cp_102 materials.pdf

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Contents

Page

PART 1 THIRD PARTY INSPECTION AND CERTIFICATION

REQUIREMENTS FOR NEW EQUIPMENT AND MATERIALS IN MANUFACTURE

1.1 Introduction 3

1.2 Purpose 4

1.3 Scope 4

1.4 Referenced Standard Documents 4

1.5 Definitions (Including Abbreviations) 4

1.6 Use of Language 5

1.7 Third Party Inspection and Certification Requirements for New Equipment and Materials in Manufacture

6

1.7.1 Pre-Manufacturing Meeting 6 1.7.2 Access to Vendors Facilities 6 1.7.3 Approval of Technical Documents of Vendors and Sub-vendors 6 1.7.4 Preliminary Work 7 1.7.5 Production Checks 7 1.7.6 Examination of the Equipment for Despatch 8 1.7.7 Testing of the Equipment 8 1.7.8 Preparation of the Equipment for Despatch 8 1.7.9 Reporting 9 1.7.10 CP-102 Parts, Inspection Activity Lists and Appendices 9

PART 2 DESCRIPTION OF CERTIFICATION AND QUALIFICATIONS ACCEPTABLE TO ADMA -OPCO

10

PART 3 LIST OF EQUIPMENT/MA TERIALS CERTIFICATION AND STANDARD DESIGNATIONS TO BS EN 10204

12

PART 4 INSPECTION ACTIVITY LISTS (IAL) 18

APPENDICES

Appendix - A Applicable Codes and Standards 66

Appendix - B Certification and Inspection Requirements Summary Form QAD/04/152 70

Appendix - C Certification Requirements Form for Equipment/Materials not listed in CP-102, Form QAD/04/153

71

Appendix - D Inspection Activity List Request Form for Equipment/Materials not listed in CP-102, Form QAD/04/154 (For ADMA-OPCO use only)

72

Appendix - E ADMA-OPCO Activities (For ADMA-OPCO use only) 73

2 Dec-96 General Revision

Rev. Date Description / Text Affected

ADMA-OPCO CP - 102 PAGE 2

Standard Form QAD/04/124 Rev. 0 Sheet 1 of 1

TO CP- LIST

1.1 Introduction

1.1.1 ADMA-OPCO utilises the services of Third Party Inspection Agencies (TPA's)

for document review and inspection and test activities during procurement of new equipment and materials.

1.1.2 The previous edition of this document (viz. Revision 1, 12-91) described

ADMA-OPCO's material certification, documentation and inspection and test requirements. It also described DIN 50049 (now BS EN 10204) based requirements for particular items and included inspection procedures for specific items and equipment.

1.1.3 This edition restructures the document into various Parts and Appendices that

can be detached for particular material or equipment requirements and includes updated information where appropriate.

1.1.4 New Forms have also been introduced which may be utilised to summarise the

QA requirements for each purchase order item (See Appendix-B) and to identify certification requirements (See Appendix-C) applicable to items or equipment not already covered in the various Parts of CP-102.

1.1.5 Inspection Procedures have been revised and now consist of a series of

Inspection Activity Lists in Part 4. 1.1.6 Certification requirements and inspection activity lists for drilling equipment

can be found in ADMA-OPCO Standards STD-122 to 125. These Standards are listed as items 3.1.24 to 3.1.27 in Part 3 and Inspection Activity Lists 21 to 24 in Part 4.

1.1.7 CP-102 Parts, Inspection Activity Lists and Appendices may be issued

independent of the complete CP-102 document. 1.1.8 Where relevant, data collection for equipment (i.e. Works Identification

Number (WIN)/Unique Tracking Commodity (UTC) Inspection Data Sheets and their attachments) shall be conducted in accordance with ADMA-OPCO Specification SP-1017, Equipment Data Collection, which should be read in conjunction with this document.





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1.2 Purpose

To advise ADMA-OPCO Job Officers, Vendors and Third Party Inspection Agencies

(TPAs) of ADMA-OPCOs document review, certification and surveillance requirements applicable to purchase orders for new equipment and material.

1.3 Scope This document applies to procurement of new materials and equipment where

stipulated by ADMA-OPCO. 1.4 Referenced Standard Documents The latest editions of the Standard documents listed in Appendix-A shall, to the

extent specified herein, represent part of this Code of Practice.

1.5 Definitions (Including Abbreviations) The following definitions, based on BS 4778/ISO 8402 and other ADMA-OPCO

documents, apply:- ADMA-OPCO : Abu Dhabi Marine Operating Company (the owner of

the project) or its appointed representative.

CPR : Contract Purchase Requisition

Inspection : All quality control functions performed for ADMA-OPCO by ADMA-OPCO Inspectors or their approved delegates. These include activities such as measuring, examining, testing, gauging one or more characteristics of a product or service and comparing these with specified requirements to determine conformity.

Inspection Engineer : A qualified competent Engineer who performs inspection duties at the Vendors/Sub-vendors Works.

MR : Material Requisition

PO : Purchase order

QAD : Quality Assurance Department, ADMA-OPCO Quality Assurance (QA) : All those planned and systematic actions necessary to

provide adequate confidence that a product or service will satisfy given requirements for quality.





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1.5 Definitions (Including Abbreviations) (Contd) Quality Control (QC) : The operational techniques and activities that are used

to fulfill requirements for quality.

Quality Plan : Document setting out the specific quality practices, resources and sequence of activities relevant to a particular product, project or contract.

Supervising Inspection : Is an ADMA-OPCO Engineer appointed to supervise Engineer the work of an independent inspection organisation

working to instructions from ADMA-OPCO.

Third Party Inspection : An independent inspection organisation engaged Agency (TPA) by ADMA-OPCO to perform certain inspection duties

on behalf of ADMA-OPCO. Such duties will normally be confined to ensuring compliance with the requirements stated in the purchase order but may extend to other duties in certain cases.

Vendor : The main Supplier or Manufacturer on whom the purchase order is placed by ADMA-OPCO or by the Vendor's appointed UAE agent.

WIN/UTC : Works Identification Number/Unique Tracking Commodity.

1.6 Use of Language

Throughout this Code of Practice, the words will, may, should and shall, when

used in the context of actions by ADMA-OPCO or others, have specific meanings as follows:-

a. Will is used normally in connection with an action by ADMA-OPCO and/or

TPA rather than by a Vendor. b. May is used where alternatives are equally acceptable. c. Should is used where a provision is preferred. d. Shall is used where a provision is mandatory.





