Control ValvesGlobe 3-way, Diverting & Mixing type Series GW

Installation, Maintenance andOperating Instructions

4 GV

74 en • 5/2018

2 4 GV 74 en

READ THESE INSTRUCTIONS FIRST!These instructions provide information about safe handling and operation of the valve.If you require additional assistance, please contact the manufacturer or manufacturer's representative.Addresses and phone numbers are printed on the back cover.See also www.metso.com/valves for the latest documentation.SAVE THESE INSTRUCTIONS!

Subject to change without notice.All trademarks are property of their respective owners.

Table of Contents1 GENERAL...............................................................3

1.1 Scope of the manual ............................................31.2 Valve construction ................................................31.3 Valve markings .......................................................31.4 Technical specifications ......................................41.5 Valve seat leakage class ......................................41.6 Recycling and disposal ........................................41.7 Safety precautions ..............................................4

2 TRANSPORTATION, RECEPTION AND STORAGE...............................................................4

3 VALVE INSTALLATION .........................................53.1 General ......................................................................53.2 Installation into the pipeline .............................53.3 Control valve assembly .......................................53.4 Valve insulation......................................................5

4 MAINTENANCE ....................................................64.1 General ......................................................................64.2 Gland packing adjustment.................................64.3 Replacing the gland packing ..........................64.4 Replacing the trim and body reassembly ....7

5 TESTING THE VALVE ............................................76 REMOVAL & MOUNTING THE ACTUATOR ..........87 TOOLS ...................................................................98 ORDERING SPARE PARTS ....................................99 EXPLODED VIEW AND PARTS LIST ...................1010 DIMENSIONS AND WEIGHTS .............................11

10.1 Valve GW................................................................ 1110.2 Actuators VD, VC................................................. 12

11 Actuator dimensions .........................................1411.1 VC cylinder actuators without

handwheel ............................................................ 1411.2 VC cylinder actuators with handwheel....... 15

12 TYPE CODE .........................................................16

This product meets the requirements set by the Customs Union of the Republic of Belarus,

the Republic of Kazakhstan and the Russian Federation.

4 GV 74 en 3

1 GENERAL

1.1 Scope of the manualThis manual provides essential information on series GW,Globe 3-way Diverting or Mixing type installed sliding stemvalves. Actuators and positioners are only discussed briefly.Refer to the individual manuals for further information ontheir installation, operation and maintenance.

1.2 Valve constructionSeries GW valves are flanged (weld end available) 3-waysliding stem control valves. Two seat rings and the plugwith stem is a module accessible through the bottom bon-net opening (bottom entry) of the body. GW valves are available both diverting and mixing flow fora most primary application is in temperature control.Our standard design combines the benefits of more strongguiding with a top and bottom seat rings, and the solid cylin-drical plug makes strong support to ensure valve alignment.GW valves are available both cylindrical and V-port plug trimdepending from the application, standard is cylindrical plug.This series are available to provide a series of reduced trimand the standard seat tightness is class II, optional trims canmeet to class III and IV, ANSI/FCI 70.2.The detailed structure is revealed by the type code shownon the valve identification plate. The type code is explainedin Section 11.

1.3 Valve markingsThe body markings are: manufacturer's trademark, nominalsize, pressure rating and material of the body. The valve hasan identification plate attached to it, see Fig. 2.

Markings on the identification plate:1. Type designation (Valve code)2. Size, Rating 3. Cv4. Body material 5. Plug, Stem material6. Seat material 7. Temp. min./max.8. Maximum (shut-off ) pressure 9. Valve manufacturing date10. Tag No.11. Serial No.

NOTE:Selection and use of the valve in a specific applicationrequires close consideration of detailed aspects. Due to thenature of the product, this manual cannot cover all the indi-vidual situations that may occur when the valve is used.If you are uncertain about use of the valve or its suitabilityfor your intended purpose, please contact Metso for moreinformation.For valves in oxygen service, please see also the separateinstallation, maintenance and operating instructions foroxygen service (see Metso document id:10O270EN.pdf).

Fig. 1 Construction of the Neles GW series 3-way Valve

Mixing type Diverting type

Fig. 2 Identification(name) plate example

TYPE

B ODY

S TE M

S E AT

P LUG

DATE

t max.

S IZE

M. A. W. P

TAG No.

0496

235 C heomdansaneop 1-ro, Daesowon-myeon,C hungju-s i, C hungche ongbuk-do, K oreaMetso Flow C ontrol

F LUID G R OUP

t min.

C O No.

R ATING

C v

4 4 GV 74 en

1.4 Technical specificationsFace-to-face length: ANSI/ISA-75.08.01, 03, 05 &

ANSI/ISA-75.08.06 (Long)

Body rating: Class 150 to Class 600

PN 10 to PN 40

Max. pressure differential:acc. to pressure class

Temperature range: -29° to +270 °C

Flow direction: indicated by an arrow on the body

Actuator mounting: threaded bonnet with yoke nut orbolted yoke

Stem connection: clamp with bolts/nuts

Dimensions: see Section 10

Weights: see Section 10

Note that the max. shut-off pressure is based on the mechan-ical maximum differential pressure at ambient temperature.You must always observe the fluid temperature when decid-ing on applicable pressure values. When selecting a valveyou must also check the noise level, cavitation intensity, flowvelocity, actuator load factor, etc. using Nelprof.

