crane mobile specification

JOB SAFETY ANALYSIS

SAFE WORK METHOD STATEMENT

Rev 0 LIFTING SAFELY Page 1 of 13

1. ACTIVITY OR TASK: 200T Mobile Crane Lift Location / Project:

JSA preparation by: Ian Nathan HSEC Manager, Structural Cranes Job No:

JSA No: STR031 JSA Rev: 0

Competence/Qualifications required to complete work safely

WorkCover NCC CO / DG / RB / RI / RA WorkCover General Construction Induction Card Structural Cranes Induction

Codes of Practice & Legislation that are applicable:

The AS 2550 series is referenced in the NSW Code

of Practice Technical Guidance that supports the

Occupational Health and Safety Regulation 2001

(the Regulation), and which is called up under

Section 43 of the Occupational Health and Safety

Act 2000

JSA reviewed by person responsible i.e. Team Leader / Supervisor

Name Position/Competence/License: Date:

2. HAZARD IDENTIFICATION Identify hazards that may be present by ticking items on the list below. 3. PRECAUTIONS: hardhat, safety glasses, safety boots compulsory

CONFINED SPACE HAZARDOUS AREA HIGH RISK HIGH RISK ADDITIONAL PRECAUTIONS PERMITS Difficult Entry/Exit Hazardous Substances

- attach MSDS to JSA

Falling Objects Suspended loads Gloves: type - Riggers Hot Work Oxygen Deficiency Poor Lighting Poor Visibility Goggles Excavation

Oxygen Excess Working at Heights Slippery Surfaces Inhale able Dusts/Fibres Full Face Shield Confined Space

Engulfment Remote Area Multiple Electrical Feeds High Noise Levels High Visibility Vest Hazardous Work Clearance Poisonous Gas Present Motor Room Hazards Trip Hazards Use of Chemicals Harness C&A 6 Access to Area Temperature Extremes Toxic Substances Electrical Hazards Elevated Work Platform Fire Extinguishers High Voltage Access

Biological Hazards Potential for Difficult Rescue

Electrical High Fault Level work 400 amps or greater

Difficulty to Communicate amongst workers

Barricades Scaffolding

Explosive Gas Present Ventilation Other?

Manual Handling Moving Machinery Lighting

HAZARDOUS SUBSTANCES in work area / to be used -attach MSDS Sharp Materials Tools & Equipment Erect Scaffolding to access SPECIAL ISSUES:

1. Diesel Ladders used in the task Radiation Respirator or Dust mask 2. Castrol TQ DIII Working at Heights Traffic Movement Erect Warning signs

3. Castrol EPX 85W-140 Working near Crane & Crane Runways

Working near Operation Processing Lines

Personal Locks or Tag system

4. Castrol LSX 90 Group isolation

5. Castrol Tection Rail Movement Live Rails Welding screen

6. Castrol Cool Plus Pressurised Fluids Pneumatics Fall Arrest systems

7. Valvoline Ultramax 68 Flammable Materials Present

Lifting Gear - Shackles, Chains, Slings, etc

Welding Face Shield

4. ENVIRONMENTAL HAZARDS - tick those identified

Air Pollution (dust, fumes) Spills to ground Other:

Noise (plant & equipment) Soil Erosion Steel / copper

Spills to drains/waterways Hazard to Flora /Fauna

5. EQUIPMENT REQUIRED:

Static Plant & Equipment

Mobile Plant & Equipment 200T Demag AT Mobile Crane

Safety / Emergency Equipment

CONSEQUENCES

1 Low: Short-term temporary inconvenience or symptoms, no medical treatment; environmental nuisance, limited temporary damage to immediate, low significance environment.

3 Minor: Medical treatment injury, short-term reversible disablement; minor short-term effects on local environment, or small area of limited significance.

10 Moderate: Serious injury with some permanent disablement; moderate

widespread short-term impact on local environment of limited significance.

30 Major: Single fatality, serious injury with severe permanent disablement; serious widespread, medium-term environmental harm to local environment, some ecosystem impairment.

100 Critical: Multiple fatalities, major irreversible health effects to > 50 people; major widespread, long-term environmental harm to significant environment or ecosystem.

