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TRANSCRIPT
CVJ Systems
AWD Systems
Trans Axle Solutions
eDrive Systems
GKN Driveline
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GKN at a glance
GKN Driveline GKN Powder
Metallurgy GKN Aerospace GKN Land
Systems
World leading supplier
of automotive driveline
systems & solutions
Focussed on solutions
that create weight,
space and fuel savings
Committed to innovation
World leader in the
manufacture of
sintered components
Manufactures
precision automotive,
industrial and
consumer products
Largest powder
producer in North
America
Supplier to the global
aviation industry
Leader in the
manufacture of highly
complex composite
aero structures and
engine products
Developer of fuel
efficient solutions to
lower emissions
Supplier to the global
agricultural,
construction, mining
and other industrial
markets
Innovation within
renewable energy and
mass transit solutions
Global aftermarket
distribution and service
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GKN Driveline Europa
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GKN Aerospace
A leading first tier supplier to the
global aerospace industry.
A Tier 1 Supplier to the major OE manufacturers in Automotive, Aerospace and Land Systems markets
GKN Driveline
A world leading supplier of
automotive driveline systems
and solutions.
GKN Powder Metallurgy
One of the world’s largest
manufacturers of metal powder
and sintered components.
GKN Land Systems
A leading supplier of engineered
power management products,
systems and services.
2014 - Sales by division
Driveline
(46%)
£3,444m
Aerospace
(30%)
£2,226m
Land Systems
(10.5%)
£776m
Other
(1.5%)
£94m
All group financial data in this document relates to 2014 unless otherwise stated. Sales figures are presented on a management basis
Powder Metallurgy
(12%)
£916m
Global engineering group
Sales of £7.4 billion in 2014
More than 50,000 people in more than 30 countries
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Our strategy
Creating long-term
shareholder value
Four strong
divisions
Lead in chosen markets
Leverage global footprint
Technology driving margin
Operational excellence
Increasing cash flow,
EPS and dividends
BUSINESS
PERFORMANCE
Growth target:
Above market
Group target:
8-10%
Target: 20%
Sustain above
market growth
Cash Flow
Growth
ROIC Margin
Five strategic
objectives
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GKN Driveline – at a glance
26,500 employees
46 manufacturing
locations
22 countries
2014 Sales: £3.44bn
GKN Driveline is a world leading supplier of automotive driveline
systems and solutions. As a global business serving the leading
vehicle manufacturers, GKN Driveline develops, builds and supplies
an extensive range of automotive driveline products and systems –
for use in the smallest ultra low-cost car to the most sophisticated
premium vehicle demanding the most complex driving dynamics.
GKN Driveline Sales by product 2014
CVJ systems
AWD & eDriveSystems
Other
VW 15%
Fiat Chrysler
11%
Ford 10%
Renault Nissan
10% GM Group
9%
Tata Group 6%
BMW Group 6%
Toyota Group 5%
Mitsubishi 4%
Other 24%
GKN Driveline Sales by customer 2014
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Brazil
India
U.K.
France
Spain
Italy
Slovenia
Turkey
Malaysia
Thailand
Colombia Singapore
Taiwan
Japan United
States China
South
Korea
Australia
Mexico
Manufacturing plant
Joint Venture
Corporate office /
Engineering centre
Sweden
Poland
Germany
Russia
38% Europe
36% Americas
26%
Rest of world
GKN Driveline Sales by region 2014
Driveline – Global footprint
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Strategy - market drivers & trends
Lightweight
Efficiency
Increasing move to electrification
Legislation and economy
Tightening of CO2 and fuel economy targets
Global trends
Mega platforms
− 75% of light vehicles based on mega-platforms
Small and medium platforms experience
greatest growth
Growing popularity of SUVs and AWD
“Common platform”
VW MQB Mega-platform
9 million vehicles
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GKN Driveline – product segments
CVJ Systems AWD Systems Trans Axle Solutions eDrive Systems
CV Joints
Sideshafts
Propshafts
Transfer Units
AWD Couplings
Disconnects
Final Drive Units
Differentials
Limited Slip &
Locking Differentials
eAxles
eTransmissions
eMotors
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A complete driveline solution
Leadership in all major product lines
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GKN Driveline – CVJ Systems
efficient thinking
the technology leader in CVJ sideshafts
weight, space and fuel savings
improved efficiency
solutions provider
most extensive range of CVJs
widest global footprint
manufacturing CVJs in 20 countries
Fuel saving technology
countertrack™ CVJ