1.5 Valve seat leakage class The valve follows the seat leakage classifications of ANSI/FCI 70-2 requirement.

1.6 Recycling and disposalMost valve parts can be recycled if sorted according to material. Most parts have a material marking. A material list is supplied with the valve. In addition, separate recycling and disposal instructions are available from the manufactu-rer. A valve can also be returned to the manufacturer for recycling and disposal for a fee.

1.7 Safety precautions

2 TRANSPORTATION, RECEPTION AND STORAGE

Check the valve and the accompanying devices for anydamage that may have occurred during transport.Store the valve carefully before installation, preferablyindoors in a dry place.

CAUTION:Do not exceed the valve performance limitations!Exceeding the limitations marked on the valve may causedamage and lead to uncontrolled pressure release. Dam-age or personal injury may result.

CAUTION:Do not dismantle the valve or remove it from the pipe-line while the valve is pressurised!Dismantling or removing a pressurised valve will result inuncontrolled pressure release. Always isolate the relevantpart of the pipeline, release the pressure from the valveand remove the medium before dismantling the valve.Be aware of the type of medium involved. Protect yourselfand the environment from any harmful or poisonous sub-stances. Make sure that no medium can enter the pipelineduring valve maintenance.Failure to do this may result in damage or personal injury.

CAUTION:Beware of the plug movement!Keep fingers, other parts of the body, tools and otherobjects out of the open flow port. Leave no foreign objectsinside the pipeline. When the valve is actuated, the plugfunctions as a cutting device. Close and detach the actuatorpressure supply pipeline for valve maintenance. Failure todo this may result in damage or personal injury.

CAUTION:Protect yourself from noise!The valve may produce noise in the pipeline. The noiselevel depends on the application. It can be measured orcalculated using the Metso Nelprof software. Observe therelevant working environment regulations in terms ofnoise emission.

CAUTION:Beware of a very cold or hot valve!The valve body may be very cold or very hot during use.Protect yourself against cold injuries or burns.

CAUTION:When handling the valve or the control valve assem-bly, take its weight into account!Never lift the valve or control valve assembly by the posi-tioner, the limit switch or their piping.Place the lifting ropes securely around the valve body (seeFig. 3). Damage or personal injury may result from fallingparts.

CAUTION:Follow the proper procedures when handling and ser-vicing Oxygen valves.

Fig. 3 Lifting the valve

321

4

1 2 3

4

4 GV 74 en 5

Do not remove the flow port protectors until immediatelybefore installation of the valve into the pipeline.The valve is delivered in the closed position. A valveequipped with a spring-return actuator is delivered in theposition determined by the spring.

3 VALVE INSTALLATION

3.1 GeneralRemove the flow port protectors and check that the valve isclean inside.

3.2 Installation into the pipeline

3.2.1 Pipeline cleaning Make sure no foreign particles, such as sand or pieces ofwelding electrode, are in the pipeline, they may damagethe sealing surfaces.

3.2.2 Installation valveThe valve has an arrow indicating the flow direction. Installthe valve in the pipeline so that the flow direction of thevalve corresponds to the flow direction marked on the pipe.The mounting orientation of the valve should be verticalposition as it is shown on Fig.4.

Choose flange gaskets according to the operatingconditions.Do not attempt to correct a pipeline misalignment bymeans of flange bolting.Loads on the valve body from pipeline vibrations can bereduced by supporting the pipeline properly. Reducedvibration also increases the lifetime of the positioner.Where necessary, you can support the valve by the body,using regular pipe clamps and supports. Do not fasten sup-ports to the valve or flange bolting or to the actuator, seeFig. 4.

3.2.3 Hydrostatic testing and Line flushingWhen the line is hydrostatic test and flushing, the controlvalve should not used as an isolating valve.Make sure the control valve always be opened positionbefore start this process.Otherwise valve and trim damage or failure of the sealscould result.Flushing and hydrostatic test kit can be purchased fromMetso.

3.3 Control valve assemblyCheck all joints, piping and cables.Check that the actuator stop screws, positioner and limitswitches are calibrated. Refer to their installation, mainte-nance and operating manuals.

3.4 Valve insulationIf necessary, the valve may be insulated. Insulation must notcontinue above the upper level of the valve body, see Fig. 5.

CAUTION:When handling the valve or the control valve assem-bly, take its weight into account!

NOTE:Over 260'C, a heat-insulation should be installed, howeverdon't insulate the cryogenic nor extension bonnet relativeto personal safety.

NOTE:For any other mounting position, please consult thefactory.

CAUTION:Flushing trim kit sholud be installed in the valve (espe-cially 'Tendril' application) to protect the original trim andthe flow passages while the valve installation and lineflushing.Unless this caution could result in clogging trim, low flowrates, unstable control, valve leakage and exessive noiseand other trouble.

