control strategy as the keystone of the product lifecycle, from
TRANSCRIPT
Control Strategy
JANUARY/FEBRUARY 2012 PHARMACEUTICAL ENGINEERING Online Exclusive 1
Online Exclusive from PHARMACEUTICAL ENGINEERING®
The Of�cial Magazine of ISPE
January/February 2012, Vol. 32 No. 1
www.PharmaceuticalEngineering.org ©Copyright ISPE 2012
This article
presents
the general
principles of
Control Strategy
(CS) and its
evolution. A
method for
designing a CS
and its �ling
in Common
Technical
Document
(CTD) format
are proposed.
CS within the
continuous
process
veri�cation and
product lifecycle
is discussed.
Control Strategy as the Keystone of the Product Lifecycle, from Product/Process Understanding to Continuous Process Veri�cation and Improvement
by Johanne Piriou, Bernard Elissondo, Michel Hertschuh,
and Roland Ollivier
IntroductionAccording to the ICH Q10 guideline, Control
Strategy is a planned set of controls, derived
from current product and process understanding
that assures process performance and product
quality. Control Strategy includes different
types of control proposed by the applicant to
assure product quality, such as in-process test-
ing and end product testing. It ensures that the
manufactured product has the quality attributes
that impact the safety, efficacy, and quality of
the product used for the patient.1,2,3
The Control Strategy has always been a
requirement, but this concept has evolved with
the implementation of ICH guidelines.4,5 In a
traditional approach to manufacturing process
development, Control Strategy describes a set of
controls, ensuring, as a whole, the product qual-
ity and the control of the sources of variability.
In an enhanced approach to manufacturing
process development using Quality by Design
(QbD) concepts as seen in Figure 1, Control
Strategy is based on a better understanding of
the product and the process allowing to identify
which material attributes and process param-
eters should be controlled. Scientifically sound
and based on risk assessment, this approach
allows Control Strategy to focus on components
having an effect on product Critical Quality At-
tributes (CQAs). A CQA is defined as a physical,
chemical, biological, or microbiological property
or characteristic that should be within an appro-
priate limit, range, or distribution to
ensure the desired product quality.4
Traditional and enhanced ap-
proaches to manufacturing process
development are not mutually exclu-
sive. For existing products, without
a manufacturing process developed
in a QbD approach, Control Strategy
can be designed on a combination of
both knowledge sources, traditional or
enhanced, for control of CQAs, steps,
or unit operations.
This article deals with the benefits
of the implementation of a Control
Strategy based on an enhanced ap-
proach of the manufacturing process
development that generates a better
product and process understanding.
It shows how the QbD approach can
provide pertinent data to design an
Figure 1. The Quality
by Design concepts
(adapted from Moheb M.
Nasr, CDER/FDA, 2010).
2 PHARMACEUTICAL ENGINEERING Online Exclusive JANUARY/FEBRUARY 2012
Control Strategy
efficient Control Strategy allowing more flexibility to submit
it in the regulatory file in CTD format. Finally, it discusses
how the Control Strategy plays a central role in the product
lifecycle by acting as a major component of continual improve-
ment.
Key Concepts of Control StrategyThe demonstration that a manufacturing process ensures
that the final product meets its quality criteria has always
been a requirement. Nevertheless, with the higher complexity
of new pharmaceutical products and processes, an improve-
ment of the Control Strategy became necessary to explain
and justify how the product quality is managed. To meet
this goal, a detailed description of each mode of control used
for each CQA must be provided. In addition, an overview of
Control Strategy should provide an understanding of how all
these ways of control collectively ensure the product quality.
ICH guidelines Q8,4 Q9,8 Q10,9 and Q115 and the reflections
around their concrete implementation10,11 reinforced the need
for improvement in Control Strategy.
