conveyor solutions - cooper · pdf file• used as emergency or normal “stop”...

For Mining Applications

Conveyor Solutions

Reliable, Innovative, Comprehensive. Mining Solutions.

ChallengesWe know your mining

LED Lighting Solutions

Industrial Fittings, Enclosures & Cable GlandsRugged construction, extensive

range of confi gurations and

broad range of material types.

Broad offering, multiple material

types, cost effective, fi eld fl exibility

and labor saving design features.

Heat and corrosion resistant, impact

absorbent, continuous belt support

and reduced belt wear.

Reliable design, durable

construction and ease of

installation and maintenance.

Higher lumens per watt, vibration

resistance, energy effi ciency and

extreme reliability.

Mining is an around-the-clock operation where employee safety and zero downtime are critical requirements for

your conveyor systems. You need to maximize the movement of your material and minimize the risk of damage

to equipment or personnel. You need a partner like Cooper Industries.

Cooper, now a part of Eaton, offers a large portfolio of

innovative and reliable products for conveyor-related

applications. Whether it’s control switches or belt

idlers to minimize downtime, safety grating to prevent

slips and falls, or lighting that provides 7 years of

continuous, maintenance-free operation, our product

solutions are engineered for safety and productivity.

Cable Management & Safety Grating

Limberoller Conveyor Belt Idlers

Control, Alignment & Signal Switches

Conveyor Solutions:Engineered for the harshest environments


SAFE, RELIABLE, ENERGY EFFICIENT

LED LIGHTING SOLUTIONS

LED LIGHTING

Crouse-Hinds offers the broadest portfolio of LED luminaires for any industrial or

hazardous application. Additionally, we utilize more than 100 years of lighting expertise

to optimize the benefi ts of LED technology to offer the safest and most reliable LED

luminaires on the market.

Whether you need to light overland or tunnel conveyance systems or stackers and

reclaimers, we have a solution that will exceed your needs. Featuring high performance

LEDs and a solid state electronic driver, our LED luminaires improve energy consumption

and reduce maintenance for relamping.

Approximately half the

energy of HID and no

maintenance for up

to seven years, The

Champ® Pro PVM is

an ideal luminaire for

illuminating conveyor

belts and walkways.

8.6217

11.6295

120”xxx

25°

14.3363

Champ® Pro PVM Champ® Pro PVM

Rail

Rail

Safety Grating

Conveyor Belt

Typical Lighting Installation

Certifi cations & Compliances

• UL/cUL Listed

• NEMA 4X

• IP66

Class I, Division 2 versions also available!

Champ® Pro PVM Series Luminaires are designed to provide full-spectrum, crisp,

white light with a true IES Type I distribution.

Five versions of the PVM Series are available, providing ideal solutions for a wide

range of applications.

Champ® Pro PFM Series Floodlights are designed to provide full-spectrum, crisp,

white light.

Seven versions of the Champ PFM LED are available, providing ideal solutions for a

wide range of applications.

• High brightness light emitting diode (LED) arrays

• Color temperature: 3000K (CRI 82) and 5600K (CRI 65) options available

• Advanced heat sink design ensures low LED junction temperature and sustained

lumen performance

• Redundant drivers provide reliable operation in the harshest environments

• High brightness light emitting diode (LED) arrays

• Color temperature: 3000K (CRI 82) and 5600K (CRI 65) options available

• Advanced heat sink design ensures low LED junction temperature and sustained

lumen performance

• Redundant drivers provide reliable operation in the harshest environments

Champ® Pro PVM Model Equivalent HID Luminaire Typical Energy Savings / Lifetime

PVM3L 70W-100W

Up to 58% reduction in energy costs and 60,000 hours of

continuous operation!

PVM5L 100W-150W

PVM7L 150W-175W

PVM9L 175W-200W

PVM11L 200W-400W

Champ® Pro PFM Model Equivalent HID Luminaire Typical Energy Savings / Lifetime

PFM5L 100W-150W

Up to 57% reduction in energy costs and 60,000 hours of

continuous operation!