Fig. 4 Installing the control valve into pipeline usingsupports

Fig. 5 Insulation of the valve

MATERIAL

HEAT NO.

SIZE-RATING

Insulation limit

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4 MAINTENANCE

4.1 GeneralThe Neles series GW 3-way valves require no regular main-tenance. However, check the gland packing for leakage.This section outlines the maintenance that can be carriedout by the user.The numbers in parentheses refer to the parts lists and theexploded views of the valve in Section 9.

4.2 Gland packing adjustmentIn the event of a packing leakage tighten the hexagon nuts(18) in ¼ turn steps each until the leakage is stopped. Donot tighten more than necessary.

4.3 Replacing the gland packing

Make sure the valve is not pressurised. Remove the actuator from the valve stem according

to the instructions given in the actuator manual. Loosen and remove the hexagon nuts (18). Remove the gland flange (9b), and gland (9a) up to

the valve stem. Remove the old packing rings (69) using a pointed tool,

avoid damaging the seal surfaces and valve stem.

Clean the packing ring counterbore. Mount the new packing rings one by one into the

packing gland box using the gland as a tool andmount the gland with hand-tightened nuts.

Fasten the gland with the hexagon nuts (18) andtighten them.

Check leakage when the valve is pressurised.

Table 1 Required torques for bonnet nuts

Table 2 Required torques for packing nuts

CAUTION:Observe the safety precautions listed in Section 1.7before starting work!

CAUTION:When handling the valve or the control valve assem-bly, take its weight into account!

NOTE:If you send the valve to the manufacturer for repair, do notdismantle it. Clean the valve carefully, including the inside.For safety reasons, inform the manufacturer of the natureof the medium when you send the valve.

NOTE:Always use original spare parts to make sure the valvefunctions as intended.

CAUTION:Do not dismantle the valve or remove it from the pipe-line while the valve is pressurised.

Fig. 6 Gland packing

Mold Packing Application V-Packing Application

Valve Size Ratin(ANSI)

Bonnet Stud Bolts Required Torques (±5% allowable)

mm in Size Q'ty Nm lbf ft

25 1 150-300 1/2"-13UNC 4 45 33600 1/2"-13UNC 4 45 33

40 1.5 150-300 1/2"-13UNC 4 45 33600 1/2"-13UNC 4 45 33

50 2 150-300 1/2"-13UNC 8 45 33600 1/2"-13UNC 8 45 33

80 3 150-300 5/8"-11UNC 8 90 66600 5/8"-11UNC 8 90 66

100 4 150-300 3/4"-10UNC 8 160 118600 3/4"-10UNC 8 160 118

150 6 150-300 3/4"-10UNC 12 160 118600 3/4"-10UNC 12 160 118

200 8 150-300 7/8"-9UNC 12 250 184600 7/8"-9UNC 12 250 184

250 10 150-300 1"-8UNC 16 380 280600 1"-8UNC 16 380 280

Fig. 7 Tightening sequence of the bonnet nuts

Packing Type

Stem Size Rating(ANSI)

Required Torques

mm Min. Nm(lbf ft)

Max. Nm(lbf ft)

Graphite &PTFE

Carbon Fiber packing

Ø12.7

150-300 5 (4) 7 (5)600 6 (4) 8 (6)900 7 (5) 10 (7)

1500 9 (7) 12 (9)2500 10 (7) 14 (10)

Ø19.05

150-300 11 (8) 16 (12)600 14 (10) 19 (14)900 17 (12) 23 (17)

1500 19 (14) 27 (20)2500 22 (16) 21 (15)

Ø25.4

150-300 18 (13) 25 (18)600 23 (17) 32 (24)900 27 (20) 38 (28)

1500 32 (24) 44 (32)2500 36 (27) 51 (38)

Ø36

150-300 26 (19) 36 (27)600 32 (24) 45 (33)900 39 (29) 54 (40)

1500 45 (33) 64 (47)2500 52 (38) 73 (54)

V-ring packing (PTFE)

Ø12.7

150-300 3 (2) 5 (4)600 4 (3) 6 (4)900 5 (4) 7 (5)

1500 6 (4) 8 (5)2500 7 (5) 10 (7)

Ø19.05

150-300 8 (6) 11 (8)600 10 (7) 14 (10)900 12 (9) 16 (12)

1500 14 (10) 19 (14)2500 16 (12) 22 (16)

Ø25.4

150-300 13 (10) 18 (13)600 16 (12) 22 (16)900 19 (14) 27 (20)

1500 22 (16) 31 (23)2500 25 (18) 35 (26)

Ø36

150-300 18 (13) 25 (18)600 23 (17) 32 (24)900 27 (20) 38 (28)

1500 32 (24) 44 (32)2500 36 (27) 51 (38)

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4.4 Replacing the trim and body reassembly

Make sure the valve is not pressurised. Remove the actuator from the valve stem according

to the instructions given in the actuator manual andnext Section 6.

Turn the body (1) and remove the bottom hexagonnuts (17).

Remove the bottom flange (26). Remove the body gasket (65). Remove the stem (5) and plug (3) sub-assembly.

Avoid from damaging the seating and guiding lineof the plug.