The parent guideline on Pharmaceutical Development
ICH Q8(R2)4 introduced the concept of Control Strategy and
its link with the control of product critical attributes. This
guideline explains that “the process control strategies that
provide process adjustment capabilities to ensure control of
all critical attributes should be described.” The ICH Q109
guideline published in 2008 goes further in the principles
of this concept, defining the Control Strategy as “a planned
set of controls, derived from current product and process un-
derstanding that ensures process performance and product
quality. The controls can include parameters and attributes
related to drug substance and drug product materials and
components, facility and equipment operating conditions,
in-process controls, finished product specifications, and the
associated methods and frequency of monitoring and control.”
ICH Q10 integrates Control Strategy as part of the process
performance and product quality monitoring system through-
out the product lifecycle.
Designing and defining an efficient Control Strategy
was made possible in 2009 with the publication of the ICH
Q8(R2),4 describing the concepts of Quality by Design, con-
sistent with the new FDA vision. The Control Strategy can
indeed be designed on the outputs of QbD approach to product
development. For the first time, this guideline establishes a
well-developed Control Strategy based on product knowledge
and process understanding in combination with quality risk
management.9 The guide Q8(R2) focuses on the identification
of the sources of variability that can impact downstream
process steps, in-process materials, and finally drug product
quality. The key concept for designing an appropriate Control
Strategy is to identify and understand the linkage between
material attributes and process parameters to product CQAs.
This guide highlights an opportunity to shift controls upstream
and to minimize the need for end product testing.
The ICH Q115 guide, published for consultation (step 3)
extends application of Quality by Design concepts to the drug
substance. It clarifies the possibility for regulatory flexibil-
ity, and gives a central role to the Control Strategy. Overall,
Control Strategy appears as a keystone allowing:
process acquired during development
variability of the product and the process is managed
process performance throughout the lifecycle
Furthermore, ICH Q11 focuses on the existence of two ap-
proaches to pharmaceutical development: the “traditional”
one and the “enhanced” one. The guide underlines that the
combination of the two approaches is possible.
Bene�ts of Control Strategyin a QbD Approach
Every drug substance and drug product, whether developed
through a traditional or an enhanced approach, has an as-
sociated Control Strategy; therefore, Control Strategy is
designed and justified through a traditional or an enhanced
approach or a combination of both. Utilizing the traditional
way for some CQAs, steps, or unit operations, and a better-
developed approach for others, for which the knowledge and
understanding are wider, is allowed.
As shown in Figure 2, in the traditional approach to Control
Strategy, drug product quality is generally controlled primarily
by input materials (source and auxiliary), intermediates (in-
process materials), and end product testing. Control of process
is realized through in-process controls. Process reproducibility
is “demonstrated” by process validation and change control
ensures the maintenance of the product and process “state of
control.” This conventional approach can be considered as a
minimal approach. It presents the following issues, detailed
below, mainly based on the lack of product/process linkage
understanding.
First, if the Control Strategy is mainly based on product
testing (end product and materials), it is necessary to demon-
strate that the analytical methods are appropriate, justifying
their reliability and relevance. Indeed, if the analytical testing
is not appropriate for the demonstration of a CQA control
(i.e., the CQA remains within its specifications), additional
control must be considered. Therefore, input and in-process
materials testing are usually added, as well as process con-
Figure 2. An example of Control Strategy in a traditional approach
of development.
Control Strategy
JANUARY/FEBRUARY 2012 PHARMACEUTICAL ENGINEERING Online Exclusive 3
trol through in-process controls. But with a reduced product/
process knowledge and understanding, the linkage between
input materials control, in-process controls, and final product
quality is quite empirical. How do you ensure that a control
performed at a certain step of the process ensures the final
CQA range? How do you bring the scientific evidence that
other process steps do not impact the product when knowledge
is tight?
Control Strategy based on the traditional approach usually
includes demonstration of process reproducibility through
process validation for which it is difficult to propose scientific
targets and criteria with a limited product/process character-
ization.