PFM7L 150W-175W

PFM9L 175W-250W

PFM11L 250W-400W

PFM13L 400W

PFM25L 750W

PFM50L 1500-2000W

Champ® Pro PVM Luminaires

Champ® Pro PFM Floodlights

LED System

LED System


• UL/cUL Listed

• NEMA 4X

• IP66

Class I, Division 2 versions also available!


RELIABLE, RUGGED, WORRY-FREE

CONTROL & ALIGNMENT SOLUTIONS

CONTROLS

Crouse-Hinds conveyor belt alignment and control devices are engineered to be a safe, rugged, worry-free answer to

your control and alignment needs. Durable materials, innovative design and a focus on safety lets you concentrate on

other parts of your plant while your conveyor system stays running.

Typical ApplicationInstallation of an AFA or

AFAX unit on either side of

a conveyor belt allows for

continuous-operation belt

monitoring to signal and stop

when belt misalignment occurs,

delivering safe and productive

material handling.

Spring loaded operating arm

will automatically return switch

to normal position when belt

interference is removed.

Recommended installation

includes a pair of AFA or AFAX

units on each side of the belt,

spaced at a maximum distance

of 90 meters (300 ft) and at the

end of the belt.AFA/AFAX conveyor belt alignment switch application

• Used as emergency or normal “STOP” switch for conveyor lines, cranes,

unloaders, and bulk handling systems

• Wired in-line to the control circuit of magnetic motor starters to shut down

motor-driven conveyors or other machinery when switch is actuated

• Single-end units to be used at ends of conveyor system and spaced maximum

30 meters (100 ft) between switch. Double-end units to be used along

conveyor and spaced maximum 30 meters (100 ft) from each side of unit

• Double-end units contain (2) red painted indicator arms on each side for

actuating indication

• Used as emergency or normal “STOP” switch for conveyor belts whenever

they become misaligned or run off their tracks due to excessive speed,

uneven load, leveling, breakage and/or other problems

• For Signalling: Operating arm actuates normally closed contacts within

7º-15º of travel

• For Emergency Shutoff: Operating arm actuates normally closed contacts

within 23º-31º of travel

• Over-travel protection of 85º: Prevents severe run off damage to switch

mechanism. Spring loaded operating arm returns the switch to normal

position when belt interference is removed.

AFU & AFUX Conveyor Belt Control Switch

AFA & AFAX Conveyor Belt Alignment Switch

Features & Application

Features & Application

Description

Maximum Weight of Unsupported Line or Cable Without

Actuating Switch† (lbs)

Total Operating Force Required

(lbs)

Contact Arrangements With 2-NO, 2-NC in Each End Unit

Cat # Cat #

Single end left 15 25 AFU0333 50 AFUX0333 50

Single end left 25 50 AFU0333 60 AFUX0333 60

Single end right 15 25 AFU0333 05 AFUX0333 05

Single end right 25 50 AFU0333 06 AFUX0333 06

Double end 15 25 AFU0333 55 AFUX0333 55

Double end 25 50 AFU0333 66 AFUX0333 66

† A galvanzed steel aircraft cable, supported every 10’ is recommended


• Cl. I, Div. 1 & 2, Groups C, D

• Cl. II, Div. 1, Groups E, F, G

• Cl. II, Div. 2, Groups F, G

• Cl. III

• NEMA 3, 4, 7CD, 9EFG

• Explosionproof

• Dust-Ignitionproof

• Raintight

• Wet Locations


• Cl. I, Div. 1 & 2, Groups C, D

• Cl. II, Div. 1, Groups E, F, G

• Cl. II, Div. 2, Groups F, G

• Cl. III

• NEMA 3, 4, 7CD, 9EFG

• Explosionproof

• Dust-Ignitionproof

• Raintight

• Wet Locations

ContactArrangement

Diagram Cat #

2 normally open AFA20

2 normally closed AFAX20

N.O.