Remove the each two seat rings (7 & 7a) from body(1) and bottom flange (26) using by fabricatedwrenches to be engaged the seat ring lugs andadapted to shock wrench.This is threaded type, if the seat ring is extremelyresistance to removal, the application of heat or pen-etrating oil will be helpful.

Remove the hexagon nuts (18), gland flange (9b)and packing gland (9a) from the bonnet (8).

Remove the old packing rings (69). Clean the body gasket surface. Insert and tighten the each new top and bottom seat

rings (7 & 7a) into the body (1) and bottom flange(26).

Insert the stem (5) & plug (3) sub-assembly from topside into the body very carefully.

Insert the body gasket (65) into bottom side of thebody.

Mount the bottom flange (26) on the body carefullymaintaining alignment with the plug and stem inthe closed position, so that the bonnet position inrelation to the body is the same as the original posi-tion.

Insert the hexagon nuts (17) into stud (13) andslightly fasten the nuts.

Insert the packing rings (69) according to above 4.3

Tighten hexagon nuts (17) until plug and seat con-tact is obtained with proper bolt torque.

5 TESTING THE VALVE

We recommend that the valve body is pressure-tested afterthe valve has been assembled.The pressure test should be carried out in accordance withan applicable standard for the pressure rating. The valvemust be in the open position during the test.

NOTE:The trim set consists of the seat rings, valve plug and stem,gaskets (for body).

CAUTION:If using heating devices, insure that proper safetypractices are observed. Such items as the flammabilityand toxicity of the controlled substance must be consi-dered and proper precautions and permissions taken.

CAUTION:Do not strongly tighten hexagon nuts (17) at this time.

CAUTION:Do not reuse the spiral wound gaskets (65), this isneed to be replace each time the valve is disassemb-led.

CAUTION:The all related parts (seat ring, plug & stem, bonnet)must be properly aligned in the body.

Fig. 8 Conventional Cylindrical Plug Trim

NOTE:If the valve have excess leakage, the plug and seating sur-face need lapping and cleaning.

CAUTION:Pressure testing should be carried out using equip-ment conforming to the correct pressure class!

Fig. 9 Trim design

11

9b

18

14

8

5a

3

1

9a

69

21

67

7

65

17

13

26

7a

17a

5

2

GW series, Cylindrical plug trim

Trim design

8 4 GV 74 en

6 REMOVAL & MOUNTING THE ACTUATOR

The actuator is attached to the valve according to the manualfor actuator with body assembly and plug stem adjustment .Several types of Metso actuators can be used with suitableclamps. Refer to the model VD spring-diaphragm and VCdouble acting cylinder actuator manuals for further informa-tion on their installation, maintenance and operation.

A. Actuator removal for Reverse <air to top seat close,stem retract> actuator (Fig. 10) Lift up to the valve plug 100% from the seat ring,

using by specified air pressure. Loosen the stem lock nut (5**) and socket socket

head screws (1a**) and hexagon nuts (1b**). Remove the clamp (1**). Shut off and disconnect air supply line. Support actuator with the suitable lifting device. Remove the yoke nut (3**). Remove the actuator from the valve body assembly.

B. Actuator replacement (mounting) for Reverse <air totop seat close, stem retract> actuator (Fig. 10) Mount the new or repaired actuator on top of the

bonnet, using a suitable lifting device. Insert the yoke nut and tightly fasten the yoke by

turning the yoke nut (3**) clockwise using tighten-ing tools.

Connect air line and accessories. Lift the top stem (18), using by specified air pressure. Adjustment stem length after clamping the

clamp (1**) according to rated travel(stroke) as‘open’ and ‘close’ position as per pressurizing anddepressurizing the lower diaphragm chamber.

Tighten stem socket head screws (1a**) and hexa-gon nuts (1b**) with stem lock nut (5**).

Standard valve construction

With the handwheel or pneumatically, push thevalve stem and plug to be slightly touched with seatring to make sure if valve is fully closed.

With the handwheel or pneumatically, stroke theactuator to the fully open.

Measure the maximum distance between the valvestem and actuator top stem.

Calculate the gap (measured value – rated travel =gap 1).

Move down the top stem so that the distancebetween the valve stem and actuator top stemshould be gap 1.

Fit the clamp to align with both stems thread. Line up the stroke indicator with the clamp indicator

arrow and check actuator for operation. Tighten the socket head screws after adjusted the

rated stroke.

Pilot valve construction

With the handwheel or pneumatically, push thevalve stem and plug to be slightly touched with seatring to make sure if valve is fully closed. And markthe valve stem end location by a line on the yoke ortravel indicator.

And move up the top stem. And mark the valve stemend location by a line on the yoke or travel indicatorafter valve stem is moved by a spring inside pilotplug.

Measure the distance between two lines, which isgap 2.

Stroke the actuator to the fully open. Measure the maximum distance between the valve

stem and actuator top stem. Calculate the gap (measured value – rated travel –

gap 2 = gap 3). Move down the top stem so that the distance

between the valve stem and actuator top stemshould be gap 2.

