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Non-Compliance Process
Non Compliance is in fact an anomaly, an error detected in a product, a service
or a process. They are generally identified during the performance of activities or
to a lesser extent, through a complaint from the market, external audits, or simply
through internal audits. It is therefore clear that the management of non-
compliance is a fundamental process for the Quality System of a Company.
Regulatory standards governing the Quality System - including the recent ISO 9001:
2015 - require that all activities related to the Non-Compliance process are
documented and recorded. This is especially useful for checking what actions have
been taken to resolve the anomalies in the process. The quality, safety and
effectiveness of the final products also depend on this. When a deviation occurs, it
is important, therefore, to resolve it in a timely manner and in accordance with
relevant regulations.
Why is it important to computerise the Non Compliance process
with dedicated software
Computerising such a strategic process as Non Compliance with dedicated system
helps companies:
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1. Monitor and track anomalies (numerosity, areas, departments, products
involved, etc.) providing details on the weaknesses, the trend of deviations
observed, non-quality costs
2. Ensure that flows and internal procedures are faithfully adhered to; the
system guides users in carrying out their tasks (for example using a checklist)
3. Process and track the Action Plan required to resolve anomalies
4. Track and monitor the impact of Non Compliance on their products
5. Create a strong link between processes: a dedicated system, such as
PRAGMA®, allows a CAPA process to be opened directly from an
incidence of non-compliance or from a complaint from the market, for
example.
6. Integrate information from other company systems (ERP, MES, etc.)
This considerably increases compliance with regulatory standards while reducing
errors and wasted time.
PRAGMA® allows Non Compliance to be managed from the time it is opened until
its closure, be it positive or negative. It also allows full management of alarms,
sensors and all objects involved in the Non compliance.
Companies that have computerised the Audit Process with PRAGMA® have
improved their performance for at least 6 different reasons:
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The shortest route: PRAGMA® is designed on the basis of the relevant legislation
and best practices in the sector. It is therefore able to manage companies in
the most effective way possible.
What the FDA wants: A system like PRAGMA® provides the security of working in full
compliance with FDA 21 CFR Part 11 in terms of audit trail, electronic records and
signatures.
Information at the centre: PRAGMA® stores all the information about the CAPA and
related processes in a single db. The documents and information are thus shared
between departments, but accessible only to those who have the necessary
permissions.
Accurate analysis at all times: A dedicated system such as PRAGMA® tracks all
types of activities within the process. Nothing can get out of control. The analysis
and reporting tools also provide full transparency on activities and relevant
information. At any time you can check the status of the job and extract key
information. This feature proves particularly useful during inspections.
Web-Based Platform: PRAGMA® is easily implemented in any type of business
organisation. Precisely because it is a web platform, each employee involved
in the process can access it from anywhere at any time.
Valuable additions: PRAGMA® can be integrated with other systems and with other
business processes like Complaints, Document Management or Training. All this
gives the Company Quality System an even more holistic approach.
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How PRAGMA® computerises the Non Compliance process
On the basis of "best practices" in the sector, PRAGMA® computerises the Non
Compliance process in 5 phases:
1. Opening a Non Compliance
2. Investigation
3. Investigation result
4. Follow up
5. Conclusion
Each user involved in the system can access the process of interest in two
different ways:
A. Via a link in the email that PRAGMA® sends automatically
B. Direct access through the Filters tool. In this case you can narrow the field of
view of all relevant processes by selecting specific variables: the process
subject, tasks, attachments, keywords, etc.
Each employee involved accesses with their ID and password, in complete
respect of the FDA provisions on Data Integrity.
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1. Opening
At this stage the user will enter into the process all the information necessary to
provide a complete picture of the anomaly detected: the system will help in the
compilation, suggesting details on the event description, date and product / batch
involved. Thanks to the full integration of the platform with other business systems,
PRAGMA® is connected directly with the company's ERP. Therefore it ensures that
the information on the products and batches are extracted from up to date
information.
For this specific task, the system does not allow you to enter the same references
for two different products / batches involved in the deviation, thus eliminating any
possibility of making mistakes.
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To provide comprehensive and detailed evidence, the user opens a Non
Compliance and can then attach images, photos and documents to the process.
The files will then be visible to all users involved. This capability helps to strengthen
communication and sharing between departments and to track all information
easily.
When the Non Compliance is opened, the user can record in detail any immediate
action taken to stem the problem related to the fault, via the "Direct Actions"
function.
The tree menu present on the process page summarises all stages of the flow and
guides the user in carrying out their tasks at specific stages.
PRAGMA® thus makes sure that resources and departments respect the structure
of flows and internal company procedures.