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1.7 Third Party Inspection and Certification Requirements for New Equipment and

Materials in Manufacture

1.7.1 Pre-Manufacturing Meeting

The nominated TPA will attend the pre-manufacturing meetings. Such meetings are to be held unless otherwise advised by ADMA-OPCO. However, pre-manufacturing meetings may also be held at the request of any concerned party. In this instance, reference should be made to Quality Assurance Department, ADMA-OPCO.

1.7.2 Access to Vendors Facilities ADMA-OPCO's representatives (including the Supervising Inspection

Engineer normally affiliated to the ADMA-OPCO QAD) and appointed TPA inspectors/auditors should have free access to all parts of the Vendors premises and sub-Vendor's works at all times during the period of procuring, manufacturing, testing and packing.

1.7.3 Approval of Technical Documents of Vendors and sub-Vendors

Prior to commencement of fabrication/manufacture of the equipment:

a. All relevant technical documents including specifications, design calculations, drawings, materials, quality plans and welding procedures will be approved by ADMA-OPCO.

b. Changes in the technical documents specified in Clause 1.7.3a above shall

be highlighted and addressed to ADMA-OPCO for approval.

c. TPA will ensure that inspection and/or certification works are carried out in accordance with the latest ADMA-OPCO approved technical documents as mentioned in Clauses 1.7.3a & b above.

d. List of sub-Vendors particularly for major equipment shall be submitted

to ADMA-OPCO for Approval. TPA will check compliance with such requirements.





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Materials in Manufacture (Contd) 1.7.4 Preliminary Work The TPA will review and endorse the documents stated below prior to

commencement of manufacture/fabrication of the equipment.

a. Vendor's fabrication/manufacturing schedule. b. Vendor's approved quality assurance plan. c. Status of sub-orders. d. Certification of base-stock materials. e. Welding procedures and qualifications. f. Qualified welders list.

Any queries that arise from the documents listed above should be reported to

ADMA-OPCO in the first instance.

1.7.5 Production Checks

a. The TPA will conduct confirmatory checks on the product/product's parts during all stages of production to rectify any deviation from specification. These checks are specified for the various items of equipment in the Part 4 Inspection Activity List (IAL).

b. Outcome of all hold point inspections and critical checks will be reported

periodically to ADMA-OPCO.





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Materials in Manufacture (Contd)

1.7.6 Examination of the Equipment for Despatch a. On completion of manufacture/fabrication, the TPA inspector will examine

the integrity and major parameters of the product. b. Non-destructive examinations (NDE) conducted by the Vendor and/or an

independent inspection house should be witnessed and the relevant reports will be endorsed by ADMA-OPCO TPA. In some cases, ADMA-OPCO Inspector will verify the calibration of NDE instruments and check the qualifications of NDE inspectors.

1.7.7 Testing of the Equipment

a. TPA Inspector will witness functional and metallurgical tests on the

equipment/materials and endorse the testing report. b. The Vendor should advise the nominated inspector of the testing

procedures and schedule etc. prior to conducting the tests. c. ADMA-OPCO nominated Inspector may at his discretion, examine the

testing bed, instruments etc. and verify the accuracy of the testing equipment.

1.7.8 Preparation of the Equipment for Despatch Prior to despatch, the TPA will check the following aspects.

a. Identification: Marking, nameplates and colour coding as applicable. b. Preservation: Cleaning, sand blasting and painting c. Preparation for shipping and stocking: i.e. greasing, plugging of holes,

packing, etc. d. Where available, WIN/UTC Inspection Data Sheets have been

appropriately completed and all necessary documents are attached, (reference ADMA-OPCO Specification SP-1017, Equipment Data Collection (where appropriate)).





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Materials in Manufacture (Contd)

1.7.9 Reporting

a. On completion of the inspection program, the TPA will issue a Final Release/Non Acceptance Note.

b. In certain instances, the TPA inspector may issue a Final Inspection

Report. Where this is done, a clause indicating that an inspection report will be following should be included in the Release Note.

c. The TPA may be requested to produce periodic inspection reports

highlighting the critical inspection and work progress. d. All inspection documents issued by the Vendor(s) will be endorsed by

ADMA-OPCO TPA. These documents include: material certification, works test certificates, compliance certificates, NDT records, and heat treatment charts.

e. All inspection documents issued by the Vendor(s) and sub vendors

and/or TPA shall be in English. 1.7.10 CP-102 Parts, Inspection Activity Lists and Appendices

ADMA-OPCO and TPA Documentation, Certification and inspection requirements are detailed in the CP-102 Parts, Inspection Activity Lists and Appendices attached.

Appendix-B summarises the Certification and Inspection requirements for particular equipment/material.





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DESCRIPTION OF CERTIFICATION AND QUALIFICATIONS

ACCEPTABLE TO ADMA -OPCO

2.1 DESCRIPTION OF CERTIFICATES IN ACCORDANCE WITH BS EN 10204

ADMA-OPCO requires equipment and materials with certification in accordance with BS EN 10204, Metallic Products - Types of Inspection Documents as follows:-

a. Certificate of Compliance with the order '2.1' Document in which the Vendor certifies that the products supplied are in

compliance with the requirements of the order, without mention of any test results. b. Inspection Certificate '3.1.B' Is issued by the department independent of the manufacturing department and

validated by an authorized representative of the staff independent of the manufacturing department.

c. Material Test/Inspection Certificate '3.1.C' Is issued and validated by an authorized representative of the purchaser, in

accordance with the specifications of the order.

2.2 QUALIFICATION OF EQUIPMENT AND MATERIAL TO '3.1.C' STATUS ACCEPTABLE TO ADMA-OPCO

Under exceptional circumstances, ADMA-OPCO will consider the following as

allowable alternatives to '3.1.C' requirements: 2.2.1 Qualification of '3.1.B' to '3.1.C' Materials certified to 3.1.B may be qualified to ADMA-OPCO '3.1.C' status at

the discretion of ADMA-OPCO. In this event the Vendor would be requested to allow ADMA-OPCO's TPA to:

a. Identify test samples while they are attached to original materials. b. Witness all tests on the samples. c. Endorse certification and reports produced, to render original '3.1.B'

certified material, '3.1.C' status.

2.2.2 Acceptability of material certified to '3.1.C' by a TPA other than ADMA-OPCOs

In certain circumstances, ADMA-OPCO may accept the above when recommended by ADMA-OPCOs TPA.