Finally, the change control process is used to ensure that
the product and process are kept in a state of control. But
how do you scientifically demonstrate the non impact of the
change with limited knowledge? The traditional Control
Strategy approach provides limited flexibility to address
variability (for example, raw materials variability), set points,
and operating ranges are set narrowly to ensure consistency
of the manufacturing process and product quality.5
These issues and questions are addressed by the enhanced
development approach, using Quality by Design. QbD provides
the keys to design an appropriate Control Strategy based on
better product and process understanding and on identification
of the sources of variability in a more systematic way. Drug
product quality is ensured by risk-based Control Strategy
enabled by well understood linkages between input mate-
rial attributes and process parameters to output material
attributes. Figure 3 shows one example of what a Control
Strategy can include in the enhanced approach.
This knowledge can provide flexibility in the operating
ranges for process parameters to address variability. Thus,
quality controls can be shifted upstream with the possibility
of real-time release testing, reduced end product testing, or
any combination thereof.
Design of Control Strategyin the Enhanced (QbD) Approach
In accordance with the QbD concepts expressed in ICH Q8(R2)4
and ICH Q115, the Control Strategy approach is becoming
explicit. The first principle is to understand that a Control
Strategy, in the enhanced approach, is an iterative process,
reviewed as the level of understanding increases during the
product lifecycle. Figure 3 shows a schematic view of Control
Strategy elements in the enhanced approach.
In the design of Control Strategy, the first step is the prod-
uct description and characterization to identify the product
quality attributes that answer to the Quality Target Product
Profile (QTPP). (If we take an example of protein purification
process, the protein safety is ensured in particular by the CQA
“content of impurity X.” This example is developed in italis, at
each step of the approach described in this section.)
From the quality attributes, the identification and assess-
ment of the critical quality attributes is performed using
risk-based tools. In front of the complexity of pharmaceutical
products, the classification and prioritization of the CQAs
becomes necessary, by assessment of the quality risk on
product safety and efficacy. Not only necessary for product/
process development to prioritize the development studies
to increase product knowledge, this prioritization is also
needed for Control Strategy justification. Indeed, a CQA that
presents a high level of risk on patient safety (e.g., sterility
for parenteral products) and product efficacy (e.g., protein
activity) should be tightly controlled, and might require
multiple control points. Furthermore, the ability of individual
controls to detect a potential problem with relevance and reli-
ability must be demonstrated. This can be difficult to assess
for functional or characterization assays that can be part of
the Control Strategy, but should be confirmed by subsequent
control points.
The additional control points require process description
and characterization to determine the links between product
CQAs, process parameters, and material attributes. It is es-
sential, for each process step, to identify the input materials
attributes (source and auxiliary materials), the output ma-
terials attributes (also called in-process materials), and the
process parameters. Then, it is necessary to characterize if
these attributes and parameters, at this step, can impact the
end product quality. The process parameters and in-process
material attributes are classified and ranked as critical for
product quality or key for processability as seen in Table A,
using quality risk assessment.
See below (in italics) an example of a Control Strategy
element: it concerns a protein purification process with two
purification steps, one Ionic Exchange Chromatography (IEC)
and one filtration step. Only the IEC impacts the CQA “content
of impurity X.” Content of impurity X in Intermediate n°1
(input material of IEC step) and in Intermediate n°2 (output
of IEC step) are critical in-process materials. IEC medium
is auxiliary material attribute that impacts the CQA. The
material attributes impacting the CQAs, which control takes
part in the Control Strategy, are listed in Table A.The process
parameters of IEC, listed in Table B, are 1. linear flow rate, Figure 3. An example of a Control Strategy in an enhanced
approach of development (QbD).
4 PHARMACEUTICAL ENGINEERING Online Exclusive JANUARY/FEBRUARY 2012
Control Strategy
2. protein load volume/column volume ration, 3. column bed
height. Linear flow rate presents high level of risk for this
CQA.