1

3N.C.

2

4

N.O.

1

3N.C.

2

4


SAFE, SECURE, VERSATILE

INDUSTRIAL FITTINGS, CABLE GLANDS & ENCLOSURES

CONNECTIONS

Crouse-Hinds electrical connectivity solutions are designed for severe mining conditions, offer extensive

confi gurations, custom capabilities and numerous designs. Our time tested, innovative products move power where

you need it simply and safely in any electrical installation.

One hundred years after the introduction of Condulet®, Crouse-Hinds remains the leader in conduit outlet bodies.

The Condulet conduit bodies line has grown to include fi ve distinct families of products, manufactured in sand-cast

Feraloy® iron, sand-cast malleable iron, sand-cast copper-free aluminum, die cast aluminum, and stainless steel.

Bodies are offered in 10 different shapes to provide users with the most fl exible offering on the market.

Bodies• Form 7 bodies have a rounded back and are used for compact, neat installations

• Form 8 and Mark 9 bodies have a fl at back and provide more room for heavy conductors

• Form 5 and Series 5 bodies are primarily for commercial and light industrial use

• Mogul bodies are larger with longer openings for oversized or stiff conductors

Covers• Snaptight and wedgenut covers increase productivity with easy installation and reduced

labor costs associated with re-tapping damaged screw holes

• Integral gasket option simplifi es installation and reduces inventory costs

Coatings• Electrogalvanized with aluminum acrylic paint for excellent corrosion resistance

• Bodies are “dunk” coated for enhanced protection inside the fi tting and on the threads

Condulet® Conduit Outlet Bodies and Boxes


• UL Standard: 514B

• CSA Standard: C22.2 No. 18

North American Glands• Armored glands for metal clad and teck cable – TMC, TMCX, and

TECK Series

• Non-armored glands for non-armored and tray cable

International Glands• Armored glands for SWA, SWB, STA, braided marine shipboard,

and lead sheathed cable – ADE4F, ADE6F, ADE6FC Series

• Non-armored glands for non-armored and tray cable – ADE1F,

ADE1FC Series Materials and Coatings

• Wide range of materials including nickel plated brass, stainless

steel, aluminum, and impact-resistant nylon

Cable Glands

Electrical Enclosures

NEMA Series EnclosuresUL, CSA & JIC certifi ed enclosure and termination solutions for Type 12, 13,

4 and 4X applications. Available in stainless or sheet steel.

Ex-CELL Series EnclosuresA globally certifi ed enclosure and termination solution for Type 3S and 4X

applications. Available in stainless or sheet steel.

Fiberglass EnclosuresMade of fi berglass-reinforced polyester, non-metallic enclosures are

exceptionally durable, corrosion resistant, and can withstand abuse and

exposure to chemicals, water, and extreme conditions. Stainless steel used

on all external hardware.

Crouse-Hinds enclosures are manufactured to meet the most demanding

environmental conditions around the world. They are available in a

comprehensive range of sizes, each with various confi gurations for a

multitude of mining applications. These exceptionally durable, corrosion

resistant enclosures can withstand extreme abuse and exposure to

chemicals, water, and severe conditions. They have unique design features,

precision manufacturing, and the highest quality materials, making them the

premier choice for instrumentation and electrical applications.

Full Range of Industrial & Commercial Enclosures

• Type 6P

• Type 12

• Type 13

• Type 1

• Type 3, 3R, 3S

• Type 4, 4X

Crouse-Hinds cable glands are used in conveyor applications throughout

the world. Our global offering provides a termination solution for

virtually every cable type used. These cable glands are designed for

strict adherence to global specifi cations, meeting North American and

international codes and standards including NEC, CEC, ATEX, IECEx and

regional certifi cations.