Fit the clamp to align with both stems thread. Close the valve fully. Line up the stroke indicator with the clamp indicator

arrow and check actuator for operation. Tighten the socket head screws after adjusted the

rated stroke.

C. Actuator replacement (mounting) Mount the new or repaired actuator on top of the

bonnet, using a suitable lifting device. Insert the yoke nut and tightly fasten the yoke by

turning the yoke nut clockwise using tighteningtools.

Connect air line and accessories. Tighten stem socket head screws (1a**) and hexa-

gon nuts (1b**) with stem lock nut (5**).

CAUTION:Beware of the plug movement!Do not use air pressure higher than what specified on theidentification plate.

Fig. 10 Measurement of Gap 2

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D. Type ‘VC’ Springless Cylinder, Double Acting Actua-tor

This actuator is springless cylinder, double actingactuator, can use the 3/8”, 1/2” NPT port according tospecified on the data sheet for all air lines.

Refer to the model VC double acting cylinder actua-tor manuals for further information on their installa-tion, maintenance and operation..

7 TOOLSRemoval of the actuator L- wrench set (mm) Hex. socket wrench set Chisel and hammer (10 pound) +,- drivers

8 ORDERING SPARE PARTS

When ordering spare parts, always include the followinginformation: type code, sales order number, serial number number of the parts list, part number, name of the

part and quantity requiredThis information can be found from the identification plateor documents.

Fig. 11 VD Actuator

V-A (Valve-Actuator) Mounting Part (**)

1** CLAMP 1a**SOCKET HEAD SCREW1b** HEXAGON NUT 3**YOKE NUT (see above VD fig.)5** STEM LOCK NUT 6** LOCK WASHER

VD Actuator part

1. YOKE 10. LOWER CASE 18 TOP STEM 20. UPPER CASE21. LIFTING EYE NUT 22. WASHER 23. HEXAGON SCREW 24. HEXAGON SCREW25. HEXAGON NUT 30. IDENTIFICATION PLATE 32. INDICATOR 32a. ROUND HEAD SCRREW34. VENT CAP 99. AIR SUPPLY PORT

Direct Action actuator(Air to Close, stem extend)

Reverse Action actuator(Air to Open, stem retract)

CAUTION:Avoid to turn the valve plug and stem when plug is onseat ring to prevent the seating line from being dama-ged.

NOTE:Always use original spare parts to make sure that the valvefunctions as intended.

10 4 GV 74 en

9 EXPLODED VIEW AND PARTS LIST

*) Delivered as a set**) V-A Mounting Parts

Item Description Recommended spare part1 BODY2 PLUG SET3* PLUG5* STEM3** YOKE NUT6* PLUG PIN7 SEAT RING

7a SEAT RING8 BONNET

4** GUIDE BUSHING9a GLAND9b GLAND FLANGE12 DISK SPRING ASS'Y13 STUD14 STUD17 HEXAGON NUT18 HEXAGON NUT21 LANTERN RING26 BOTTOM FLANGE65 BODY GASKET X

65 a BODY GASKET X67 PACKING SPACER69 PACKING RING X

Live Load Spring

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10 DIMENSIONS AND WEIGHTS

10.1 Valve GW

150 # / 300 # / 600 #

NOTEP.C.D = Pitch Circle Diameter

Dimension (mm) A B C D E F G H Weight (kg)

Size(mm) 150# 300# 600# 150# 300# 600# STD EXT COMMON 150# 300# 600# 150# 300# 600# 150# 300# 600# 150# 300# 600# 150# 300# 600#

025 184 197 210 160 160 160 130 250 110 110 125 125 15.9 19.1 19.1 79.4 88.9 88.9 4 4 4 20 21 33040 222 235 251 178 178 178 155 295 110 125 155 155 15.9 22.2 22.2 98.4 114.3 114.3 4 4 4 41 43 50050 254 267 286 197 197 197 184 295 110 150 165 165 19.1 19.1 19.1 120.7 127 127 4 8 8 57 62 73080 298 318 337 238 238 238 235 330 115 190 210 210 19.1 22.2 22.2 152.4 168.3 168.3 4 8 8 100 104 113100 352 368 394 270 270 270 238 380 140 230 255 275 19.1 22.2 25.4 190.5 200 215.9 8 8 8 136 141 156150 451 473 508 330 330 330 280 430 150 280 320 355 22.2 22.2 28.6 241.3 269.9 292.1 8 12 12 238 249 322200 543 568 610 410 410 460 375 490 150 345 380 420 22.2 25.4 31.8 298.5 330.2 349.2 8 12 12 351 375 451250 673 708 752 457 457 490 416 600 150 405 445 510 25.4 28.6 34.9 362 387.4 431.8 12 16 16 779 847 982

Dimension(inch) A B C D E F G H Weight (lbs)

Size(inch) 150# 300# 600# 150# 300# 600# STD EXT COMMON 150# 300# 600# 150# 300# 600# 150# 300# 600# 150# 300# 600# 150# 300# 600#

