coolpower so lutions - van-dinthervan-dinther.de/download/ttp/ttp_eurocatalog12-17.pdf · ekfm =...

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REFRIGERADOR DE ACEITE ÖLKüHLER DISPOSITIVI DI RAFFREDDAMENTO DEL LUBR CHłODNICE OLEJU RESFRIADOR DE óLEO OLIEKOELER REFRIGERADOR DE DISPOSITIVI DI RAFFREDDAMENTO DEL LUBRIFICANTE OIL COOLER REFROIDISSEUR OLIEKOELERREFRIGERADOR DE ACEITE ÖLKüHLER DISPOSITIVI D OIL COOLER REFROIDISSEUR D’HUILE CHłODNICE OLEJU REFRIGERADOR DE ACEITE ÖLKüHLER DISPOSITIVI DI RAFFREDDAMENTO DEL LUBR CHłODNICE OLEJU MINING PACKAGING CONSTRUCTION FOOD PROCESSING AGRICULTURE METALS RECYCLING CHEMICAL PAPER MARINE/OFFSHORE SERIES 12-10 EURO SERIES COOL POWER SOLUTIONS FOR ALL FLUID POWER INDUSTRIES EKM ECM EKTM CM & SSCM AM BPM RM DH Water or Air Cooled Oil Coolers for Fluid Power Applications EURO

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Page 1: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

RefRigeRadoR de aceite ÖlkühleR dispositivi di RaffReddamento del lubRificante oil cooleR RefRoidisseuR d’huile chłodnice oleju ResfRiadoR de óleo oliekoeleR RefRigeRadoR de aceite ÖlkühleR dispositivi di RaffReddamento del lubRificante oil cooleR RefRoidisseuR d’huile chłodnice oleju oliekoeleRRefRigeRadoR de aceite ÖlkühleR dispositivi di RaffReddamento del lubRificante

oil cooleR RefRoidisseuR d’huile chłodnice oleju ResfRiadoR de óleo oliekoeleR RefRigeRadoR de aceite ÖlkühleR dispositivi di RaffReddamento del lubRificante oil cooleR RefRoidisseuR d’huile chłodnice oleju ResfRiadoR de óleo oliekoeleR

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SERIES

12-

10E

UR

O S

ER

IES

COOl POWER SOlUTIONSf o r a l l f l u i d p o w e r i n d u s t r i e s

eKM eCM eKtM CM & ssCM aM BpM rM dH

water or air Cooled oil Coolers for fluid power applications

EURO

Page 2: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

As a glObAl lEAdER in manufacturing

highly engineered heat transfer products,

we provide application solutions in

the mobile, industrial, process and

compressor markets.

our mission is to be the best supplier of highly engineered copper,

brass and aluminum heat exchanger components and assemblies.

utilizing broad applications of lean manufacturing techniques

that enhance our operational excellence, we provide responsive

on-time delivery at short catalog lead times.

We what you COOl POWER

n Competitive pricing

n Highest quality materials and workmanship

n stringent quality control

Every water cooled and air cooled unit is leak-tested

Contents

1 water Cooled productsCopper/Steel or Stainless Steel Construction

industrial Application

Shell & Tube 1 EKM Series 8 ECM Series 15 EKTM Series 17 CM & SSCM Series 23 AM Series

Brazed Plate 29 BPM Series

33 air Cooled productsCopper Tube Construction

industrial Application 33 RM Series

Mobile Application 37 DH Series

42 installation & service

48 Quick reference

n prompt delivery

n responsive engineering assistance

n Custom product capability

n asMe code construction available

n Highest integrity and honest business style

Choose Thermal Transfer Products for supreme performance.

Page 3: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

www.thermaltransfer.com [email protected] 262.554.8330 1

Copper & Steel ConStruCtion

Featuresn Compact Sizen High efficiency Finned Bundle Designn low Costn optional patented Built-in

Surge-Cushion® relief Bypassn .007mm tube Sizen Heat Removal up to 300 KWn Oil Flow rates up to 300 LPMn Large Oil Connections for Minimum

Entering and Exiting Flow Restrictionn Removable End Bonnets for easy

tube cleaningn Mounting Brackets Designed so

that Cooler can be Rotated in 90° Increments

n High Pressure Ratingsn Complete Line of Accessories Available

MaterialsShell Steel

tube Sheets Steel

Baff les Steel

Mounting Brackets Steel

Gaskets Nitrile Rubber/Cellulose Fiber

nameplate Aluminum Foil

tubes Copper

Fins Aluminum

end Caps Grey Iron

Ratingsoperating pressure/Shell Side 35 BAR

operating pressure/tube Side 10 BAR

operating temperature 121°C

Incorrect installation can cause premature failure.

Maximum Flow Rates

Shell tube Side lpM unit Side one two Four Size lpM pass pass pass

500 76 49 23 N/A

700 227 91 45 23

1000 303 212 106 53

Surge-Cushion (Option)

The SuRGe-CuShIoN® is a protective device (patented) designed to internally bypass a portion of the oil flow during cold start conditions, or when sudden flow surges temporarily exceed the maximum flow allowed for a given cooler. This device may replace an external bypass valve, but it is not intended to bypass the total oil flow.

How to Order

ModelSerieseKM

eKFM

Model SizeSelected

tubesidepasses

0 - one Passt - Two PassF - Four Pass

Cooling tubeMaterial

Blank - CopperCn - CuNi

– – – –

Baff leSpacing

eKM-1036 & eKM-1048 Models only

SurgeCushion

Blank - No Relief Bypass

r - Relief Bypass

eKM = BSPP oil connections; BSPP Water connections.eKFM = SAe 4 Bolt Flange (Tapped Metric) oil connections; BSPP Water connections.

end BonnetMaterial

Blank - Cast Ironnp - electroless

Nickel Plate

Cutaway view shows high performance copper tube/

aluminum fin cooling chamber with patented SuRGe-

CuShIoN® relief bypass valve.

FLUID COOLING | Shell & Tube EKM Series

GRE

EN FRIENDLY

Requires Less Cooling Wat

er

Page 4: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

EK

M

www.thermaltransfer.com [email protected] 262.554.8330

EK

M

2

One Pass

M

D

N

E

A

HJB

LK

C

F GX

YZ (4 PLACES)

FLANGESIZE

1-1/2 2

X

Y

EKF Z

EKFM Z

1.41

2.75

1/2 - 13 UNC-2B

M-12

1.69

3.06

Dimensions

B C M Max. SAe e K l SAe nModel A Width BSpp Flange D Dia. F G H J Slot npt Flange BSpp BSppeKM-505 188 89 95 N/A 41 65 56 66 189 64 9 x 16 N/A N/A 1/2” 3/4”eKM-508 264 89 99 N/A 41 65 98 83 265 64 9 x 16 N/A N/A 3/4” 3/4”eKM-510 315 89 99 N/A 41 65 142 83 316 64 9 x 16 N/A N/A 3/4” 3/4”eKM-512 365 89 99 N/A 41 65 199 83 367 64 9 x 16 N/A N/A 3/4” 3/4”eKM-514 416 89 99 N/A 41 65 250 83 418 64 9 x 16 N/A N/A 3/4” 3/4”eKM-518 518 89 99 N/A 41 65 352 83 519 64 9 x 16 N/A N/A 3/4” 3/4”eKM-524 670 89 99 N/A 41 65 504 83 672 64 9 x 16 N/A N/A 3/4” 3/4”eKM-536 975 89 99 N/A 41 65 809 83 976 64 9 x 16 N/A N/A 3/4” 3/4”eKM-708 283 127 139 145 66 89 76 103 272 76 11 x 19 1/4” 1-1/2” 1-1/2” 1-1/4”eKM-712 384 127 139 145 66 89 178 103 374 76 11 x 19 1/4” 1-1/2” 1-1/2” 1-1/4”eKM-714 435 127 139 145 66 89 229 103 424 76 11 x 19 1/4” 1-1/2” 1-1/2” 1-1/4”eKM-718 537 127 139 145 66 89 330 103 526 76 11 x 19 1/4” 1-1/2” 1-1/2” 1-1/4”eKM-724 689 127 139 145 66 89 483 103 679 76 11 x 19 1/4” 1-1/2” 1-1/2” 1-1/4”eKM-736 994 127 139 145 66 89 787 103 983 76 11 x 19 1/4” 1-1/2” 1-1/2” 1-1/4”eKM-1012 389 165 194 210 102 128 157 116 393 102 11 x 25 1/4” 2” 1-1/2” 1-1/2”eKM-1014 440 165 194 210 102 128 208 116 443 102 11 x 25 1/4” 2” 1-1/2” 1-1/2”eKM-1018 542 165 194 210 102 128 309 116 545 102 11 x 25 1/4” 2” 1-1/2” 1-1/2”eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4” 2” 1-1/2” 1-1/2”eKM-1036 999 165 194 210 102 128 767 116 1002 102 11 x 25 1/4” 2” 1-1/2” 1-1/2”eKM-1048 1304 165 194 210 102 128 1071 116 1307 102 11 x 25 1/4” 2” 1-1/2” 1-1/2”

NOTE: We reserve the right to make reasonable design changes without notice. All dimensions are in millimeters, unless noted otherwise.

Flange Size X Y eKFM Z

1-1/2” 36 70 M12

2” 43 76 M12

Page 5: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

EK

M

www.thermaltransfer.com [email protected] 262.554.8330

EK

M

3

Two Pass

D

C

G

E

FM

A

H

L

K

P

N

JB

X

YZ (4 PLACES)

Dimensions

B C M Max. SAe e K l SAe nModel A Width BSpp Flange D Dia. F G H J Slot npt Flange BSpp BSpp peKM-505 188 89 95 N/A 41 65 56 66 189 64 9 x 16 N/A N/A 1/2” 3/8” 29eKM-508 264 89 99 N/A 41 65 98 83 265 64 9 x 16 N/A N/A 3/4” 3/8” 29eKM-510 315 89 99 N/A 41 65 142 83 316 64 9 x 16 N/A N/A 3/4” 3/8” 29eKM-512 365 89 99 N/A 41 65 199 83 367 64 9 x 16 N/A N/A 3/4” 3/8” 29eKM-514 416 89 99 N/A 41 65 250 83 418 64 9 x 16 N/A N/A 3/4” 3/8” 29eKM-518 518 89 99 N/A 41 65 352 83 519 64 9 x 16 N/A N/A 3/4” 3/8” 29eKM-524 670 89 99 N/A 41 65 504 83 672 64 9 x 16 N/A N/A 3/4” 3/8” 29eKM-536 975 89 99 N/A 41 65 809 83 976 64 9 x 16 N/A N/A 3/4” 3/8” 29eKM-708 259 127 139 145 66 89 76 103 272 76 11 x 19 1/4 1-1/2” 1-1/2” 3/4” 41eKM-712 361 127 139 145 66 89 178 103 374 76 11 x 19 1/4 1-1/2” 1-1/2” 3/4” 41eKM-714 411 127 139 145 66 89 229 103 424 76 11 x 19 1/4 1-1/2” 1-1/2” 3/4” 41eKM-718 513 127 139 145 66 89 330 103 526 76 11 x 19 1/4 1-1/2” 1-1/2” 3/4” 41eKM-724 665 127 139 145 66 89 483 103 679 76 11 x 19 1/4 1-1/2” 1-1/2” 3/4” 41eKM-736 996 127 139 145 66 89 787 103 983 76 11 x 19 1/4 1-1/2” 1-1/2” 3/4” 41eKM-1012 370 165 194 210 102 128 157 116 393 102 11 x 25 1/4 2” 1-1/2” 1” 61eKM-1014 421 165 194 210 102 128 208 116 443 102 11 x 25 1/4 2” 1-1/2” 1” 61eKM-1018 523 165 194 210 102 128 309 116 545 102 11 x 25 1/4 2” 1-1/2” 1” 61eKM-1024 615 165 194 210 102 128 462 116 697 102 11 x 25 1/4 2” 1-1/2” 1” 61eKM-1036 980 165 194 210 102 128 767 116 1002 102 11 x 25 1/4 2” 1-1/2” 1” 61eKM-1048 1285 165 194 210 102 128 1071 116 1307 102 11 x 25 1/4 2” 1-1/2” 1” 61

NOTE: We reserve the right to make reasonable design changes without notice. All dimensions are in millimeters, unless noted otherwise.

Flange Size X Y eKFM Z

1-1/2” 36 70 M12

2” 43 76 M12

Page 6: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

EK

M

www.thermaltransfer.com [email protected] 262.554.8330

EK

M

4

Four Pass

P

JB

R

N

L

D

C

GFA

M

E

H K

X

YZ (4 PLACES)

Dimensions

B C M Max. SAe e K l SAe nModel A Width BSpp Flange D Dia. F G H J Slot npt Flange BSpp BSpp p reKM-708 263 127 139 145 66 89 76 108 272 76 11 x 19 1/4” 1-1/2” 1-1/2” 1/2” 45 18eKM-712 365 127 139 145 66 89 178 108 374 76 11 x 19 1/4” 1-1/2” 1-1/2” 1/2” 45 18eKM-714 416 127 139 145 66 89 229 108 424 76 11 x 19 1/4” 1-1/2” 1-1/2” 1/2” 45 18eKM-718 517 127 139 145 66 89 330 108 526 76 11 x 19 1/4” 1-1/2” 1-1/2” 1/2” 45 18eKM-724 670 127 139 145 66 89 483 108 679 76 11 x 19 1/4” 1-1/2” 1-1/2” 1/2” 45 18eKM-736 975 127 139 145 66 89 787 108 983 76 11 x 19 1/4” 1-1/2” 1-1/2” 1/2” 45 18eKM-1012 364 165 194 210 102 128 157 113 393 102 11 x 25 1/4” 2” 1-1/2” 3/4” 64 23eKM-1014 415 165 194 210 102 128 208 113 443 102 11 x 25 1/4” 2” 1-1/2” 3/4” 64 23eKM-1018 516 165 194 210 102 128 309 113 545 102 11 x 25 1/4” 2” 1-1/2” 3/4” 64 23eKM-1024 669 165 194 210 102 128 462 113 697 102 11 x 25 1/4” 2” 1-1/2” 3/4” 64 23eKM-1036 974 165 194 210 102 128 767 113 1002 102 11 x 25 1/4” 2” 1-1/2” 3/4” 64 23eKM-1048 1278 165 194 210 102 128 1071 113 1307 102 11 x 25 1/4” 2” 1-1/2” 3/4” 64 23

NOTE: We reserve the right to make reasonable design changes without notice. All dimensions are in millimeters, unless noted otherwise.

Flange Size X Y eKFM Z

1-1/2” 36 70 M12

2” 43 76 M12

missing drawing - Al to send

Page 7: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

EK

M

www.thermaltransfer.com [email protected] 262.554.8330

EK

M

5

7.5 11 14 16 2118 32 43 54 65 87 108.5

.6

.7

.8

.9 1

2

3

4

5

1.5

2.5

OIL VISCOSITY CORRECTION MULTIPLIERS

OIL VISCOSITY - CSTVI

SCO

SITY

CO

RREC

TIO

N

A

B

Performance Curves are based on 21.7 CST oil leaving the cooler 22°C higher than the incoming water temperature (22°C approach temperature).

Step 1 Determine the Heat load. This will vary with different systems, but typically coolers are sized to remove 25 to 50% of the input nameplate horsepower. (example: 100 KW Power unit x .33 = 33 KW heat load.)

If hP is known: KW = hP x .746

Step 2 Determine Approach temperature. Desired oil leaving cooler °C – Water Inlet temp. °C = Actual

Approach

Step 3 Determine Curve Horsepower Heat load. enter the information from above:

KW heat load x 22 x Viscosity = Curve Actual Approach Correction A KW

Step 4 enter curves at oil flow through cooler and curve KW. Any curve above the intersecting point will work.

Step 5 Determine oil pressure Drop from Curves. Multiply pressure drop from curve by correction factor B found on oil viscosity correction curve. l = .35 BAR; n = .69 BAR; s = 1.40 BAR.

Oil Temperatureoil coolers can be selected by using entering or leaving oil tempertures.

Typical operating temperature ranges are: hydraulic Motor oil 43°C - 54°C hydrostatic Drive oil 54°C - 82°C Lube oil Circuits 43°C - 54°C Automatic Transmission Fluid 93°C - 149°C

Desired Reservoir Temperaturereturn line Cooling: Desired temperature is the oil temperature leaving the cooler. This will be the same temperature that will be found in the reservoir.

off-line recirculation Cooling loop: Desired temperature is the temperature entering the cooler. In this case, the oil temperature change must be determined so that the actual oil leaving temperature can be found. Calculate the oil temperature change (oil #T) with this formula:

oil #T=KW/(LPM oil Flow x .029).

To calculate the oil leaving temperature from the cooler, use this formula:

oil Leaving Temperature = oil entering Temperature - oil #T.

This formula may also be used in any application where the only temperature available is the entering oil temperature.

oil pressure Drop: Most systems can tolerate a pressure drop through the heat exchanger of 1.4 to 2.1 BAR. excessive pressure drop should be avoided. Care should be taken to limit pressure drop to .35 BAR or less for case drain applications where high back pressure may damage the pump shaft seals.

Recirculation LoopWater Cooled Hydraulic Oil Coolers

BASiS:n 22°C entering temperature difference

(Maintain reservoir 22°C above the incoming water temperature)n heat removal 30% of input KWn hydraulic system flow (LPM) x 3 = Liters; reservoir sizen 5 LPM cooler flow per KW heat to be removedn Turn-over reservoir 3-4 times per hourn Maximum flows

Minimum MinimumSystem KW required lpM required lpM ModelKW Heat load oil Flow Water Flow number

2.2 .67 3.8 3.8 eKM-505-T3.7 1.20 7.6 3.8 eKM-505-T5.6 1.68 7.6 3.8 eKM-512-T7.5 2.24 11.4 5.7 eKM-512-T11.2 3.36 17.0 7.6 eKM-512-T15.0 4.47 22.7 11.4 eKM-521-T18.6 5.60 28.4 15.0 eKM-712-T22.4 6.70 34.0 17.0 eKM-712-T30.0 8.95 45.0 22.7 eKM-712-T37.3 11.20 56.8 28.4 eKM-1012-T45.0 13.40 68.0 34.0 eKM-1012-T56.0 16.78 87.0 45.0 eKM-1012-T75.0 22.40 113.5 56.8 eKM-1012-T

Selection Procedure

Page 8: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

EK

M

www.thermaltransfer.com [email protected] 262.554.8330

EK

M

6

22212019

18

17

14

13

12

10

9

7

8

6

5

3

1

2

4

11

16

15

34.0 37.8 56.8 75.7 94.6 113.6 151.4 189.3 227.1

5.976.717.46

11.19

14.90

18.64

22.37

29.83

37.28

44.74

52.20

59.6667.1174.57

111.85

149.14

186.42

5.52

4.47

3.73

2.24

1.49

2.98

1.86

3.0326.522.718.915.111.47.5 9.5

OIL FLOW (LPM)

KW H

EAT

REM

OVE

D

� �

��

� ��

OIL P= .35 BAR= .69 BAR= 1.40 BAR

Approx. Shipping Weight Model net (Kg)

1. eKM-505-T 3 3 2. eKM-508-T 3 4 3. eKM-510-T 4 4 4. eKM-512-T 4 5 5. eKM-514-T 5 5 6. eKM-518-T 5 5 7. eKM-524-T 6 6 8. eKM-536-T 8 8 9. eKM-708-T 7 710. eKM-712-T 8 911. eKM-714-T 9 912. eKM-718-T 10 1013. eKM-724-T 12 1314. eKM-736-T 15 1615. eKM-1012-T 16 1716. eKM-1014-T 17 1817. eKM-1018-T 19 2018. eKM-1024-T 23 2519. eKM-1036-9-T 30 3920. eKM-1036-6-T 30 3921. eKM-1048-8-T 35 4322. eKM-1048-6-T 35 43

2:1 Oil to Water Ratio – Medium Water Usage

Performance Curves

Page 9: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

EK

M

www.thermaltransfer.com [email protected] 262.554.8330

EK

M

7

4:1 Oil to Water Ratio – Low Water Usage

OIL FLOW (LPM)

KW H

EAT

REM

OVE

D

5.97

6.71

7.46

11.19

14.90

18.64

22.37

29.83

37.28

44.74

52.20

59.66

67.11

74.57

111.85

5.52

4.47

3.73

2.24

1.49

2.98

1.86

34.0 37.8 56.8 75.7 94.6 113.6 151.4 189.3 227.1 265.0 303.03.0326.522.718.915.1

��

� �

� �

1

2

3 4

5

6

7

8

9

10

11

12

13

14

161719

18

15

OIL P= .35 BAR= .69 BAR= 1.40 BAR

Approx. Shipping Weight Model net (Kg)

1. eKM-505-T 3 3 2. eKM-508-T 3 4 3. eKM-518-T 5 5 4. eKM-708-F 7 7 5. eKM-714-F 9 9 6. eKM-724-F 12 13 7. eKM-736-F 15 16 8. eKM-708-T 7 7 9. eKM-712-T 8 910. eKM-718-T 10 1011. eKM-736-T 15 1612. eKM-1012-T 16 1713. eKM-1014-T 17 1814. eKM-1018-T 19 2015. eKM-1024-T 23 2516. eKM-1036-9-T 30 3917. eKM-1036-6-T 30 3918. eKM-1048-8-T 35 4319. eKM-1048-6-T 35 43

Performance Curves

Page 10: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

www.thermaltransfer.com [email protected] 262.554.8330 8

FLUID COOLING | Shell & Tube ECM Series

Copper & Steel ConStruCtion

Featuresn rugged Steel Shell Constructionn 9.5mm tube Sizen larger Shell Diameter than eKM,

216mm Dia Maxn High Flow Capacity & performancen High efficiency Finned Bundle Designn optional patented Built-in

Surge-Cushion® Bypassn End bonnets removable for easy

tube cleaningn Mounting brackets included –

may be rotated for simple installationn NPT, SAE, BSPP, BSPT or flange

connectionsn Optional type 316 stainless steel

or 90/10 copper-nickel components available

MaterialsShell Steel

tubesheets Steel

tubes Copper

Baff les Steel

Mounting Brackets Steel

Gaskets Nitrile Rubber/Cellulose Fiber

nameplate Aluminum Foil

Fins Aluminum

end Caps Grey Iron

Ratingsoperating pressure 21 BAR

test pressure 10 BAR

operating temperature 149°C

How to Order

ModelSerieseCM

eCFM

Model Size Selected tubesidepasses

o - One Passt - 2 PassF - 4 Pass

Surge Cushion

Blank - No Valver - Valve Included

– – – –

Baff leSpacing

Cutaway view shows high performance copper tube/aluminum fin cooling chamber with patented SURGE-CUSHION® relief bypass valve, and optional flange connections.