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DESCRIPTION OF CERTIFICATION AND QUALIFICATIONS

ACCEPTABLE TO ADMA -OPCO (CONTD)

2.3 ADMA-OPCO EQUIPMENT/ASSEMBLY '3.1.C' REQUIREMENT

a. The extent of ADMA-OPCOs TPA involvement with equipment to be certified to

'3.1.C' is detailed in the relevant Inspection Activity Lists in Part 4. b. The Vendor should provide an Inspection and Test Plan to ADMA-OPCOs TPA

for surveillance mark up then submit the Inspection and Test Plan to ADMA-OPCO for approval.

c. For assemblies, the Vendor should consult CP-102: Part 3, i.e. Certification

Requirements List, and apply appropriate certification requirements to individual parts of the assembly. Selection of certification levels for individual parts of the assembly should be agreed with the ADMA-OPCO Job Officer in liaison with QAD.





PART 2 Sheet 2 of 2

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EQUIPMENT/MATERIALS CERTIFICATION STANDARD DES IGNATIONS TO

BS EN 10204

3.1 Equipment/Materials shall be provided with Certification as designated in the following list:

Item Equipment/Material Standard Designation

Inspection Activity List

3.1.1 Unfired Pressure Vessels to ASME VIII, BS 5500

and other recognised Codes

'3.1.C' Part 4 IAL No. 1

Vessel spare parts e.g. internals, demisters etc.

'3.1.B'

3.1.2 Heat exchangers to TEMA Spec. "R" and shell and tube type, replacement bundles. Air cooled exchangers in hydrocarbon service

'3.1.C' Part 4 IAL No. 2 & 3

3.1.3 Shop prefabricated pipework


3.1.4 Centrifugal pumps to API 610. Major spares such as shafts, impellers, casings, etc. Minor spares Positive displacement pumps to API 674 and 676 Major spares Minor spares e.g. seals

'3.1.C'

'3.1.B'

'2.1'

'3.1.C'

'3.1.B'

'2.1'

Part 4 IAL No. 11 Part 4 IAL No. 11

3.1.5 Compressors (centrifugal to API 617 and reciprocating to API 618) for hydrocarbon gas plant applications only. Major spares such as rotors, casings, etc. Minor spares e.g. seals Ancillaries such as high pressure seal oil vessels, intercoolers, pulsation dampers and other vessels manufactured to ASME VIII or other pressure vessel codes

'3.1.C'

'3.1.B'

'2.1'

'3.1.C'

Part 4 IAL No. 12 Part 4 IAL No. 1





PART 3 Sheet 1 of 6

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PART 3, 3.1 (Contd)



3.1.6 Instrumentation and control equipment.

Note: Since this covers a wide range of different items, some caution is necessary and guidance should be sought from Quality Assurance Department. For most orders, however, the following requirements apply:

3.1.6.1 Control valves and choke valves Actuators (loose items) Associated valve bonnets (if supplied) Actuators, fitted to valves Associated valve bonnets (if supplied)

'3.1.C'

'2.1'

'3.1.B'

2.1 - Functional tests only to be TPA witnessed

'3.1.B'

Part 4 IAL No. 9

3.1.6.2 Instrumentation, small orders to replenish store stock Major spares i.e. trim components Minor spares i.e. seals, gaskets

'3.1.B'

'3.1.B'

'2.1'

3.1.7 Valves, Including Gate, Ball, Butterfly, Globe, Check and Safety Relief etc.

3.1.7.1 Valves for hydrocarbon service including H2S and/or chlorides from approved Vendors and agreed Materials Specifications only.

a. Below 3", All classes

'3.1.B'

b. 3" and above, class 150

'3.1.B'





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PART 3, 3.1 (Contd)



3.1.7 Contd c. 3" and above, class 300 and above

'3.1.C'

(but '3.1.B' if supplied ex-stock

Abu Dhabi)

Part 4 IAL No. 7

d. Safety relief valves

'3.1.B, '3.1.C' Part 4 IAL No. 8

e. Internal spares (major:- seats, balls, gates, stems, springs etc.) (Minor:- seals/gaskets)

'3.1.B'

'2.1'

3.1.7.2 Valves for General Service

a. Below 14", class 150

'2.1'

b. 14" and above, class 150

'3.1.B'

c. All sizes, class 300 and above

'3.1.B'

d. Relief valve and springs

'2.1', '3.1.B'

e. Internal spares (all) '2.1'

3.1.8 Piping to API and Relevant ASTM and British Standards

3.1.8.1 Pipes for transmission pipeline projects (approved Vendors only)


3.1.8.2 Carbon steel pipes ex-stock UAE or procured from reputable stockists in Europe (for shop fabricated pipework see item 3.1.3)

'3.1.B'

3.1.8.3 Cement lined pipes to BP GS 106-1 '3.1.B' 2 Dec-96 General Revision




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PART 2, 2.1 (Contd)



3.1.8 Contd 3.1.8.4 Cupronickel, stainless steel or other alloy

piping

'3.1.B'

3.1.8.5 GRP pipes (approved Vendors only)

'2.1'

3.1.9 Flanges and Fittings (Carbon Steel, Alloy and Stainless Steel)

3.1.9.1 Carbon steel flanges

'3.1.B'

3.1.9.2 Cement lined flanges and fittings to BP GS 106-1

'3.1.B' (But '3.1.C' if specifically

requested for a major project)

Part 4 IAL No.10 (if '3.1.C')

3.1.9.3 Materials for low temperature applications

'3.1.B'

3.1.9.4 All other materials '3.1.B'

3.1.9.5 Compression fittings

'2.1'

3.1.9.6 GRP fittings (approved Vendors only)

'2.1'

3.1.10 Structural Steel, Plates and Sections etc.

'3.1.B' (But '3.1.C' if specifically

requested for a major project)

Part 4 IAL No. 5 (if '3.1.C')

3.1.10.1 Fabricated structural steel

'3.1.B', '3.1.C' Part 4 IAL No. 5

(if '3.1.C') 3.1.11 Fasteners/Stud Bolts 3.1.11.1 High strength, low alloy steel and other

alloys '3.1.B'

3.1.11.2 Low strength carbon steel '2.1'





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PART 3, 3.1 (Contd)



3.1.12 Gaskets '2.1' 3.1.13 Hoses 3.1.13.1 Marine '3.1.C' Part 4 IAL No. 17 3.1.13.2 Others '2.1' 3.1.14 Chains for Marine Service '3.1.C' Part 4 IAL No. 20 3.1.15 Electric Motors (above 75KW/100HP) '3.1.C' Part 4 IAL No. 15 Electric Motors (below 75KW) '2.1' 3.1.16 Electrical Items '2.1' - (Plus

operational test certificate where

applicable) BASEEFA

Certification is required on

certain items, this will be defined in

the Purchase Order

3.1.17 Power Transformers (above 100 KVA) Transformers (below 100 KVA)

'3.1.C' '2.1'

Part 4 IAL No. 14

3.1.18 Gas Cylinders - General

Gas Cylinders - Chlorine

'2.1'

2.1 - (Plus leak test certificate)

3.1.19 Chemicals 2.1 - Certain products shall

require analysis certificate, this

will be defined in the Purchase

Order





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PART 3, 3.1 (Contd)



3.1.20 Cranes (Lifting Equipment) '3.1.C' Part 4 IAL No. 16

3.1.20.1 Spare Parts

'2.1' plus Load Test Certificate

for Load Bearing Items

3.1.20.2 Ropes

Load test certificates

3.1.20.3 Lifting Tackle As per appropriate BS

Standard

3.1.20.4 Slings

Load Test Certificate for

assembly + Rope load certificate

3.1.20.5 Nets '2.1'

Note:- All certificates for load bearing items in 3.1.20 above shall be original and in English.

