critical factors in product design
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8/12/2019 Critical Factors in Product Design
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CRITICAL FACTORS IN PRODUCT DESIGN
Significant Interactions between critical factors in product design
Three stages
on Materials selection process:1. Selected what types of materials in the final product are most
likely to appeal to the customer ?Functional need :strength durability weight!sychologycal need : colours te"ture product and packaging
#. Selected the most attracti$e materials that meet functionalre%uirementIdentify suppliers who offers competiti$e prices & reliability ofser$ice '%uality deli$ery time lead time(
). Selected materials from the standpoint of processing cost.Materials properties : hardness fle"ibility
1
Materials
*e%uiremets
!rocessing
*e%uirements
Modular+omponents
and !ats
Specificationsand
Tolerance
!roduction,olume
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Engineering Specifications and Tolerances :
Specifications represent an ideal $alue for each one of the desired
attributes and the degree of allowed de$iations 'tolerance(.-llowance : ma"imum diferent in the size of parts that fit togetheretermination of tolerances and -llowance must +onsider :1. desired characteristic of a product#. capability of the production process
Two !hase :!roces Formulating product spesifications
!/-S0 1 !/-S0 # Determine general productspesification :
Determine Technical productspesification :
• Si e• +apacity• +olor• 2ther
• • imensions• Tolerances• -llowances
Stages :1. Select ideal $alues for
product characteristic#. etermine critical tolerance). etermine 0conomic
toleranceCriteria :
• Functional 3ualities• -esthetic considerations• !roductions +ost
Criteria :• !roduction +apabilities• *eliability and Maintenance
*e%uirements
Standardization and Interchangeability
!erancangan komponen secara standar 'bentuk ukurantoleransi ( memungkinkan penggunaan komponen yang samauntuk berbagai produk 4 interchangeability!enghematan biaya maintenance and repair terutama untukproduk yang kompleks ' T, mobil stereo electonik (Standarisasi 5uga dilakukan pada raw materials
2
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alam merancang produk usahakan bisa menggunakankomponen6komponen standar agar biaya produksi murah danlebih fleksibelStandarisasi memudahkan 3uality control
!roduct design for /uman 7se : Ergonomics
1. etermination of key characteristic of the consumer for which theproduct is intended 8 karakteristik populasi
#. etermination of the body members and senses that will bere%uired to use the product 8 dimensi anthropometri + sistemkontrol (Display
). etermination from a$ailable statistical measurements of key
consumer characteristics and the critical percentage of theconsumer population that will be unable to use the product 8
!enentukan percentil rancangan*ancangan maksimal : percentile bawah 4 9Misal : pegangan bis tinggi tas koper kursi duduk me5a*ancangan minimal : percentile atas 4 ;9 Misal : tinggi pintu pan5ang tempat tidur lebar kursi
T/0 +2<++0!T 2F 37-=IT>Functional 3uality -spects
1. Product performance while in use2. Reliability during expected time3. Human Factors
<on6functional4psychological %uality aspects1. Appearance and tyling2. !onsumers Psychological Profile3. "ariety of tyles or #odels to choose from
2ther 3uality -spects1. Pac$aging2. %imely Production and &istribution3. er'ice !haracteristics
3
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PROCEDURE FOR THE DESIGNOF PRODUCT AND SERVICES
(
Ideas for new products
General Products specifications
Preliminary a nlysisTechnical fea s ibilityEconomic fesibility
Deta iled feas ibility study
Technica l Product s pecifica tionsand prototype cons tructions
Re gula r-sca le production anddistribution
Market trial
Suggestionsby own staff
Suggestionsby consumers
AppliedResearch
BasicResearch
Known butunsatisfied
needs
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!*2 7+T =IF0 +>+=0
1. INFANCY/PERKENALAN!roduk baru muncul belum dikenalMasa ketidakpastian Market Si e!erbaikan esain !roduk dan !roses 8 In$estasiTer5adi in6efisiensi 'ingat : =earning +ur$e(Tingkat produksi dibawah kapasitas
iaya !emasaran 'terutama promosi( tinggiMasih Merugi 8 Masa in$estasi
. !R"#T$/PERT%&'%$AN!roduk sukses diterima pasar=on5akan permintaan dalam 5angka pendek
isa mencapai kapasitas maksimalMulai ekspansi & di$ersifikasiSistim mapan 6 Mendapat profit
(. &AT%RITY/&APAN!ertumbuhan pasar berhenti6pasar 5enuh!roduk tidak didominasi satu merk6banyak pesaing!an5angnya fase tergantung kemampuanperusahaan untuk bertahan!angsa pasar besar6kapasitas maksimalMemanen keuntungan 8 In$est ke produk baru
). *ECLINE/PEN%R%NAN!romosi tak lagi membantuSegera ciptakan produk baru=akukan pengembangan produk untuk bertahan
)