Surge-Cushion (Option)

The SURGE-CUSHION® is a protective device (patented) designed to internally bypass a portion of the oil flow during cold start conditions, or when sudden flow surges temporarily exceed the maximum flow allowed for a given cooler. This device may replace an external bypass valve, but it is not intended to bypass the total oil flow.

Cooling tubeMaterial

Blank - CopperCn - CuNiSS - 316

Stainless Steel

end Bonnet Material

Blank - Cast IronB - BronzeSB - 316

Stainless Steel

– –

tubesheetMaterial

Blank - SteelW - CuNiS - 316

Stainless Steel

Zinc Anodes

Blank - NoneZ - Zinc Anodes

– –

eCM = BSPP Oil connections; BSPP Water connections.eCFM = SAE 4 Bolt Flange (Tapped Metric) Oil connections; BSPP Water connections.

GRE

EN FRIENDLY

Requires Less Cooling Wat

er

Page 11: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

EC

M

www.thermaltransfer.com [email protected] 262.554.8330

EC

M

9

SAe Flange Size X Y Z

1-1/2” 36 70 M12

2” 43 78 M12

3” 62 106 M16

C n B SAe e M BSpp/ p r SModel A Dia. BSpp Flange D Dia. F G H J K l Slot Flange BSpp npt nptECM-1014 514 172 197 203 102 133 257 128 467 23 102 133 13 x 19 1-1/2” 2” 3/8” 3/8”ECM-1024 768 172 197 203 102 133 511 128 721 23 102 133 13 x 19 1-1/2” 2” 3/8” 3/8”ECM-1036 1072 172 197 203 102 133 816 128 1026 23 102 133 13 x 19 1-1/2” 2” 3/8” 3/8”ECM-1054 1530 172 197 203 102 133 1273 128 1481 23 102 133 13 x 19 1-1/2” 2” 3/8” 3/8”ECM-1224 780 197 222 238 114 159 482 149 707 36 127 159 13 x 19 2” 3” 3/8” 3/8”ECM-1236 1085 197 222 238 114 159 787 149 1012 36 127 159 13 x 19 2” 3” 3/8” 3/8”ECM-1254 1542 197 222 238 114 159 1244 149 1469 36 127 159 13 x 19 2” 3” 3/8” 3/8”ECM-1272 2000 197 222 238 114 159 1701 149 1926 36 127 159 13 x 19 2” 3” 3/8” 3/8”ECM-1724 818 267 292 318 146 216 476 1184 743 51 178 210 16 x 22 3” 4” 3/8” 3/8”ECM-1736 1149 267 292 318 146 216 781 1184 1048 51 178 210 16 x 22 3” 4” 3/8” 3/8”ECM-1754 1606 267 292 318 146 216 1238 1184 1505 51 178 210 16 x 22 3” 4” 3/8” 3/8”ECM-1772 2063 267 292 318 146 216 1696 1184 1962 51 178 210 16 x 22 3” 4” 3/8” 3/8”ECM-1784 1098 267 292 318 146 216 2000 1184 2267 51 178 210 16 x 22 3” 4” 3/8” 3/8”

One Pass

Z(4 PLACES)P

(BOTH ENDS)

X

Y

C

D

J K

L

BM

(2 EACH BRKT)

F

N

E

S

H

A

GR

NOTE: We reserve the right to make reasonable design changes without notice. All dimensions are in millimeters, unless noted otherwise.

Dimensions

Page 12: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

EC

M

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EC

M

10

C n B SAe e M BSpp/ p r SModel A Dia. BSpp Flange D Dia. F G H J K l Slot Flange BSpp npt npt t uECM-1014 502 172 197 203 102 133 257 128 467 23 102 133 13 x 19 1-1/2” 1-1/2” 3/8” 3/8” 38 27ECM-1024 756 172 197 203 102 133 511 128 721 23 102 133 13 x 19 1-1/2” 1-1/2” 3/8” 3/8” 38 27ECM-1036 1061 172 197 203 102 133 816 128 1026 23 102 133 13 x 19 1-1/2” 1-1/2” 3/8” 3/8” 38 27ECM-1054 1518 172 197 203 102 133 1273 128 1481 23 102 133 13 x 19 1-1/2” 1-1/2” 3/8” 3/8” 38 27ECM-1224 756 197 222 238 114 159 482 138 707 25 127 159 13 x 19 2” 2” 3/8” 3/8” — 40ECM-1236 1061 197 222 238 114 159 787 138 1012 25 127 159 13 x 19 2” 2” 3/8” 3/8” — 40ECM-1254 1518 197 222 238 114 159 1244 138 1469 25 127 159 13 x 19 2” 2” 3/8” 3/8” — 40ECM-1272 1975 197 222 238 114 159 1701 138 1926 25 127 159 13 x 19 2” 2” 3/8” 3/8” — 40ECM-1724 822 267 292 318 146 216 476 179 743 46 178 210 16 x 22 3” 2” 3/8” 3/8” 57 40ECM-1736 1127 267 292 318 146 216 781 179 1048 46 178 210 16 x 22 3” 2” 3/8” 3/8” 57 40ECM-1754 1584 267 292 318 146 216 1238 179 1505 46 178 210 16 x 22 3” 2” 3/8” 3/8” 57 40ECM-1772 2011 267 292 318 146 216 1696 179 1962 46 178 210 16 x 22 3” 2” 3/8” 3/8” 57 40ECM-1784 2346 267 292 318 146 216 2000 179 2267 46 178 210 16 x 22 3” 2” 3/8” 3/8” 57 40

Two Pass

NOTE: We reserve the right to make reasonable design changes without notice. All dimensions are in millimeters, unless noted otherwise.

Z(4 PLACES)

X

Y

C

D

K

L

BM

F

N

E

S

H

A

G

R

U

PP

U

U

T

T

eCM-1200 eCM-1000 & eCM-1700

Dimensions

SAe Flange Size X Y Z

1-1/2” 36 70 M12

2” 43 78 M12

3” 62 106 M16

Z(4 PLACES)

X

Y

C

D

K

L

BM

F

N

E

S

H

A

G

R

U

PP

U

U

T

T

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EC

M

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EC

M

11

C n B SAe e M BSpp/ p r SModel A Dia. BSpp Flange D Dia. F G H J K l Slot Flange BSpp npt npt t uECM-1014 505 172 197 203 102 133 257 123 467 19 102 133 13 x 19 1-1/2” 1” 3/8” 3/8” 61 31ECM-1024 759 172 197 203 102 133 511 123 721 19 102 133 13 x 19 1-1/2” 1” 3/8” 3/8” 61 31ECM-1036 1063 172 197 203 102 133 816 123 1026 19 102 133 13 x 19 1-1/2” 1” 3/8” 3/8” 61 31ECM-1054 1521 172 197 203 102 133 1273 123 1481 19 102 133 13 x 19 1-1/2” 1” 3/8” 3/8” 61 31ECM-1224 756 197 222 238 114 159 482 138 707 25 127 159 13 x 19 2” 1-1/2” 3/8” 3/8” 72 36ECM-1236 1061 197 222 238 114 159 787 138 1012 25 127 159 13 x 19 2” 1-1/2” 3/8” 3/8” 72 36ECM-1254 1518 197 222 238 114 159 1244 138 1469 25 127 159 13 x 19 2” 1-1/2” 3/8” 3/8” 72 36ECM-1272 1976 197 222 238 114 159 1701 138 1926 25 127 159 13 x 19 2” 1-1/2” 3/8” 3/8” 72 36ECM-1724 803 267 292 318 146 216 476 179 743 46 178 210 16 x 22 3” 2” 3/8” 3/8” 108 36ECM-1736 1108 267 292 318 146 216 781 179 1048 46 178 210 16 x 22 3” 2” 3/8” 3/8” 108 36ECM-1754 1565 267 292 318 146 216 1238 179 1505 46 178 210 16 x 22 3” 2” 3/8” 3/8” 108 36ECM-1772 2023 267 292 318 146 216 1696 179 1962 46 178 210 16 x 22 3” 2” 3/8” 3/8” 108 36ECM-1784 2327 267 292 318 146 216 2000 179 2267 46 178 210 16 x 22 3” 2” 3/8” 3/8” 108 36

NOTE: We reserve the right to make reasonable design changes without notice. All dimensions are in millimeters, unless noted otherwise.

F G

N

E

H M

T K L B

C

P

D

U

J A

Z (4 places)

Y

X

R

S

Four Pass

Dimensions

SAe Flange Size X Y Z

1-1/2” 36 70 M12

2” 43 78 M12

3” 62 106 M16

F G

N

E

H M

T K L B

C

P

D

U

J A

Z (4 places)

Y

X

R

S

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EC

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12

7.5 11 14 16 2118 32 43 54 65 87 108.5

.6

.7

.8

.9 1

2

3

4

5

1.5

2.5

OIL VISCOSITY CORRECTION MULTIPLIERS

OIL VISCOSITY - CSTVI

SCO

SITY

CO

RREC

TIO

N

A

B

Performance Curves are based on 21.7 CST oil leaving the cooler 22°C higher than the incoming water temperature (22°C approach temperature).

Step 1 Determine the Heat load. This will vary with different systems, but typically coolers are sized to remove 25 to 50% of the input nameplate horsepower. (Example: 100 KW Power Unit x .33 = 33 KW Heat load.)

If HP is known: KW = HP x .746

Step 2 Determine Approach temperature. Desired oil leaving cooler °C – Water Inlet temp. °C = Actual

Approach

Step 3 Determine Curve Horsepower Heat load. Enter the information from above:

KW heat load x 22 x Viscosity = Curve Actual Approach Correction A KW

Step 4 enter curves at oil flow through cooler and curve KW. Any curve above the intersecting point will work.

Step 5 Determine oil pressure Drop from Curves. Multiply pressure drop from curve by correction factor B found on oil viscosity correction curve. l = .35 BAR; n = .69 BAR; s = 1.40 BAR.

Oil TemperatureOil coolers can be selected by using entering or leaving oil tempertures.

Typical operating temperature ranges are: Hydraulic Motor Oil 43°C - 54°C Hydrostatic Drive Oil 54°C - 82°C Lube Oil Circuits 43°C - 54°C Automatic Transmission Fluid 93°C - 149°C

Desired Reservoir Temperaturereturn line Cooling: Desired temperature is the oil temperature leaving the cooler. This will be the same temperature that will be found in the reservoir.

off-line recirculation Cooling loop: Desired temperature is the temperature entering the cooler. In this case, the oil temperature change must be determined so that the actual oil leaving temperature can be found. Calculate the oil temperature change (Oil #T) with this formula:

Oil #T=KW/(LPM Oil Flow x .029).

To calculate the oil leaving temperature from the cooler, use this formula:

Oil Leaving Temperature = Oil Entering Temperature - Oil #T.

This formula may also be used in any application where the only temperature available is the entering oil temperature.

oil pressure Drop: Most systems can tolerate a pressure drop through the heat exchanger of 1.4 to 2.1 BAR. Excessive pressure drop should be avoided. Care should be taken to limit pressure drop to .35 BAR or less for case drain applications where high back pressure may damage the pump shaft seals.

Shell tube Side lpM unit Side one two Four Size lpM pass pass pass

1000 265 246 121 61

1200 454 454 227 114

1700 568 833 416 246

Maximum Flow Rates

Incorrect installation can cause premature failure.

Selection Procedure

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13

34 38 57 76 95 114 151 189 227 265 303 341 379 568 757 9465.9

6.77.5

11.2

14.9

18.6

22.4

29.8

37.3

44.7

52.2

59.7

62.175.6

111.9

149.1

186.4

223.7

298.3

372.8

447.4

OIL FLOW (LPM)

KW H

EAT

REM

OVE

D

OIL P= .35 BAR= .69 BAR= 1.40 BAR

� �

� �

� �

� �

19

17

16 15

14

13

12

11

10

9

8

7

6

5

4

3

2

1

18

2:1 Oil to Water Ratio – Medium Water Usage

Approx. Shipping Weight Model net (Kg)

1. ECM-1014-7-T 13 15 2. ECM-1014-4-T 13 15 3. ECM-1024-6-T 20 23 4. ECM-1024-4-T 20 23 5. ECM-1036-6-T 30 32 6. ECM-1054-7-T 48 64 7. ECM-1224-12-T 45 48 8. ECM-1224-6-T 45 48 9. ECM-1236-9-T 57 6610. ECM-1236-6-T 57 6611. ECM-1254-9-T 70 8412. ECM-1272-9-T 95 11313. ECM-1724-6-T 66 7914. ECM-1736-9-T 91 23515. ECM-1754-14-T 125 13816. ECM-1754-9-T 125 13817. ECM-1772-12-T 150 17218. ECM-1772-9-T 150 17219. ECM-1784-14-T 177 204

Performance Curves

Page 16: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

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14

4:1 Oil to Water Ratio – Low Water Usage

34 38 57 76 95 114 151 189 227 265 303 341 379 568 757 946

OIL FLOW (LPM)

5.9

5.5

6.7

7.5

11.2

14.9

18.6

22.4

29.8

37.3

44.7

52.2

59.7

62.1

75.6

111.9

149.1

186.4

223.7

298.3

KW H

EAT

REM

OVE

D

OIL P= .35 BAR= .69 BAR= 1.40 BAR

19

15 18

14

13

10

12 11

1

2

3

4 5

6 7

8 9

17

16

� �

� �

� �

� �

� �

� �

� �

Performance Curves

Approx. Shipping Weight Model net (Kg)

1. ECM-1014-7-F 13 15 2. ECM-1014-4-F 13 15 3. ECM-1024-6-F 20 23 4. ECM-1024-4-F 20 23 5. ECM-1036-6-F 30 32 6. ECM-1054-7-F 48 64 7. ECM-1224-12-F 45 48 8. ECM-1224-6-F 45 48 9. ECM-1236-9-F 57 6610. ECM-1236-6-F 57 6611. ECM-1254-9-F 70 8412. ECM-1272-9-F 95 11313. ECM-1724-6-F 66 7914. ECM-1736-9-F 91 23515. ECM-1754-14-F 125 13816. ECM-1754-9-F 125 13817. ECM-1772-12-F 150 17218. ECM-1772-9-F 150 17219. ECM-1784-14-F 177 204

Page 17: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

www.thermaltransfer.com [email protected] 262.554.8330 15

Copper & Steel ConStruCtion

Featuresn Hpu, in-tank Coolern Compact Sizen eKM Style & Sizen High efficiency Finned Bundle Designn Serviceablen removablen In-tank Design Minimizes Space

Requirements and Reduces Plumbingn Internal Aluminum Fins Dramatically

Increase Performancen Removable End Bonnets Allow Water

Passage Servicingn High Strength Steel Shell

MaterialsShell Steel

tubes Copper

Fins Aluminum

tubesheets Steel

Baff les Steel

end Bonnets Cast Iron

Gaskets Nitrile Rubber/Cellulose Fiber

Ratingsoperating pressure:

Shell Side 5.2 BAR

tube Side 10.3 BAR

test pressure:

Shell Side 5.2 BAR

tube Side 10.3 BAR

Maximum temperature 121°C

How to Order

ModelSerieseKtM

Model Size Selected

SurGe-CuSHion®

Blank - No SURGE-CUSHION®

r - SURGE-CUSHION®

OPTIONS

SAE or NPT Connections Available

Internal Oil Flow Bypass Relief

(SuRgE-CuSHION®)

Surge-Cushion (Option)

The SURGE-CUSHION® is a protective device (patented) designed to internally bypass a portion of the oil flow during cold start conditions, or when sudden flow surges temporarily exceed the maximum flow allowed for a given cooler. This device may replace an external bypass valve, but it is not intended to bypass the total oil flow.

All Metric Connections.

FLUID COOLING | Shell & Tube EKTM Series

Page 18: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

EK

TM

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EK

TM

16

NOTE: We reserve the right to make reasonable design changes without notice. Certified drawings are available upon request. All dimensions are in millimeters, unless noted otherwise. Shipping weight is approximate. Tank gasket is included. BSPP threads are 55° full form whitworth.

Average oil CSt A B

7.5 0.84 0.6

21 1.0 1.0

43 1.14 2.0

65 1.24 3.1

87 1.31 4.1

108 1.37 5.1

Viscosity Corrections

EKTM-718

EKTM-1024

EKTM-1012

EKTM-518 EKTM-708

EKTM-508

7.6 9.5 15.1 19.0 22.7 30.3 34.1 37.8 56.8 75.7 94.6 113.6 151.4 189.3 227.1

5.25.96.77.4

11.2

14.9

18.6

22.4

29.8

37.3

44.7

52.2

59.667.474.6

111.9

3.7

2.226.5

2.9

11.4

4.4

OIL FLOW (LPM)

KW H

EAT

REM

OVED

Oil “Outlet”

“C” Dia.

A D

Oil “Inlet”

.34" Dia. Holes “Q” Quantity “R” Dia. Bolt Circle

T1 and T2 Radii represent oil tank cut out.

H

G

T1 Rad.

T2 Rad.

E W K (2 Places)

B

J

F

Oil “Outlet”

“C” Dia.

A D

Oil “Inlet”

.34" Dia. Holes “Q” Quantity “R” Dia. Bolt Circle

T1 and T2 Radii represent oil tank cut out.

H

G

T1 Rad.

T2 Rad.

E W K (2 Places)

B

J

F

unit Size Shell Side (lpM) tube Side (lpM)

500 76 23

700 227 45

1000 303 106

If maximum allowable flow rates are exceeded, premature failure may occur.

Maximum Flow Rates

Performance Curves are based on a 22°C approach temperature, a 2:1 oil to water ratio and an average oil viscosity of 21.7 CST. Example: oil leaving cooler at 52°C with 29°C cooling water (53°C - 29°C = 22°C). The 2:1 oil to water ratio means that for every LPM of oil circulated, a minimum of 1/2 LPM of water must must be circulated to obtain the curve results.