3.1.21 Gas Turbines '3.1.C' Part 4 IAL No. 13

3.1.22 Mooring Buoys '3.1.C' Part 4 IAL No. 18

3.1.23 Mooring Hawsers '3.1.C' Part 4 IAL No. 19

3.1.24 Casing Tubing and Drill Pipe (ADMA-OPCO STD-122)


3.1.25 Casing Hardware, Downhole Completion and Wireline Equipment for Sour Service (ADMA-OPCO STD-123)


3.1.26 Alloy 825 Casing, Tubing and Couplings (ADMA-OPCO STD-124)


3.1.27 Wellhead and Christmas Tree Equipment to API 6A (ADMA-OPCO STD-125)


3.2 Original Certificates should be provided for Equipment/Materials designated 3.1.C in 3.1 above

3.3 The equipment/materials listed in 3.1 above shall be inspected on receipt by ADMA-OPCO.

3.4 When requested by the Job Officer, QAD will perform a confirmatory inspection of equipment/ materials other than those listed in CP-102, upon arrival in the U.A.E.





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INSPECTION ACTIVITY LISTS (IAL)

INDEX Page IAL - 01 : Unfired Pressure Vessel

20

IAL - 02 : Shell & Tube Heat Exchangers

23

IAL - 03 : Air Cooled Exchangers

25

IAL - 04 : Shop Fabricated Pipe Work

28

IAL - 05 : Structural Steel Work Fabrication

30

IAL - 06 : Transmission Pipeline (Pipe Vendor)

32

IAL - 07 : Valves for Pipelines & Process Units

34

IAL - 08 : Safety Relief Valves

36

IAL - 09 : Control Valves

38

IAL - 10 : Flanges and Fittings

40

IAL - 11 : Pumps (Centrifugal & Reciprocating)

42

IAL - 12 : Compressors (Centrifugal & Reciprocating)

44

IAL - 13 : Gas Turbines

46

IAL - 14 : Power Transformers

48

IAL - 15 : Electric Motors

50

IAL - 16 : Cranes (Jib & Overhead)

52

IAL - 17 : Marine Hoses

54

IAL - 18 : Mooring Buoys

56





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INSPECTION ACTIVITY LISTS, INDEX (CONTD)

Page IAL - 19 : Mooring Hawsers

58

IAL - 20 : Mooring Chains

60

IAL - 21 : Casing Tubing and Drill Pipe (ADMA-OPCO STD-122)

62

IAL - 22 : Casing Hardware, Downhole Completion and Wireline Equipment for Sour Service (ADMA-OPCO STD-123)

63

IAL - 23 : Alloy 825 Casing, Tubing and Couplings (ADMA-OPCO STD-124)

64

IAL - 24 : Wellhead and Christmas Tree Equipment to API 6A (ADMA-OPCO STD-125)

65





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INSPECTION ACTIVITY LIST (IAL) - 01

UNFIRED PRESSURE VESSEL

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL

DOCUMENT SUBMISSIONREQUIRED

TPA INTERVENTION

LEVEL

1.

Scope This list covers the inspection and test requirements in a Vendor's works for unfired vessels designed and constructed in accordance with ASME Section VIII, BS 5500 or any other recognized Codes. Inspection and testing will be covered by the requirements for inspection by an ADMA-OPCO approved TPA. Acceptance of the vessel will be by the TPA. This procedure is not intended to define all the duties and responsibilities of the independent TPA as these are as stated in the code requirements, and to do so is to make them less than independent . Nevertheless, for clarification, the following list details ADMA - OPCO's minimum requirements for pressure vessel inspection and certification, as some items (e.g. painting) are additional to Code requirements.

ASME VIII BS 5500 BP Eng. Std GS-146 Part 2 & 3

2 Pre production Meeting CP-102 Attend 3. General - Preliminary work 3.1 Drawing & vessel calculations Codes & Std. A R 3.2 Vendor's fabrication schedule Production

Plan R R

3.3 Vendor's QA Plan QA Manual RA R 3.4 Status of sub-orders Production

Plan R

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job Officer in liaison with QAD A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness





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UNFIRED PRESSURE VESSEL (CONTD)

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

3.5 Material test and certification Codes, Std. & CP-102

* 2.1 / 3.1.B / 3.1.C

R

3.6 Welding Procedure and qualifications PQR RA R 3.7 Qualified welders list Welder's

certificate R

4. Production 4.1 Material Traceability and Examination Vendor Data

Book RE

4.2 Fit-up of Long and Circular Seams Drawings E 4.3 Fit-up of Nozzles, clips and supports Drawings E 4.4 Fit-up of Internals Drawings E 4.5 Production Welding WPS / Weld

Map and Assembly drawing

E

4.6 Heat Treatments Codes & Std. E 4.7 Bolting & Gasketing * 2.1 / 3.1.B RE 4.8 Internal Lining or Coating Codes & Std. E 5. Examination 5.1 Visual Dimensional Check P.O Spec. &

Approved Drawings

E

5.2 Non-Destructive Examination Codes, Std. & Approved Procedure

WR

5.3 Painting & Coating Examination ADMA-OPCO SP-1020

E

5.4 Pin hole Testing, if Applicable ADMA-OPCO SP-1020

W

6. Testing 6.1 Hydrostatic Test ASME VIII

BS 5500 H

6.2 Hardness Test Codes & Std. R






PART 4 IAL - 01 Sheet 2 of 3

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UNFIRED PRESSURE VESSEL (CONTD)

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

7. Preparation for Despatch 7.1 Marking/Name Plate SP-1002 W 7.2 Cleaning, Preservation and Surface Treatment ADMA-OPCO

SP-1002 W

7.3 Preparation for Shipment and Packing ADMA-OPCO SP-1002

W

8. Reports & Test Certification 8.1 Vendor Data Report (As specified by above

activities) R R

8.2 Raw Material Test Certificates ADMA-OPCO CP-102

* 3.1.B / 3.1.C R R

8.3 WIN/UTC INSPECTION DATA Sheet (To Be Completed by Vendor wherever applicable)

ADMA-OPCO SP-1017

R R







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SHELL & TUBE HEAT EXCHANGERS


ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

1. Scope This list covers shell and tube heat exchangers to TEMA class "R", refer to section "5" for the pressure containment parts e.g. shells, bonnets, channels etc.