1" 7.2 7.8 8.3 6.3 6.3 6.3 5.1 9.8 4.3 4.3 4.9 4.9 0.6 0.8 0.8 3.1 3.5 3.5 4 4 4 44 46 731-1/2" 8.7 9.3 9.9 7 7 7 6.1 11.6 4.3 4.9 6.1 6.1 0.6 0.9 0.9 3.9 4.5 4.5 4 4 4 90 95 110

2" 10 10.5 11.3 7.8 7.8 7.8 7.2 11.6 4.3 5.9 6.5 6.5 0.8 0.8 0.8 4.8 5 5 4 8 8 126 137 1613" 11.7 12.5 13.3 9.4 9.4 9.4 9.3 13 4.5 7.5 8.3 8.3 0.8 0.9 0.9 6 6.6 6.6 4 8 8 221 229 2494" 13.9 14.5 15.5 10.6 10.6 10.6 9.4 15 5.5 9.1 10 10.8 0.8 0.9 1 7.5 7.9 8.5 8 8 8 300 311 3448" 17.8 18.6 20 13 13 13 11 16.9 5.9 11 12.6 14 0.9 0.9 1.1 9.5 10.6 11.5 8 12 12 525 549 7108" 21.4 22.4 24 16.1 16.1 18.1 14.8 19.3 5.9 13.6 15 16.5 0.9 1 1.3 11.8 13 13.7 8 12 12 774 827 994

10" 26.5 27.9 29.6 18 18 19.3 16.4 23.6 5.9 15.9 17.5 20.1 1 1.1 1.4 14.3 15.3 17 12 16 16 1717 1867 2165

DRILLING

Dia. Of Hole = FPitch Circle Dia. = GNo of Hole= H

EXTENSION

12 4 GV 74 en

10.2 Actuators VD, VC

Dimension(mm) Without handwheel With handwheel

Size(mm) A2 Bd / Bhd Br / Bhr Weight

(kg) A2 A3 Bdh Brh Weight (kg)

VD_25 E 255 348 373 12 255 312 110 170 23VD_25 D 255 373 395 17VD_29 E 295 391 416 18 295 312 122 182 29VD_29 D 295 431 453 26VD_37 E 375 464 489 28 375 352 131 211 43VD_37 D 375 514 535 46

Dimension(inch) Without handwheel With handwheel

Size(inch) A2 Bd / Bhd Br / Bhr Weight

(lbs) A2 A3 Bdh Brh Weight (lbs)

VD_25 E 10 14 15 26 10 12 4 7 51VD_25 D 10 15 16 37VD_29 E 12 15 16 40 12 12 5 7 64VD_29 D 12 17 18 57VD_37 E 15 18 19 62 15 14 5 8 95VD_37 D 15 20 21 101

Standard spring High spring Standard springVDD/R E VDD/R D Side handwheel(25/29/37)

Br Bd Bhr

Bhd

Brh

Bdh

A2A2 A3

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NOTE1. "E" refers to Spring range 0.8~2.62. "D" refers to Spring range 1.5~3.43. "Br / Bhr" refers to reverse acting actuator, VDR E / D4. "Bd / Bhd" refers to direct acting actuator, VDD E / D5. "Cdh / Crh" Top side handwheel actuator, VD_48/55

Dimension (mm) Without handwheel With handwheel

Size(mm) A2 Bd / Bhd Br / Bhr Weight

(kg) Bdh Brh Cdh Crh Weight (kg)

VD_48 E 486 652 677 86 896 865 1102 1072 112VD_48 D 486 702 724 118 946 915 1152 1122 144VD_55 E 566 695 720 112 940 910 1145 1115 145VD_55 D 566 745 767 152 990 960 1195 1165 185

Dimension (inch) Without handwheel With handwheel

Size(inch) A2 Bd / Bhd Br / Bhr Weight

(lbs) Bdh Brh Cdh Crh Weight (lbs)

VD_48 E 19 26 27 190 35 34 43 42 247VD_48 D 19 28 29 260 37 36 45 44 317VD_55 E 22 27 28 247 37 36 45 44 320VD_55 D 22 29 30 335 39 38 47 46 408

Top side handwheel(VDD48/55) Top side handwheel(VDR48/55)

BrhBd

h

Crh

Cdh

14 4 GV 74 en

11 Actuator dimensions

11.1 VC cylinder actuators without handwheel

VC actuators without handwheel

VC actuators without handwheel

C

C

VC, without volume chamber VC, with volume chamber

B1

B2

Stroke(mm)

# 30 # 40 # 50 C 370 C 460 C 560B1 Weight(kg) B1 Weight(kg) B1 Weight(kg)B2 A B B2 A B B2 A B

40640

92 115810

120 148810

186 234760 935 935

50650

94 118820

123 152820

189 237790 965 965

60660

97 121830

126 155830

192 242820 995 995

70670

100 124840

128 159840

195 246850 1025 1025

80680

103 127850

131 162850

198 251880 1055 1055

90690

106 130860

134 166860

201 256910 1085 1085

100700

108 133870

137 173870

203 261940 1115 1115

120720

114 139890

142 177890

209 2701000 1175 1175

140910

148 184910

215 2791235 1235

180950

159 198950

227 2981355 1355

Stroke(mm)

