Isothermal crystallization of TMC-nucleated PLLA was
examined at a temperature range of 90–1308C. Figure 3shows the isothermal crystallization exotherms of TMC0.25.
The relative crystallinity (Xt) can be obtained from theratio of the area of the exotherm at crystallization time tto the total area of the exothermal peak, i.e.
Xt ¼R t0ðdH=dtÞdtR1
0ðdH=dtÞdt (3)
where dH/dt is the heat flow rate. The evolution of therelative crystallinity with time for isothermal crystalliza-
tion of TMC0.25 is shown in Fig. 4. All the curves
exhibit a sigmoid dependence with crystallization time. It
is found that as the isothermal temperature increases from
90 to 1208C, the curves shift to a shorter crystallizationtime, and demonstrate an opposite trend with increasing
the temperature further (from 120 to 1308C). This indi-cates that the highest crystallization rate appears at around
1208C for the isothermal crystallization of TMC0.25.The Avrami method is the most common approach for
describing the isothermal crystallization process according
to the following equation: [29, 30]
Xt ¼ 1� expð�ktnÞ (4)
where k is the crystallization rate constant, and n is theAvrami exponent, which is dependent on the nature of
nucleation and the dimension of crystal growth. For
convenience, Eq. 4 is generally rewritten in a doublelogarithmic form as follows:
ln½� lnð1� XtÞ� ¼ ln k þ n ln t (5)
Plots of ln[2ln(1 2 Xt)] versus lnt were constructedand for the isothermal crystallization of TMC0.25 areshown in Fig. 5. It is apparent that a straight line isobtained at each crystallization temperature for TMC0.25with deviation from linearity in the parts close to the be-ginning and the end of crystallization, which is oftenattributed to initial nucleation and secondary crystalliza-tion processes. To minimize the possible errors, only therelative crystallinity data between 30% and 70% wereused to fit in this work. The evaluated results of n and kare summarized in Table 2. It can be observed that thevalue of n fluctuates within the range of 2.7–3.1 for purePLLA, which is similar to the literature (2.5–2.9 at Tc ¼90–1408C by Zhou et al. [17], and 2.3–3.2 at Tc ¼ 90–1258C by Tsuji et al. [31]), and within the range of 2.1–3.0 for blends with TMC, irrespective of its content.These results reflect a combinative crystal growth of two-dimension and three-dimension morphologies with athe-rmal nucleation.
TABLE 1. Thermal characteristics of PLLA with different contents of TMC as determined by the second heating scan (program A).
TMC content
(wt%)
Tg(8C)
Tcc,onset(8C)
Tcc(8C)
DHcc(J/g)
Tm(8C)
DHm(J/g)
Xc1(%)
Xc2(%)
0 59.0 114.6 128.7 16.6 152.4 16.5 17.6 0
0.25 58.8 106.1 121.0 24.9 150.9, 155.6 25.6 27.4 0.7
0.5 58.9 99.8 112.9 33.2 148.6, 155.5 33.3 35.7 0
0.75 58.6 98.2 112.2 33.3 148.0, 155.4 33.7 36.2 0.4
1 58.7 98.1 111.5 33.0 148.3, 156.0 33.6 36.2 0.6
FIG. 3. DSC exotherms of isothermal crystallization for TMC0.25 at
each designated temperature.
FIG. 4. Evolution of the relative crystallinity as a function of crystalli-
zation time for TMC0.25.
DOI 10.1002/pen POLYMER ENGINEERING AND SCIENCE—-2012 1061
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The crystallization half-time t1/2 can be directlyobtained from the curve of time dependence of relative
crystallinity, as the time needed for half of total crystal-
linity to develop. Generally, the reciprocal of t1/2, i.e. s1/2,can be employed to describe the overall crystallization
rate and is plotted in Fig. 6 as a function of crystallization
temperature (Tc). It shows that the crystallization of allthe samples is slow in the temperature ranges close to the
melting point and glass transition, and exhibits a maxi-
mum of s1/2 at around 105 and 1158C for pure PLLA andTMC-nucleated PLLA, respectively. This implies that
TMC can enhance the crystallization ability of PLLA to
shift the maximum of s1/2 to a higher temperature. Addi-tionally, it can be seen that the overall crystallization
rate presents a progressively rising trend with increasing
TMC content for a given Tc, indicating that TMC acceler-ates the crystallization of PLLA under the isothermal
condition.