TEMA "R" BP Eng. Std GS-118-8

2. Pre production Meeting CP-102 Attend 3. General - Preliminary work 3.1 Bundle Drawings and Calculations P.O Spec.

TEMA "R" A R

3.2 Vendor's Fabrication Schedule Production Plan

R

3.3 Vendor's QA Plan QA Manual RA R 3.4 Status of sub-orders Production

Plan R


* 2.1 / 3.1.B / 3.1.C

R

3.6 Tube Welding or Welding Cladding Procedure and Qualification

Design Codes, Std. & Drawings

RA R

3.7 Qualified welders list Welder's certificate

R


Book RE

4.2 Fit Up of Main Components, Supports, Lifting Device etc.

Drawings E

4.3 Tube Bundle Assembly and Insertion Drawings E 4.4 Tube Expansion/Welding WPS / Weld


E

4.5 Heat Treatments Codes & Std. E 4.6 Final Machining Drawings E 4.7 Bolting and Gasket * 2.1 / 3.1.B RE







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SHELL & TUBE HEAT EXCHANGERS (CONTD)

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

5. Examination 5.1 Visual Dimensional Check Drawings E 5.2 Non-Destructive Examination Codes, Std &

Approved Procedure

WR


E

6. Testing 6.1 Hydrostatic Test/Tube Test for Leaks TEMA H 6.2 Thermal Performance Test TEMA 6.3 Hardness Test Codes & Std R 7. Preparation for Despatch 7.1 Marking/Name Plate TEMA & SP-

1002 W

7.2 Cleaning, Preservation and Surface Treatment ADMA-OPCO SP-1002

W


W

8. Reports & Test Certification 8.1 Vendor Data Report R R 8.2 Raw Material Test Certificates ADMA-OPCO

CP-102 * 3.1.B / 3.1.C R R

8.3 WIN/UTC INSPECTION DATA Sheet (To Be Completed By Vendor Wherever Applicable)

ADMA-OPCO SP-1017

R R







TO CONTENTS


AIR COOLED EXCHANGERS


ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

1. Scope This list covers air cooled exchangers to be used in hydrocarbon services only. Inspection and testing of fabricated pressure containment parts e.g. headers and associated pipe work will be covered by requirement for inspection by an ADMA-OPCO approved TPA. Acceptance of the exchanger will be by the TPA. This procedure is not intended to define all the duties and responsibilities of the independent TPA as these are as stated in the code requirements, and to do so is to make them less than independent . Nevertheless, for clarification, the following list details ADMA - OPCO's minimum requirements for air cooled heat exchanger inspection and certification, as some items (e.g. structures, painting, packing etc.) are additional to Code requirements.

API 661 BP Eng. Std GS-126-2 & GS-118-8

2. Pre production Meeting CP-102 Attend 3. General - Preliminary work 3.1 Drawings and Calculations Codes & Std. A R 3.2 Vendor's Fabrication Schedule Production

Plan R

3.3 Vendor QA Plan QA Manual RA R 3.4 Status of sub-orders Production

Plan R






TO CONTENTS


AIR COOLED EXCHANGERS (CONTD)

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL


* 2.1 / 3.1.B / 3.1.C

R

3.6 Tube Welding or Welding Cladding Procedure and Qualification

Design Codes, Std & Drawings

RA R

3.7 Qualified welders list Welder's certificate

R


Book RE

4.2 Fit Up of Main Components, Supports, Lifting Device etc.

Drawings E

4.3 Tube Assembly and Insertion Drawings E 4.4 Tube Expansion/Welding WPS / Weld


E

4.5 Heat Treatments Codes & Std. E 4.6 Final Machining Drawings E 4.7 Bolting and Gasket * 2.1 / 3.1.B RE 5. Examination 5.1 Visual Dimensional Check P.O Spec. &

Approved Drawings

E

5.2 Non-Destructive Examination Codes and Standards & Approved Procedure

WR


E

6. Testing 6.1 Hydrostatic Test Codes & Std. H 6.2 Thermal Performance Test, if Specified Codes & Std. W 6.3 Hardness Test Codes & Std. R

(*)- Selection of Certification Levels for individual parts of the assembly shall be agreed with the ADMA-OPCO Job

Officer in liaison with QAD .A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness





TO CONTENTS


AIR COOLED EXCHANGERS (CONTD)

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

7. Preparation for Despatch 7.1 Marking/Name Plate SP-1002 W 7.2 Cleaning, Preservation and Surface Treatment ADMA-OPCO

SP-1002 W


W


CP-102 * 3.1.B / 3.1.C R R


ADMA-OPCO SP-1017

R R







TO CONTENTS


SHOP FABRICATED PIPE WORK


ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

1. Scope These lists are applicable to pipe work shop-fabricated to the requirements of BP Eng. Std GS-118-5 & 7.

ANSI B31.3 BP Eng. Std GS-118-5&7.

2. Pre production Meeting CP-102 Attend 9.3 General - Preliminary work 3.1 Status of sub-orders Production

Plan R

3.2 Drgs. & Calculations A R 3.3 Vendors Fabrication Schedule R 3.4 Vendors Quality Plan RA R 3.5 Material test and certification Codes, Std. &

CP-102 * 3.1.B / 3.1.C R

3.6 Welding Procedure Design Codes, Std & Drawings

RA R

3.7 Welders Qualification Welders certificate

WR


Book RE

4.2 Fit Up E 4.3 Production Welding WPS / Weld


E

4.4 Heat Treatments Codes & Std. E 4.5 Lining and Coating Codes & Std. E 5. Examination 5.1 Visual Dimensional Check P.O Spec. &

Approved Drawings

E

5.2 Non-Destructive Examination Codes & Std. WR 5.3 Mechanical testing - If Specified in Purchase

Order. Codes & Std. W(or)R

5.4 Special Test as Required e.g. HIC Codes & Std. * 3.1.B / 3.1.C R R (or) WR







TO CONTENTS


SHOP FABRICATED PIPE WORK (CONTD)

ACTIVITY

REFERENCE DOCUMENT

CERTI FICATION LEVEL


TPA INTERVENTION

LEVEL

6. Testing 6.1 Hydrostatic Test Codes & Std. H 6.3 Hardness Test Codes & Std. R 7. Preparation for Despatch 7.1 Stamping & Color Coding P.O. Spec. &

