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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
THE CONNECTED ENTERPRISE
Empowering Smart Machines & EquipmentConnected. Compliant. Competitive.
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.
EMERGING MARKET CONSUMERISM RESOURCE PRODUCTIVITY INVESTMENT
Increased Demand on Industrial Production
$1T
Source: McKinsey
50%More Energy
More Water
30% 100%More Vehicles
GLOBAL POPULATION TRENDS INCREASE DEMAND
FOR
Manufacturing
80%More Steel
Resources
Infrastructure
2
Annually
By 2020 1 billion new middle class consumers will add
$8T to consumer spending
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Customer Experience
Asset Utilization
Employee Productivity
Supply Chain Logistics
Innovation
SOURCE: CISCO
5 Drivers Fueling IoT Value
Manufacturing $3.8T
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<14 % of US manufacturers have tied their machines to the enterprise network
21% of manufacturers have suffered a loss of IP in the past year
2 Exabytes
of big data generated by manufacturing – more than any other sector
$20B cost of unscheduled downtime
Nearly 3/4 of U.S. plants are more than 20 years old
$65BThe global installed base of legacy automation systems reaching the end of their useful life
SOURCE: Industry Week SOURCE: Kapersky (2014) SOURCE: McKinsey SOURCE: ARC SOURCE: Industry Week SOURCE: ARC
The Connected EnterpriseBusiness Imperative
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Transactional data: orders, supply network, product design …
OT
IT
CONVERGENCE
5
MATERIAL & TRANSPORT
INDUSTRIAL “THINGS”
CONTROLLERS SENSORS, ACTUATORS
LABELERS & PRINTERS
MACHINES & EQUIPMENT
FINANCIALS HR LOGISTICS QUALITY CUSTOMERSERP
Real-time data: CONTROL, SAFETY, SECURITY + alarms, events, states, energy, diagnostics, …
…
…
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What does all this mean to you?
6
Machine BuildersDelivering Innovative Solutions
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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.
The Connected Enterprise …
Integrated Control and Information enhanced by IoT
Secure NetworkInfrastructure
Mobility &Visualization
Scalable Computing(Control, Edge,
Cloud)Multi-discipline
Control & InformationInformation Management
& Analytics
Smart “Things” / Assets
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Production OptimizationLine Integration, Multi-Plant Performance Management
10
Consistent oven temp maintained
Recipes re-used
Raw material availabilitypublished
Energy consumption
managedBatches tracked
Network assets
organized and protected
Multiple disciplines of control
performed on a common platform
Machine uptime
monitored
*
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Delivering Connected, Compliant, Competitive Solutions
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Integrated Safety
Challenge: Protecting People & Assets Maximizing Productivity Meeting Global Standards and Regional Legislation (Compliance)
Response: Safety Consultants to Assess, Educate, Design, and Validate Single-system Platforms for Safety and Standard Control Innovative Technology to Improve Equipment Productivity (Zone Control, Safe-off)
Gram Equipment’s integrated safety solution saved cabling, components, labor & time to get the
system up & running.
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Information Enabled
Challenge: End Users want a Holistic View of the Plant Floor Operations and Equipment Increased Productivity / Reduced Downtime Fewer Resources with Greater Responsibilities
Response: Embedded Machine Diagnostics from More Intelligent Devices Performance Dashboards - Access to Machine Information (OEE) & Advanced Diagnostics Networking Infrastructure (shop floor to top floor) & Remote Access for the Machine Builder
Curt Joa, Inc. leveraged EtherNet/IP to provide easier integration of the HMI with the safety system, giving
operator and maintenance personnel visibility to machine safety events allowing rapid response to
recover machine production.
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Simplified Integration
Challenge: End Users want Seamless Equipment Integration to their Manufacturing IT Infrastructure Reduce Time for Equipment Integration & Operations Reporting
Response: Leverage a Single Open EtherNet/IP Network - Standard, Unmodified Ethernet Scalable Control Platforms – One Common Design Environment Reusable Modular Engineering Code
Diosna leveraged a single solution to provide automation control across multiple disciplines
including batch and process within an approved machine safety structure.
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Real-Time Diagnostics
Challenge: Reduce Unplanned Downtime - Predictive Maintenance Reduce Time to Troubleshoot & Repair
Response: Utilize Devices with Embedded Intelligence – Monitor Motor Currents, Vibration/Torque
Signatures, Power/Energy Leverage Device Diagnostic HMI Faceplates and Validated Add-on-Instructions Monitor Devices using Built-in Web Servers
The Aagard Group Leverages integrated control platform and EtherNet/IP to offer
case packer solutions with simplified operator and remote monitoring.
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Operational Efficiency
Challenge: Reduce Design & Development Costs Right-Size the Application Reduce Operations & Maintenance Costs
Response: Leverage Modular Code across Scalable Platforms Mechatronics Design Tools Common Control Platform - Reduce Spare Parts Inventory Remote Machine Monitoring – Machine Performance
PCMC leveraged Integrated Architecture and high data availability to help maximize end user value.
Provided 24/7 remote support connectivity.
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Delivering Connected, Compliant, Competitive Solutions
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Fleet Monitoring Performance Analysis Diagnostics Repair inventory
Improved Warranty Costs Service efficiencies Monetized Information Equipment Innovation
The Connected EnterpriseThe OEM Business Imperative
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COMMON SECURE NETWORK INFRASTRUCTURE
OT
IT
...
...
Standards, Academia, Industry
Initiatives
Collaboration To Realizing The Connected Enterprise
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enhanced by the Internet of Things delivers transformational value in productivity and global competitiveness
Faster Time to Market
Improved AssetUtilization
$ $$Lower Total Cost
of OwnershipEnterprise Risk Management
THE CONNECTED ENTERPRISE
I n n o v a t i o n
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