JOB SAFETY ANALYSIS



ACTIVITY or TASK: 200T Mobile Crane Lift JSA No: STR031 Rev: 0

JSA / SWMS OVERVIEW

Mandatory Job Prerequisites For the purposes of this JSA/SWMS, it is a base operating condition that all mandatory site prerequisites are in place e.g. Structural Cranes Induction, Customers Safety Requirements & Induction, Plant Inspections, Daily Plant Checklists, Prestart Meetings, Mandatory PPE, Site Rules, necessary work permits etc. and are considered minimum standards. Only additional control measures are considered in this JSA.

Australian Standards relevant to Mobile Crane Lifting:

AS1418.1 Cranes, Hoists and Winches Gen. Req. | AS1418.5 Cranes, Hoists and Winches Mobile Cranes | AS2550.1 Safe Use Part 1: Gen. Req. | AS2550.5 Safe Use Part 5: Mobile Cranes

Site PPE Requirements

JSA Document Index 1. General Crane Safety Overview

2. Crane Set-up

3. Crane Lift

4. Pack up Crane and Return to Depot

5. Lifting Gear List

JOB SAFETY ANALYSIS



PROCEDURE POTENTIAL SAFETY & ENVIRONMENTAL HAZARDS

Initial Risk

Rating

CONTROL MEASURES Residual Risk

Rating

PERSON RESPONSIBLE

1. General Crane Safety Overview

General

Dropped Loads (personnel / static object / equipment / machinery)

H90 Minimise personnel in works area to essential staff only.

Personnel only permitted within works area with permission of Structural Cranes Crane Supervisor/Operator.

Personnel to make eye contact with plant operator before walking near working plant.

Working area to be delineated with clear signage clearly stating that access is restricted to authorised personnel only.

Traffic control where necessary

M30 Operator / Dogman

Crush injuries (personnel / static object) H300 Personnel and all body parts are to be kept clear of load and placement area

Use Taglines

Wear correct PPE (Riggers Gloves)

Keep hands and fingers clear when slinging loads

Observe the Load and the load placement area and keep well clear


Oil leaks / fluid spills (environmental) L9 Spill Kits are kept on all cranes. L3 Operator

JOB SAFETY ANALYSIS



POTENTIAL SAFETY & ENVIRONMENTAL HAZARDS

Initial Risk

Rating


Rating

PERSON RESPONSIBLE

Uneven surface leading to personnel slips /sprains (personnel / static object)

M30 All personnel in area must wear work boots with ankle support.

Clear area of trip hazards where practical otherwise mind your step

L10 Operator / Dogman

Overhead powerlines - (personnel / static object)

H300 Always keep the required safe distance between the crane and the powerlines using the distances specified in NSW WorkCover COP Safe work Near Powerlines

If required to work close to power lines use a spotter or where possible have the power lines turned off

M30 Operator / Dogman / Spotter

Plant striking other plant, equipment, personnel, materials, etc - (personnel / static object)

H100 Plant to be positioned in area clear of obstructions / roads

Traffic Control When working within an active site traffic zone make sure adequate traffic management is in place

M30 Site Manager

Operator / Dogman

Environmental Conditions (personnel / environmental)

Sunlight (UV radiation)

Heat (exhaustion, dehydration)

Poor lighting (falls, mistakes etc)

Wet (slippery)

Mud (bogged)

Windy (swinging loads)

H100 Wear appropriate UV protection (PPE)

Take adequate breaks in shade and air conditioned vehicles when extended periods of hot work is required, maintain intake of fluids (clean cool water)

Insure lighting is sufficient before commencing work. If lighting is not sufficient obtain artificial lighting or put job off until lighting is suitable to continue.

Assess wet and windy weather conditions and proceed cautiously or cease work accordingly.

M30 Site Manager

Operator / Dogman

JOB SAFETY ANALYSIS




Initial Risk

Rating


Rating

PERSON RESPONSIBLE

2. Crane Set-up

Step 1 Mobe Crane to final on site destination

Faults with Crane

Plant becoming bogged in sand & mud

Pedestrians

Onsite traffic / plant

M30 Pre-start Checks

Plant to stick to designated roadways and turning areas

Personnel on hand to warn others of crane movement in the vicinity or via radio comms where available

Alternate pathway defined by bollards and reflective tape


Step 2 Pre-job Meeting / Toolbox

Inexperienced workers

Inadequate consultation

Inadequate understanding of equipment

Site hazards and emergency procedures not known

H100 Sufficiently skilled employees to complete tasks (competencies & licences)