Step 1 Corrections for approach temperature and oil viscosity. KWHeat Removed in Cooler =

KWActual x 22°C x Correction A Oil out (°C) - Water (°C)

Step 2 oil pressure Drop Coding: l = .35 BAR; n = .69 BAR. Curves having no pressure drop symbol indicates that the oil pressure drop is less than .35 BAR to the highest oil flow rate for that curve. Multiply curve oil pressure drop by Correction B.

Dimensions

net Ship C J K Q r Weight WeightModel A B Dia. D e F G H BSpp BSpp Qty. Dia. t1 t2 W (Kg) (Kg)EKT-508 225 172 65 47 43 28 62 13 3/4” 3/8” 6 142 57 20 16 5 6EKT-518 479 172 65 47 43 28 62 13 3/4” 3/8” 6 142 57 20 16 6 7EKT-708 225 248 89 56 42 41 100 32 1-1/2” 3/4” 12 227 102 — 18 10 12EKT-718 479 248 89 56 42 41 100 32 1-1/2” 3/4” 12 227 102 — 18 14 15EKT-1012 319 264 128 56 57 60 119 30 1-1/2” 1” 12 244 111 28 18 19 21EKT-1024 624 264 128 56 57 60 119 30 1-1/2” 1” 12 244 111 28 18 26 29

Selection Procedure Performance Curves

Page 19: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

www.thermaltransfer.com [email protected] 262.554.8330 17

Copper/Steel or StainleSS Steel ConStruCtion

Featuresn api/BaSCo interchangen aSMe Code optionn preferred for new oil-Water applicationsn CM Series / SSCM Seriesn rugged Steel Constructionn low Costn type 316 Stainless Steel Construction

optionaln Custom Designs availablen Competitively pricedn Optional Material Construction on CM-Series:

Tubes, Tubesheets, End Bonnetsn NPT, SAE O-Ring, SAE Flange, or BSPP Shell

Side Connections Availablen End Bonnets Removable for Servicingn Mounting Feet Included (May be rotated

in 90° increments)

Materials CM Seriestubes Copper

Headers Steel

Shell Steel

Shell Connections Steel

Baff les Brass

end Bonnets Cast Iron

Mounting Brackets Steel

Gaskets Nitrile Rubber/Cellulose Fiber

nameplate Aluminum Foil

Materials SSCM Seriestubes 316 Stainless Steel

tubesheets 316 L Stainless Steel

Shell 316 L Stainless Steel

Shell Connections 316 L Stainless Steel

Baff les 316 Stainless Steel

end Bonnets 316 Stainless Steel

Mounting Brackets Mild Steel

Gaskets Nitrile Rubber/Cellulose Fiber

nameplate Aluminum Foil

Ratings StandardMaximum Shell Side pressure 21 BAR

Maximum tube Side pressure 10 BAR

Maximum temperature 149°C

Ratings ASME CodeMaximum Shell Side pressure 21 BAR

Maximum tube Side pressure 10 BAR

aSMe Code SSC-1700 14 BAR

Maximum temperature 149°C

How to Order

ModelSeries

CM & SSCMCFM

Model Size Selected tube Diameter

Code4 - 6 mm6 - 10 mm

tubeside passes

0 - One Passt - Two PassF - Four Pass

Baff leSpacing

Coolingtube

Material Blank - Copper

Cn - CuNiSS - Stainless

SteelaD - Admiralty

Brass

endBonnet

Material Blank - Cast Iron

B - BronzeSB - Stainless

Steel

tubesheetMaterial

Blank - SteelW - CuNi

S - Stainless Steel

Zincanodes

Blank - NoneZ - Zinc

– – – –––+

CM = BSPP Shell side connections; BSPP Tube side connectionsCFM = SAE Flange (with Metric threads) Shell side connections; BSPP Tube side connectionsSSCM = BSPP Shell side connections; BSPP Tube side connections

aDD For CM and CFM MoDelS onlY:Cooling tube material, end bonnet material, tubesheet material & zinc anodes

Consult factory for aSMe Code

FLUID COOLING | Shell & Tube CM & SSCM Series

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CM

& S

SC

M

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CM

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18

D l a Sae K BSpp/ r SModel Dia. B C BSpp Flange e F G H J npt Flange M n p npt BSpp t614 83 114 254 2.62 2.88 416 70 106 41 11 1/4” (3) 1” 436 91 10 3/8” (2) 1-1/2” 10624 83 114 508 2.62 2.88 670 70 106 41 11 1/4” (3) 1” 690 91 10 3/8” (2) 1-1/2” 10814 108 152 229 3.25 3.50 422 89 108 45 11 1/4” (3) 1-1/2” 454 113 16 3/8” (2) 2” —824 108 152 483 3.25 3.50 676 89 108 45 11 1/4” (3) 1-1/2” 708 113 16 3/8” (2) 2” —836 108 152 787 3.25 3.50 981 89 108 45 11 1/4” (3) 1-1/2” 1013 113 16 3/8” (2) 2” —1014 133 172 229 3.75 4.00 435 102 133 51 13 x 19 1/4” (3) 1-1/2” 485 128 23 3/8” (4) 2” —1024 133 172 483 3.75 4.00 689 102 133 51 13 x 19 1/4” (3) 1-1/2” 739 128 23 3/8” (4) 2” —1036 133 172 787 3.75 4.00 994 102 133 51 13 x 19 1/4” (3) 1-1/2” 1044 128 23 3/8” (4) 2” —1224 159 197 464 4.25 4.88 689 114 159 64 13 x 19 3/8” (3) 2” 762 149 36 1/2” (4) 3” —1236 159 197 768 4.25 4.88 994 114 159 64 13 x 19 3/8” (3) 2” 1067 149 36 1/2” (4) 3” —1248 159 197 1073 4.25 4.88 1299 114 159 64 13 x 19 3/8” (3) 2” 1372 149 36 1/2” (4) 3” —1260 159 197 1378 4.25 4.88 1604 114 159 64 13 x 19 3/8” (3) 2” 1677 149 36 1/2” (4) 3” —1724 219 267 432 5.84 6.81 699 146 210 89 16 x 22 3/8” (3) 3” 799 184 51 1/2” (4) 4” —1736 219 267 737 5.84 6.81 1003 146 210 89 16 x 22 3/8” (3) 3” 1104 184 51 1/2” (4) 4” —1748 219 267 1041 5.84 6.81 1308 146 210 89 16 x 22 3/8” (3) 3” 1409 184 51 1/2” (4) 4” —1760 219 267 1346 5.84 6.81 1613 146 210 89 16 x 22 3/8” (3) 3” 1714 184 51 1/2” (4) 4” —1772 219 267 1651 5.84 6.81 1918 146 210 89 16 x 22 3/8” (3) 3” 2019 184 51 1/2” (4) 4” —

One Pass

GG

HHZ (4 places)

M

P

C

E

N

L

K

A DIA.BDIA

D

T

R(both ends)

F

S (both ends)

SAEFlange Option

R (both ends)

S(both ends)

H H

G

J(2 each

end)

All Models except CM-600 Series

CM-600 Series

NOTE: We reserve the right to make reasonable design changes without notice. Consult factory. All dimensions are in millimeters, unless noted otherwise.

Dimensions

Flange Size GG HH Z-CFM

1” 26 52 M10

1-1/2” 36 70 M12

2” 43 78 M12

3” 62 106 M16

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CM

& S

SC

M

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CM

& S

SC

M

19

D l a Sae K BSpp/ r SModel Dia. B C BSpp Flange e F G H J npt Flange M n p npt BSpp t614 83 114 254 2.62 2.88 416 70 106 41 11 1/4” (3) 1.00 436 91 10 3/8” (2) 1” 25624 83 114 508 2.62 2.88 670 70 106 41 11 1/4” (3) 1.00 690 91 10 3/8” (2) 1” 25814 108 152 229 3.25 3.50 422 89 108 45 11 1/4” (3) 1-1/2” 454 113 16 3/8” (2) 1-1/4” 27824 108 152 483 3.25 3.50 676 89 108 45 11 1/4” (3) 1-1/2” 708 113 16 3/8” (2) 1-1/4” 27836 108 152 787 3.25 3.50 981 89 108 45 11 1/4” (3) 1-1/2” 1013 113 16 3/8” (2) 1-1/4” 271014 133 172 229 3.75 4.00 435 102 133 51 13 x 19 1/4” (3) 1-1/2” 485 128 24 3/8” (4) 1-1/2” 381024 133 172 483 3.75 4.00 689 102 133 51 13 x 19 1/4” (3) 1-1/2” 739 128 24 3/8” (4) 1-1/2” 381036 133 172 787 3.75 4.00 994 102 133 51 13 x 19 1/4” (3) 1-1/2” 1044 128 24 3/8” (4) 1-1/2” 381224 159 197 464 4.25 4.88 689 114 159 64 13 x 19 3/8” (3) 2” 762 149 25 1/2” (4) 2” 401236 159 197 768 4.25 4.88 994 114 159 64 13 x 19 3/8” (3) 2” 1067 149 25 1/2” (4) 2” 401248 159 197 1073 4.25 4.88 1299 114 159 64 13 x 19 3/8” (3) 2” 1372 149 25 1/2” (4) 2” 401260 159 197 1378 4.25 4.88 1604 114 159 64 13 x 19 3/8” (3) 2” 1677 149 25 1/2” (4) 2” 401724 219 267 432 5.84 6.81 699 146 210 89 16 x 22 3/8” (3) 3” 799 184 46 1/2” (4) 2-1/2” 571736 219 267 737 5.84 6.81 1003 146 210 89 16 x 22 3/8” (3) 3” 1104 184 46 1/2” (4) 2-1/2” 571748 219 267 1041 5.84 6.81 1308 146 210 89 16 x 22 3/8” (3) 3” 1409 184 46 1/2” (4) 2-1/2” 571760 219 267 1346 5.84 6.81 1613 146 210 89 16 x 22 3/8” (3) 3” 1714 184 46 1/2” (4) 2-1/2” 571772 219 267 1651 5.84 6.81 1918 146 210 89 16 x 22 3/8” (3) 3” 2019 184 46 1/2” (4) 2-1/2” 57

Two Pass

GG

HHZ (4 places)

SAE Flangeoption

M

R

N

P

T

TT

T

S

SR

45

C

L

K

BDIA.

A DIA.

E

D

F

H HG

J (2 each end)

CM-600, CM-1000,CM-1700 Series

CM-800, CM-1200Series

NOTE: We reserve the right to make reasonable design changes without notice. Consult factory. All dimensions are in millimeters, unless noted otherwise.

Dimensions

Flange Size GG HH Z-CFM

1” 26 52 M10

1-1/2” 36 70 M12

2” 43 78 M12

3” 62 106 M16

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D l a Sae K BSpp/ r SModel Dia. B C BSpp Flange e F G H J npt Flange M n p npt BSpp t614 83 114 254 2.62 2.88 416 70 106 41 11 1/4” (3) 1” 435 90 10 3/8” (2) 3/4” 25624 83 114 508 2.62 2.88 670 70 106 41 11 1/4” (3) 1” 689 90 10 3/8” (2) 3/4” 25814 108 152 229 3.25 3.50 422 89 108 45 11 1/4” (3) 1-1/2” 454 113 16 3/8” (3) 3/4” 32824 108 152 483 3.25 3.50 676 89 108 45 11 1/4” (3) 1-1/2” 708 113 16 3/8” (3) 3/4” 32836 108 152 787 3.25 3.50 981 89 108 45 11 1/4” (3) 1-1/2” 1013 113 16 3/8” (3) 3/4” 321014 133 172 229 3.75 4.00 435 102 133 51 13 x 19 1/4” (3) 1-1/2” 478 122 19 3/8” (3) 1” 431024 133 172 483 3.75 4.00 689 102 133 51 13 x 19 1/4” (3) 1-1/2” 732 122 19 3/8” (3) 1” 431036 133 172 787 3.75 4.00 994 102 133 51 13 x 19 1/4” (3) 1-1/2” 1037 122 19 3/8” (3) 1” 431224 159 197 464 4.25 4.88 689 114 159 64 13 x 19 3/8” (3) 2” 740 138 25 3/8” (3) 1-1/2” 511236 159 197 768 4.25 4.88 994 114 159 64 13 x 19 3/8” (3) 2” 1045 138 25 3/8” (3) 1-1/2” 511248 159 197 1073 4.25 4.88 1299 114 159 64 13 x 19 3/8” (3) 2” 1350 138 25 3/8” (3) 1-1/2” 511260 159 197 1378 4.25 4.88 1604 114 159 64 13 x 19 3/8” (3) 2” 1654 138 25 3/8” (3) 1-1/2” 511724 219 267 432 5.84 6.81 699 146 210 89 16 x 22 3/8” (3) 3” 759 179 46 3/8” (3) 2” 641736 219 267 737 5.84 6.81 1003 146 210 89 16 x 22 3/8” (3) 3” 1063 179 46 3/8” (3) 2” 641748 219 267 1041 5.84 6.81 1308 146 210 89 16 x 22 3/8” (3) 3” 1368 179 46 3/8” (3) 2” 641760 219 267 1346 5.84 6.81 1613 146 210 89 16 x 22 3/8” (3) 3” 1673 179 46 3/8” (3) 2” 641772 219 267 1651 5.84 6.81 1918 146 210 89 16 x 22 3/8” (3) 3” 1978 179 46 3/8” (3) 2” 64

Four Pass

All Models except CM-1700 Series

CM-1700 Series

GG

HHZ (4 places)

SAE Flangeoption

M

R

N

P

R

.50

.50T

T

T

T

SRS

D

F

CL

A DIA.

E

K

B

DIA.

H HG

J (2 each end)

NOTE: We reserve the right to make reasonable design changes without notice. Consult factory. All dimensions are in millimeters, unless noted otherwise.

Dimensions

Flange Size GG HH Z-CFM

1” 26 52 M10

1-1/2” 36 70 M12

2” 43 78 M12

3” 62 106 M16

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46.4757.0567.8370.5340.7302.3265.0227.1189.3151.4113.675.756.837.834.130.326.522.718.915.13.7

4.5

5.2

5.96.27.5

11.2

19.9

22.4

29.8

37.3

44.7

52.2

59.667.174.6

111.8

149.1

223.7

298.3

372.8

KW H

EAT

REM

OVE

D

OIL FLOW (LPM)

2 1

6 11 12

5 4 3

16

15

19

21

20

23

33 31 29

34 32

24

30

27

17

25 22 26

10

7

13 14

8

9 18

28

OIL P= .34 BAR= .69 BAR= 1.38 BAR

approx. Shipping Weight Model (Kg)

1. CM/SSCM-614-1.3-4-F 8 2. CM/SSCM-614-3-4-F 8 3. CM/SSCM-624-1.3-4-F 11 4. CM/SSCM-624-3-4-F 11 5. CM/SSCM-814-1.7-4-F 15 6. CM/SSCM-814-4-4-F 15 7. CM/SSCM-824-1.7-4-F 19 8. CM/SSCM-824-4-4-F 19 9. CM/SSCM-836-1.7-4-F 2410. CM/SSCM-836-4-4-F 2411. CM/SSCM-1014-2-6-F 2012. CM/SSCM-1014-5-6-F 2013. CM/SSCM-1024-2-6-F 2614. CM/SSCM-1024-5-6-F 2615. CM/SSCM-1036-2-6-F 3316. CM/SSCM-1036-5-6-F 3317. CM/SSCM-1224-2.5-6-F 39 18. CM/SSCM-1224-6-6-F 3919. CM/SSCM-1236-2.5-6-F 50 20. CM/SSCM-1236-6-6-F 5021. CM/SSCM-1248-2.5-6-F 6122. CM/SSCM-1248-6-6-F 6123. CM/SSCM-1260-2.5-6-F 73 24. CM/SSCM-1260-6-6-F 7325. CM/SSCM-1724-3.5-6-F 6426. CM/SSCM-1724-8.4-6-F 6427. CM/SSCM-1736-3.5-6-F 8228. CM/SSCM-1736-8.4-6-F 8229. CM/SSCM-1748-3.5-6-F 10030. CM/SSCM-1748-8.4-6-F 10031. CM/SSCM-1760-3.5-6-F 11832. CM/SSCM-1760-8.4-6-F 11833. CM/SSCM-1772-3.5-6-F 13634. CM/SSCM-1772-8.4-6-F 136

Performance Curves

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Example Model No. CM/SSCM - 1024 - 2 - 6 - F

unit Baff le Shell Side tube Side (lpM) Size Spacing (lpM) o t F

600 1.3, 3 72, 110 102 91 46 800 1.7, 4 121, 261 318 159 79 1000 2, 5 155, 261 553 276 140 1200 2.5, 6 227, 435 848 424 212 1700 3.5, 8.4 473, 958 1760 878 439

exceptions to Maximum Shell Side FlowsCM/SSCM-814-4-4-* 238 LPM Max.CM/SSCM-1014-2-6-* 125 LPM Max.CM/SSCM-1014-5-6-* 250 LPM Max.CM/SSCM-1724-3.5-6-* 397 LPM Max.CM/SSCM-1724-8.4-6-* 757 LPM Max.

Caution: Incorrect installation can cause this product to fail prematurely, causing the shell side and tube side fluids to intermix.

Maximum Flow Rates

Specific applications may have different piping arrangements. Contact factory for assistance.

OUT

OUT

COOLINGWATER

IN

IN HOT FLUID One Pass

Two and Four PassHOT FLUID

(MAY BE REVERSED)

COOLING WATER

Piping Hook-up

Performance Curves are based on 21.7 CST oil leaving the cooler 22°C higher than the incoming water temperature (22°C approach temperature). Curves are based on a 2:1 oil to water ratio.

Step 1 Determine the Heat load. This will vary with different systems, but typically coolers are sized to remove 25 to 50% of the input nameplate horsepower. (Example: 100 KW Power Unit x .33 = 33 KW Heat load.) If HP is known: HP x .745 = KW

Step 2 Determine approach temperature. Desired oil leaving cooler °C – Water Inlet temp. °C = Actual

Approach

Step 3 Determine Curve Horsepower Heat load. Enter the information from above:

KW heat load x 22 x Viscosity = Curve Actual Approach Correction A KW

Step 4 enter curves at oil flow through cooler and curve KW. Any curve above the intersecting point will work.

Step 5 Determine oil pressure Drop from Curves. Multiply pressure drop from curve by correction factor B found on oil viscosity correction curve. l = .34 BAR; n = .69 BAR; s = 1.38 BAR.

Oil TemperatureOil coolers can be selected by using entering or leaving oil tempertures.

Typical operating temperature ranges are: Hydraulic Motor Oil 43°C - 54°C Hydrostatic Drive Oil 54°C - 82°C Lube Oil Circuits 43°C - 54°C Automatic Transmission Fluid 93°C - 149°C

Desired Reservoir Temperaturereturn line Cooling: Desired temperature is the oil temperature leaving the cooler. This will be the same temperature that will be found in the reservoir.

off-line recirculation Cooling loop: Desired temperature is the temperature entering the cooler. In this case, the oil temperature change must be determined so that the actual oil leaving temperature can be found. Calculate the oil temperature change (Oil #T) with this formula:

Oil #T=KW/(LPM Oil Flow x .029).

To calculate the oil leaving temperature from the cooler, use this formula:

Oil Leaving Temperature = Oil Entering Temperature - Oil #T.

This formula may also be used in any application where the only temperature available is the entering oil temperature.

oil pressure Drop: Most systems can tolerate a pressure drop through the heat exchanger of 1.4 to 2.1 BAR. Excessive pressure drop should be avoided. Care should be taken to limit pressure drop to .35 BAR or less for case drain applications where high back pressure may damage the pump shaft seals.