SP-1002 E

7.2 Cleaning, Preservation and Surface Treatment ADMA-OPCO SP-1002

E

7.3 Bevel Protectors E 7.4 Preparation for Shipment and Packing ADMA-OPCO

SP-1002 E


CP-102 * 3.1.B / 3.1.C R R


ADMA-OPCO SP-1017

R R







TO CONTENTS


STRUCTURAL STEEL WORK FABRICATION

CERTIFICATION LEVE L OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

1. Scope This list covers general fabricated structural steel work

AWS D1.1

2. Pre production Meeting CP-102 Attend 3. General - Preliminary work 3.1 Vendor fabrication schedule Production

Plan R

3.2 Vendor Q.P QA Manual RA R 3.3 Status of sub orders Production

Plan R


* 3.1.B / 3.1.C R


RA R

3.6 List of qualified welders Welders certificates

R


Book RE

4.2 Fit-up, Size & Root run For Main members, Sole plates, Walkways, Platforms, Ladders & Openings & Drain holes.

E

4.3 Production Welding WPS / Weld Map and Assembly drawing

E

4.4 Fire proofing/Painting ADMA-OPCO SP-1020, Codes & Std.

E

4.5 Bolting 3.1.B RE







TO CONTENTS


STRUCTURAL STEEL WORK FABRICATION (CONTD)

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

5. Examination 5.1 Visual Dimensional Check Order

specification and Approved Drawings

E

5.2 Non-Destructive Examination Codes & Std. WR 5.3 Painting Examination

ADMA OPCO SP-1020

E

5.4 Load testing/NDE of Pad-eye as applicable ADMA-OPCO Safety Manual HSE-100, Codes, Std.

WR

6. Preparation for Despatch 6.1 Marking & Tagging P.O Spec. &

SP-1002 W

6.2 Protection for Shipment ADMA OPCO SP-1002

W


CP-102 * 3.1.B / 3.1.C R R







TO CONTENTS


TRANSMISSION PIPELINE (PIPE VENDOR)


ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

1. Scope This list covers the inspection and test requirements for carbon steel pipes used for oil and gas pipelines covered by API 5L

API 5L ADMA-OPCO SP-1011 Part 1&2

2. Pre production Meeting CP-102 Attend 3. General - Preliminary work 3.1 Status of sub-orders Production

Plan R

3.2 Drgs. & Calculations A R 3.3 Vendors Fabrication Schedule R 3.4 Vendors Quality Plan RA R 3.5 Material test and certification Codes, Std. &

CP-102 * 3.1.B / 3.1.C R


RA R


Book E

4.2 Forming Production Plan

E


E

4.4 Heat Treatments Codes & Std E 4.5 Lining and Coating Codes, Std. &

ADMA- OPCO SP-1020

E







TO CONTENTS


TRANSMISSION PIPELINE (PIPE VENDOR) (CONTD)

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

5. Examination 5.1 Visual Dimensional Check Order

specification and Approved Drawings

E

5.2 Non-Destructive Examination Codes & Std WR 5.3 Mechanical testing Codes & Std WR 5.4 Welders Qualification WPS Welders

certificate WR

5.5 Special Test as Required e.g. HIC Codes & Std R (or) WR 6. Testing 6.1 Hydrostatic Test H 6.3 Hardness Test Codes & Std R 7. Preparation for Despatch 7.1 Stamping & Color Coding P.O.Spec. &

SP-1002 E

7.2 Cleaning, Preservation and Surface Treatment SP-1002 E 7.3 Bevel Protectors E 7.4 Preparation for Shipment and Packing ADMA-OPCO

SP-1002 E


CP-102 * 3.1.B / 3.1.C R R







TO CONTENTS


VALVES FOR PIPELINES & PROCESS UNITS

CERTIFICATION LEVEL OF FINAL MANUFACT URED PRODUCT/ASSEMBLY: 3.1.C

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

1. Scope This list covers test and inspection requirements (at vendor premises only) for isolation valves and check valves used in pipelines and process units. The type of these valves are: Wedge gate valves Ball valves Check valves Globe valves Butterfly valves

API 6D & 598 BS 6755, PI&II ADMA-OPCO STD 115, 116, 117 & NACE MR 01 75 BS 1414 BS 5351 BS 1868 BS 1873 BS 5155

2. Pre production Meeting CP-102 Attend 3. General - Preliminary work 3.1 ADMA-OPCO Material Specification Sheet.

(If applicable) Ref. Drawing R


R


Plan * 2.1 / 3.1.B R

3.5 Material test and certification Codes, Std & ADMA-OPCO CP-102

* 2.1 / 3.1.B / 3.1.C

R

3.6 Welding Procedure Qualification and Welders Qualification

Design Codes & Std

RA R


Book RE

4.2 Body & Bonnet Standard 3.1.B RE 4.3 Trim, Ball & Plugs Standard 3.1.B RE 4.4 Heat Treatments Codes & Std E 4.5 Gasket surface Codes & Std E







TO CONTENTS


VALVES FOR PIPEL INES & PROCESS UNITS (CONTD)

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

4.6 Flanges, Bolting, Gasket Packing, etc.

3.1.B 2.1

RE

4.7 Actuators & operators P.O Spec. 3.1.B RE 5. Examination 5.1 Visual Dimensional Check P.O Spec. E 5.2 Non-Destructive Examination P.O Spec. RE 6. Testing 6.1 Hydrostatic Test (Body & Seat including low

pressure air test) BS 6755 H

6.2 Fire Proof Test & Antistatic BS 6755 2.1 R 6.3 Hardness Test Codes & Std R 6.4 Functional Test (with or without actuator) P.O Spec. W 7. Preparation for Despatch 7.1 Painting & Surface Preparation ADMA-OPCO

SP-1020 E

7.2 Marking/Name Plate & Tagging P.O Spec. & SP-1002

W


W


CP-102 *2.1/ 3.1.B / 3.1.C

R R







TO CONTENTS


SAFETY RELIEF VALVES

CERTIFICATION LEVE L OF FINAL MANUFACTURED PRODUCT/ASSEMBLY: 3.1.C

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

1. Scope This list covers test and inspection requirements (at vendor premises only) for safety relief valves

API 526 & 527




R


Plan * 2.1 / 3.1.B R


* 2.1 / 3.1.B / 3.1.C

R


Book RE

4.2 Flange rating & surface finish P.O Spec. 3.1.B E 4.3 Orifice design & area P.O Spec. E 4.4 Heat Treatments & hardness check Codes & Std RE 4.5 Bellows & spring P.O Spec. 3.1.B ER 4.6 Resilient seals P.O Spec. 2.1 E 4.7 Alignment of springs & carriers P.O Spec. E 4.8 Bolting & Gasketing P.O Spec. * 3.1.B / 2.1