# 60 # 70 # 80 C 660 C 710 C 820B1 Weight(kg) B1 Weight(kg) B1 Weight(kg)B2 A B B2 A B B2 A B

100954

255 344955

322 438954

378 5191199 1203 1207

120974

262 355975

330 450974

386 5311259 1263 1267

140994

269 365995

338 461994

394 5431319 1323 1327

1801034

283 3861035

354 4841034

410 5671439 1443 1447

2401094

303 4171095

377 5181094

435 6041619 1623 1627

2801134

451 6281747

Stroke(mm)

# 30 # 40 # 50 C 15 C 18 C 22B1 Weight(lbs) B1 Weight(lbs) B1 Weight(lbs)B2 A B B2 A B B2 A B

4025

203 25432

265 32632

410 51630 37 37

5026

207 26032

271 33532

417 52231 38 38

6026

214 26733

278 34233

423 53432 39 39

7026

220 27333

282 35133

430 54233 40 40

8027

227 28033

289 35733

437 55335 42 42

9027

234 28734

295 36634

443 56436 43 43

10028

238 29334

302 38134

448 57537 44 44

12028

251 30635

313 39035

461 59539 46 46

14036

326 40636

474 61549 49

18037

351 43737

500 65753 53

Stroke(mm)

# 60 # 70 # 80 C 26 C 28 C 32B1 Weight(lbs) B1 Weight(lbs) B1 Weight(lbs)B2 A B B2 A B B2 A B

10038

562 75838

710 96637

833 114447 47 48

12038

578 78338

728 99238

851 117150 50 50

14039

593 80539

745 101639

869 119752 52 52

18041

624 85141

780 106741

904 125057 57 57

24043

668 91943

831 114243

959 133264 64 64

28045

994 138569

4 GV 74 en 15

11.2 VC cylinder actuators with handwheel

VC actuators with handwheel

VC actuators with handwheel

CC

VC, with optional handwheel VC, with optional handwheel& volume chamber

B1

B2Stroke (mm)

#30 #40 #50 C 370 C 460 C 560B1 Weight(kg) B1 Weight(kg) B1 Weight(kg)B2 A B B2 A B B2 A B

40930

134 1571095

180 2081095

246 2941055 1220 1220

50940

137 1601105

183 2121105 249

2991085 1250 1250

60950

139 1631115

186 2151115 252

3031115 1280 1280

70960

142 1671125

188 2191125 255

3081145 1310 1310

80970

144 1701135

191 2221135 258

3131175 1340 1340

90980

147 1731145

194 2261145 261

3181205 1370 1370

100990

150 1761155

197 2301155 263

3221235 1400 1400

1201010

155 1831175

202 2371175 269

3321295 1460 1460

1401195

208 2441195 275

3411520 1520

1801235

219 2581235 287

3601640 1640

Stroke (mm)

#60 #70 #80 C 660 C 710 C 820B1 Weight(kg) B1 Weight(kg) B1 Weight(kg)B2 A B B2 A B B2 A B

1001239

315 4041240

368 5021289

438 5791484 1488 1542

1201259

322 4151260

376 5141309

446 5911544 1548 1602

1401279

329 4251280

384 5251329

454 6031604 1608 1662

1801319

343 4461320

400 5481369

470 6271724 1728 1782

2401379

363 4771380

423 5821429

495 6641904 1908 1962

2801469

511 6882082

Stroke (mm)

#30 #40 #50 C 15 C 18 C 22B1 Weight(lbs) B1 Weight(lbs) B1 Weight(lbs)B2 A B B2 A B B2 A B

4037

295 34643

397 45943

542 64842 48 48

5037

302 35344

403 46744

549 65943 49 49

6037

306 35944

410 47444

556 66844 50 50

7038

313 36844

414 48344

562 67945 52 52

8038

317 37545

421 48945

569 69046 53 53

9039

324 38145

428 49845

575 70147 54 54

10039

331 38845

434 50745

580 71049 55 55

12040

342 40346

445 52246

593 73251 57 57

14047

459 53847

606 75260 60

18049

483 56949

633 79465 65

Stroke (mm)

#60 #70 #80 C 26 C 28 C 32B1 Weight(lbs) B1 Weight(lbs) B1 Weight(lbs)B2 A B B2 A B B2 A B

10049

694 89149

811 110751

966 127658 58 61

12050

710 91550

829 113352

983 130361 61 63

14050

725 93750

847 115752

1001 132963 63 65

18052

756 98352

882 120854

1036 138268 68 70

24054

8001052 54

933 128356

1091 146475 75 77

28058

1127 151782

16 4 GV 74 en

12 TYPE CODE

VALVE CONSTRUCTIONS

TRIM CONSTRUCTIONS

OTHERS

* The body, bonnet, trim materials are subject to change as equivalent depending on detail design.

Globe 3-Way, Diverting / Mixing type, Series GW1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21. 22.