North American Glands

International Glands


STRUCTURE, MANAGE, ORGANIZE

ELECTRICAL & MECHANICAL SUPPORT SYSTEMS

SUPPORTS

As the leading supplier of electrical and mechanical cable support systems, pipe supports and walkways, our designs

are suited to match varying environments and conditions. We have one of the broadest offerings of cable trays with

the longest spans available in the market today.

• Slip resistant walkways for demanding environments where mud, ice, oil and

other substances can create hazardous working conditions

• Available in a wide variety of traction patterns and material types

Heavy Duty Grip Strut™ Pattern

- No Teeth -

The best labor saving

alternative to bar grating

Safety Grating

Heavy Duty Grip Strut™ Pattern

- Standard With Teeth -

Safety, self cleaning and self

draining all-in-one

Heavy Duty Grip Strut™ Walkway

-Reduced Opening -

Limits items from falling through

openings for safety below

Designed with slip resistance in all directions making it one of the best options

for heavy duty safety grating applications in the market today. Heavy Duty

GRIP STRUT™ is ideal for a variety of commercial and industrial applications.

Cable Ladder, Channel & Accessories

Strut Support Systems & Pipe Hangers

• Corrosion resistant, hot-dipped galvanized, stainless steel and

FA Series Fiberglass (electrically conductive GRP)

• Trefoil or single cable cleats for life and facility protection

Cable Ladder and Accessories

• Hot-dip galvanized or stainless steel available in ventilated and

non-ventilated options

Cable Channel and Accessories

• Field fabricated fi ttings help reduce installation time and increase

fl exibility

• Unique splicing and support options help reduce the total installed

cost over alternative methods

FLEXTRAY™ Wire Basket

• Broadest strut system offering in the industry

• Solutions for virtually any electrical, mechanical or industrial support

application

• Materials and fi nishes for every environment including stainless steel,

galvanized steel, aluminum and fi berglass

Strut Support Systems

• Patented technology eases pipe installation

• All products meet or exceed industry standards set for their design

and application

Pipe Hangers

Our cable tray solutions provide up to 40 ft spans between supports versus

the industry standard 20 ft spans; helping you reduce your material costs and

accelerate project construction schedules.

• Heat resistant

• Corrosion resistant

• Self-cleaning

• Reduced belt wear


STRONG, LIGHTWEIGHT, SELF CLEANING

LIMBEROLLER CONVEYOR BELT TROUGHING & RETURN IDLERS

TRANSPORT

Limberollers are the best choice to decrease conveyor system down time. Constructed of a rubber encapsulated steel rope design with only two bearings per idler, they are used in place of cantenary steel cans. Available in

troughing and return confi gurations, Limberollers provide superior belt alignment, are lightweight enough to be

handled by one person, and are self cleaning and non-static.

• Continuous belt support

• Long bearing life

• Smooth fl ow of material,

reduced spillage

• Rugged design

• Superior belt alignment

• Lightweight construction

• Reduced maintenance and conveyor

downtime

• Long idler life

Design & Construction Advantages

Limberoller Troughing Idlers

Limberoller Return Idlers

• Return idlers LR-106 & LR-307 series feature solid shaft return idlers

with double row ball bearings

• LR-106 & LR-307 are for high impact of heavy duty

• LR-107 series solid shaft return idlers with double row ball bearings

• Solid steel shaft completely encapsulated in rubber for a virtually

impervious sheath

• Steel hanger and training return brackets for use with LR-106, LR-107,

and LR-307 series

• Synthetic rubber top mount brackets are for use with LR-106 and LR-

107 series

• LR-100 and LR-150 series troughing idlers with double row ball

bearings and slotted to fi t into a rigid mounting

• LR-300 and LR-350 series troughing idlers with tapered roller bearing

in a trunnion type housing that fi ts into an oarlock type support

• Troughing Idler consist of a steel wire rope that is completely

encapsulated in rubber

• Troughing Brackets feature steel standard, special and training

troughing styles

The Limberoller Troughing Idler consist of a steel wire rope that is completely

encapsulated in rubber. The elastomer is molded to the rope, under heat and

pressure, so that a virtually impervious sheath of rubber completely covers

the rope. This basic design varies depending on belt width, by confi guration

of the molded rubber jacket.