When all the required fields have been completed, the user clicks "Next State". To move
to the next phase of the flow it is therefore necessary that all signatories involved in the
workflow approve it.
Just as it does with paper management, the Non Compliance process in
PRAGMA® involves multiple departments and resources that are called on to
approve it. In PRAGMA® signatures may be organised by levels. That is to say that
the signatories of "second level" cannot sign unless those of the first level have
already done so. This ensures compliance with the structure of the process and
internal procedures.
In PRAGMA® signing means entering your system login details and password.
PRAGMA® is designed with the aim of ensuring that each
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process evolves smoothly and naturally, even in the absence of the persons
involved. In the event that, for example, a person is absent or unable to sign their
approval, the system automatically involves all those who have been temporarily
authorised to sign, thanks to the "Proxy Management" function. This provides
Process Managers with the peace of mind that all work tasks are carried out in
exactly the manner in which they were planned and without interruption.
2. Investigation
The investigation is a crucial point in the management of Non Compliance. It is in
this stage that an organisation that works in compliance analyses in depth the
origin of the deviation. It is important, then, that the investigations follow precise
guidelines.
PRAGMA® guides users through a powerful control tool: the checklist, which allows
you to direct and standardise the analysis process. In the course of the
investigation, as well as in all the other stages, the user can share documents using
the Attachments Module by uploading the extracted file system directly from a
folder on your computer or the corporate network. The platform accepts all formats
(word, excel, pdf, video, jpeg, mp3, etc.). Once the investigation phase is
completed, the user affixes a signature by typing in their password, according to
FDA 21 CFR Part 11. Thus, the process goes to the next state.
Once again in this phase, transition to the next takes place
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only if all parties involved have confirmed their approval. Otherwise, the process
automatically returns to the previous stage. PRAGMA® track all activities carried
out within the process, therefore, it provides complete information on the "history"
of the process in a transparent manner.
3. Investigation results
At this stage the user records detailed information on the outcome of the
investigation, the root causes and impacts.
In response to a special relationship of non-compliance in this stage, the user has
two choices:
1. Initiate corrective and preventive actions: PRAGMA® opens a CAPA
process originating from the Non compliance
2. Assign tasks using the PRAGMA® Tasks module
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A user can use the Tasks Module to assign specific tasks (preparatory to deviation
management) to other company employees. PRAGMA® tracks and monitors the
progress of tasks, details of which are fully accessible to all roles involved in the flow.
Thus, in a nutshell, PRAGMA® connects different departments virtually,
empowering communication and information exchange. From the activity plan set
up in the Complaints Process, PRAGMA® can automatically generate a GANTT in
Microsoft Project format.
4. Follow Up
At this stage the process managers carry out follow up activities, enhancing the non
compliance process with additional comments and updated information. At this
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point in the flow, moreover, all those responsible for individual tasks record their
completion indicating the effective start and end date. In the event that the actual
closing date is later than planned, PRAGMA® forces the user to provide reasons, in
the form of a brief description and, if necessary, specific documents that highlight the
grounds for the delay.
In this stage too, all the resources involved have to confirm their approval to
advance to the next step.
5. Conclusion
Based on the analysis and the actions taken, the user records whether non-
compliance is considered acceptable or not. In this stage, PRAGMA® provides the
option of entering additional information (notes) visible to all resources involved in
the flow.
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When this round has been signed, the process is considered concluded.
File and Report
PRAGMA® auto-generates a file corresponding to each process, a protected pdf
document summarising all flow information, updated in real time and including any
attachments. All authorised users can open, check, save and print the document
if necessary.
When a user instructs the system to
generate the file, they can choose
whether or not to include the signatures
of all the resources involved in the
process.
Process file generation is a particularly useful feature during audits.
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Companies using PRAGMA® can choose to customise the file with the graphics, fonts
and colours of their brand. Alternatively, they can use standard formats. The language
in which PRAGMA® generates the file is the one selected when the process was
opened.
PRAGMA® allows custom reports to be made, extracting all the information
recorded in the process (as shown below) for a more in-depth analysis and
performance monitoring.
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To create a custom report, the user simply has to drag all the available variables
into the left column and cross them in the most effective way.
The output of the Report can take seven different forms:
1. List (processes, tasks, etc.)
2. Bar chart
3. Stack bar chart
4. Pie chart
5. Line graph
6. Report in Excel format
7. Report in PDF format (Create PDF)
In addition to custom reports, you can also use the Default Reports, namely the pre-
configured templates that help users set up a particularly advanced analysis. These
include the possibility of extracting information on the Audit Trail.
Each user can save reports they create and use them later as templates. With the
necessary permissions, you can also share the latter with other users.