The risk assessment of each input material, with regard
to the process step where it is used, is essential to evaluate
if its quality must be tightly controlled or if there are down-
stream process steps that can address the material variabil-
ity. It is built on quality impacts (patient risk) on one side,
and processability (manufacturability) impacts on the other
side. It is the same method for the in-process materials, in
order to determine if at one process step, the attributes must
be controlled or not. If the in-process material attribute is
important for processability only, the accurate control point
that ensures the CQA range has to be implemented later in
the process, at a step where it becomes critical to obtain the
final target.
After this quality risk assessment, for each Critical Process
Parameter (CPP), critical input material attribute, critical
in-process material attribute identified, a Control Strategy is
proposed in order to ensure that the associated CQA is kept
within the defined limits.
A CPP can be controlled by in-process controls, Process
Analytical Technology (PAT), or by operating conditions that
are themselves controlled by system (equipment) parameters
under monitoring or metrology and maintenance plans.
The critical input and in-process material attributes can
be controlled by analytical testing such as assays, tests, char-
acterization tests (identity, purity, stability). It is the set of
in-process materials control and process parameters control
that ensure, as a whole, the CQAs.
To summarize, a CQA can be ensured by the combination
of several controls:
- End product release testing (content of impurity X)
- End product characterization (i.e., molecular profiles,
amino acid sequences, biochemical assays, physicochemi-
cal composition, conformation, purity. Characterization
tests are usually used for product comparability dem-
onstration after change)
- Input material testing for specifications and/or charac-
terization (content of impurity X in intermediate n°1,
before IEC step; IEC medium specified and checked)
- Manufacturing process operation control (implicit in
the design of the process, respect of the operations and
their order)
- In-process controls including:
> process parameters monitoring – 1. linear flow rate
monitoring continuously during the process; 2. check
of parameters, and 3. once per batch
> in-process material testing (content of impurity X in
intermediate n°2, after IEC step)
> Critical System Parameters (CSP – parameters
directly linked to the equipment technology, pro-
cess scale, and operating mode) control, including
monitoring, trends, records of operating conditions
ensuring the CPPs (pressure, temperature continuous
monitoring, column efficiency verification after each
batch)
> Maintenance, calibration to ensure the reliability of
the data recorded (pressure and temperature mea-
surements systems verification each month)
All the controls identified during the quality risk assessment
must be gathered for each CQA to be controlled. This set of
controls, classified as product control, material control, process
or systems control constitutes the Control Strategy as soon
as they take part of a CQA control, whatever it is directly or
indirectly. Rationales of Control Strategy must be provided:
the methods, frequency, acceptance criteria of each control
must be scientifically justified. Example of Control Strategy
elements for IEC process is given in Table C.
If the approach is driven to a step forward, the variability
could be totally controlled by the process and the end product
testing could disappear or be minimized, shifting controls
upstream, in-line or at-line, thanks to design space(s), to
real-time release testing, and to in-process controls (including
in-process tests and process parameters). Any alternative ap-
proach to the end product testing, shifting controls upstream,
must provide at least the same level of product quality as-
surance, and ensure that no downstream factor can impact
the CQA.
To conclude, to allow this indirect control of a CQA, mini-
mizing the need for end product testing, an enhanced product
and process knowledge and understanding of the sources of
variability and their impact on downstream process steps,
intermediates and final product is required, combined with
quality risk management. An example of links between
product and process knowledge and understanding and
CQA Process Step Material ID Unit Operation MATs (IEC) Initial Risk Level
Content of Impurity X IEC Intermediate No. 1 1 Impurity X content ≤ 2.0% Medium
Intermediate No. 2 2 Impurity X content ≤ 0.2% High
IEC Medium 3 Medium characteristics Medium
Table A. Material Attributes (MAs).
ID Unit Operation CPP (IEC) CQA Impacted Initial Risk Level
1 Linear �ow rate Content of impurity X
High
2 Protein load volume/column volume ratio
Low
3 Column bed height Low
The process parameters of IEC are (1) Linear �ow rate, (2) Protein load volume/column volume ratio, (3) Column bed height. (1) Linear �ow rate presents high level of risk for this CQA.