smallest
lightest
most efficient
Maximised performance
Ballspline system
maximise off-road angle & movement
Reduce NVH
High performing, economic solutions
Twinball (ST) joint with Face Spline
50% higher torque transfer
54 degree articulation – tightest turning
reduced assembly time & backlash
Innovative shaft solutions
Sideshaft for performance vehicles
Most compact shaft for AWD rear
sideshafts (hang-on solutions) on the
market
Compact and light-weight design
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GKN Driveline – AWD Systems
dynamic thinking
the global leader in efficient all-wheel
drive systems
unique capability to develop and
manufacture full AWD Systems
world-class engineering over many
years
optimised components through full
system understanding
Reduces everything but performance
DTF propshaft interface
reduces weight
reduces assembly time
reduces packaging space
reduces system costs
AWD Disconnect System
Power Transfer / Rear Drive Unit
seamless engagement to AWD mode
very low drag torque
PTU with DTF propshaft interface
fuel consumption benefit
Premium AWD Disconnect System
Power Transfer Unit / TWINSTER®
seamless engagement to AWD mode
no compromise all wheel drive
improved efficiency
fuel consumption benefit
High performance coupling
EMCD®
electric or hydraulic actuation
low drag torque
Optimised connection methods
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GKN AWD Systems
Land Rover Evoque
Introducing highly efficient, light weight AWD Disconnect Systems
Fiat B SUV
5% fuel saving /
CO2 reduction
High performance AWD
System with Twinster®
disconnect
3-5% fuel saving /
CO2 reduction
AWD System with
ETM® disconnect
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GKN Driveline – Trans Axle Solutions
unlimited thinking
a leader in conventional and controlled
differentials for transmissions and
axles
manufacturing in all regions of
the world
full product range
established and experienced player
Global supply
Open Differential
smaller packaging
weight saving
globally available
Improved dynamic performance
Electronic Torque Manager (ETM®)
maximum traction
maximum stability
Adaptable sophisticated technology
Electronic Torque Vectoring
controlled fast cornering for premium cars
Off-road expert
Electronic Locking Differential
fast locking rear axle for extreme off-road
conditions
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GKN Driveline – eDrive Systems
Electrified thinking
a pioneer in advanced electric and
hybrid drivelines
systems leadership capability
standard product range
More than 250,000 vehicles on
the road
eTransmissions success in each
major automotive region
broader range of motors
Hybrid with improved performance
eAxle System
first two-speed eAxle on the market
improved EV and hybrid drive mode
fun to drive
Economies of scale
eTransmission Family Approach
compact
ultra quiet
choice of interfaces & gear ratio
Proven technology
Multimode eTransmission
first Multimode on the market
high efficiency, lightweight, compact
total control of fuel economy
seamless switching between modes
Dynamic partnership
Axial Flux Motor
easy integration into hybrid and electric
drivetrains
class-leading torque and power density
wide range of motors available
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GKN eDrive Systems
Electric Axles Electric Transmissions
Launches:
PSA Hybrid 4
Citroen C5
Porsche Spyder 918
BMW i8
Building a leading position in the eDrive component and systems market
Axial flux motors
Key developments:
- Design for manufacture
- Lower rare earth content
- Add smaller size
- Investigate induction motor
- Explore use of sinter metal
composites for stator
Launches:
MMC Outlander PHEV
Fiat 500EV re-enforced
B9 Berlingo EV
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GKN – technology enabling the future
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AWD Systems - global manufacturing (except Propshafts)
GKN Driveline Bowling Green
GKN Driveline Bruneck
GKN Driveline Köping
GKN Driveline Newton
GKN Driveline Tochigi
GKN Driveline Nagoya
GKN Driveline Shanghai
Europe Americas
Asia Pacific
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Growing demand for AWD
Consumers like AWD
− Safety, assured driving and performance
− But want acceptable fuel economy and CO2
OEMs like AWD
− Improves vehicle performance and image
− Sellable feature with content and margin
− Smaller model migration
Front-wheel
drive
Traditional
All-wheel
drive
Source: IHS Automotive LV forecast April. 2013, GKN analysis.
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Technology leadership in AWD
The challenge of tougher legislation for emissions and fuel efficiency
Optimised AWD Disconnect AWD Hybrid/electric AWD Today’s AWD
EU Legislation 130gCO2/km 95gCO2/km 75gCO2/km ?