RE

5. Examination 5.1 Visual Dimensional Check P.O Spec. E 5.2 Non-Destructive Examination P.O Spec. RE







TO CONTENTS


SAFETY RELIEF VALVES (CONTD)

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

6. Testing 6.1 Hydrostatic Test API 526

API 527 H

6.2 Bellow tightness (back pressure) test API 526 API 527

H

6.3 Seat tightness test API 526 API 527

H

6.4 Air pressure test (pop up test) API 526 API 527

H

7. Preparation for Despatch 7.1 Painting & Surface Preparation ADMA-OPCO

SP-1020 E


W


W


CP-102 *2.1/ 3.1.B / 3.1.C

R R


ADMA-OPCO SP-1017

R R







TO CONTENTS


CONTROL VALVES


ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

1. Scope This list covers test and inspection requirement of control valves (at vendor premises only).

BS 5793




R


Plan * 2.1 / 3.1.B R


* 2.1 / 3.1.B / 3.1.C

R


Design Codes & Std

R


Book RE

4.2 Body & Bonnet Standard 3.1.B RE 4.3 Trim/Plug Standard 3.1.B RE 4.4 Heat Treatments Codes & Std E 4.5 Gasket surface Codes & Std E 4.6 Flanges, Bolting,

Gasket Packing, etc. 3.1.B

2.1 RE

4.7 Actuators, operators & control pressure fittings.

P.O Spec. 3.1.B RE

5. Examination 5.1 Visual Dimensional Check P.O Spec. E 5.2 Non-Destructive Examination P.O Spec. RE







TO CONTENTS


CONTROL VALVES (CONTD)

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

6. Testing 6.1 Hydrostatic Test (Body & Seat including low

pressure air test) BS 5793 H

6.2 Hardness Test Codes & Std R 6.3 Functional Test (stroke, linearity) Codes & Std W 7. Preparation for Despatch 7.1 Painting & Surface Preparation ADMA-OPCO

SP-1020 E


W


W


CP-102 *2.1/ 3.1.B / 3.1.C

R R







TO CONTENTS


FLANGES AND FITTINGS


ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

1. Scope This list covers test and inspection requirement (at vendor premises only) for carbon, alloy & stainless steel flanges and fittings to relevant ASTM & BSI Standards.

ANSI, BSI, API & MSS SP

2. Pre production Meeting CP-102 Attend 3. General - Preliminary work 3.1 Vendor's Fabrication Schedule Production

Plan R


Plan * 2.1 / 3.1.B R


* 2.1 / 3.1.B / 3.1.C

R


Design Codes & Std

RA R


Book RE

4.2 Production welding Codes &Std E 4.3 Heat Treatments & Hardness check Codes &Std E 5. Examination 5.1 Visual Dimensional Check P.O Spec.

& Std E

5.2 Non-Destructive Examination P.O Spec. & Std

ER

6. Testing 6.1 Hydrostatic Test (if applicable) P.O Spec. &

Std H

7. Preparation for Despatch 7.1 Painting & Surface Preparation ADMA-OPCO

SP-1020 E







TO CONTENTS


FLA NGES AND FITTINGS (CONTD)

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

7.2 Marking & Tagging P.O Spec. & SP-1002

W


W


CP-102 *2.1/ 3.1.B / 3.1.C

R R







TO CONTENTS


PUMPS (CENTRIFUGAL & RECIPROCATING)

CERTIFICATION LEVEL OF FINAL MANUFACTURED PRODUCT/ASSEM BLY: 3.1.C

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

1. Scope This list covers test and inspection requirements for centrifugal & reciprocating pumps.

API 610 API 674 & 676


Plan R


Plan R


* 3.1.B / 3.1.C R


RA R

3.6 List of qualified welders PQR R 4. Production 4.1 Material Traceability and Examination Vendor Data

Book RE

4.2 Production welding Codes & Std E 4.3 Casing P.O Spec. &

Std E

4.4 Rotating elements P.O Spec. & Std

E

4.5 Seals, Couplings & Gear box P.O Spec. & Std

E

4.6 Driver (motor/diesel engine) P.O Spec. & Std

* 3.1.B / 2.1 RE

4.7 Base plate Approved specification & Drawings

E







TO CONTENTS


PUMPS (CENTRIFUGAL & RECIPROCATING) (CONTD)

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

4.8 Piping & piping components Approved specification & Drawings

E

4.9 Cylinders & liners, Distance pieces, Valves & Pulsation dampeners (for reciprocating pumps)

Approved specification & Drawings

E

4.10 Lubrication & instrumentation Approved specification & Drawings

E

4.11 Bolting and Gasket 3.1.B / 2.1 RE 5. Examination 5.1 Visual Dimensional Check P.O Spec. &

Approved Drawings

E

5.2 Non-Destructive Examination Codes & Std RE 5.3 Painting Examination Codes & Std E 6. Testing 6.1 Hydrostatic, Performance & Noise control

tests API 610 API 674 & 676

H

6.2 Static/Dynamic balancing & NPSH tests (for centrifugal pumps)

API 610 H


SP-1002 W

7.2 Protection for Shipment SP-1002 W 8. Reports & Test Certification 8.1 Vendor Data Report R R 8.2 Raw Material Test Certificates ADMA-OPCO

CP-102 * 3.1.B / 3.1.C R R







TO CONTENTS


COMPRESSORS (CENTRIFUGAL & RECIPROCATING)


ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

1. Scope This list covers test and inspection requirements for centrifugal & reciprocating compressors.

API 617 API 618


Plan R


Plan R


* 3.1.B / 3.1.C R


RA R


Book RE


Std E

4.4 Rotating elements P.O Spec. & Std

E

4.5 Seals, Bearing, Housing & Gear box P.O Spec. & Std

E

4.6 Driver (motor/diesel engine) P.O Spec. & Std

* 3.1.B / 2.1 ER


E


E


Officer in liaison with QAD A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness






TO CONTENTS


COMPRESSORS (CENTRIFUGAL & RECIPROCATING) (CONTD)