From Fig. 6, it also can be found that the Tc–s1/2curves of TMC-nucleated PLLA are discontinuous in the
temperature range of around 100–1058C. Previous studies[28, 32, 33] have reported a similar crystallization behav-
ior of PLLA at temperatures between 100 and 1208C, andthey proposed that the discontinuity of crystallization
kinetics is related to crystal polymorphism of PLLA. To
examine whether TMC can favor crystallization in one of
the polymorphs of PLLA, the crystalline structure of pure
PLLA isothermally crystallized at Tc ¼ 80–1008C andTMC-nucleated PLLA isothermally crystallized at Tc ¼1008C was investigated by WAXD, and the results areshown in Fig. 7. It is found that the two strongest reflec-
tions of (200)/(110) and (203) planes shift to higher 2y,meanwhile, the intensities of (010) and (015) reflections
increase, and some weak reflections are present with
increasing Tc from 80 to 1008C for pure PLLA. Besides,only one reflection at nearby 2y ¼ 24.58, characteristic ofa’ crystal (indicated by the arrow), is observed for purePLLA crystallized at 808C, but two reflections of (016)and (206) planes of a crystal appear in this region as Tcwas increased to 90 and 1008C. These results suggest that908C is the critical temperature for polymorphous crystal-lization of the PLLA used in our work, that is, a0 and a
FIG. 5. Plots of ln[2ln(1 2 Xt)] versus lnt for isothermal crystalliza-tion of TMC0.25.
TABLE 2. Parameters obtained from the isothermal crystallization and subsequent heating scan (program B) of PLLA with different contents of
TMC.
TMC content (wt%) Tc (8C) n k (min2n) t1/2 (min) s1/2 (min
21) Tm (8C)
0 90 3.1 6.13 3 1025 20.26 0.049 142.7, 154.0100 2.9 6.30 3 1024 11.13 0.090 145.9, 155.1110 2.9 3.78 3 1024 13.32 0.075 149.6, 155.3120 2.7 9.35 3 1026 60.92 0.016 152.8
0.25 90 2.4 9.03 3 1024 15.34 0.065 142.6, 154.3100 2.3 1.30 3 1022 5.73 0.175 145.7, 155.3110 2.1 4.78 3 1022 3.51 0.285 149.4, 155.7120 2.3 6.39 3 1022 2.87 0.348 152.4130 2.6 1.30 3 1022 4.57 0.219 155.6
0.5 90 2.5 4.13 3 1023 7.74 0.129 142.4, 153.9100 2.6 6.20 3 1022 2.50 0.400 145.5, 154.9110 2.4 1.39 3 1021 1.96 0.510 149.0, 155.5120 2.7 1.15 3 1021 1.95 0.513 151.8130 3.0 8.48 3 1023 4.27 0.234 154.9
0.75 90 2.3 7.15 3 1023 7.09 0.141 141.9, 154.1100 2.4 1.04 3 1021 2.20 0.455 145.3, 155.1110 2.4 2.54 3 1021 1.52 0.658 148.6, 155.7120 2.6 2.14 3 1021 1.59 0.629 151.2130 2.7 2.13 3 1022 3.56 0.281 154.7
1 90 2.2 1.49 3 1022 5.65 0.177 141.6, 153.9100 2.4 1.65 3 1021 1.83 0.546 145.0, 154.8110 2.4 3.87 3 1021 1.28 0.781 148.2, 155.5120 2.7 2.84 3 1021 1.39 0.719 151.0130 2.8 3.05 3 1022 3.06 0.327 154.3
1062 POLYMER ENGINEERING AND SCIENCE—-2012 DOI 10.1002/pen
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crystals are mainly formed at Tc \ 908C and Tc ‡ 908C,respectively. The critical temperature is ca. 208C lowerthan the one reported by Pan et al. [28, 32], which may
be the reason why no clear discontinuity can be observed
for the pure PLLA sample in the temperature range of
100–1208C.As for TMC-nucleated PLLA, it can be seen that TMC
has no discernible effect on the crystalline structure of
PLLA, and a-form crystals are produced in the samplesisothermally crystallized at 1008C, evidenced by theenlarged WAXD patterns in Fig. 7b. Therefore, the dis-
continuity of crystallization kinetic for TMC-nucleated
PLLA is not due to the polymorphous crystallization.
Generally, nucleating agent almost does not change the
spherulite growth rate of the polymers because it only
affects the primary nucleation but not the secondary
nucleation [22, 34]. The difference between the overall
crystallization rates of PLLA with and without the nucle-
ating agent is mostly due to the different nucleation rates.