5

4

3

2.5

2

1.5

1

.8

.7

.6

.5 7.5 11 14 16 21 32 43 54 65 87 108

A

B

OIL VISCOSITY - CST

VISC

OSI

TY C

ORR

ECTI

ON

Selection Procedure

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Copper & Steel ConStruCtion

Featuresn itt interchangen B or C Series is recommended for

new Applicationsn Competitively pricedn Optional Non-Ferrous Construction

(Water-to-Water Service)n Optional 90/10 Copper Nickel Cooling

Tubes and Bronze End Bonnets for Sea Water Service

n NPT, SAE O-Ring, SAE Flange, or BSPP Shell Side Connections Available

n End Bonnets Removable for Servicingn Mounting Feet Included (May be

Rotated in 90° Increments)

RatingsMaximum Shell Side pressure 21 BAR

Maximum tube Side pressure 10 BAR

Maximum temperature 149°C

How to Order

Model Size Selected tube Diameter

Code4 - 6 mm6 - 10 mm

tubeside passes

0 - One Passt - Two PassF - Four Pass

Baff le Spacing

ShellMaterial

Blank - SteelBr - Brass

Coolingtube

Material Blank - Copper

Cn - CuNi

endBonnet

Material Blank - Cast Iron

B - Bronze

ZincAnodes

Blank - NoneZ - Zinc

– – – ––––

Model SeriesSAFM

AMAFM

Materialstubes Copper

Hubs & tubesheets Steel or Brass

Shell Steel

Baff les Brass

end Bonnets Cast Iron

Mounting Brackets Steel

Gaskets Nitrile Rubber/Cellulose Fiber

nameplate Aluminum Foil

SAFM = SAE 4 Bolt Flange (with Metric threads) Shell side connections; BSPP Tube side connections. Available in 1200/1600 models only.AM = BSPP Shell side connections; BSPP Tube side connectionsAFM = SAE 4 Bolt Flange (with Metric threads) Shell side connections; BSPP Tube side connectionsSAe flanges available on some models. Consult factory for details.

FLUID COOLING | Shell & Tube AM Series

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AM

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AM

24

C A B SAe l M n Q Model Dia. Dia. BSpp Flange D G H J K BSpp BSpp npt p npt t u W X YAM-408 54 — 1.69 — — — — — — 1”* 3/4” 3/8” 2.38 — 159 271 — — 10AM-608 79 107 2.44 C/F 62 64 89 10x22 3 1” 1-1/2” 3/8” 2.56 1/4” (2) 156 286 139 78 10AM-614 79 107 2.44 C/F 62 64 89 10x22 3 1” 1-1/2” 3/8” 2.56 1/4” (2) 283 438 291 78 10AM-624 79 107 2.44 C/F 62 64 89 10x22 3 1” 1-1/2” 3/8” 2.56 1/4” (2) 537 616 454 78 10AM-814 105 149 3.12 C/F 89 89 121 13x41 3 1-1/2” 2” 3/8” 3.44 3/8” (6) 203 457 327 65 13AM-824 105 149 3.12 C/F 89 89 121 13x41 3 1-1/2” 2” 3/8” 3.44 3/8” (6) 537 711 581 65 13AM-836 105 149 3.12 C/F 89 89 121 13x41 3 1-1/2” 2” 3/8” 3.44 3/8” (6) 841 1016 886 65 13AM-1014 130 165 3.62 4.34 89 102 127 13x22 3 1-1/2” 2-1/2” 3/8” 3.69 1/4” (6) 283 470 299 86 13AM-1024 130 165 3.62 4.34 89 102 127 13x22 3 1-1/2” 2-1/2” 3/8” 3.69 1/4” (6) 537 724 552 86 13AM-1036 130 165 3.62 4.34 89 102 127 13x22 3 1-1/2” 2-1/2” 3/8” 3.69 1/4” (6) 841 1029 857 86 13AM-1224 156 191 4.25 4.84** 105 127 153 13x22 3 2” 3” 1/2” 4.25 1/4” (6) 521 737 546 95 AM-1236 156 191 4.25 4.84** 105 127 153 13x22 3 2” 3” 1/2” 4.25 1/4” (6) 826 1011 851 95 AM-1248 156 191 4.25 4.84** 105 127 153 13x22 3 2” 3” 1/2” 4.25 1/4” (6) 1130 1347 1156 95 AM-1260 156 191 4.25 4.84** 105 127 153 13x22 3 2” 3” 1/2” 4.25 1/4” (6) 1435 1651 1461 95 AM-1624 203 248 5.62 6.12*** 137 178 210 16x28 5 3” 3” 1/2” 6.00 1/4” (6) 483 787 521 133 AM-1636 203 248 5.62 6.12*** 137 178 210 16x28 5 3” 3” 1/2” 6.00 1/4” (6) 787 1092 826 133 AM-1648 203 248 5.62 6.12*** 137 178 210 16x28 5 3” 3” 1/2” 6.00 1/4” (6) 1092 1397 1130 133 AM-1660 203 248 5.62 6.12*** 137 178 210 16x28 5 3” 3” 1/2” 6.00 1/4” (6) 1397 1702 1435 133 AM-1672 203 248 5.62 6.12*** 137 178 210 16x28 5 3” 3” 1/2” 6.00 1/4” (6) 1702 2007 1740 133

One Pass

GG

HH

(SAE 4 Bolt Flange)

Z (4 places)

U

XG

J (2 each end)H

PT

L

C

W

A

Q

B

N (both ends)

M (both ends) M (both ends)

N (both ends)

M (both ends)

D

K

2.38

YY

Y (Center of cooler to center of connection on opposite side)

AM-400 Series AM-600 & AM-800 Series

AM-1000, AM-1200 & AM-1600 Series

*A-408 SAE Flange not available. **SAFM-1200 5.88. ***SAFM-1600 7.38. NOTE: We reserve the right to make reasonable design changes without notice. Consult factory. All dimensions are in millimeters, unless noted otherwise.

Dimensions

Flange Size GG HH Z-CFM

1” 26 52 M10

1-1/2” 36 70 M12

2” 43 78 M12

3” 62 106 M16

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AM

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AM

25

C A B SAe l M n Q Model Dia. Dia. BSpp Flange D G H J K BSpp BSpp npt p npt t u W X YAM-608 79 107 2.44 C/F 62 64 89 10x22 3 1” 1-1/2” 3/8” 2.56 1/4” (2) 156 273 139 75 23AM-614 79 107 2.44 C/F 62 64 89 10x22 3 1” 1-1/2” 3/8” 2.56 1/4” (2) 283 426 291 75 23AM-624 79 107 2.44 C/F 62 64 89 10x22 3 1” 1-1/2” 3/8” 2.56 1/4” (2) 537 680 545 75 23AM-814 105 149 3.12 C/F 89 89 121 13x41 3 1-1/2” 2” 3/8” 3.44 3/8” (6) 203 448 327 65 30AM-824 105 149 3.12 C/F 89 89 121 13x41 3 1-1/2” 2” 3/8” 3.44 3/8” (6) 537 702 531 65 30AM-836 105 149 3.12 C/F 89 89 121 13x41 3 1-1/2” 2” 3/8” 3.44 3/8” (6) 841 1006 886 65 30AM-1014 130 165 3.62 4.34 89 102 127 13x22 3 1-1/2” 2-1/2” 3/8” 3.69 1/4” (6) 283 465 299 86 38AM-1024 130 165 3.62 4.34 89 102 127 13x22 3 1-1/2” 2-1/2” 3/8” 3.69 1/4” (6) 537 719 553 86 38AM-1036 130 165 3.62 4.34 89 102 127 13x22 3 1-1/2” 2-1/2” 3/8” 3.69 1/4” (6) 841 1024 857 86 38AM-1224 156 191 4.25 4.84** 105 127 153 13x22 3 2” 3” 1/2” 4.25 1/4” (6) 521 730 546 95 40AM-1236 156 191 4.25 4.84** 105 127 153 13x22 3 2” 3” 1/2” 4.25 1/4” (6) 826 1035 851 95 40AM-1248 156 191 4.25 4.84** 105 127 153 13x22 3 2” 3” 1/2” 4.25 1/4” (6) 1130 1340 1156 95 40AM-1260 156 191 4.25 4.84** 105 127 153 13x22 3 2” 3” 1/2” 4.25 1/4” (6) 1435 1645 1461 95 40AM-1624 203 248 5.62 6.12*** 137 178 210 16x28 5 3” 3” 1/2” 6.00 1/4” (6) 483 775 521 133 57AM-1636 203 248 5.62 6.12*** 137 178 210 16x28 5 3” 3” 1/2” 6.00 1/4” (6) 787 1080 826 133 57AM-1648 203 248 5.62 6.12*** 137 178 210 16x28 5 3” 3” 1/2” 6.00 1/4” (6) 1092 1384 1130 133 57AM-1660 203 248 5.62 6.12*** 137 178 210 16x28 5 3” 3” 1/2” 6.00 1/4” (6) 1397 1689 1435 133 57AM-1672 203 248 5.62 6.12*** 137 178 210 16x28 5 3” 3” 1/2” 6.00 1/4” (6) 1702 1994 1740 133 57

Two Pass

*SAFM-1200 5.88. **SAFM-1600 7.38. NOTE: We reserve the right to make reasonable design changes without notice. Consult factory. All dimensions are in millimeters, unless noted otherwise.

GG

(SAE 4 Bolt Flange)

HHZ (4 places)

U

PT

L

B

Q

W

A

C

X J (2 each end)

45

N (2 places)K

D

Y

Y

G

Y

Y

HN (2 places)

MM

N

AM-600, AM-800, AM-1000 &

AM-1600 Series

AM-1200 Series

Dimensions

Flange Size GG HH Z-CFM

1” 26 52 M10

1-1/2” 36 70 M12

2” 43 78 M12

3” 62 106 M16

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AM

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AM

26

C A B SAe l M n Q Model Dia. Dia. BSpp Flange D G H J K BSpp BSpp npt p npt t u W X YAM-608 79 107 2.44 C/F 62 64 89 10x22 3 1” 1-1/2” 3/8” 2.56 1/4” (2) 156 276 139 71 25AM-614 79 107 2.44 C/F 62 64 89 10x22 3 1” 1-1/2” 3/8” 2.56 1/4” (2) 283 429 291 71 25AM-624 79 107 2.44 C/F 62 64 89 10x22 3 1” 1-1/2” 3/8” 2.56 1/4” (2) 537 683 545 71 25AM-814 105 149 3.12 C/F 89 89 121 13x41 3 1-1/2” 2” 3/8” 3.44 3/8” (6) 203 448 327 65 27AM-824 105 149 3.12 C/F 89 89 121 13x41 3 1-1/2” 2” 3/8” 3.44 3/8” (6) 537 702 531 65 27AM-836 105 149 3.12 C/F 89 89 121 13x41 3 1-1/2” 2” 3/8” 3.44 3/8” (6) 841 1006 886 65 27AM-1014 130 165 3.62 4.34 89 102 127 13x22 3 1-1/2” 2-1/2” 3/8” 3.69 1/4” (6) 283 467 299 83 43AM-1024 130 165 3.62 4.34 89 102 127 13x22 3 1-1/2” 2-1/2” 3/8” 3.69 1/4” (6) 537 721 553 83 43AM-1036 130 165 3.62 4.34 89 102 127 13x22 3 1-1/2” 2-1/2” 3/8” 3.69 1/4” (6) 841 1026 857 83 43AM-1224 156 191 4.25 4.84** 105 127 153 13x22 3 2” 3” 1/2” 4.25 1/4” (6) 521 737 546 95 51AM-1236 156 191 4.25 4.84** 105 127 153 13x22 3 2” 3” 1/2” 4.25 1/4” (6) 826 1041 851 95 51AM-1248 156 191 4.25 4.84** 105 127 153 13x22 3 2” 3” 1/2” 4.25 1/4” (6) 1130 1346 1156 95 51AM-1260 156 191 4.25 4.84** 105 127 153 13x22 3 2” 3” 1/2” 4.25 1/4” (6) 1435 1651 1461 95 51AM-1624 203 248 5.62 6.12*** 137 178 210 16x28 5 3” 3” 1/2” 6.00 1/4” (6) 483 781 521 133 —AM-1636 203 248 5.62 6.12*** 137 178 210 16x28 5 3” 3” 1/2” 6.00 1/4” (6) 787 1086 826 133 —AM-1648 203 248 5.62 6.12*** 137 178 210 16x28 5 3” 3” 1/2” 6.00 1/4” (6) 1092 1391 1130 133 —AM-1660 203 248 5.62 6.12*** 137 178 210 16x28 5 3” 3” 1/2” 6.00 1/4” (6) 1397 1695 1435 133 —AM-1672 203 248 5.62 6.12*** 137 178 210 16x28 5 3” 3” 1/2” 6.00 1/4” (6) 1702 2000 1740 133 —

Four Pass

*SAFM-1200 5.88. **SAFM-1600 7.38. NOTE: We reserve the right to make reasonable design changes without notice. Consult factory. All dimensions are in millimeters, unless noted otherwise.

GG

(SAE 4 Bolt Flange)

Z (4 places)

L

Q

N

U

P T

.50 (approx.)

67

67

45

.69

N (2 places)

HH

M

J (2 each end) G

X H

K

D

Y

Y

B

W

C

M A

AM-600, AM-800, AM-1000 &

AM-1200 Series

AM-1600 Series

Dimensions

Flange Size GG HH Z-CFM

1” 26 52 M10

1-1/2” 36 70 M12

2” 43 78 M12

3” 62 106 M16

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AM

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AM

27

Approx. Shipping Weight Model (Kg)

1. AM-408-2-4-O 3 2. AM-408-.75-4-O 3 3. AM-608-2-4-F 5 4. AM-614-4-4-F 8 5. AM-624-4-4-F 9 6. AM-608-1-4-F 5 7. AM-614-1.5-4-F 8 8. AM-624-2-4-F 9 9. AM-814-3-4-F 1810. AM-824-4-4-F 2311. AM-836-4-4-F 2612. AM-814-1.5-4-F 1813. AM-824-2-4-F 2314. AM-836-2-4-F 2615. AM-1014-3-6-F 2216. AM-1024-4-6-F 2917. AM-1036-4-6-F 3318. AM-1024-2-6-F 2919. AM-1036-2-6-F 33 20. AM-1224-4-6-F 3521. AM-1236-6-6-F 5422. AM-1248-6-6-F 6523. AM-1260-6-6-F 75 24. AM-1224-2-6-F 35 25. AM-1236-3-6-F 5426. AM-1248-3-6-F 6527. AM-1260-4-6-F 7528. AM-1624-6-6-F 8229. AM-1636-6-6-F 9530. AM-1648-6-6-F 11331. AM-1660-6-6-F 13032. AM-1672-6-6-F 15033. AM-1624-2-6-F 8234. AM-1636-3-6-F 9535. AM-1648-3-6-F 11336. AM-1660-4-6-F 13037. AM-1672-4-6-F 150

Specific applications may have different piping arrangements. Contact factory for assistance.

OUT

OUT

COOLINGWATER

IN

IN HOT FLUID One Pass

Two and Four PassHOT FLUID

(MAY BE REVERSED)

COOLING WATER

Piping Hook-upOUT

OUT

COOLINGWATER

IN

IN HOT FLUID One Pass

Two and Four PassHOT FLUID

(MAY BE REVERSED)

COOLING WATER

32 31

37

36 30

34

23

35

27

26 25

11

19 24

17

13

12

14

28 33 22

21

20

18 10 16

15 9

4

6

2

8 5

7 1

81.5

2.2

3.0

3.7

4.5

5.26.06.77.5

14.9

22.4

29.8

37.3

44.7

52.259.767.174.6

149.1

223.7

298.3

11 15 19 23 30 38 76OIL FLOW (LPM)

KW H

EAT

REM

OVE

D

114 151 189 227 303 379 757

3

29

= .35 BAR= .69 BAR= 1.38 BAR

OIL P

Performance Curves

One Pass Two and Four Pass

Page 30: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

AM

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AM

28

Example Model No. A - 1024 - 2 - 6 - F

unit Baff le Shell Side tube Side (lpM) Size Spacing (lpM) o t F

400 .75, 2 26, 72 68 – – 608 1, 2 53, 110 182 91 45 614 1.5, 4 79, 110 182 91 45 624 2, 4 110 182 91 45 814 1.5, 3 110, 216 329 167 83 824 & 836 2, 4 144, 261 329 167 83 1014 1.5, 3 121, 242 553 276 140 1024 & 1036 2, 4 159, 261 553 276 140 1224 2, 4 193, 390 848 45 212 1236 & 1248 3, 6 291, 435 848 45 212 1260 4, 6 390, 435 848 45 212 1624 2, 6 250, 757 1060 151 265 1636 & 1648 3, 6 379, 757 1060 151 265 1660 & 1672 4, 6 503, 757 1060 151 265

Caution: Incorrect installation can cause this product to fail prematurely, causing the shell side and tube side fluids to intermix.

Maximum Flow Rates

5

4

3

2.5

2

1.5

1

.8

.7

.6

.5 7.5 11 14 16 21 32 43 54 65 87 108

A

B

OIL VISCOSITY - CSTVI

SCO

SITY

CO

RREC

TIO

N

Performance Curves are based on 21.7 CST oil leaving the cooler 22°C higher than the water temperature used for cooling. This is also referred to as a 22°C approach temperature. Curves are based on a 2:1 oil to water flow ratio.

Step 1 Determine the Heat load. This will vary with different systems, but typically coolers are sized to remove 25 to 50% of the input nameplate horsepower. (Example: 100 KW Power Unit x .33 = 33 KW Heat load.)

If HP is known: KW = HP x .745

Step 2 Determine Approach temperature. Desired oil leaving cooler °C – Water Inlet temp. °C = Actual

Approach

Step 3 Determine Curve Horsepower Heat load. Enter the information from above:

KW heat load x 22 x Viscosity = Curve Actual Approach Correction A KW

Step 4 enter curves at oil flow through cooler and curve KW. Any curve above the intersecting point will work.

Step 5 Determine oil pressure Drop from Curves: j = .35 BAR; M = .69 BAR; l = 1.38 BAR. Multiply pressure drop from curve by correction factor B found on oil viscosity correction curve.

Oil Temperature Oil coolers can be selected using entering or leaving oil temperatures.

Typical operating temperature ranges are: Hydraulic Motor Oil 43°C - 54°C Hydrostatic Drive Oil 54°C - 82°C Lube Oil Circuits 43°C - 54°C Automatic Transmission Fluid 93°C - 149°C

Desired Reservoir Temperaturereturn line Cooling: Desired temperature is the oil temperature leaving the cooler. This will be the same temperature that will be found in the reservoir.

off-line recirculation Cooling loop: Desired temperature is the oil temperature entering the cooler. In this case, the oil temperature change must be determined so that the actual oil leaving temperature can be found. Calculate the oil temperature change (oil s T) with this formula:

Oil s T = KW/(LPM Oil Flow x .029).

To calculate the oil leaving temperature from the cooler, use this formula:Oil Leaving Temperature = Oil Entering Temp – Oil s T.This formula may also be used in any application where the only temperature available is the entering oil temperature.

oil pressure Drop: Most systems can tolerate a pressure drop through the heat exchanger of 1.4 to 2.1 BAR. Excessive pressure drop should be avoided. Care should be taken to limit pressure drop to .35 BAR or less for case drain applications where high back pressure may damage the pump shaft seals.

Selection Procedure

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www.thermaltransfer.com [email protected] 262.554.8330 29

stainless steel ConstruCtion

Featuresn stacked Platen stainless steeln Copper Brazedn oil to Water applicationsn High Performancen Compact Designn BsPP Connectionsn Corrosion Resistant Type 316

Stainless Steel Platesn Mounting Studs Standardn SAE Oil Connections,

NPT Water Connectionsn Optional Mounting Bracketn Optional Nickel/Chrome

Brazed Construction

RatingsMaximum Working temperature 177°C at 31 BAR*

Maximum Working Pressure 31 BAR**

test Pressure 41 BAR

** Maximum working temperature can increase with derating of working pressure.

** Maximum working pressure can increase with a derating of working temperature.

MaterialsPlate Material 316L Stainless Steel

Braze Material Copper – Standard Nickel/Chrome – Optional

stud Bolts 304 Stainless Steel

Front and Back Pressure Plates 304 Stainless Steel

Connectors 304 Stainless Steel

Foot Mounting Brackets 304 Stainless Steel

How to Order

Model size selected12 x 5

20 x 10

optionsFB - Foot Mounting Brackets

number of Plates

– –

Model series

BPM

FLUID COOLING | Brazed Plate BPM Series

AddiTiONAl MOdElS AvAilABlE – please consult factory for more information

Page 32: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

BP

M

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BP

M

30

A

H

C

D

Oil In

Water Out

Oil Out

Water In

F

B E G

HEAT EXCHANGER

MODEL SIDE A / SIDE B

DESIGN PRESSURE DESIGN TEMP. VOLUME MFR’D DATE

NOTE: We reserve the right to make reasonable design changes without notice. All dimensions are in millimeters, unless noted otherwise. BSPP Connections are internal threads (female).