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

4.9 Cylinders & liners, Distance pieces, Valves & Pulsation dampeners (for reciprocating compressor)

Specification & Drawings

E

4.10 Lubrication & instrumentation Approved specification & Drawings

E

4.11 Bolting and Gasket 3.1.B / 2.1 R 5. Examination 5.1 Visual Dimensional Check P.O Spec. &

Approved Drawings

E

5.2 Non-Destructive Examination Codes and Standards

E

5.3 Painting Examination Codes & Std 6. Testing 6.1 Hydrostatic, Performance & Noise control

tests API 617 API 618

H

6.2 Static/Dynamic balancing tests (for centrifugal compressors)

API 610 H

7. Preparation for Despatch 7.1 Marking & Tagging Purchase Order

Requirement & SP-1002

W

7.2 Protection for Shipment P.O.Spec. & SP-1002

E


CP-102 * 3.1.B / 3.1.C R R







TO CONTENTS

INSPECTION ACTIVI TY LIST (IAL) - 13

GAS TURBINES


ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

1. Scope This list covers test and inspection requirements for gas turbines used as drivers or generators

API 616


Plan R


Plan R

3.4 Material test and certification Codes, Standards & CP-102

* 3.1.B / 3.1.C R


RA R


Book RE


Std E

4.4 Rotating elements (rotor, couplings, blades & wheels)

P.O Spec. & Std

E

4.5 Seals, Bearing, & Gear box P.O Spec. & Std

E


E


E







TO CONTENTS


GAS TURBINES (CONTD)

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

4.8 Combustion chambers Approved specification & Drawings

E

4.9 Lifting points & legs Approved specification & Drawings

E

4.10 Bolting and Gasket 3.1.B / 2.1 R 5. Examination 5.1 Visual Dimensional Check P.O Spec. &

Approved Drawings

E

5.2 Non-Destructive Examination Codes & Std E 5.3 Painting Examination Codes & Std E 6. Testing 6.1 Hydrostatic API 616

H

6.2 Vibration reading API 616

H

6.2 Performance test on governors, speed regulating devices, over speed & trip valves.

API 616 H

6.3 Auxiliary equipment, instrumentation and control soak test

API 616 H


Std W

7.2 Protection for Shipment P.O Spec. & Std

W


CP-102 * 3.1.B / 3.1.C R R







TO CONTENTS


POWER TRANSFORMERS


ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

1. Scope This list covers test and inspection requirements for transformers above 100 KVA

BS 171 BP Eng. Std. GS-112-5


Plan R


Plan R


* 3.1.B / 3.1.C R

4. Production 4.1 Material/component Traceability and

Examination Vendor Data Book

RE


E

4.3 Oil tank and ancillaries Approved specification & Drawings

E

4.4 Cable connection & tapping Approved specification & Drawings

E

4.5 Hoisting facilities Approved specification & Drawings

E

5. Examination 5.1 Visual Dimensional Check P.O Spec. &

Approved Drawings

E







TO CONTENTS


POWER TRANSFORMERS (CONTD)

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVE NTION

LEVEL

5.2 Winding resistance, turns ratio & measurement of impedance voltage

Approved specification & standards

RE

5.3 Insulation resistance, no-load losses, separate source voltage & induced over voltage check.

Approved specification & standards

RE

5.4 Painting Examination Codes & Std E 6. Testing 6.1 Heat turn/type test BS 171

E or R

6.2 Impulse test BS 171

H

6.3 Alarm test BS 171 H 6.4 Pressure test BS 171 H 7. Preparation for Despatch 7.1 Marking, Tagging & Name plate P.O Spec. &

Std W

7.2 Protection for Shipment P.O Spec. & Std

W


CP-102 * 3.1.B / 3.1.C R R







TO CONTENTS


ELECTRIC MOTO RS


ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

1. Scope This list covers test and inspection requirements for vertical & horizontal shaft electrical motors above 75 KW (100HP)

BS 4999 BS 5000 BS 5501 BP Eng. Std. GS-112-3&4.


Plan R


Plan R


* 3.1.B / 3.1.C R

4. Production 4.1 Material/component Traceability and

Examination Vendor Data Book

RE

4.2 Mountings & bearings specification & Drawings

E

4.3 Ventilation/Cooling & Heating equipment specification & Drawings

E

4.4 Windings, Terminals, Connectors, Cable glands & Enclosures

specification & Drawings

E

4.5 Instruments & Protective devices specification & Drawings

E

4.5 Hoisting facilities specification & Drawings

E







TO CONTENTS


ELECTRIC MOTORS (CONTD)

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

5. Examination 5.1 Visual Dimensional Check P.O Spec. &

Approved Drawings

E

5.2 Weather Proofing I.P (ingress protection) P.O Spec. & Std

E

5.3 Painting Examination Codes & Std E 6. Testing 6.1 Dynamic balancing of rotor, Inter-turn

electrical insulation & Hydrotesting of air / water coolers

P.O Spec. & Std

E or R

6.2 Production test P.O Spec. & Std

WR

6.3 Performance test P.O Spec. & Std

H

7. Preparation for Despatch 7.1 Marking, Tagging & Name plate P.O Spec. &

Std & SP-1002 W

7.2 Protection for Shipment P.O Spec. & Std & SP-1002

W


CP-102 * 3.1.B / 3.1.C R R

8.3 Hazardous area classification (BASEEFA, CENELEC, CSA, ..etc.)

R R







TO CONTENTS

INSPECTION ACTIVITY LIST (I AL) - 16

CRANES (JIB & OVERHEAD)


ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

1. Scope This list covers test and inspection requirement of Jib & Overhead cranes.

P.O Spec. & Std


Plan R


Plan R

3.4 Material test and certification Codes, Std & CP-102

* 3.1.B / 3.1.C R

3.5 Welding Procedure Design codes, Standards & Drawings

RA R


Book RE

4.2 Fit-up, Size & Root run For Main members Design codes, Specification & Assembly drawing

E


E

4.4 Assembly of moving component Approved Drawings

E

4.5 Hooks & Hoist wire system P.O Spec & Std.

3.1.B RE


Officer in liaison with QAD A- Approve. E- Examination or Checking during fabrication. H- Hold point. R- Review and endorse. W-Witness






TO CONTENTS


CRANES (JIB & OVERHEAD) (CONTD)

ACTIVITY

REFERENCE DOCUMENT

CERTIFICATION LEVEL


TPA INTERVENTION

LEVEL

4.6 Hydraulic & Electrical system P.O Spec & Std.

E

4.7 Personnel safety measure & limiting devices P.O Spec & Drawing

E

4.8 Instruments P.O Spec. 2.1 / 3.1.B ER 5. Examination 5.1 Visual Dimensional Check P.O Spec &

Drawing E

5.2 Non-Destructive Examination Codes & Std RE 5.3 Painting Examination

ADMA-OPCO SP-1020

E

5.4 Noise level measurement P.O Specification & Std.

E

6. Testing 6.1 Static perfo