The discontinuity of the curves is located in the tempera-
ture range of 100–1058C, where pure PLLA has the high-est crystallization rate. Additionally, the nucleation of
polymer without additional nucleating agents usually is
heterogeneous. Consequently, it is proposed that the pecu-
liar crystallization behavior of TMC-nucleated PLLA
probably arises from the combined nucleation effect of
the multiamide nucleating agent and intrinsic nucleation
sites existing in pure PLLA.
Melting Behavior After Isothermal Crystallization
After completion of isothermal crystallization, the sub-
sequent melting behavior of pure PLLA and TMC-
nucleated PLLA was measured by DSC at a heating rate
of 108C/min. Figure 8 presents the melting curves ofTMC0.5 after isothermal crystallization at each designated
temperature, and the resulting Tm values of all the sam-ples are listed in Table 2. The melting profile of the sam-
ples appears as two melting peaks in the case of Tc\ 1208C. Due to the fact that a crystals are mainlyformed at Tc ‡ 908C, the double melting behavior of iso-thermally crystallized PLLA and TMC-nucleated PLLA
also can be assigned to the melt-recrystallization mecha-
nism [35, 36]. The less perfect crystals generated at Tc gothrough the continuous melting/ structural reorganization/
crystal perfection processes, leading to the double endo-
thermic peaks. When the isothermal crystallization tem-
perature is at lower undercooling (i.e., Tc ‡ 1208C), onlya single endothermic peak appears due to the direct melt-
FIG. 6. Dependence of s1/2 on crystallization temperature (Tc) for purePLLA and TMC-nucleated PLLA.
FIG. 7. (a) WAXD patterns and (b) enlarged WAXD patterns of pure PLLA isothermally crystallized at Tc¼ 80 2 1008C and TMC-nucleated PLLA isothermally crystallized at Tc ¼ 1008C.
DOI 10.1002/pen POLYMER ENGINEERING AND SCIENCE—-2012 1063
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ing of more perfect crystals. Figure 9 shows the lower or
single melting temperature (Tm1) as a function of Tc forpure PLLA and TMC-nucleated PLLA. It can be seen that
Tm1 has a linear dependence on the crystallization temper-ature, agreeing well with the Hoffman–Weeks theory [37],
whereas the higher melting temperature (Tm2) remainsroughly constant in view of the Tm data in Table 2.
For a given Tc, it can also be seen that Tm1 decreasesslightly with the increase of TMC content. In light of the
Thomson–Gibbs equation [38, 39], a relationship exists
between the melting temperature (Tm) and the lamellarthickness (l) of the crystallites:
Tm ¼ T0m 1�2seDh
� 1l
� �(6)
where T0m is the melting point of an infinitely large crystal(equilibrium melting temperature), se is the fold surfacefree energy and Dh is the bulk heat of fusion. According toEq. 6, the fact that Tm1 decreases slightly with the increaseof TMC content suggests that the lamellar thickness of the
primary crystals of PLLA decreases somewhat with the
incorporation of TMC. This may be derived from the high
concentration of activated nuclei and restricted growing
space of crystallites in the presence of TMC, as will be
described in the later section of spherulite morphology.
Nucleation Efficiency
To directly understand the effectiveness of TMC to act
as a nucleator, the NE was evaluated based on a method
proposed by Fillon et al. [40]. The NE can be calculated
from the crystallization peak temperature by means of the
following equation:
NEð%Þ ¼ Tp � Tminp
Tmaxp � Tminp� 100% (7)
where Tp and Tminp are the crystallization peak temperature
of PLLA nucleated and non-nucleated with a nucleator,
respectively. Tmaxp is the highest achievable peak tempera-ture of self-nucleated PLLA. According to the self-nuclea-
tion theory [41], three domains of self-nucleation temper-
atures can be divided by Tmaxpm and Tminpm . The upper limit
of the partial melting zone (Tmaxpm ) is defined as the lowesttemperature at which complete melting occurs. Above this
temperature (Domain I), the number of nuclei in the sam-
ple is minimum and remains static. When the sample is
cooled from temperatures greater than Tmaxpm , the exother-mic crystallization peak is at Tminp . The lower limit of thepartial melting zone (Tminpm ) is defined as the temperatureat which the sample has the maximum achievable number
of nuclei, and the nuclei have the ideal interactions with
the crystallizing polymer. Tminpm therefore corresponds toTmaxp that can be reached for the sample by monitoring thenuclei concentration, dispersion, structure and compatibil-
ity within the melt. In the temperature range between Tminpmand Tmaxpm (Domain II), the polymer is partially melting,and a decrease in Tpm results in an increase of crystalliza-tion peak temperature on subsequent cooling. At tempera-
ture less than Tminpm (Domain III), the sample is insuffi-ciently melted so that self-nucleation and annealing of
unmelted crystals take place simultaneously.