The Limberoller Return Idler consists of a solid steel shaft completely

encapsulated in rubber for a virtually impervious sheath. Return idlers feature

bearing housings that are slotted so that they will fi t in specially designed

hanger and support brackets.

WHATEVER IT TAKES. WHATEVER YOU NEED. WHEREVER YOU ARE.

We are committed to helping you create a safe environment, reinvest in innovative technologies

and provide reliable solutions to maximize mine effi ciency, productivity and operations.

NEC Trailing Cable Connections

IEC Trailing Cable Connections

Quik-loc

connectors

Macey Coupling

Systems

Raceway Management

Cable Tray /

Safety Grating

Low Bay / Conveyor Lighting

Pro Series LED

Reliable Connections

Fittings & Glands

Data

Wire

Moni

With over 100 years of experience in harsh and hazardous areas,

we know that mining is a challenging business.

Breadth

of proven

solutions

Industry

leading

technologies

Global

coverage

Experienced

technical

support

YOUR MINING PARTNER

EVERY STEP OF THE WAY

Transfer

eless

toring

Conveyor Control

AFA Conveyor

Controls

Wall Pack Lighting

Crosstour LED

Flood / High Bay Lighting

Pro Series LED

Floodlight

Enclosed Connections

Enclosures

Secondary Substations

Envirotran

Transformers

5076-0413

The trade names and brand names contained herein are valuable trademarks of Cooper Industries in the U.S. and other countries. You are not permitted to use the Cooper

Trademarks without the prior written consent of Cooper Industries.

B-Line

Bussmann

Crouse-Hinds

Lighting

Power Systems

Safety

Wiring Devices

Cooper US, Inc.

600 Travis, Ste. 5600

Houston, TX 77002-1001

www.cooperindustries.com

Printed in USA

60%

Cooper B-Line

509 West Monroe Street

Highland, IL 62249

Tel: (800) 851-7415

Fax: (618) 654-1917

www.cooperbline.com

Cooper Australia

Manufacturing

205-209 Woodpark Road

Smithfield NSW 2164

Australia

Tel: +61 (2) 8787 2777

Fax: +61 (2) 9609 2342

Cooper Technology Centre

Level 2, Quad 2

8 Parkview Drive

Sydney Olympic Park NSW 2127

Australia

Tel: +61 (2) 8787 2777

Fax: +61 (2) 9609 2342

www.cooperindustries.com

Cooper Bussmann

114 Old State Road

St. Louis, MO 63021

Tel: (636) 394-2877

Fax: (866) 715-0769

www.cooperbussmann.com

Cooper Latin America

R. Placido Vieira, 79

Santo Amaro, Sao Paulo, Brazil

Tel: +55 (11) 5641 3451

Fax: +55 (11) 5641 2127

Cooper Crouse-Hinds

Wolf & Seventh North Streets

Syracuse, NY 13221

Tel: (866) 764-5454

Fax: (315) 477-5179

www.crouse-hinds.com

Cooper Lighting

Customer First Center

1121 Highway 74 South

Peachtree City, GA 30269

Tel: (770) 486-4800

Fax: (770) 486-4801

www.cooperlighting.com

Cooper Wiring Devices

203 Cooper Circle

Peachtree City, GA 30269

Tel: (866) 944-0043

Fax: (800) 329-3055

www.cooperwiringdevices.com

Cooper Power Systems

2300 Badger Drive

Waukesha, WI 53188

Tel: (877) 277-4636

Fax: (262) 691-9330

www.cooperpower.com

Cooper Safety

Jephson Court, Tancred Close

Royal Leamington Spa

Warwickshire CV31 3RZ

United Kingdom

Tel: +44 1926-439200

Tel: (800) 631-2148

www.cooper-safety.com

conveyor solutions - cooper · pdf file• used as emergency or normal “stop”...

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