council for mineral technology - mintek · 1.head grade 2.waste dilution 3.degree of weathering...
TRANSCRIPT
UG-2 ore variability5 June 2009
Dr MAW Bryson, Mr N V Ramlall, Mr A McKenzie, Mr P Morgan (DRA)
Council for Mineral Technology
Outline
Presentation Outline
1. Variability drivers
2. Database examples of UG-2 variability
with respect to flotation & milling
3. Concluding remarks
Project feasibility studies
Geological reserve(discount
geological losses)
Mining method
Metallurgical work
Factors•Comminution loss
•Flotation loss
Converting into a reserve
1. Scoping tests
2. Pre-feasibilityØ Variability study
3. FeasibilityØ Bulk sample study
1. Head grade
2. Waste dilution
3. Degree of weathering
4. Degree of alteration
5. Blasting and mining methods
6. Proximity to geological features
Ø Footwall rock types i.e. IRUP, PEG, PRX, ANS, etc
Ø Faults
Ø Intrusions
Ø Lineaments
7. Geographical location i.e. Western/Eastern Limb
Drivers of variability in UG-2 ores
Consequences of variabilityØ Important for determining metallurgical parameters like recovery and
grade across a deposit
Ø Important for determining the payback period for a mine
Ø Milling rates for e.g. waste dilution can reduce throughput by 40 %
Ø Possible to identify problematic/good areas in a deposit
Variability methodology
Sam
plin
g M
etho
dolo
gy
Metallurgical testw
ork
Cost versus complexity of study
Examples
Examples of three Eastern Limb UG-2 ores
Ore No.1
Ore No.1 cont…
0
1
2
3
4
5
≤78 >78<82 >82<86 >86<90 ≥90
4E Recovery/ [%]
Freq
uenc
y of
occ
uren
ce Composite recovery 83 %
Ore No.2Zone
compositesZone drill cores
Bulk composite
Zone composites
Bulk composite
Ore No.2 cont…
0
1
2
3
≤87 88 89 90 91 92 93 ≥943E Recovery/ [%]
Freq
uenc
y of
occ
uren
ceBulk composite recovery 93 %
Ore No.3
Ore No. 3 cont…
0
1
2
3
4
5
≤74 >74<78 >78<82 >82<86 >86<90 ≥904E Recovery/ [%]
Freq
uenc
y of
occ
uren
ce
Examples
Examples of two Western Limb UG-2 ores
Ore No.4
Ore No.4 cont…
Site B composite recovery 84 %
0
2
4
6
8
10
12
14
≤74 >74<78 >78<82 >82<86 >86<90 ≥903E Recovery/ [%]
Freq
uenc
y of
occ
uren
ceSite A Site B
Site A composite recovery 75 %
Site B composite recovery 84 %
• Site A and Site B were characterised into altered an unaltered samples
• The presence of large amounts of talc, chlorite, serpentine, amphibole
and mica indicate some degree of alteration
Ore No.4 cont…
0123456789
10
≤70 >70<74 >74<78 >78<82 >82<86 >86<90 ≥903E Recovery [7 min]/ [%]
Freq
uenc
y of
occ
uren
ce "Altered samples" "Unaltered samples"
Ore No. 5 – Area composite
Ore No. 5 – Area composite cont…
0
1
2
3
≤75 76 77 78 ≥793E Recovery/ [%]
Freq
uenc
y of
occ
uren
ce
Ore No. 5 - Lithologies
Ore No. 5 – Lithologies cont…
0
10
2030
40
50
60
7080
90
100
Pyroxenite Anorthosite Iron-rich upperpyroxenite
Pegmatoidalpyroxenite
Lithology
3E R
ecov
ery/
[%]
Central zone Eastern Zone
Lithology composite recovery 73 %
Milling variability
UG2 ROM Size Ditributions
0.0%
10.0%
20.0%
30.0%
40.0%
50.0%
60.0%
70.0%
80.0%
90.0%
100.0%
0.01 0.10 1.00 10.00 100.00 1000.00
Size,mm
%w
t Pas
sing
Milling Variability cont…
Variable top size
Size/ [mm]
%w
t Pas
sing
UG-2 ROM Size Distribution
Western LimbØ Ore body Variability affects grind and therefore recovery
Ø Example- Typical finite recovery-grind curve
82
84
86
88
90
92
35 45 55 65 75 85% -75 m
Fini
te R
ecov
ery/
[%]
μ
Eastern Limb• Waste rock generally harder than on Western Limb; and higher variability
encountered• Example- Eastern Limb ‘waste fraction’ effect on ROMB grinding
efficiency
• Indicates 40 % slowdown in breakage at high waste levels!
0.0
0.2
0.4
0.6
0.8
1.0
1.2
25 30 35 40 45
% Waste in feed
Rel
ativ
e sp
ecifi
c ra
tes
of
brea
kage
UG2 Grinding cont…•Bi-modal nature of ore is significantly affected by variations in ‘waste’ dilution
5
10
15
20
25
30
35
10 100 1000 10000 100000
Size/
Wor
k In
dex/
[kW
h/t]
Footwall Chromatic reef
[μm]
Point of cross over reflecting more energy for liberating at grain size
Grind Variation- Typical Western Limb UG2
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
1 2 3 4 5 6 7 8 9 10 11
Sample ID
Com
posi
tion/
[%]
Reef Pyroxenite Norite Other
73.91.026Composite71.90.9121178.61.145976.31.053877.01.088767.40.957670.71.070571.41.078469.41.030377.21.283271.81.081173.50.98175.31.01910
(Control)
Actual% -75 µm
Relative Grindκn/κcontrol_avg
Sample №
Concluding remarks• Allocate more resources to understand the inherent variability in a
deposit
• Formulate a standard metallurgical variability methodology
• Use the methodology to understand what factors control variability
within a deposit
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