Oil Water WeightModel A B C D E F G H BSPP BSPP Kg

BPM-12-12x5 125 310 66 69 252 64 89 32 3/4” 3/4” 4BPM-24-12x5 125 310 95 69 252 64 89 32 1-1/4” 1-1/4” 5BPM-36-12x5 125 310 127 69 252 64 89 36 1-1/4” 1-1/4” 7BPM-70-12x5 125 310 208 69 252 64 89 36 1-1/4” 1-1/4” 12BPM-24-20x10 249 516 101 165 432 102 140 38 1-1/2” 1-1/2” 18BPM-50-20x10 249 516 164 165 432 102 140 38 1-1/2” 1-1/2” 31BPM-80-20x10 249 516 235 165 432 102 140 38 1-1/2” 1-1/2” 45

Dimensions

Page 33: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

BP

M

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BP

M

31

Model 1. BpM-12-12x52. BpM-24-12x53. BpM-36-12x54. BpM-70-12x55. BpM-24-20x106. BpM-50-20x107. BpM-80-20x10

11 15 19 23 27 30 3834 57 76 95

OIL FLOW (LPM)

KW H

EAT

REM

OVE

D

114 151 189 227 265 303 341 379 568 757

7.5

11.2

14.9

18.6

22.4

29.8

37.3

44.7

52.259.767.174.6

111.9

149.1

186.4

223.7

298.3

372.9

447.4

6.7

1

2

3

4 5

6

7

OIL PRESSUREDROP

= .34 BAR= .69 BAR= 1.38 BAR

0.5

0.6

0.7 0.8 0.9 1.0

2.0

3.0

4.0

0.4 4.2 7.5 11 14 16 18 21 32 65 87 108 130 160

CORR

ECTI

ON

MU

LTIP

LIER

AVERAGE OIL VISCOSITY (CST)

0.5

0.6

0.7 0.8 0.9 1.0

2.0

3.0

4.0

0.4 4.2

CORR

ECTI

ON

MU

LTIP

LIER

7.5 11 14 16 18 21 32 65 87 108 130 160

AVERAGE OIL VISCOSITY (CST)

Performance Correction Pressure Drop Correction

Performance Curves

Page 34: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

BP

M

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BP

M

32

performance Curves are based on 21 CST oil at 22°C approach temperature (51°C oil leaving cooler, 29°C water entering cooler), 2:1 oil: water ratio (1 LpM water flow for each 2 LpM oil flow).

step 1 Determine Curve Horsepower Heat to be removed. 22

performance

Curve

KW x Oil leaving

Correction

=

KW

heat load

cooler °C x Multiplier

Heat to be Minus water Removed entering cooler °C

step 2 Determine actual oil Pressure Drop. pressure drop shown on curve x pressure drop correction multiplier = Actual pressure drop.

Oil TemperatureOil coolers can be selected by using entering or leaving oil tempertures.

Typical operating temperature ranges are: Hydraulic Motor Oil 43°C - 54°C Hydrostatic Drive Oil 54°C - 82°C Lube Oil Circuits 43°C - 54°C Automatic Transmission Fluid 93°C - 149°C

Desired Reservoir Temperaturereturn line Cooling: Desired temperature is the oil temperature leaving the cooler. This will be the same temperature that will be found in the reservoir.

off-line recirculation Cooling loop: Desired temperature is the temperature entering the cooler. In this case, the oil temperature change must be determined so that the actual oil leaving temperature can be found. Calculate the oil temperature change (Oil #T) with this formula:

Oil #T=KW/(LpM Oil Flow x .029).

To calculate the oil leaving temperature from the cooler, use this formula:

Oil Leaving Temperature = Oil Entering Temperature - Oil #T.

This formula may also be used in any application where the only temperature available is the entering oil temperature.

oil Pressure Drop: Most systems can tolerate a pressure drop through the heat exchanger of 1.4 to 2.1 BAR. Excessive pressure drop should be avoided. Care should be taken to limit pressure drop to .35 BAR or less for case drain applications where high back pressure may damage the pump shaft seals.

Selection Procedure

Page 35: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

www.thermaltransfer.com [email protected] 262.554.8330 33

MaterialsTubes Copper

Fins Aluminum

Turbulators Aluminum

Cabinet Steel with baked enamel finish

Filter Stainless frame with washable media

Manifolds Copper; RM-08 Steel; RM-19 & RM-24

Connections Brass; RM-08 Steel; RM-19 & RM-24

Nameplate Aluminum

How to Order - RM-08 Models Only

ModelSeries

Model SizeSelected

ConnectionType

3 - BSPP

– –

Number of Passes

1 - 1 Pass2 - 2 Pass 4 - 4 Pass

FEATURESn Mounts to Rear of

Electric Motor – TEFC

n Utilizes Electric Motor Fan Air Flow

n Ideal for Case Drain Applications

n Compact, Efficient Design

n Low Flow & Heat Removal

n Mounts Behind Existing TEFC Motor for Compact, Low Cost Application

n SAE, NPT Also Available

n Mounting Brackets Included

RatingsOperating Pressure - 21 BAR

Test Pressure - 21 BAR

Operating Temperature - 177°C

RM 0 8

How to Order - all models except RM-08 Size

ModelSeries

Model SizeSelected

ConnectionType

3 - BSPP

– –

Number of Passes

1 - 1 Pass2 - 2 Pass

RM

Motor not included.

FLUID COOLING | Industrial RM Series

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RM

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RM

34

RM-08-1One Pass

RM-08-2Two Pass

RM-08-4Four Pass

187DIA

239

116

120

CORE GUARD

3859

82

9 DIA HOLE1 EACH BRKT

GASKET

282311

233AIR FLOW

3/4 BSPP 2 PLACES

"IN"

BRACKETS ADJUST19 & 44 DOWN& 25 UP FROMPOSITION SHOWN

6

239

135

239

120

COREGUARD

1/2 BSPP 2 PLACES

333

97

101

GASKET

"IN"

AIR FLOW187DIA

3859

82

9 DIA HOLE1 EACH BRKT

BRACKETS ADJUST19 & 44 DOWN& 25 UP FROMPOSITION SHOWN

6

135

72

152239

343

COREGUARD

1/2 BSPP 2 PLACES

"IN"

AIR FLOW

GASKET187DIA

3859

82

9 DIA HOLE1 EACH BRKT

BRACKETS ADJUST19 & 44 DOWN& 25 UP FROMPOSITION SHOWN

6

239

120

RM-19-1, RM-24-1One Pass

RM-19-2, RM-24-2Two Pass

LDIA

NDIA

GASKET & MTG PLATE

BF (2 PLACES)

K M

AIR FILTER

C1/2 NPTFOR OPTIONALTEMP. SENSOR

H

E

D

A

J

G

IN

OUT

AIRFLOW

10 x 30 SLOT2 EACH BRKT 127

208

67

6

NDIA

LDIA

GASKET &MTG PLATE

B

K M

10 x 30 SLOT2 EACH BRKT 127

AIR FILTER

C

H 208

G

67

E

D

6

J

1/2 NPTFOR OPTIONALTEMP. SENSOR

A

F (2 PLACES)IN / OUT

AIR FLOW

Note: We reserve the right to make reasonable design changes without notice. All dimensions are in millimeters, unless noted otherwise.

F WeightModel A B C D E BSPP G H J K L M N KgRM-19-1 346 419 130 262 381 3/4” 105 375 187 173 264 148 191 7RM-19-2 346 419 130 109 152 3/4” 105 375 187 173 264 148 191 7RM-24-1 498 629 149 414 591 3/4” 105 545 272 249 371 217 305 31RM-24-2 498 629 149 109 305 3/4” 105 545 272 249 371 217 305 31

Dimensions

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RM

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RM

35

3.70

9

7

8

6

21

3

5 4

3.00

2.24

1.50

1.12

.75

.60

.48

.37

.30

.22

1 1.5 2 2.3 3 4 6 8 11 15 19 23 26 30 38 57 76 114 151OIL FLOW (LPM)

KW

HEA

T R

EMO

VED

OIL P= .34 BAR= .69 BAR= 1.38 BAR

Performance Curves are based on 8 CST oil leaving the cooler 20°C higher than the ambient air temperature used for cooling and 1800 RPM motor speed. This is also referred to as a 22°C approach temperature.

STEP 1 Determine the Heat Load.This will vary with different systems, but typically coolers are sized to remove 25 to 50% of the input nameplate KW. (Example: 100 KW Power Unit x .33 = 33 KW Heat load. For 1200 RPM motors, multiply Heat Load by 1.5.)

If HP is known: KW = HP x .746

Determine Approach Temperature. Desired oil leaving cooler °C – Ambient air temp. °C = Actual Approach

STEP 3 Determine Curve Horsepower Heat Load. Enter the information from above:

KW heat load x 22 x Cv = Curve KW Actual Approach

STEP 4 Enter curves at oil flow through cooler and curve KW. Any curve above the intersecting point will work.

STEP 5 Determine Oil Pressure Drop from Curves: l = .35 BAR; n = .69 BAR; s = 1.38 BAR. Multiply pressure drop from curve by correction factor found in oil P correction curve.

Desired Reservoir TemperatureReturn Line Cooling: Desired temperature is the oil temperature

IEC Motor Curve Model Frame Sizes

1 RM-08-1 71-112 2 RM-08-2 71-112 3 RM-08-4 71-112 4 RM-19-1 132-160 5 RM-19-2 132-160 6 RM-24-1 160-180 7 RM-24-2 160-180 8 RM-24-1 200-225 9 RM-24-2 200-225

7.5 21

5

1

2

3

4

OIL

P

MU

LTIP

LIER

OIL VISCOSITY - CST

OIL P CORRECTION CURVE

65 8743 108

leaving the cooler. This will be the same temperature that will be found in the reservoir.

Off-Line Recirculation Cooling Loop: Desired temperature is the temperature entering the cooler. In this case, the oil temperature change must be determined so that the actual oil leaving temperature can be found. Calculate the oil temperature change (Oil #T) with this formula:

Oil #T=KW/(LPM Oil Flow x .029).

To calculate the oil leaving temperature from the cooler, use this formula:

Oil Leaving Temperature = Oil Entering Temperature - Oil #T.

This formula may also be used in any application where the only temperature available is the entering oil temperature.

Oil Pressure Drop: Most systems can tolerate a pressure drop through the heat exchanger of 1.4 to 2.1 BAR. Excessive pressure drop should be avoided. Care should be taken to limit pressure drop to .35 BAR or less for case drain applications where high back pressure may damage the pump shaft seals.

Oil TemperatureTypical operating temperature ranges are:

Hydraulic Motor Oil 43°C - 54°C Hydrostatic Drive Oil 54°C - 82°C Lube Oil Circuits 43°C - 54°C Automatic Transmission Fluid 93°C - 149°C

Performance Curves

Selection Procedure

Page 38: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

RM

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RM

36

OIL ISO22 ISO32 ISO46 ISO100 ISO150Average 22 CST at 38°C 32 CST at 38°C 46 CST at 38°C 100 CST at 38°C 150 CST at 38°COil Temp °C 4.3 CST at 99°C 5.2 CST at 99°C 7.5 CST at 99°C 12 CST at 99°C 15 CST at 99°C

37.7 1.14 1.22 1.35 1.58 1.7765.6 1.01 1.05 1.11 1.21 1.3193.3 .99 1.00 1.01 1.08 1.10121.1 .95 .98 .99 1.00 1.00

CV Viscosity Correction

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FLUID COOLING | Mobile DH Series

Featuresn Hayden Interchangen Excellent for Radiator

Face Mount Coolingn 19mm Tube Sizen Steel or Aluminum Finn Copper Manifolds – One Rown Steel Manifolds – Two Rown High Performance Oil Turbulatorsn Rugged Off-Highway Steel

Designs Availablen Oil Flows to 40 LPM,

Heat Removal to 51.3 KWn Oil Coolern Transmission Coolern Fuel Cooler

MaterialsTubes Copper

Fins Aluminum or Steel

Turbulators Aluminum

Manifolds Copper: Models DH-051 – DH-447 Steel: Models DH-513 – DH-670

Connections Brass: Models DH-051 – DH-447 Steel: Models DH-513 – DH-670

Relief Bypass Valve OptionMODEL DESCRIpTIOn

DH-051 Available in either 2.1 BAR or 4.1 BAR thru settings. Bypass valve is built into DH-447 tubes and does not effect external

dimensions. All steel valves. Not serviceable.

DH-513 Available in either 2.1 BAR or 4.1 BAR settings. 19mm, external all steel valve. May be removed for servicing.

DH-524 Available in either 2.1 BAR or 4.1 BAR thru settings. 38mm, external, all steel DH-670 valve. May be removed for servicing.

RatingsOperating pressure 20.6 BAR

Test pressure 20.6 BAR

Operating Temperature 177°C

How to Order

ModelSeries

DH DHR - Relief

Bypass Included

Model Size Selected Fin Material1 - Aluminum

2 - Steel

– – –

ConnectionType*

3 - BSPP

Examples: DH-051-1-1 or DHR-062-2-2-30

note: All positions must be filled. Mounting Kits (where needed) must be ordered separately, by part number.

*Other connection types available. Please consult factory for assistance.

OPTIONS

Built-in Relief Bypass

Steel Components

Custom Sizes/Mounting Brackets

Connection Sizes/Locations

Corrosion Resistant Marine Coating

Relief BypassBlank - No Bypass

30 - 2.1 BAR60 - 4.1 BAR

ADD FOR DHR MODELS OnLY

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F G Qty Face Area WeightModel A B C D E BSPP Dia. MTG Kits Sq Meters Kg

DH-051 102 286 114 381 359 1/2” 0.88 2 .03 1DH-062 152 286 165 381 359 1/2” 0.88 4 .04 2DH-073 152 362 165 457 435 1/2” 0.88 4 .06 2DH-084 152 514 165 610 587 1/2” 0.88 4 .08 2DH-095 203 362 216 457 435 1/2” 0.88 4 .07 2DH-106 203 438 216 533 511 1/2” 0.88 4 .09 2DH-117 203 514 216 610 587 1/2” 0.88 4 .10 2DH-194 305 349 323 457 429 3/4” 1.12 4 .11 3DH-205 305 425 323 533 505 3/4” 1.12 4 .13 3DH-216 305 502 323 610 581 3/4” 1.12 4 .15 4DH-227 356 502 374 610 581 3/4” 1.12 4 .18 4DH-249 457 502 476 610 581 3/4” 1.12 6 .23 5DH-326 610 489 635 610 575 1” 1.38 8 .30 8DH-337 610 641 635 762 727 1” 1.38 8 .39 9DH-348 762 489 635 610 575 1” 1.38 8 .37 9DH-359 762 641 787 762 727 1” 1.38 8 .49 11DH-370 762 794 787 914 879 1” 1.38 8 .61 13DH-425 914 629 950 762 721 1-1/4” 1.62 8 .58 15DH-447 1016 933 1052 1067 1026 1-1/4” 1.62 8 .95 20

DH-051 thru DH-447

VALVE BYPASS RELIEF

2.50 4 PLACES .53 DIA

H

C

2.56

F A

D E

B

G 4 PLACES .53 DIA

3.00

H

C

2.56

F A

D E

B

G

CORE

STRAP MOUNTING

.12

2 PLACES F

B

D

38.1

EACH STRAP 6 HOLES 8.6 DIA

SHOCK MOUNTING

KIT

"G" DIA

E

C A

All dimensions are in millimeters, unless noted otherwise. Weights are for aluminum fins. After making your base model selection with the connection of your choice, please refer to the How to Order section. Note: We reserve the right to make reasonable design changes without notice.

Mounting KitsOptional Mounting Kits are available with or without straps. part number

With strap L-84741

Without strap L-84740

Dimensions

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DH-513 thru DH-670

DHR Series

VALVE BYPASS RELIEF

63.54 PLACES13.5 DIA

H

C

65.0

F A

D E

B

G 4 PLACES 13.5 DIA

76.2

H

C

65.0

F A

D E

B

G

CORE

STRAP MOUNTING

.12

2 PLACES F

B

D

1.50

EACH STRAP 6 HOLES .34 DIA

SHOCK MOUNTING

KIT

"G" DIA

E

C A

DH Series

VALVE BYPASS RELIEF

63.54 PLACES13.5 DIA

H

C

65.0

F A

D E

B

G 4 PLACES 13.5 DIA

76.2

H

C

65.0

F A

D E

B

G

CORE

STRAP MOUNTING

.12

2 PLACES F

B

D

1.50

EACH STRAP 6 HOLES .34 DIA

SHOCK MOUNTING

KIT

"G" DIA

E

C A

All dimensions are in millimeters, unless noted otherwise. Weights are for aluminum fins. After making your base model selection with the connection of your choice, please refer to the How to Order section.

C D H Face Area WeightModel A B DH DHR DH DHR E F G BSPP Sq Meters Kg

DH-513 305 349 381 413 527 569 464 203 565 3/4” .11 7DH-524 457 502 533 591 680 715 616 356 718 3/4” .23 12DH-535 610 489 686 743 680 702 603 508 705 1” .30 24DH-626 914 578 991 1045 756 791 692 813 794 2” .53 27DH-670 1016 883 1093 1150 1061 1096 997 914 1099 2” .90 52

Desired Reservoir Temperature

Return Line Cooling: Desired temperature is the oil temperature leaving the cooler. This will be the same temperature that will be found in the reservoir.

Off-Line Recirculation Cooling Loop: Desired temperature is the oil temperature entering the cooler. In this case, the oil temperature change must be determined so that the actual oil leaving temperature can be found. Calculate the oil temperature change (Oil T) with this formula: Oil T = (KW/HR) / (LPM Oil Flow x .029). To calculate the oil leaving temperature from the cooler, use this formula: Oil Leaving Temp. = Oil Entering Temp – Oil T. This formula may also be used in any application where the only temperature available is the entering oil temperature.

Oil pressure Drop: Most systems can tolerate a pressure drop through the heat exchanger of 1.4 to 2.1 BAR. Excessive pressure drop should be avoided. Care should be taken to limit pressure drop to .35 BAR or less for case drain applications where high back pressure may damage the pump shaft seals.

Oil TemperatureTypical operating temperature ranges are:

Hydraulic Motor Oil 43°C - 54°C Hydrostatic Drive Oil 54°C - 82°C Bearing Lube Oil 43°C - 54°C Lube Oil Circuits 93°C - 149°C

Typical Oil Viscosity, CST

Oil Temp °C ISO22 ISO32 ISO46 ISO68 ISO15038 22 32 46 68 15066 11 14 21 28 3099 4.3 5.2 7.5 12 15

Dimensions

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DH-051

DH-073

DH-095 DH-084

DH-117 DH-194

DH-205 DH-216

DH-106

DH-227 DH-513

DH-249

DH-348 DH-337

DH-524

DH-326

DH-359 DH-535

DH-425 DH-370

DH-626 DH-447

DH-670

4 6 8 9 11 15 19 23 27 30 34 38 57 76 95 114 151 189 227 265 303 341 379 568 757

2.110

1.580

1.056 .950 .844 .730 .633

.528

.422

.317

.264

.211

.158

.106 .095 .084 .074

.032

.026

.021

HEA

T D

ISSI

PATI

ON

KW

/˚C

OIL FLOW (LPM)

OIL PRESSUREDROP

= .34 BAR= .69 BAR= 1.38 BAR

DH-062 .053 .063

.042

1.0

.9

.7

.6

.5

FACE VELOCITY SMPM

Air Velocity Correction Curve

.8

1.5

37 46 56 65

2.0

74 93 139 186 232

CORR

ECTI

ON

FA

CTO

R

.1

.2

.3

.4

.5

.25

.6

.7

.8

.91.0

2.02.5

3.0

4.0

1.5

.15

3 ROW

2 ROW

1 ROW

AM

BIE

NT

AIR

�P -

INCH

ES O

F W

ATER

Air Static Pressure Drop

FACE VELOCITY SMPM

37 46 56 65 74 93 139 186 232

5

4

3

2

17.5 10887654321

Oil P Correction Curve

OIL

P

MU

LTIP

LIER

OIL VISCOSITY CST

Performance Curves

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41

Selection Procedure

OIL ISO22 ISO32 ISO46 ISO100 ISO150Average 22 CST at 38°C 32 CST at 38°C 46 CST at 38°C 100 CST at 38°C 150 CST at 38°COil Temp °C 4.3 CST at 99°C 5.2 CST at 99°C 7.5 CST at 99°C 12 CST at 99°C 15 CST at 99°C

38 1.14 1.22 1.35 1.58 1.7766 1.01 1.05 1.11 1.21 1.3193 .99 1.00 1.01 1.08 1.10121 .95 .98 .99 1.00 1.00

CV Viscosity Correction

Step 1 Determine Heat Load. Typical Rule of Thumb, size cooler for 1/3 of the input KW.