To determine the values of Tminp and Tmaxp , the special
thermal program C was employed. The testing thermo-
grams of self-nucleated PLLA at the partial melting zone
of 160–1658C are shown in Fig. 10, and the data of peaktemperatures are recorded in Table 3. The results show
that the value of Tmaxp is 144.58C at Tminpm ¼ 1608C. In
addition, Tminp is determined to be 97.58C based on thecurve d in Fig. 10. It is noteworthy that two crystalliza-
tion peaks are present for PLLA after self-nucleation at
1608C. Multiple exothermic peaks after self-nucleation ofisotactic polypropylene have been reported by Fillon et al.
and attributed to entering Domain III [42]. Similar to the
FIG. 8. Melting curves of TMC0.5 after isothermal crystallization at
each designated temperature.
FIG. 9. Relationship between melting point (Tm1) and crystallization
temperature (Tc) for pure PLLA and TMC-nucleated PLLA.
1064 POLYMER ENGINEERING AND SCIENCE—-2012 DOI 10.1002/pen
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curve a, two crystallization peaks were also observed for
homo-PLLA and PLLA-b-PCL diblock copolymers after
self-nucleation at the beginning of Domain II by Castillo
et al. However, the exact origin of the double exothermic
peaks is still unknown [43]. More in-depth investigations
need to be done further for clarifying this behavior.
Using Tp, which is obtained from the DSC exothermsof TMC-nucleated PLLA (as shown in Fig. 11), the value
of NE is calculated and listed in Table 4. The effect of
the TMC content on the NE is exhibited in Fig. 12. It can
be seen that the NE increases dramatically in the presence
of TMC, indicating that TMC is very effective even if its
content is only 0.25 wt%. However, the rising tendency
becomes inconspicuous as the TMC content is increased
further. It is reported that the NE of PLLA with 6 wt%
talc is 32% by Schmidt and Hillmyer [5], while the
obtained NE of PLLA nucleated with 1 wt% TMC is
66% in this study, showing that TMC is far superior to
talc.
Nucleation Activity
Another common measure of the efficacy of a nuclea-
tor is the nucleation activity (u). The value of nucleationactivity varies from 0 to 1, corresponding to extremely
active and inert foreign substrates, respectively. So the
more active the nucleator is, the lower the value of u
should be. According to Dobreva and Gutzow [44, 45],
the nucleation activity can be calculated from the ratio:
j ¼ B�
B(8)
where B is a parameter for pristine polymer, while B* isfor polymer/nucleator system. B and B* both can beexperimentally determined from the slope of the follow-
ing equation:
lnU ¼ Constant� BðorB�Þ
DT2p(9)
where F is the cooling rate, DTp denotes the degree ofsupercooling (DTp ¼ Tm – Tp).
Plots of lnF versus 1/DT2p for pure PLLA and TMC-nucleated PLLA are shown in Fig. 13. It is apparent that
a linear relationship is obtained for each sample. The val-
ues of B and B* are obtained from the slope of the fittedlines, and the nucleation activity is calculated from their
ratio. The results are listed in Table 4, and for clarity, the
variation of nucleation activity with the TMC content is
simultaneously presented in Fig. 12. It can be observed
that the value of u for TMC-nucleated PLLA is muchlower than that for pure PLLA, implying that TMC pro-
motes the nucleation of PLLA actively. However, after
the significant decline, the value of u levels off and is
FIG. 10. Testing thermograms from self-nucleation experiment con-
ducted on pure PLLA. Curves (a), (b), and (c) are recorded during the
cooling scan (step 6 in program C) after heating to the partial melting
temperature of 160, 163, and 1658C, respectively, while curve (d) isobtained at step 3.
TABLE 3. Results of DSC determination for self-nucleated PLLA.
Tpm (8C) Tp (8C) DHc (J/g)
160 144.5 27.4
163 116.7 31.4
165 97.7 14.1
FIG. 11. DSC exotherms of nonisothermal crystallization for TMC-
nucleated PLLA at a cooling rate of 18C/min.
TABLE 4. Results of NE and nucleation activity.
