control systems - cbpg.com
TRANSCRIPT
CONTROL SYSTEMSHazardous area control systems for the
petrochemical and refining industries
Customised for the market
Clyde Bergemann Ltd, Scotland (CBS) offers a range
of on-load cleaning technologies for the removal of
particulate build up on the outside of heat exchange
surfaces. A key part of this technology is the control
and monitoring of the sootblower motor and limit
switches as well as the sootblower system pipework
valves and instrumentation. The flexibility of our design
approach allows us to cost effectively custom build
systems to meet our customers’ requirements and
project specifications. We have provided sootblower
control systems to petrochemical and refinery sites
worldwide, e.g. to Russia with the requirement for
GOST certification and ambient temperatures of
-49OC and to Saudi Arabia with ambient temperature
of +50OC.
In the petrochemical and refining industries, we can
supply local sootblower control panels suitable for
use in any hazardous area environment. Typical area
classifications where our control panels are located
would be in a NEC Class 1 Division 2 gas group C&D
T3 or ATEX Zone 2 gas group IIC T3. All our control
panels are supplied with the relevant hazardous area
certification confirming the equipment is suitable for
use in that environment.
Design basis
The sootblower control panel generally comprises
a PLC (Programmable Logic Controller), power
transformer, three phase motor contactors, safety
interlocks and field wiring terminals. The range of
controls panels we supply includes:
- ATEX combination EExd (flameproof) and EExe
(increased safety) panels with the sparking
equipment housed in the EExd panel and the
field terminals housed in the EExe panel
- ATEX ExnP (simplified) purge panel for Zone 2
- Z-type purged panel with a NEMA 4X stainless
steel enclosure, manufactured in line with
NFPA-496
- Safe area IP65 panel located in a non-hazardous
Area
Features
Explosion protection standards including: ATEX,
CENELEC, IEC, NEC, GOST, CCOE, NFPA
Specific design to customer requirements
Enclosures can be combined (modular system)
Different materials available for enclosures
Multiple operating mode (local / remote / DCS)
User interface via push buttons or a graphical HMI
(Human Machine Interface).
Manufactured to meet outdoor, coastal, refinery
environments
Communication to DCS (Distributed Control
System) via volt free contacts for start / stop and
common alarms or via Modbus, Profibus or DH+
protocols
Intrinsically Safe (IS) barriers fitted to the control
panel to provide IS circuits for using sootblower
proximity switches and IS steam pipework
instrumentation if required.
Industry standard PLC’s for reliable operation and
common understanding of control logic and PLC
program.
Flexible modular design to meet customers
immediate and future requirements
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Clyde Bergemann Ltd
47 Broad Street, Bridgeton T: +44 141 550 5400 Website: www.cbpg.comGlasgow G40 2QR F: +44 141 550 5402 eMail: [email protected] UK
Full Factory Acceptance Test (FAT)
Our internal FAT area offers full testing facilities
with mimic panels to simulate complete operating
sequence including associated pipeline valves and
instrumentation.
Site Services
We offer a range of site services for control systems
including installation, commissioning and maintenance.
Our experienced site engineers are fully trained to
perform in accordance with international standards.
Documentation
A full documentation package is provided which will
include:
- logic/flow diagram - internal/external layouts
- wiring schematics - certification
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