Step 2 Determine Entering Temperature Difference. (Actual E.T.D.) (E.T.D.= Entering oil temperature – Entering Ambient air temperature)

The entering oil temperature is generally the maximum desired system oil temperature.

Entering air temperature is the highest Ambient Air temperature the application will see, plus – add any pre-heating of the air prior to its entering the cooler. Pay special attention if air is drawn from the engine compartment for cooling.

Step 3 Find Air Velocity Correction Factor.

Calculate actual SMPM Air Velocity or SCMM (Standard Cubic Meter per Minute) for selection.

SMPM = SCMM Square Meter Cooler Face Area

(SCMM Air Flow = SMPM Air Velocity x Square Feet Cooler Face Area)

Step 4 Determine the Corrected Heat Dissipation to use the Curves.

Corrected Heat Heatload (KW) x CV Rejection KW = E.T.D (°C) x Air Velocity Correction Factor

°C

Step 5 Select Model From Curves. Enter the Performance Curves at the bottom with the LPM oil flow and proceed upward to the adjusted Heat Rejection from Step 4. Any Model or Curve on or above this point will meet these conditions.

Step 6 Calculate Oil pressure Drop. Find the oil pressure drop correction factor and multiply it by the Oil Pressure Drop found on performance curve.

Listed Performance Curves are based on: •11cStoil •304.8StandardMetersperMinute(SMPM)AirVelocity If your application conditions are different, then continue with

the selection procedure.

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SERIESWater or Air Cooled Oil Coolers for Fluid Power Applications

EURO

InStallatIOn & SERvIcE

REfEREncE

EKM ECM EKTM CM & SSCM AM BPM RM DH

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Installation & Service

1 Hot Fluid In

2 Cooled Fluid Out

3 Cooling Water In

4 Cooling Water Out

* Note: For all two pass and four pass heat exchangers:

connections 1 and 2 may be reversed, and

connections 3 and 4 may be reversed with

no effect on performance.

AM Series CM Series

ECFM Series EKFM & EKTM Series

Single Pass

Two Pass

Four Pass

Single Pass

Two Pass

Four Pass

Single Pass

Two Pass

Four Pass

Single Pass

Two Pass

Heat Exchanger Piping Hook-up

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Installation & Service

Installation The satisfactory use of this heat exchange equipment is dependent upon precautions which must be taken at the time of the installation.

1. Connect and circulate the hot fluid in the shell side (over small tubes) and the cooling water in the tube side (inside small tubes). Note piping diagrams.

2. If an automatic water regulating valve is used, place it on the INLET connection of the cooler. Arrange the water outlet piping so that the exchanger remains flooded with water, but at little or no pressure. The temperature probe is placed in the hydraulic reservoir to sense a system temperature rise. Write the factory for water regulating valve recommendations.

3. There are normally no restrictions as to how this cooler may be mounted. The only limitation regarding the mounting of this equipment is the possibility of having to drain either the water or the oil chambers after the cooler has been installed. Both fluid drain plugs should be located on the bottom of the cooler to accomplish the draining of the fluids. Drains are on most models.

4. It is possible to protect your cooler from high flow and pressure surges of hot fluid by installing a fast-acting relief valve in the inlet line to the cooler

5. It is recommended that water strainers be installed ahead of this cooler when the source of cooling water is from other than a municipal water supply. Dirt and debris can plug the water passages very quickly, rendering the cooler ineffective. Write the factory for water strainer recommendations

6. Fixed bundle heat exchangers are generally not recommended for steam service. For steam applications, a floating bundle exchanger is required. Note: When installing floating bundle unit, secure one end firmly and opposite end loosely to allow bundle to expand and contract. Consult factory for selection assistance.

7. Piping must be properly supported to prevent excess strain on the heat exchanger ports. If excessive vibration is present, the use of shock absorbing mounts and flexible connectors is recommended.

Service Each heat exchanger has been cleaned at the factory and should not require further treatment. It may be well to inspect the unit to be sure that dirt or foreign matter has not entered the unit during shipment. The heat exchanger should be mounted firmly in place with pipe connections tight.

Caution If sealant tape is used on pipe threads, the degree of resistance between mating parts is less, and there is a greater chance for cracking the heat exchanger castings. Do not overtighten. When storing the unit, be sure to keep the oil and water ports sealed. If storage continues into cold winter months, the water chamber must be drained to prevent damage by freezing.

Performance information should be noted and recorded on newly installed units so that any reduction in effectiveness can be detected. Any loss in efficiency can normally be traced to an accumulation of oil sludge, or water scale.

Shell & tube Heat Exchanger Installation & Service Recommendations

Recommendations Replace gaskets when removing end castings. It is recommended that gaskets be soaked in oil to prevent corrosion and ensure a tight seal.

Salt water should not be used in standard models. Use salt water in special models having 90/10 copper-nickel tubes, tube sheets*, bronze bonnets and zinc anodes on the tube side. Brackish water or other corrosive fluids may require special materials of construction.

When zinc anodes are used for a particular application, they should be inspected two weeks after initial startup.

At this time, by visual inspection of the anode, determination of future inspection intervals can be made, based on the actual corrosion rate of the zinc metal.

The zinc anodes must be replaced when 70% of the zinc volume has been consumed.

It may be necessary to drain the water chambers of the exchanger to protect it from damage by freezing temperatures. Drains are provided in most standard models.

The oil chamber of the exchanger may become filled with sludge accumulation and require cleaning. It is recommended that the unit be flooded with a commercial solvent and left to soak for one-half hour. Backflowing with the solvent or regular oil will remove most sludge. Repeated soaking and backflowing may be required, depending on the degree of sludge buildup.

It may be necessary to clean the inside of the cooling tubes to remove any contamination and/or scale buildup.It is recommended that a fifty-fifty percent solution of inhibited muriatic acid and water may be used. For severe problems, the use of a brush through the tubes may be of some help. Be sure to use a soft bristled brush to prevent scouring the tube surface causing accelerated corrosion. Upon completion of cleaning, be certain that all chemicals are removed from the shellside and the tubeside before the heat exchanger is placed into service.

When ordering replacement parts or making an inquiry regarding service, mention model number, serial number, and the original purchase order number.

*Available on CM Series models only.

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Installation & Service

Maximum Shell & tube flow RatesCAUTION Incorrect installation can cause this product to fail prematurely, causing the shell side and tube side fluids to intermix. Maximum allowable flow rates are as charted below.

AM Series Model No. Example: AM-1024-2-6-FTube Side (LPM)

Unit Size

400600800

100012001600

Baffle Spacing

.75, 21, 1.5, 2, 41.5, 2, 3, 41.5, 2, 3, 42, 3, 4, 62, 3, 4, 6

Shell Side (LPM)

26, 7253, 80, 110, 110

110, 144, 216, 261121, 159, 227, 261193, 292, 390, 435250, 379, 504, 757

O

681823295538481060

T

—91163276424769

F

—4680140212382

CM Series Model No. Example: CM-1024-2-6-FTube Side (LPM)

Shell Side (LPM)

72, 110, 11098, 121, 144, 216, 261

91, 155, 242, 261227, 292, 352, 435, 435

473, 541, 610, 678, 814, 950, 958

Unit Size

600800

100012001700

Baffle Size

1.38, 2, 31.38, 1.7, 2, 3, 4

1.38, 2, 3, 52.5, 3, 3.62, 5, 6

3.5, 4, 4.5, 5, 6, 7, 8.4

O

1823185538481760

T

9115987424878

F

4580140212439

EKM Series Model No. Example: EKM-712-FTube Side (LPM)

Unit Size

500700

1000

Shell Side (LPM)

76265379

O

4991212

T

46106

ECM Series Model No. Example: ECM-1236-6-FTube Side (LPM)

Shell Side (LPM)

208, 265, 265246, 379, 435, 435341, 530, 719, 965

Unit Size

100012001700

Baffle Size

4, 6, 84, 6, 8, 124, 6, 8, 12

O

250454833

T

125227416

F

57106197

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Installation & Service

Brazed Plate — BPM Series liquid to liquid ServiceInstallation Units may be mounted in any orientation. The only limitation regarding the mounting of this equipment is the possibility of having to drain the unit after installation. It may be necessary to drain the fluids to protect the unit from damage by freezing temperatures.

Water Strainer A water strainer should be installed in the water inlet to protect the unit from particulate matter. 16-20 mesh minimum (20-40 mesh best choice).

Piping Piping must be properly supported to prevent excess strain on the heat exchanger ports. Type 304 Stainless steel is typically not satisfactory for salt water service.

Cleaning In some applications, the fouling tendency could be very high; for example when using extremely hard water. It is always possible to clean the exchanger by circulating a cleaning liquid. Use a tank with a weak acid. 5% phosphoric acid, or if the exchanger is frequently cleaned, 5% oxalic acid. Pump the cleaning liquid through the exchanger. For optimum cleaning, the cleaning solution flow rate should be a minimum of 1.5 times normal flow rate, preferably in a backflush mode. Afterwards rinse with large amounts of fresh water in order to get rid of all the acid before starting up the system again. Clean at regular intervals.

cleaning in place

BPM Series

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Installation & Service

Not cooling adequately

Leaking at connections

1. Not enough air flow2. Unit is fouled3. Unit is undersized

1. Not tight2. No thread sealant

1. Consult specifications and adjust if required2. Clean exchanger (see maintenance)3. Check specifications and change size if necessary

1. Tighten carefully2. Remove pipe, apply thread sealant and reinstall

RM Series

Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Description RM series forced air oil coolers are used for high-efficiency oil cooling in hydraulic systems. Units utilize the latest in heat transfer technology to reduce the physical size and provide the ultimate in cooling capacity. By maintaining a lower oil temperature, hydraulic components and fluids work better and have a longer life expectancy.

General Safety Information 1. Do not exceed the pressure rating of the oil cooler, nor any other

component in the hydraulic system.

2. Do not exceed the published maximum flow rates as the potential can result in damage to the hydraulic system.

3. Release all oil pressure from the system before installing or servicing the oil cooler.

4. These oil coolers are not suitable for use in hydraulic systems operating with water-glycol or high water base fluids without a corrosion inhibitor suitable for aluminum and copper component protection.

Unpacking After unpacking the unit. inspect for any loose, missing or damaged parts. Any minor damage to the cooling fins can generally be corrected by gently straightening them.

WARNING Do not exceed the maximum pressure of 21 BAR, or the maximum temperature of 178°C as oil cooler failure can occur.

1. These hydraulic oil coolers should be installed on either the low pressure return line, or a dedicated recirculation cooling loop.

2. Turn off the hydraulic system and drain any oil from the return lines before installing these coolers.

3. A strainer located ahead of the cooler inlet should be installed to trap scale, dirt, or sludge that may be present in piping and equipment, or that may accumulate with use. A thermostatic or spring loaded bypass/relief valve installed ahead of the cooler may be helpful to speed warm-up and relieve the system of excessive pressures.

CAUTION Use of a back-up wrench is recommended to prevent twisting of the manifolds when installing the oil piping.

If pipe sealant is used on threads, the degree of resistance between mating parts is less, and there is an increased chance for cracking the heat exchanger fittings. Do not over tighten.

4. Piping must be properly supported to prevent excess strain on the heat exchanger ports.

Maintenance Inspect the unit regularly for loose bolts and connections, rust and corrosion, and dirty or clogged heat transfer surfaces (cooling coil).

Heat Transfer Surfaces Dirt and dust should be removed by brushing the fins and tubes and blowing loose dirt off with compressed air. Should the surface be greasy, the cooler should be brushed or sprayed with a mild alkaline solution, or a non-flammable degreasing fluid. Follow with hot water rinse and dry thoroughly. A steam cleaner may also be used effectively. Do not use caustic cleaners.

Casing Dirt and grease should be removed. Rusty or corroded surfaces should be sanded clean and repainted.

Internal Cleaning At least once a year piping should be disconnected and decreasing agent or flushing oil circulated through the unit to remove sludge form turbulators and internal tube surfaces to return the unit to full thermal capacity. A thorough cleaning of the entire system in the same manner is preferable to avoid carry-over from uncleaned piping, pumps and accessories. The strained or any filtering devices should be removed and serviced following this cleaning operation.

Unpacking Instructions

trouble Shooting chart

Symptom Possible Cause Corrective Action

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Installation & Service

3. Installation of a fast acting relief/bypass valve is recommended to protect the oil cooler from excessive pressure and/or oil flow rates.

4. These coolers are normally installed in front of the engine radiator to obtain the coolest possible air flow.

5. There are no restrictions as to how the unit may be mounted; however, the unit must be flooded with oil to obtain the full cooling potential.

6. Mount the unit with the brackets (optional) by installing them between any two adjacent exchanger tubes. Use the most convenient tubes for your specific location. See figure 1 below for details.

CAUTION If pipe sealant is used on threads, the degree of resistance between mating parts is less, and there is an increased chance for cracking the heat exchanger fittings. Do not overtighten.

Operation Once unit is installed, the system may be operated normally. If the source of cooling air is other than the main engine fan, be sure that the fan is running.

Maintenance 1. Performance information should be noted on newly installed units so that

any reduction in effectiveness can be detected.

2. Inspect the unit regularly for corrosion and dirty or clogged heat transfer surfaces. Dirt and dust can be removed by washing, brushing, or blowing out with compressed air. A steam cleaner is also effective in cleaning dirty or greasy surfaces. Do not use caustic cleaners.

3. The oil chamber may become filled with sludge accumulation and require cleaning. It is recommended that the unit be flooded with a commercial solvent, and left to soak for one-half hour. Repeated soakings and back flowing may be required, depending on the amount of sludge accumulated.

Not cooling adequately

DH SeriesRead carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Description DH series mobile oil coolers are used for high-efficiency oil cooling in hydraulic systems. Units utilize the latest in heat transfer technology to reduce the physical size and provide the ultimate in cooling capacity. By maintaining a lower oil temperature, hydraulic components and fluids work better and have a longer life expectancy.

General Safety Information 1. Do not exceed the pressure rating of the oil cooler, nor any other

component in the hydraulic system.

2. Do not exceed the published maximum flow rates as the potential can result in damage to the hydraulic system.

3. Release all oil pressure from the system before installing or servicing the oil cooler.

4. These oil coolers are not suitable for use in hydraulic systems operating with water-glycol or high water base fluids without a corrosion inhibitor suitable for aluminum and copper component protection.

Unpacking After unpacking the unit. inspect for any loose, missing or damaged parts. Any minor damage to the cooling fins can generally be corrected by gently straightening them.

Installation

WARNING Do not exceed the maximum pressure of 21 BAR, or the maximum temperature of 177°C as oil cooler failure can occur.

1. These hydraulic oil coolers should be installed on either the low pressure return line, or a dedicated recirculation cooling loop.

2. Turn off the hydraulic system and drain any oil from the return lines before installing these coolers.

trouble Shooting chartSymptom Possible Cause Corrective Action

1. Not enough air flow2. Unit is fouled3. Unit is undersized

1. Consult specifications and adjust if required2. Clean exchanger (see maintenance)3. Check specifications and change size if necessary

figure 1Shock Mounting Kit(brackets are optional)

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QU

Ick

RE

fE

RE

nc

EQuick Reference

There are many conversions and formulas used in selecting oil coolers. This will be a brief summary of those most commonly used.

Conversions

A. HP = (BTU’s/hr) / 2545 = (BTU’s/min) / 42.4 = KW/.746, or BTU’s/hr = HP x 2545; BTU’s/min = HP x 42.4; KW = HP x .746

B. GPM = (L/min) / 3.78 or L/min = GPM x 3.78

C. °F = (1.8 x °C) + 32 or °C = (°F - 32) / 1.8

D. Mobil Series: Air Velocity SFPM = SCFM/Face Area in Ft2, or SCFM = Ft2 Face Area x Face Velocity SFPM

Methods to Determine Heat Loads

A. Hydraulic oil cooling: Assume 30% of the input KW will be rejected to heat. If the input KW is unknown, this formula may be used: KW = System BAR x LPM Flow x .002 x .3

B. Hydrostatic oil cooling: Assume 25% of the input KW will be rejected to heat.

C. Automatic transmission: Assume 30% of the engine KW will be rejected to heat.

D. Engine oil cooling: Assume 10% of the engine KW will be rejected to heat.

Heat Loads

A. KW = (Input KW) x (.25 — .5)

B. KW = (System LPM Capacity) x (System BAR Pressure) x (.002) x (.25 —.5)

C. KW = (BAR Pressure Drop) x (LPM Oil Flow) x (.002) x (% Time)

D. KW = (KW to Gearbox) x (.05 — .5)

E. KW = (Compressor KW) x (1.1) x (.85)

F. KW = (Max Temp. Rise °C/hr) x (Liters of Oil Changing Temp.) x (.00049)

G. KW = (LPM Oil Flow) x (Oil °C) x (.029)

Conversions

°F = (1.8 x °C) + 32

BAR = PSI ÷ 14.5

BTU/hr = Watts/.2931

BTU/min = KW/.01757

m2 = mm2 /1,000,000

m2 = Ft2 /10.76

GPM = LPM/3.78

HP = KW ÷ 0.746

in2 = mm2/645.2

in3 = Liters/.01639

m3 = gal/264.2

m3 = Liters/1000

mm = 25.4 x inch

Temperature Changes

A. Oil TC = (KW) / (LPM Oil Flow x .029)

B. Water TC = (KW) / (LPM Water Flow x .070)

C. 50/50 Ethylene Glycol TC = (KW) / (LPM Flow x .060)

D. Air TC = (KW) / (SCFM Air Flow x .02)

conversion and formula Summary

100,000 20,000

10,000

5,000 3,000 2,000

1,000

500 400 300

200 150

100 75

50 40

30

20

15

10 9.0 8.0 7.0

6.0

5.0

4.0

3.0

50,000

20,000

10,000

5,000 4,000 3,000

2,000 1,500

1,000 750

500 400

300

200

150

100 90 80

70

60 55

50

45

40

Visc

osity

, Say

bolt

Univ

ersa

l Sec

onds

Kine

mat

ic V

isco

sity

, Cen

tisto

kes

Centistokes to Saybolt Universal Seconds Conversion

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5215 21st Street Racine, Wisconsin 53406-5096

tel: (262) 554-8330 fax: (262) 554-8536

e-Mail: [email protected]

weBsite: www.thermaltransfer.com

Page 53: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

SERIES

12-

10E

UR

O S

ER

IES

E K M C M & S S C M A M D H

Water or Air Cooled Oil Coolers for Fluid Power Applications

EURO

CROSSOVER GUIDE

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EKM Series

Universal Hydraulik to Thermal TransferwaTER COOlED OIl COOlER / afTERCOOlER

Universal Hydraulik Thermal Transfer

EKM-505-O

EKM-508-O

EKM-510-O

EKM-512-O

EKM-514-O

EKM-518-O

EKM-524-O

EKM-536-O

EKM-505-T

EKM-508-T

EKM-510-T

EKM-512-T

EKM-514-T

EKM-518-T

EKM-524-T

EKM-536-T

EKM-708-O Same

EKM-712-O

EKM-714-O

EKM-718-O

EKM-724-O

EKM-736-O

EKM-708-T

EKM-712-T

EKM-714-T

EKM-718-T

EKM-724-T

EKM-736-T

EKM-708-F

EKM-712-F

EKM-714-F

EKM-718-F

EKM-724-F

EKM-736-F

Exact dimensional/thermal interchanges. Consult factory for seawater service and other options.Universal Hydraulik coolers ending in “SW” require “-CN, -B, -W, -Z” after the complete model number.