GKN Driveline’s technology response
< 1.5% 2% to 5% 20% - 40% Fuel saving / CO2 reduction
GKN can influence market technology uptake – systems capability important
2015 2020 2025
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GKN Driveline in Sweden
Wintertest facility in Arjeplog
Production facility and application
engineering centre in Köping
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GKN Driveline Köping 2014
Turnover 291m €
934 employees
70,000 m2 floor space
Main customers
− Volvo Cars, JLR, FIAT, BMW,
Renault/Dacia, Audi, Porsche,
Lamborghini
Production
PTU/RDU 632.000
Gear set 995.000
Wheel units 94.000
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Overall Business
Volvo XC90 / XC60 / V70 /
XC70 / S80
PTU + RDU
Discovery Sport
PTU + RDU
Mini Countryman
PTU
Porsche / Lamborghini / Audi
FDU + coupler
Renault Dacia Gear Sets /
ABB Robot Gear Sets
New product
Disconnect system
PTU + RDU
FIAT
Disconnect System
PTU + RDU
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Köping plant
AWD Manufacturing
Ring and Pinion, Gleason ground
Heat treatment
Aluminum housings
Welding (EB, MAG, Laser)
Assembly
End of line testing
Shafts, differentials
Transmissions components
Chassis: Knuckle production, wheel end assembly
High automation
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28
29
s
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History of GKN Driveline Köping
1996
Köping starts
manufacture
of AWD
systems
2004
GETRAG All
Wheel Drive
JV founded
Establishment
of Köpings
Mekaniska
Verkstad
1856 1942
AB Volvo
buys Köpings
Mekaniska
Verkstad
Start of
Gearbox
production
for Volvo
1927 1965
Start of
production of
Rear Axles in
Köping
Introduction
of 6 - speed
M66
Gearbox
2003
Production of
AWD- systems for
all Volvo AWD Cars
2004
2005
Production of
AWD systems
for Land Rover
2010
Production of
AWD units for
BMW (Mini)
2011
Acquired by
GKN -
GKN Driveline
Köping
2013
Launch of
TWINSTER®
for Jaguar
Land Rover
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Inside GKN Driveline Köping and some of our products
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GKN Driveline Köping – All functions on site
Production
Manufacturing Engineering
Programme Management
Engineering (incl. prototype shop)
Supply Chain Management
Purchasing
Sales, Quality, Finance & HR
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Design, simulation and testing
on-site for a process driven development
Gear technology
on-site competence from design, simulation to production
NVH competence
from simulation, rig test to car validation
Prototype resources
for short lead time and flexibility
Effective and customer focussed Launch Process
all functions on-site for efficient industrialisation
Advanced production processes
for hypoid- and helical gears
Our strengths in Köping
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Quality assessment
ISO 14001 – 1996
ISO/TS 16949 – 2004
JLRQ – 2011
OHSAS 18001 – 2006
Ford Q1 – 2006
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In house gear design, manufacturing, tool design/manuf. , assembly and final testing
Spiral bevel gear sets manufacturing (cap: 900’/year), Gleason syst. with dry cut. and gear
grinding
Helical gear manufacturing (cap: 400’/year)
Complete manufacturing (from forgings to MTE testing)
Blade cutter grinding for optimized tool life
100% marking and part traceability for all important features.
Gear Manufacturing Capability
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Aluminum Machining Centres
12 High speed 4-axis Makino and dry cutting designed Ex-Cello machining
centres
Extra “axis” angular heads for drilling, threading and milling
In process automatic washing
100% leakage testing
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Multiple Welding Technology
Three different welding technologies for different application needs, with over
20 years experience
- Laser welding (with and without filler wire)
- Electron Beam welding (vacuum)
- MAG welding
In house welding specialist competence
Non destructive testing; Automated Ultra sonic weld
quality check
Laboratory frequent batch destructive testing
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Heat & Surface Treatment
Case hardening / Phosphating
Three pusher furnaces and one batch furnace
Manganese phosphating line
CQI 9 and CQI 12 certified
CHD range of 0.4-1.6 mm
Laboratory
Chemistry and metallographic laboratory
Spectrometer analysis
Carbon sulphur analysis
Fully equipped microscopic range (stereo, optical and
SEM/EDX)
Fully automatic micro hardness test equipment
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Assembly Technology
Semi automated high volume assembly lines
Designed ergonomically to be operator friendly
Multi variants with quick change over
Material handling minimized through easy access of
material
100% objective EOL testing of all important features
- NVH
- Transmission error
100% data tracking for traceability
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Measuring and Control
Gear measuring in Zeiss, Klingelnberg and Gleason
CNC inspection frequently of flank form, tooth thickness
and pitch
Automatic calculation of needed machine corrections
CMM inspection of both castings and machined housings and
covers
Inspection and control of geometrical tolerances such as form
and position
First piece- and frequent CNC inspection