GW 02 C W A J2 X P1 X BC S2 P1 X S F X S A X A L FC

1. VALVE SERIESGW Globe 3-way, Diverting type

2. BODY SIZE01 1" / DN 25 1H 1-1/2" / DN 4002 2" / DN 50 03 3" / DN 8004 4" / DN 100 06 6" / DN 15008 8" / DN 200 10 10" / DN 250YY Special

3. PRESSURE RATINGC ASME class 150 D ASME class 300

Optional pressure ratingF ASME class 600 Y Special

4. END CONNECTIONW Flanged RF, ASME B16.5

Optional end connectionV Socket welding, ASME B16.11Q Butt welding, ASME B16.25Y Special

5.BONNET CONSTRUCTION

Bonnet type Actuator connectionA Standard Standard actuator sizeB Standard Applicable for VD_48/55 (3",4" only)

Optional bonnet constructionY Special Special

6. BODY & BONNET MATERIALJ2 A216 gr. WCB S6 A351 gr. CF8M

Optional body & bonnet materialS4 A351 gr. CF8 S9 A351 gr. CF3S1 A351 gr. CF3M YY Special

7. BEARINGS (TRUNNION / THRUST BEARING)B Model B Y Special

8.PLUG MATERIAL

Material DescriptionP1 410 SS Standard for carbon steel bodyT6 316 SS Standard for stainless steel body YY Special Special materials

9. PLUG APPLICATIONX Not applicableA Cobalt based alloyY Special

10.STEM MATERIAL

Material DescriptionBC 630 SS + HCr Standard for carbon steel bodyTC 316 SS + HCr Standard for stainless steel body YY Special Special materials

11. SEAT TYPES2 Double metal seatYY Special

12.SEAT MATERIAL

Seat DescriptionP1 410 SS Standard for carbon steel bodyT6 316 SS Standard for stainless steel body YY Special Special materials

13. SEAT APPLICATIONX Not applicableA Cobalt based alloyY Special

14. PACKING TYPES Standard packing

Optional packing typeL Live loaded packingY Special

15. PACKING MATERIALG PTFE + Carbon fiber

Optional packing materialF Graphite (with mold and braided)Y Special

16. SEALS MATERIALX Not applicable Y Special

17. GASKET MATERIALS S/W gasket type, 316 SS + Graphite for standard

Optional gasket materialH S/W gasket type, 316 SS + Graphite for high temp.L S/W gasket type, 316 SS + PTFEY Special

18. STUD / NUT MATERIALA A193 gr. B7 / A194 gr. 2HB A193 gr. B8 / A194 gr. 8

Optional bolting materialH A193 gr. B16 / A194 gr. 4Y Special

19. OPTIONSX Not ApplicableM Globe 3-Way, Mixing typeY Special

4 GV 74 en 17

TRIM TYPE & RATED Cv

20.Sign TRIM TYPE 21.

SignTRIM

CHARACTERISTIC22.

Sign

RATED Cv

DescriptionBody Size and Stroke

1" Srk. 1-1/2" Srk. 2" Srk. 3" Srk. 4" Srk. 6" Srk. 8" Srk. 10" Srk.A Cylindrical plug type L Linear FC Full capacity 10 (15) 22 (20) 36 (30) 76 (40) 126 (50) 274 (60) 490 (70) 760 (70)

Q Quick-Opening 1A 1-step reduction 6 (15) 14 (20) 22 (30) 46 (40) 76 (50) 168 (60) 300 (70) 460 (70)2A 2-step reduction 4 (15) 10 (20) 14 (30) 28 (40) 46 (50) 100 (60) 180 (70) 280 (70)3A 3-step reduction 2 (15) 6 (20) 10 (30) 16 (40) 30 (50) 64 (60) 120 (70) 170 (70)

Y Special Y Special YY Special Contact Metso for Cv details* Rated Cv is separeted depending on the trim type & trim characteristic. * Srk. & number in the bracket means the valve stroke.

18 4 GV 74 en

4 GV 74 en 19

South Korea, 235 Cheomdansaneop 1-ro, Daesowon-myeon, Chungju-si, Chungbuk-do, 27466, Korea Tel. +82 43 852 7708, Fax +82 43 841 9890Europe, Vanha Porvoontie 229, P.O. Box 304, FI-01301 Vantaa, Finland. Tel. +358 20 483 150. Fax +358 20 483 151

North America, 44 Bowditch Drive, P.O. Box 8044, Shrewsbury, M A 01545, USA. Tel. +1 508 852 0200. Fax +1 508 852 8172South America, Av. Independéncia, 2500-Iporanga, 18087-101, Sorocaba-São Paulo, Brazil. Tel. +55 15 2102 9700. Fax +55 15 2102 9748

Asia Pacific, 238B Thomson Road, #17-01 Novena Square Tower B, Singapore 307685. Tel. +65 6511 1011. Fax +65 6250 0830China, 11/F, China Youth Plaza, No.19 North Rd of East 3rd Ring Rd, Chaoyang District, Beijing 100020, China. Tel. +86 10 6566 6600. Fax +86 10 6566 2583

Middle East, Roundabout 8, Unit AB-07, P.O. Box 17175, Jebel Ali Freezone, Dubai, United Arab Emirates. Tel. +971 4 883 6974. Fax +971 4 883 6836www.metso.com/valves

Metso Flow Control Inc.

20 4 GV 74 en