Adequate consultation with all relevant employees

Adequate competent supervision throughout the project

Proper planning for equipment required for the task

Site + Work Area Inductions compulsory for All personnel

M30 Site Manager

Operator / Dogman

Step 3 Locate cranes in lifting positions on site

Pedestrians

Traffic

Other Plant

Other Equipment

Buildings

Power Lines & underground utilities

Lift radius

H90 Spotter required when Franna enters or exits Rod Mill

Check and Confirm Exclusion Zones

Barricades, Witches Hats, Danger tape

Warning signs


JOB SAFETY ANALYSIS




Initial Risk

Rating


Rating

PERSON RESPONSIBLE

Step 4 Inspect chains and/or slings, shackles, hooks and attachment points in preparation for use

Tears in Slings

Cracks in chains, shackles, rings and hooks

Dropping of load due to faulty lifting gear or faulty attachment points

H90 Check slings for rips and tears and remove from service if faults are found

Check chains, shackles, hooks and rings for cracks, corrosion, wear, cracks, mechanism faults, etc and remove from service if faults are found

Lifting gear / equipment inspected and tagged with appropriate monthly colour tag.

Make certain personnel is

L10

Step 5 Locate crane in lifting position on site place timbers (pads) and set outriggers

Crane overturning due to unstable ground conditions

Personnel being crushed by outriggers

H300 Outriggers must be positioned on flat surface, using timber or suitable material for pads to evenly distribute the load to the ground

Crane to be located within the radius for the loads being lifted


JOB SAFETY ANALYSIS




Initial Risk

Rating


Rating

PERSON RESPONSIBLE

Step 6 - Position counterweight

truck in an easily accessible spot for the crane to load its counterweights (Repeated Step) where required

- Load Counterweights

General - Plant striking other plant, equipment, personnel, materials, etc

Dropping Counterweights

Falls from height whilst positioning & loading counterweights

H100 Plant to be positioned in area clear of obstructions / roads

Traffic Control in place if required


Step 8 Dolly Trailer - preparation for the reinsertion of the boom into the dolly for transportation post lift

Fall from Dolly Trailer

Sprain / Strain from manually positioning support yoke on Dolly Trailer

H90 Before releasing Jib from Dolly Trailer secure

Yoke in position with 2 Ratchet Tie down

Straps This can be done from the ground by

throwing the straps through the yoke back on

itself and attaching to the trailer. The Dolly will

then remain in the correct position for pack-up

L10

JOB SAFETY ANALYSIS




Initial Risk

Rating


Rating

PERSON RESPONSIBLE

3. Crane Lift

Step 1 Prepare load for Lifting (Repeated Step)

Crush points when releasing ratchet straps (if unloading from truck)

Pinch points

Procedures not being adhered to

M30 Ratchet strap to be secured in a location that can be released from ground level

Make certain hands and fingers are clear of ratchet strap pinch points (Riggers Gloves)

PPE Riggers Gloves, Steel Cap Boots, Safety Glasses, Hard Hat, LS-HV Shirt, Long Pants

M10 Truck Company / Operator / Dogman

Step 2 Attach chains or slings to load (Repeated Step)

Falling from sling and injuring dogman

Lifting gear failure

Crush Injuries & Pinch Points

H300 Qualified dogman using correct sling method to attach slings to transformers

PPE Riggers Gloves

Watch for crush & pinch points between chain and where it is inserted into the Tank components lift points

Tagline used to guide into position

Lifting gear / equipment inspected and tagged with appropriate monthly colour tag.

Crane lifting gear register on board crane

L30 Dogman

Step 3 Prepare spreader bar for attachment and use with chains (if required)

Coming away from the hook and dropping the load

H300 Inspect all attachment points and check slings for faults ascertaining they are fit for each lift

M30 Dogman

Step 4 Crane lifting load Strains and fingers being damaged by lifting gear.

H100 Wear riggers gloves when handling lifting equipment.

Keep hands and body parts away from crush areas.