Universal Hydraulik Thermal Transfer

EKM-1012-O

EKM-1014-O

EKM-1018-O

EKM-1024-O

EKM-1036-6-O

EKM-1036-9-O

EKM-1048-6-O

EKM-1048-8-O

EKM-1012-T

EKM-1014-T

EKM-1018-T Same

EKM-1024-T

EKM-1036-6-T

EKM-1036-9-T

EKM-1048-6-T

EKM-1048-8-T

EKM-1012-F

EKM-1014-F

EKM-1018-F

EKM-1024-F

EKM-1036-6-F

EKM-1036-9-F

EKM-1048-6-F

EKM-1048-8-F

Exact dimensional/thermal interchanges.

Consult factory for seawater service and other options.

Universal Hydraulik coolers ending in “SW” require “-CN, -B, -W, -Z” after the complete model number.

Bowman to Thermal TransferwaTER COOlED OIl COOlER / afTERCOOlER

Bowman Thermal Transfer

EC 80-1425-1 EKM-708-O

EC 100-1425-2 EKM-708-O

EC 120-1425-3 EKM-708-O

EC 140-1425-4 EKM-712-O

EC 160-1425-5 EKM-714-O

FC 80-1426-1 EKM-708-O

FC 100-1426-2 EKM-712-O

FC 120-1426-3 EKM-712-O

FC 140-1426-4 EKM-714-O

FC 160-1426-5 EKM-718-O

FG 80-1424-1 EKM-1012-O

FG 100-1427-2 EKM-1012-O

FG 120-1427-3 EKM-1014-O

FG 140-1427-4 EKM-1018-O

FG 160-1427-5 EKM-1024-O

GL 140-1428-2 EKM-1014-7-O

GL 180-1428-3 EKM-1018-O

GL 240-1428-4 EKM-1018-O

GL 320-1428-5 EKM-1024-O

GL 400-1428-6 EKM-1036-6-O

GL 480-1428-7 EKM-1036-6-O

Approximate thermal, non-dimensional interchanges.

Consult factory for specific application sizing.

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5A-01A-03-014

5A-03A-03-014

5A-05A-03-014

5A-02A-03-014

5A-04A-03-014

5A-06A-03-014

5A-01A-03-024

5A-03A-03-024

5A-05A-03-024

5A-02A-03-024

5A-04A-03-024

5A-06A-03-024

5A-01A-04-014

5A-03A-04-014

5A-05A-04-014

5A-02A-04-014

5A-04A-04-014

5A-06A-04-014

5A-01A-04-024

5A-03A-04-024

5A-05A-04-024

5A-02A-04-024

5A-04A-04-024

5A-06A-04-024

5A-01A-04-036

5A-03A-04-036

5A-05A-04-036

5A-02A-04-036

5A-04A-04-036

5A-06A-04-036

5A-01A-05-014

5A-03A-05-014

5A-05A-05-014

5A-02A-05-014

5A-04A-05-014

5A-06A-05-014

5A-01A-05-024

5A-03A-05-024

5A-05A-05-024

5A-02A-05-024

5A-04A-05-024

5A-06A-05-024

5A-01A-05-036

5A-03A-05-036

5A-05A-05-036

5A-02A-05-036

5A-04A-05-036

5A-06A-05-036

60

60

104

104

104

80

80

80

.43

.72

.73

1.26

1.90

.85

1.49

2.23

60

60

104

104

104

80

80

80

.43

.72

.73

1.26

1.90

.85

1.49

2.23

Exact thermal and approximate dimensional interchanges. TTP coolers are offered with BSPP ports as opposed to NPT ports, however NPT ports are available.“5A” prefix indicates admiralty brass tubes. “2A” prefix in place of the “5A” prefix indicates copper tubes in BASCO units and is interchangeable with TTP “CM” series units.

Basco to Thermal TransferwaTER COOlED OIl COOlER / afTERCOOlER

CM Series

BASCO THERMAL TRANSFER Current Original Tube Surface Area Tube Surface Area Model Number Model Number Count (Square Meters) Model Number Count (Square Meters)

03014-S-1

03014-S-2

03014-S-4

03014-L-1

03014-L-2

03024-L-4

03024-S-1

03024-S-2

03024-S-4

03024-L-1

03024-L-2

03024-L-4

04014-S-1

04014-S-2

04014-S-4

04014-L-1

04014-L-2

04014-L-4

04024-S-1

04024-S-2

04024-S-4

04024-L-1

04024-L-2

04024-L-4

04036-S-1

04036-S-2

04036-S-4

04036-L-1

04036-L-2

04036-L-4

05014-S-1

05014-S-2

05014-S-4

05014-L-1

05014-L-2

05014-L-4

05024-S-1

05024-S-2

05024-S-4

05024-L-1

05024-L-2

05024-L-4

05036-S-1

05036-S-2

05036-S-4

05036-L-1

05036-L-2

05036-L-4

CM-614-1.3-4-O

CM-614-1.3-4-T

CM-614-1.3-4-F

CM-614-3-4-O

CM-614-3-4-T

CM-614-3-4-F

CM-624-2-4-O

CM-624-2-4-T

CM-624-2-4-F

CM-624-3-4-O

CM-624-3-4-T

CM-624-3-4-F

CM-814-1.3-4-O

CM-814-1.3-4-T

CM-814-1.3-4-F

CM-814-3-4-O

CM-814-3-4-T

CM-814-3-4-F

CM-824-2-4-O

CM-824-2-4-T

CM-824-2-4-F

CM-824-4-4-O

CM-824-4-4-T

CM-824-4-4-F

CM-836-2-4-O

CM-836-2-4-T

CM-836-2-4-F

CM-836-4-4-O

CM-836-4-4-T

CM-836-4-4-F

CM-1014-1.3-6-O

CM-1014-1.3-6-T

CM-1014-1.3-6-F

CM-1014-3-6-O

CM-1014-3-6-T

CM-1014-3-6-F

CM-1024-2-6-O

CM-1024-2-6-T

CM-1024-2-6-F

CM-1024-4-6-O

CM-1024-4-6-T

CM-1024-4-6-F

CM-1036-2-6-O

CM-1036-2-6-T

CM-1036-2-6-F

CM-1036-4-6-O

CM-1036-4-6-T

CM-1036-4-6-F

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5A-01A-06-024

5A-03A-06-024

5A-05A-06-024

5A-02A-06-024

5A-04A-06-024

5A-06A-06-024

5A-01A-06-036

5A-03A-06-036

5A-05A-06-036

5A-02A-06-036

5A-04A-06-036

5A-06A-06-036

5A-01A-06-048

5A-03A-06-048

5A-05A-06-048

5A-02A-06-048

5A-04A-06-048

5A-06A-06-048

5A-01A-06-060

5A-03A-06-060

5A-05A-06-060

5A-02A-06-060

5A-04A-06-060

5A-06A-06-060

5A-01A-08-024

5A-03A-08-024

5A-05A-08-024

5A-02A-08-024

5A-04A-08-024

5A-06A-08-024

5A-01A-08-036

5A-03A-08-036

5A-05A-08-036

5A-02A-08-036

5A-04A-08-036

5A-06A-08-036

5A-01A-08-048

5A-03A-08-048

5A-05A-08-048

5A-02A-08-048

5A-04A-08-048

5A-06A-08-048

5A-01A-08-060

5A-03A-08-060

5A-05A-08-060

5A-02A-08-060

5A-04A-08-060

5A-06A-08-060

116

116

116

116

232

232

232

232

2.14

3.16

4.18

5.20

4.23

6.35

8.46

10.56

120

120

120

120

240

240

240

240

2.21

3.27

4.38

5.47

4.38

6.57

8.75

10.94

Exact thermal and approximate dimensional interchanges. TTP coolers are offered with BSPP ports as opposed to NPT ports, however NPT ports are available.“5A” prefix indicates admiralty brass tubes. “2A” prefix in place of the “5A” prefix indicates copper tubes in BASCO units and is interchangeable with TTP “CM” series units.

Basco to Thermal TransferwaTER COOlED OIl COOlER / afTERCOOlER

CM Series

BASCO THERMAL TRANSFER Current Original Tube Surface Area Tube Surface Area Model Number Model Number Count (Square Meters) Model Number Count (Square Meters)

06024-S-1

06024-S-2

06024-S-4

06024-L-1

06024-L-2

06024-L-4

06036-S-1

06036-S-2

06036-S-4

06036-L-1

06036-L-2

06036-L-4

06048-S-1

06048-S-2

06048-S-4

06048-L-1

06048-L-2

06048-L-4

06060-S-1

06060-S-2

06060-S-4

06060-L-1

06060-L-2

06060-L-4

08024-S-1

08024-S-2

08024-S-4

08024-L-1

08024-L-2

08024-L-4

08036-S-1

08036-S-2

08036-S-4

08036-L-1

08036-L-2

08036-L-4

08048-S-1

08048-S-2

08048-S-4

08048-L-1

08048-L-2

08048-L-4

08060-S-1

08060-S-2

08060-S-4

08060-L-1

08060-L-2

08060-L-4

CM-1224-2.5-6-O

CM-1224-2.5-6-T

CM-1224-2.5-6-F

CM-1224-3.6-6-O

CM-1224-3.6-6-T

CM-1224-3.6-6-F

CM-1236-2.5-6-O

CM-1236-2.5-6-T

CM-1236-2.5-6-F

CM-1236-5-6-O

CM-1236-5-6-T

CM-1236-5-6-F

CM-1248-3-6-O

CM-1248-3-6-T

CM-1248-3-6-F

CM-1248-6-6-O

CM-1248-6-6-T

CM-1248-6-6-F

CM-1260-3.6-6-O

CM-1260-3.6-6-T

CM-1260-3.6-6-F

CM-1260-6-6-O

CM-1260-6-6-T

CM-1260-6-6-F

CM-1724-3-6-O

CM-1724-3-6-T

CM-1724-3-6-F

CM-1724-5-6-O

CM-1724-5-6-T

CM-1724-5-6-F

CM-1736-4-6-O

CM-1736-4-6-T

CM-1736-4-6-F

CM-1736-6-6-O

CM-1736-6-6-T

CM-1736-6-6-F

CM-1748-4-6-O

CM-1748-4-6-T

CM-1748-4-6-F

CM-1748-7-6-O

CM-1748-7-6-T

CM-1748-7-6-F

CM-1760-4.5-6-O

CM-1760-4.5-6-T

CM-1760-4.5-6-F

CM-1760-7-6-O

CM-1760-7-6-T

CM-1760-7-6-F

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5A-01A-08-072

5A-03A-08-072

5A-05A-08-072

5A-02A-08-072

5A-04A-08-072

5A-06A-08-072

232 12.69 240 13.40

Exact thermal and approximate dimensional interchanges. TTP coolers are offered with BSPP ports as opposed to NPT ports, however NPT ports are available.“5A” prefix indicates admiralty brass tubes. “2A” prefix in place of the “5A” prefix indicates copper tubes in BASCO units and is interchangeable with TTP “CM” series units.

Basco to Thermal TransferwaTER COOlED OIl COOlER / afTERCOOlER

CM & SSCM Series

BASCO THERMAL TRANSFER Current Original Tube Surface Area Tube Surface Area Model Number Model Number Count (Square Meters) Model Number Count (Square Meters)

CM-1772-4.5-6-O

CM-1772-4.5-6-T

CM-1772-4.5-6-F

CM-1772-8-6-O

CM-1772-8-6-T

CM-1772-8-6-F

08072-S-1

08072-S-2

08072-S-4

08072-L-1

08072-L-2

08072-L-4

american Industrial to Thermal TransferwaTER COOlED OIl COOlER / afTERCOOlER

American Industrial Thermal Transfer

CS CM

STS SSCM

Approximate thermal, non-dimensional interchanges.

Bowman to Thermal TransferwaTER COOlED OIl COOlER / afTERCOOlER

Bowman Thermal Transfer

GK 190-1658-3 CM-1724-3.5-6-F

GK 250-1658-4 CM-1724-3.5-6-F

GK 320-1658-5 CM-1748-8.4-6-F

GK 400-1658-6 CM-1748-8.4-6-F

GK 480-1658-7 CM-1760-6-6-F

GK 600-1658-8 CM-1760-6-6-F

JK 190-1663-3 CM-1736-8.4-6-T

JK 250-1661-4 CM-1736-8.4-6-T

JK 320-1661-5 CM-1748-8.4-6-T

JK 400-1661-6 CM-1760-8.4-6-T

JK 480-1661-7 CM-1772-8.4-6-T

JK 600-1661-8 CM-1784-8.4-6-T

Approximate thermal, non-dimensional interchanges. Consult factory for specific application sizing.

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Model Number Surface Area (Sq Meters) Baffle Spacing Model Number Surface Area (Sq Meters)

Exact thermal and approximate dimensional interchanges. TTP coolers are offered with BSPP ports as opposed to NPT ports, however NPT ports are available.

ametek, Ketema, whitlock to Thermal Transfer ProductswaTER COOlED OIl COOlER / afTERCOOlER

aM Series

1/4” OD AM-408-4

AM-412-4*

AM-418-4*

AM-424-4*

AM-608-4

AM-612-4*

AM-614-4

AM-618-4*

AM-624-4

AM-630-4*

AM-812-4*

AM-814-4

AM-818-4*

AM-824-4

AM-830-4*

AM-836-4

AM-1012-4*

AM-1014-4*

AM-1018-4*

AM-1024-4*

AM-1036-4*

AM-1218-4*

AM-1224-4*

AM-1236-4*

AM-1248-4*

AM-1260-4*

AM-1624-4*

AM-1636-4*

AM-1648-4*

AM-1672-4*

AM-1696-4*

3/8” OD–

A-1012-6*

A-1014-6

A-1018-6*

A-1024-6

A-1036-6

A-1218-6*

A-1224-6

A-1236-6

A-1248-6

A-1260-6

A-1624-6

A-1636-6

A-1648-6

A-1672-6

A-1696-6*

1/4” OD .13

.19

.28

.38

.24

.36

.43

.55

.73

.91

.66

.77

.98

1.31

1.64

1.97

1.10

1.27

1.64

2.19

3.28

2.33

3.11

4.67

6.22

7.79

5.44

8.18

10.90

16.34

21.97

3/8” OD–

.70

.81

1.04

1.38

2.08

1.64

2.19

3.28

4.38

5.47

3.73

5.58

7.44

11.17

14.88

1/4” OD 2W8

2W12

2W18

2W24

3W8

3W12

3W14

3W18

3W24

3W30

4W12

4W14

4W18

4W24

4W30

4W36

5W12

5W14

5W18

5W24

5W36

6W18

6W24

6W36

6W48

6W60

8W24

8W36

8W48

8W72

8W96

3/8” OD–

3Y8

3Y12

3Y14

3Y18

3Y24

3Y30

4Y12

4Y14

4Y18

4Y24

4Y30

4Y36

5Y12

5Y14

5Y18

5Y24

5Y36

6Y18

6Y24

6Y36

6Y48

6Y60

8Y24

8Y36

8Y48

8Y72

8Y96

W .12

.19

.28

.37

.26

.38

.46

.58

.78

.97

.71

.82

1.06

1.41

1.77

2.12

1.11

1.31

1.68

2.24

3.36

2.59

3.46

5.18

6.91

8.64

6.04

9.06

12.08

18.11

24.15

Y–

.17

.30

.34

.45

.51

.74

.47

.55

.71

.95

1.18

1.42

.76

.89

1.15

1.53

2.29

1.70

2.27

3.39

4.52

5.67

4.09

6.08

8.17

12.25

16.03

A–

1.5

1.5

1.5

1.5

1.5

1.5

1.5

1.5

2.5

2.5

2.5

2.5

1.5

1.5

2.38

2.5

2.5

2.5

2.5

2.5

2.5

2.5

2.38

2.38

2.38

2.38

2.38

B–

2.875

2.875

2.875

2.875

2.875

2.875

4

4

4

4

4

4

4

4

4

5

5

6

6

6

6

6

8

8

8

8

8

WHITLOCK (AMETEK) TYPE HT THERMAL TRANSFER

whitlock Code Example

4 - W - 24 - HT - 4 - B* - Cl

NominalShell Diameter

1/4” Tubes TubeLength

Type 4 Pass Baffle Cast IronBonnets

*S = Custom Baffle Spacing

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CHX-308-S-1

CHX-308-L-1

CHX-308-S-2

CHX-308-L-2

CHX-308-S-4

CHX-308-L-4

CHX-314-S-1

CHX-314-L-1

CHX-314-S-2

CHX-314-L-2

CHX-314-S-4

CHX-314-L-4

CHX-324-S-1

CHX-324-L-1

CHX-324-S-2

CHX-324-L-2

CHX-324-S-4

CHX-324-L-4

CHX-414-S-1

CHX-414-L-1

CHX-414-S-2

CHX-414-L-2

CHX-414-S-4

CHX-414-L-4

CHX-424-S-1

CHX-424-L-1

CHX-424-S-2

CHX-424-L-2

CHX-424-S-4

CHX-424-L-4

CHX-436-S-1

CHX-436-L-1

CHX-436-S-2

CHX-436-L-2

CHX-436-S-4

CHX-436-L-4

CHX-514-S-1

CHX-514-L-1

CHX-514-S-2

CHX-514-L-2

CHX-514-S-4

CHX-514-L-4

Bell and Gossett to Thermal TransferwaTER COOlED CHX SERIES

.23

.40

.68

.71

1.22

1.83

.85

aM Series

BELL AND GOSSETT THERMAL TRANSFER Model Surface Area Model Surface Area Number (Square Meters) Number (Square Meters)

AM-608-1-4-0

AM-608-2-4-0

AM-608-1-4-T

AM-608-2-4-T

AM-608-1-4-F

AM-608-2-4-F

AM-614-1.5-4-0

AM-614-4-4-0

AM-614-1.5-4-T

AM-614-4-4-T

AM-614-1.5-4-F

AM-614-4-4-F

AM-624-2-4-0

AM-624-4-4-0

AM-624-2-4-T

AM-624-4-4-T

AM-624-2-4-F

AM-624-4-4-F

AM-814-1.5-4-0

AM-814-3-4-0

AM-814-1.5-4-T

AM-814-3-4-T

AM-814-1.5-4-F

AM-814-3-4-F

AM-824-2-4-0

AM-824-4-4-0

AM-824-2-4-T

AM-824-4-4-T

AM-824-2-4-F

AM-824-4-4-F

AM-836-2-4-0

AM-836-4-4-0

AM-836-2-4-T

AM-836-4-4-T

AM-836-2-4-F

AM-836-4-4-F

AM-1014-1.5-6-0

AM-1014-3-6-0

AM-1014-1.5-6-T

AM-1014-3-6-T

AM-1014-1.5-6-F

AM-1014-3-6-F

.24

.06

.73

.86

1.34

1.97

.85

BELL AND GOSSETT THERMAL TRANSFER Model Surface Area Model Surface Area Number (Square Meters) Number (Square Meters)

CHX-524-S-1

CHX-524-L-1

CHX-524-S-2

CHX-524-L-2

CHX-524-S-4

CHX-524-L-4

CHX-536-S-1

CHX-536-L-1

CHX-536-S-2

CHX-536-L-2

CHX-536-S-4

CHX-536-L-4

CHX-624-S-1

CHX-624-L-1

CHX-624-S-2

CHX-624-L-2

CHX-624-S-4

CHX-624-L-4

CHX-636-S-1

CHX-636-L-1

CHX-636-S-2

CHX-636-L-2

CHX-636-S-4

CHX-636-L-4

CHX-648-S-1

CHX-648-L-1

CHX-648-S-2

CHX-648-L-2

CHX-648-S-4

CHX-648-L-4

CHX-660-S-1

CHX-660-L-1

CHX-660-S-2

CHX-660-L-2

CHX-660-S-4

CHX-660-L-4

1.46

2.19

2.12

3.18

4.24

5.30

AM-1024-2-6-0

AM-1024-4-6-0

AM-1024-2-6-T

AM-1024-4-6-T

AM-1024-2-6-F

AM-1024-4-6-F

AM-1036-2-6-0

AM-1036-4-6-0

AM-1036-2-6-T

AM-1036-4-6-T

AM-1036-2-6-F

AM-1036-4-6-F

AM-1224-2-6-0

AM-1224-4-6-0

AM-1224-2-6-T

AM-1224-4-6-T

AM-1224-2-6-F

AM-1224-4-6-F

AM-1236-3-6-0

AM-1236-6-6-0

AM-1236-3-6-T

AM-1236-6-6-T

AM-1236-3-6-F

AM-1236-6-6-F

AM-1248-3-6-0

AM-1248-6-6-0

AM-1248-3-6-T

AM-1248-6-6-T

AM-1248-3-6-F

AM-1248-6-6-F

AM-1260-4-6-0

AM-1260-6-6-0

AM-1260-4-6-T

AM-1260-6-6-T

AM-1260-4-6-F

AM-1260-6-6-F

1.46

2.19

2.20

3.28

4.38

5.47

Approximate thermal and dimensional interchanges (dimensions within 3/8”, CHX-400 Series has different connection sizes). Mounting brackets can be rotated on TTP models to more closely match those of the CHX Series.