TMC content (wt%) NE (%) B (or B*) u
0 0 1.016 1
0.25 61.3 0.201 0.198
0.5 63.4 0.197 0.194
0.75 64.9 0.186 0.183
1 66.0 0.201 0.198
DOI 10.1002/pen POLYMER ENGINEERING AND SCIENCE—-2012 1065
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almost independent of the amount of TMC. These results
agree well with the estimation of NE, demonstrating that
excellent nucleation-promoting effect could be achieved
when the weight percentage of TMC is chosen between
0.25% and 0.5%.
Nevertheless, it is noted that the incorporation of 0.25
wt% of TMC leads to limited nucleation ability for
enhancing the cold crystallization of PLLA as evidenced
by the previous Fig. 2. It has been reported that TMC
could be completely dissolved in the PLLA melt and self-
associate into nucleation sites upon cooling when its con-
centration is relatively low (e.g., 0.2 wt%). However, it
becomes partly insoluble and large amount of undissolved
crystals remain in the PLLA melt as its concentration
reaches 0.5 wt%. In this case, the undissolved crystals
instead of self-organized structures serve as nucleation
sites [24]. It can be inferred that different from the other
three TMC-nucleated PLLA samples, the nucleation effec-
tiveness of TMC0.25 is significantly dependent on the
self-organizing ability of dissolved TMC, which is further
influenced much by the cooling rate. For determining the
thermal characteristics, the samples are first subjected to
rapid cooling and the dissolved TMC fails to achieve
self-organization under this condition. Furthermore, the
self-organization rate of TMC during the second heating
is comparatively slow due to the ‘‘cold’’ state. As a con-
sequence, the cold crystallization of TMC0.25 promoted
by the self-associated TMC is tardy in comparison with
the other three TMC-nucleated PLLA samples. In the
case of evaluation of NE and activity, the cooling rate is
lower than 38C/min, thus, the dissolved TMC has enoughtime to self-organize into nucleation sites upon cooling
before PLLA lamellae growing on their surface. This
may be the main reason why the addition of 0.25 wt%
TMC results in the close NE and activity compared to the
one of higher concentrations (‡0.5 wt%) as seen inFig. 12.
Spherulite Morphology
The spherulite morphology of TMC-nucleated PLLA
was compared with that of pure PLLA by polarized opti-
FIG. 13. Plots of lnF versus 1/DT2p to determine the nucleation activityfor nonisothermal crystallization of pure PLLA and TMC-nucleated
PLLA.
FIG. 12. Variation of NE and nucleation activity (u) with the TMCcontent.
FIG. 14. POM images of (a) pure PLLA and (b) TMC0.5 after com-
plete crystallization at 1208C. The scale bars are all 50 lm.
1066 POLYMER ENGINEERING AND SCIENCE—-2012 DOI 10.1002/pen
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cal microscopy (POM) analysis. Figure 14 presents the
POM microphotographs of pure PLLA and TMC0.5 sam-
ples after complete crystallization at 1208C. In the ab-sence of nucleator, it can be seen that the spherulites of
pure PLLA grow drastically and impinge on each other,
in which the largest crystals reach 100 lm (Fig. 14a).With the incorporation of 0.5 wt% TMC, the spherulite
size is much smaller, and the spherulite number is rather
larger than that of pure PLLA (Fig. 14b), indicating that
TMC greatly increases the nucleation density and reduces
the size of PLLA spherulites. This observation further
confirms that the nucleation ability of TMC is very prom-
inent on the crystallization of PLLA, which is in accord-
ance with the aforementioned DSC results.
CONCLUSIONS
TMC-nucleated PLLA was prepared via the melt
blending method at various TMC contents from 0.25 to 1
wt%. The thermal characteristics, crystallization behavior,
and nucleation ability of pure PLLA and TMC-nucleated
PLLA were investigated in detail. The data of thermal
characteristics shows that the addition of TMC favors the
cold crystallization and elevates the total crystallinity of
PLLA remarkably. The two melting points of TMC-
nucleated PLLA can be attributed to the melt-recrystalli-
zation mechanism, suggesting that less perfect crystals
formed at lower crystallization temperature undergo the
melting–recrystallization–remelting process on heating.
The isothermal crystallization results indicate that the
overall crystallization rate is faster in TMC-nucleated
PLLA than in pure PLLA and increases with the TMC
loading level, however, the crystal growth form and crys-
talline modification are not altered despite the presence of
TMC. The quantitative analyses of NE and activity reflect
that a small amount of TMC can promote the nucleation
of PLLA effectively, and further increasing the TMC con-
centration has not led to a marked improvement in the
nucleation ability. The morphology observation by POM
reveals that the addition of TMC can greatly increase the
activated nuclei density and reduces the size of PLLA
spherulites.
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