M30 Dogman

Load falling from lift H100 Rigging equipment to be inspected prior to lift and have current inspection tag

All slings and lifting equipment to be free from damage

Slings to be appropriately positioned to prevent slippage

L10 Dogman

JOB SAFETY ANALYSIS




Initial Risk

Rating


Rating

PERSON RESPONSIBLE

Lifted object striking other plant, equipment, personnel, materials, etc

H300 Riggers and crane operator to plan lifts and path of item

Riggers to carefully control lifted item with taglines

No unnecessary personnel in lift area

Correct radio procedure or hand signals to be used. Communications / directions by dogman only

Do not conduct lifts in high winds

M30 Dogman

Machine strike energised overhead powerlines H300 Inspect area prior to unloading operation

Stay clear from overhead powerlines maintain the correct clearance to conductors (3m/6m/ 8m) when slewing / boom

Dogman to control/monitor clearance from overhead powerlines at all times

M30 Operator

Crane tipping over due to overload M30 Stay within radius of cranes working load limitations. Crane load assessment to be conducted

L10 Operator

Crane tipping over due to Instability of outriggers after lifting load

M30 Outriggers pads to be stacked correctly

Outriggers to be level and have not moved during lift

L10 Operator

Step 5 Placing Load in final position

Crushed limbs, hands, feet from falling load

Pinch Points and Crush Zones

H100 Exclusion zone under load and path of lift

PPE - Riggers Gloves

Keep hands and fingers clear of placement areas


JOB SAFETY ANALYSIS




Initial Risk

Rating


Rating

PERSON RESPONSIBLE

4. Pack-up Crane & Return to Depot

Step 1 Pack up Crane & Cleanup work area

Trip hazards

Manual Handling Injuries

Crush & Pinch injuries

Equipment damage

H90 Use correct manual handling techniques

Wear appropriate PPE

Rubbish to be placed in bins

Tools & Equipment to packed

Lifting gear packed

Timbers packed

Pads loaded


Step 2 Load counter weights & equipment on to counterweight truck.

Counterweights coming off the back of the truck

Crush & Pinch injuries

Falls

H300 Make certain counterweight are stacked on rubber mats and correctly tied down for trip

Guide counterweights onto the truck tray with taglines

Where possible use EWP or Platform Ladder Access otherwise be cautious of footing


Step 3 Exit site and return to depot

Overhead powerlines

Collision with people/personnel and other vehicles/plant when exiting site

Counterweights sliding off during travel

Traffic Accidents

H90 Crane boom to be down when travelling under power lines

Maintain site speed limit when exiting work site.

Communicate with other vehicles on site if necessary

Observe road rules and take into consideration drivers and riders who dont understand the nature of cranes and trucks

M30 Operator

JOB SAFETY ANALYSIS



200T LIFTING GEAR Item Working Load Limit (WLL) Qty Lifting Gear used on Job

PERSON RESPONSIBLE

16MM GRADE S BOW SHACKLE 3.2 TONNE 9 Dogman





32MM GRADE S BOW SHACKLE 12 TONNE 7 Dogman





38MM GRADE S DEE SHACKLE 17 TONNE 1 Dogman

GRADE M DEE SHACKLE 13 TONNE 1 Dogman

GRADE M DEE SHACKLE 5.5 TONNE 1 Dogman

SAFETY BOW 85 TONNE 1 Dogman

13MM X 2 LEG X 5 METRE CHAIN SLING 9.4 TONNE @ 60 DEGREES 1 Dogman




3 METRE ROUNDSLING 3 TONNE 1 Dogman



















JOB SAFETY ANALYSIS



JSA CHANGE SHEET 200T Mobile Crane Lift JSA No: STR031 Rev: 0

Procedure

Amended or added Job steps

Potential Safety & Environmental Hazards

Identify the hazards associated with each step, examine each to find all possible risk factors

Initial Risk Rating

Control Measures

Eliminate or minimize all hazards that could lead to an accident, injury, illness or environmental incident.

Indicate who is responsible for the implementation of each control measure

Residual Risk Rating

Level of risk after corrective action

Date of change and sign off by all workgroups

Reviewed by: ... (print) .. (Superintendents Representative)

JOB SAFETY ANALYSIS


Rev0 Page 13 of 13

CONSULTATION & SIGN-OFF RECORD

I confirm by my signature below, that I have attended a briefing on the requirements of the attached Job Safety Analysis and agree to perform the work in the manner detailed on it. I confirm that copies of the relevant Permits, MSDS's and Isolation Plans etc. have been reviewed.

JSA NAME: 200T Mobile Crane Lift JSA No: STR031 Rev: 0

NAME and QUALIFICATION for task (Please print) SIGNATURE DATE

THIS SAFE WORK BRIEFING / TRAINING WAS CARRIED OUT BY (Responsible person at that location) :

Name: Signature: Date:

crane mobile specification

Documents

work area

safety regulation

safety glasses

safety act

crane crane runways

jsa preparation

environmental hazards

castrol cool