Approximate thermal and dimensional interchanges (dimensions within 3/8”, CHX-400 Series has different connection sizes). Mounting brackets can be rotated on TTP models to more closely match those of the CHX Series.

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5-030-02-008-001

5-030-02-008-002

5-030-03-008-001

5-030-03-008-002

5-030-03-008-003

5-030-03-008-004

5-030-03-008-005

5-030-03-008-006

5-030-03-014-001

5-030-03-014-002

5-030-03-014-003

5-030-03-014-004

5-030-03-014-005

5-030-03-014-006

5-030-03-024-001

5-030-03-024-002

5-030-03-024-003

5-030-03-024-004

5-030-03-024-005

5-030-03-024-006

5-030-04-014-001

5-030-04-014-002

5-030-04-014-003

5-030-04-014-004

5-030-04-014-005

5-030-04-014-006

5-030-04-024-001

5-030-04-024-002

5-030-04-024-003

5-030-04-024-004

5-030-04-024-005

5-030-04-024-006

5-030-04-036-001

5-030-04-036-002

5-030-04-036-003

5-030-04-036-004

5-030-04-036-005

5-030-04-036-006

5-030-05-014-001

5-030-05-014-002

5-030-05-014-003

5-030-05-014-004

5-030-05-014-005

5-030-05-014-006

ITT Standard to Thermal TransferwaTER COOlED BCf SERIES

28

56

56

56

108

108

108

80

aM Series

ITT OR AMERICAN STANDARD THERMAL TRANSFER Surface Surface Model Tube Area Model Tube Area Number Count (Sq M) Number Count (Sq M)

AM-408-.75-4-O

AM-408-2-4-O

AM-608-1-4-O

AM-608-2-4-O

AM-608-1-4-T

AM-608-2-4-T

AM-608-1-4-F

AM-608-2-4-F

AM-614-1.5--4-O

AM-614-4-4-O

AM-614-1.5-4-T

AM-614-4-4-T

AM-614-1.5-4-F

AM-614-4-4-F

AM-624-2-4-O

AM-624-4-4-O

AM-624-2-4-T

AM-624-4-4-T

AM-624-2-4-F

AM-624-4-4-F

AM-814-1.5-4-O

AM-814-3-4-O

AM-814-1.5-4-T

AM-814-3-4-T

AM-814-1.5-4-F

AM-814-3-4-F

AM-824-2-4-O

AM-824-4-4-O

AM-824-2-4-T

AM-824-4-4-T

AM-824-2-4-F

AM-824-4-4-F

AM-836-2-4-O

AM-836-4-4-O

AM-836-2-4-T

AM-836-4-4-T

AM-836-2-4-F

AM-836-4-4-F

AM-1014-1.5-6-O

AM-1014-3-6-O

AM-1014-1.5-6-T

AM-1014-3-6-T

AM-1014-1.5-6-F

AM-1014-3-6-F

31

60

60

60

108

108

108

80

5-030-05-024-001

5-030-05-024-002

5-030-05-024-003

5-030-05-024-004

5-030-05-024-005

5-030-05-024-006

5-030-05-036-001

5-030-05-036-002

5-030-05-036-003

5-030-05-036-004

5-030-05-036-005

5-030-05-036-006

5-030-06-024-001

5-030-06-024-002

5-030-06-024-003

5-030-06-024-004

5-030-06-024-005

5-030-06-024-006

5-030-06-036-001

5-030-06-036-002

5-030-06-036-003

5-030-06-036-004

5-030-06-036-005

5-030-06-036-006

5-030-06-048-001

5-030-06-048-002

5-030-06-048-003

5-030-06-048-004

5-030-06-048-005

5-030-06-048-006

5-030-06-060-001

5-030-06-060-002

5-030-06-060-003

5-030-06-060-004

5-030-06-060-005

5-030-06-060-006

5-030-08-024-001

5-030-08-024-002

5-030-08-024-003

5-030-08-024-004

5-030-08-024-005

5-030-08-024-006

80

80

116

116

116

116

210

AM-1024-2-6-O

AM-1024-4-6-O

AM-1024-2-6-T

AM-1024-4-6-T

AM-1024-2-6-F

AM-1024-4-6-F

AM-1036-2-6-O

AM-1036-4-6-O

AM-1036-2-6-T

AM-1036-4-6-T

AM-1036-2-6-F

AM-1036-4-6-F

AM-1224-2-6-O

AM-1224-4-6-O

AM-1224-2-6-T

AM-1224-4-6-T

AM-1224-2-6-F

AM-1224-4-6-F

AM-1236-3-6-O

AM-1236-6-6-O

AM-1236-3-6-T

AM-1236-6-6-T

AM-1236-3-6-F

AM-1236-6-6-F

AM-1248-3-6-O

AM-1248-6-6-O

AM-1248-3-6-T

AM-1248-6-6-T

AM-1248-3-6-F

AM-1248-6-6-F

AM-1260-4-6-O

AM-1260-6-6-O

AM-1260-4-6-T

AM-1260-6-6-T

AM-1260-4-6-F

AM-1260-6-6-F

AM-1624-2-6-O

AM-1624-6-6-O

AM-1624-2-6-T

AM-1624-6-6-T

AM-1624-2-6-F

AM-1624-6-6-F

80

80

120

120

120

120

210

Exact thermal and approximate dimensional interchanges. TTP coolers are offered with BSPP ports as opposed to NPT ports, however NPT ports are available.

.11

.22

.40

.69

.77

1.31

1.97

.85

.13

.24

.43

.73

.77

1.31

1.97

.85

ITT OR AMERICAN STANDARD THERMAL TRANSFER Surface Surface Model Tube Area Model Tube Area Number Count (Sq M) Number Count (Sq M)

1.49

2.23

2.14

3.16

4.18

5.20

3.81

1.49

2.23

2.20

3.28

4.38

5.47

3.81

Exact thermal and approximate dimensional interchanges. TTP coolers are offered with BSPP ports as opposed to NPT ports, however NPT ports are available.

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Cross Reference

60462

63002

63058

63059

63078

65024

65025

65027

65028

65029

65031

65032

65033

65034

65069

65077

65082

69002

69003

Blissfield to Thermal TransferaIR COOlED

203 x 254 x 25

267 x 381 x 51

927 x 711 x 51

927 x 711 x 76

927 x 711 x 51

229 x 686 x 51

203 x 635 x 51

622 x 622 x 51

241 x 419 x 76

508 x 508 x 51

508 x 610 x 51

330 x 508 x 51

610 x 660 x 51

229 x 660 x 51

762 x 787 x 51

673 x 686 x 51

483 x 508 x 51

178 x 406 x 38

229 x 483 x 38

DH Series

BLISSFIELD THERMAL TRANSFER Approximate Approximate Overall Overall Model Number Dimensions Model Number Dimensions

DH-08-41-2

DH-095-1-2

DH-359-1-2

DH-370-1-2

DH-359-2-2

DH-106-1-2

DH-095-1-2

DH-326-1-2

DH-502-1-2

DH-216-1-2

DH-238-1-2

DH-194-1-2

DH-236-1-2

DH-095-1-2

DH-359-1-2

DH-326-2-2

DH-238-1-2

DH-051-1-2

DH-062-1-2

203 x 343 x 38

216 x 457 x 38

787 x 762 x 38

787 x 914 x 38

787 x 762 x 38

216 x 533 x 38

216 x 457 x 38

635 x 610 x 38

152 x 381 x 76

318 x 610 x 38

419 x 610 x 38

318 x 457 x 38

635 x 610 x 38

216 x 457 x 38

787 x 762 x 38

635 x 610 x 38

419 x 610 x 38

114 x 381 x 38

165 x 381 x 38

NPT PORTS SAE PORTS Thermal Thermal Hayden Hayden Transfer Hayden Transfer Model Part Model Part Model Number Number Number Number Number

Non-dimensional interchanges for reference only. In most cases the Thermal Transfer performance is greater than the Blissfield model replaced. BSPP ports available. Refer to DH Series for additional information. Dimensions are in millimeters.

10215

10315

10318

10324

10418

10421

10424

10618

10624

10724

10924

11224

11230

11524

11530

11536

11830

12042

20215

20618

20924

21224

21830

21842

22042

001243

002514

001269

001563

003109

001564

001810

001251

001267

001264

001260

001778

001695

001865

001860

001861

001788

002248

025362

025348

025365

025367

025817

025818

025819

DH-051-1-1

DH-062-1-1

DH-073-1-1

DH-084-1-1

DH-095-1-1

DH-106-1-1

DH-117-1-1

DH-194-1-1

DH-216-1-1

DH-227-1-1

DH-249-1-1

DH-326-1-1

DH-337-1-1

DH-348-1-1

DH-359-1-1

DH-370-1-1

DH-425-1-1*

DH-447-1-1*

DH-502-1-1*

DH-513-1-1*

DH-524-1-1*

DH-535-1-1*

DH-626-1-1*

DH-649-1-1*

DH-670-1-1*

DH-051-2-1

DH-062-2-1

DH-073-2-1

DH-084-2-1

DH-095-2-1

DH-106-2-1

DH-117-2-1

DH-194-2-1

DH-216-2-1

DH-227-2-1

DH-249-2-1

DH-326-2-1

DH-337-2-1

DH-348-2-1

DH-359-2-1

DH-370-2-1

DH-425-2-1*

DH-447-2-1*

DH-502-2-1*

DH-513-2-1*

DH-524-2-1*

DH-535-2-1*

DH-626-2-1*

DH-649-2-1*

DH-670-2-1*

016000

016002

016004

016005

016012

012010

016008

016013

016017

016020

016024

016032

016030

016038

016036

016034

016039

016044

025363

025364

025366

025368

020111

020112

020113

All models are thermal and dimensional interchanges unless indicated. BSPP ports available. Refer to DH Series for additional information. *Thermal, very close dimensional interchanges.

Hayden to Thermal TransferaIR COOlED

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Hayden Thermal Transfer

10215-R1

10315-R1

10318-R1

10324-R1

10418-R1

10421-R1

10424-R1

10618-R1

10621-R1

10624-R1

10724-R1

10824-R1

10924-R1

11224-R1

11230-R1

11524-R1

11530-R1

11536-R1

11830-R1

11840-R1

12042-R1

10215-S1

10315-S1

10318-S1

10324-S1

10418-S1

10421-S1

10424-S1

10618-S1

10621-S1

10624-S1

10724-S1

10824-S1

10924-S1

11224-S1

11230-S1

11524-S1

11530-S1

11536-S1

11830-S1

11840-S1

12042-S1

10215-V1

10315-V1

10318-V1

10324-V1

10418-V1

10421-V1

10424-V1

10618-V1

Hayden Thermal Transfer

10621-V1

10624-V1

10724-V1

10824-V1

10924-V1

11224-V1

11230-V1

11524-V1

11530-V1

11536-V1

11830-V1

11840-V1

12042-V1

10215-W1

10315-W1

10318-W1

10324-W1

10418-W1

10421-W1

10424-W1

10618-W1

10621-W1

10624-W1

10724-W1

10824-W1

10924-W1

11224-W1

11230-W1

11524-W1

11530-W1

11536-W1

11830-W1

11840-W1

12042-W1

20215-S1

20618-S1

20624-S1

20924-S1

21224-S1

21830-T1

21842-T1

22042-T1

20215-V1

20618-V1

20624-V1

20924-V1

21224-V1

21830-Y1

21842-Y1

22042-Y1

Hayden to Thermal TransferaIR COOlED OIl COOlER / afTERCOOlER

DH-051-4

DH-062-4

DH-073-4

DH-084-4

DH-095-4

DH-106-4

DH-117-4

DH-194-4

DH-205-4

DH-216-4

DH-227-4

DH-238-4

DH-249-4

DH-326-4

DH-337-4

DH-348-4

DH-359-4

DH-370-4

DH-425-4

DH-436-4

DH-447-4

DH-051-1

DH-062-1

DH-073-1

DH-084-1

DH-095-1

DH-106-1

DH-117-1

DH-194-1

DH-205-1

DH-216-1

DH-227-1

DH-238-1

DH-249-1

DH-326-1

DH-337-1

DH-348-1

DH-359-1

DH-370-1

DH-425-1

DH-436-1

DH-447-1

DH-051-2

DH-062-2

DH-073-2

DH-084-2

DH-095-2

DH-106-2

DH-117-2

DH-194-2

DH Series

The Thermal Transfer models indicated are both thermally and dimensionally interchangeable with the Hayden models they replace. BSPP ports available. Refer to DH Series for additional information.

207-OA1

212-OA1

216-OA1

216-2A1

218-OA1

224-OA1

326-OA1

326-O**

426-OA1

426-O**

Karmazin to Thermal TransferaIR COOlED

203 x 660 x 51

330 x 533 x 51

470 x 508 x 51

406 x 546 x 51

495 x 610 x 51

648 x 686 x 51

699 x 787 x 76

699 x 787 x 114

699 x 813 x 102

699 x 787 x 114

KARMAZIN THERMAL TRANSFER Approximate Approximate Overall Overall Model Number Dimensions Model Number Dimensions

DH-051-2-2

DH-062-2-2

DH-194-2-2

DH-227-2-2

DH-216-2-2

DH-326-2-2

DH-425-2-2

DH-370-2-2

DH-649-2-2

DH-370-2-2

114 x 381 x 38

165 x 381 x 38

318 x 457 x 38

368 x 610 x 38

318 x 610 x 38

635 x 610 x 38

940 x 762 x 38

787 x 927 x 38

978 x 1067 x 76

787 x 927 x 38

**Optional CircuitNon-dimensional interchanges for reference only. In most cases the Thermal Transfer performance is greater than the Karmazin model it replaces. BSPP ports available. Refer to DH Series for additional information. Dimensions are in millimeters.

DH-205-2

DH-216-2

DH-227-2

DH-238-2

DH-249-2

DH-326-2

DH-337-2

DH-348-2

DH-359-2

DH-370-2

DH-425-2

DH-436-2

DH-447-2

DH-051-5

DH-062-5

DH-073-5

DH-084-5

DH-095-5

DH-106-5

DH-117-5

DH-194-5

DH-205-5

DH-216-5

DH-227-5

DH-238-5

DH-249-5

DH-326-5

DH-337-5

DH-348-5

DH-359-5

DH-370-5

DH-425-5

DH-436-5

DH-447-5

DH-502-1

DH-513-1

DH-519-1

DH-524-1

DH-535-1

DH-626-1

DH-649-1

DH-670-1

DH-502-2

DH-513-2

DH-519-2

DH-524-2

DH-535-2

DH-626-2

DH-649-2

DH-670-2

Page 63: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

www.thermaltransfer.com [email protected] 262.554.8330

CR

OS

S R

Ef

ER

En

CE

11

Cross Reference

Consult Factory

L-84741

L-84741

L-84741

L-84741

L-84741

L-84741

L-84741

L-84741

L-84741

L-84741

L-84741

L-84741

L-84741

L-84741

K-84741

K-84741

K-84741

K-84741

L-84741

L-84741

L-84741

L-84741

L-84741

L-84741

L-84741

L-84741

L-84741

L-84741

L-84741

L-84741

L-84741

2

4

4

4

4

4

6

6

4

4

4

4

4

4

4

4

4

4

8

8

6

6

8

8

8

8

4

4

8

8

4

10215-S1-0346

10324-S1-0351

10324-R1-0339

10418-S1-0246

10418-R1-0916

10621-S1-0924

10824-S1-75698

10824-R1-71911

10318-R1-0338

10318-S1-0350

10421-S1-0349

10421-R1-0337

10412-S1-1773

10425-R1-1231

10624-S2-0336

10624-S1-0348

10624-R1-0340

10618-R1-0344

10618-S1-0343

10924-S2-0335

11230-S2P-0718

11536-S1-1770

11536-R1-1518

11433-S1-0558

10924-S1-0345

10924-R1-0341

11224-S1-0347

11224-S2-0332

11224-R1-0342

11524-R1-52024

11530-R1-76866

11830-R1-66951

11840-R1-75707

110240-S2P-0683

20618-S1-60943

20924-S1-1322

20924-S1A-75700

20924-R2A-76699

21224-S2A-0615

22148-T1-76887

21830-T1-75706

21524-S2A-0541

21833-T1-75710

21842-T1-75708

21848-T1-75709

22145-T1-56406

11524-S1-0412

11530-S1-57736

11833-R1-0734

21840-T1-0739

12042-R1-0808

DH-051-1-1

DH-084-1-1

DH-084-4-1

DH-095-1-1

DH-095-4-1

DH-205-1-1

DH-238-1-1

DH-238-4-1

DH-073-4-1

DH-073-1-1

DH-106-1-1

DH-106-4-1

DH-08-11-1

DH-117-4-1

DH-216-83792

DH-216-1-1

DH-216-4-1

DH-194-4-1

DH-194-1-1

DH-249-83793

DH-337-83795

DH-370-1-1

DH-370-4-1

DH-96226

DH-249-1-1

DH-249-4-1

DH-326-1-1

DH-326-83794

DH-326-4-1

DH-348-4-1

DH-359-4-1*

DH-425-4-1*

DH-436-4-1*

DH-96227

DH-513-1-1*

DH-524-96229*

DH-96230*

DH-626-1-1*

DH-96232*

DH-649-1-1*

DH-96233*

DH-96234*

DH-348-1-1

DH-359-1-1

DH-96231

DH-649-1-1*

DH-447-4-1*

Models are thermally equivalent, approximate dimensional interchanges. BSPP ports available. Refer to DH Series for additional information. *Thermal and non-dimensional interchanges.

Dunham-Bush to Thermal TransferaIR COOlED OIl COOlER / afTERCOOlER

DH Series

DUNHAM-BUSH THERMAL TRANSFER Kit Includes

Mounting Brackets Heat Exchanger Only Mounting Brackets Heat Exchanger Only Part Number Part Number Part Number Quantity Part Number

DB-1215

DB-1230

DB-1231

DB-1232

DB-1233

DB-1234

DB-1236

DB-1237

DB-1238

DB-1240

DB-1241

DB-1242

DB-1247

DB-1248

DB-1249

DB-1260

DB-1261

DB-1267

DB-1268

DB-1269

DB-1271

DB-1272

DB-1273

DB-1277

DB-1290

DB-1291

DB-1292

DB-1293

DB-1294

DB-1295

DB-1296

DB-1297

DB-1298

DB-1299

DB-2268

DB-2289

DB-2290

DB-2291

DB-2292

DB-2293

DB-2294

DB-2295

DB-2296

DB-2297

DB-2298

DB-2299

DB-2305

DB-2306

DB-2307

DB-2308

DB-2312

Mounting Brackets Included

Mounting Brackets Included

Mounting Brackets Included

Mounting Brackets Included

Mounting Brackets Included

Mounting Tabs Included

Mounting Tabs Included

Mounting Tabs Included

Mounting Brackets Included

Mounting Tabs Included

Consult Factory

Page 64: COOlPOWER SO lUTIONS - van-Dinthervan-dinther.de/download/ttp/TTP_EuroCatalog12-17.pdf · eKFM = SAe 4 Bolt Flange ... eKM-1024 694 165 194 210 102 128 462 116 697 102 11 x 25 1/4

5215 21st Street Racine, Wisconsin 53406-5096

TEL: +1 (262) 554-8330 FAx: +1 (262) 554-8536

E-MAIL: [email protected]

WEBSITE: www.thermaltransfer.com