Table B. Process parameters.
Control Strategy
JANUARY/FEBRUARY 2012 PHARMACEUTICAL ENGINEERING Online Exclusive 5
Control Strategy elements in a Quality by Design approach
are described in Figure 4.
The Control Strategy is generally established during
product and process development, initially implemented for
production of clinical trial batches to insert its description
for initial submission of the regulatory file. Enhancement of
product and process knowledge at each step of the lifecycle
of the product needs continual improvement of the Control
Strategy to guarantee the attempted quality of the prod-
uct.
Submission of Control StrategyAfter establishing the Control Strategy, a detailed description
of all the means and individual elements to control each CQA
must be presented in the submission file, in accordance with
the regional regulatory requirements.
Control Strategy and its justification are one of the mini-
mum elements to present in the Chemistry Manufacturing
and Controls (CMC) part of the file for its evaluation by the
FDA authorities.12
Regarding the file in CTD format (ICH M4Q13), the local-
ization of data concerning the Control Strategy are so far
not-well established. As proposed by ICH Q11, the data should
be separated in different sections. This breakdown of the
Control Strategy elements can be understood by the previous
explanation of the Control Strategy design: CQA control can
be a combination of elements derived from product control
and others linked to in-process controls, addressed in various
sections of the file in CTD format.
The overview of the overall Control Strategy of the Drug
Substance (DS) can be provided in 3.2.S.4.5 (3.2.P.5.6 for
drug product), an analytical section devoted to justifying
the specifications (release criteria). The enhanced Control
Strategy enables scientific justifications in this section for
the methods frequency and acceptance criteria.
In addition, the detailed information about the individual
elements of the Control Strategy should be described in the
devoted CTD section. Figure 5 shows an example of the links
between the different CS elements and their localization in
the file.
Table C. “Content of impurity X” CS elements.
CQA Process Step Material Initial Risk Level Unit Operation MATs (IEC) Residual Risk
Content of Impurity X
IEC Intermediate No. 1 Medium Impurity X content ≤ 2.0% Low
Intermediate No. 2 High Impurity X content ≤ 0.2% Medium
IEC Medium Medium Medium attributes to be speci!ed and checked
Low
Linear Flow Rate High Continuous monitoring of linear "ow ratePressure and Temperature continuous monitoringColumn ef!ciency veri!cation after each batchMaintenance, Calibration on measurement systems
Low
Protein load volume/column volume ratio
Low Check of parameter once per batch Low
Column bed height Low Check of parameter once per batch Low
Figure 4. Designing a Control Strategy based on the Quality by
Design approach.
Figure 5. Synthesis of one CQA Control Strategy (drug substance)
and example of localization in the �le in CTD format.
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Control Strategy
For the Drug Substance (DS): description of manufacturing
process and process controls (3.2.S.2.2), control of materi-
als (3.2.S.2.3), controls of critical steps and intermediates
(3.2.S.2.4), drug substance specification (3.2.S.4.1), container
closure system (3.2.S.6). The evolution of the Control Strategy
should be described in the manufacturing process develop-
ment section of the application (3.2.S.2.6).
For the Drug Product (DP): description of manufacturing
process and process controls (3.2.P.3.3), controls of critical
steps and intermediates (3.2.P.3.4), control of excipients
(3.2.P.4.1 and 3.2.P.4.4), drug product specification (3.2.P.5.1),
container closure system (3.2.P.7). The evolution of the Control
Strategy should be described in the manufacturing process
development section of the application (3.2.P.2.3).
Additional information linked to evaluation, justification,
and future improvement of Control Strategy should be included
in the manufacturing process development section (3.2.S.2.6
for DS and 3.2.P.2.3 for DP).
Proposal for future management of changes to process
parameters and controls is a key for the regulatory flexibility
promised to be offered by Quality by Design development
approach.
Control Strategy as theKeystone of Product Lifecycle
According to ICH guidelines Q8, Q9, Q10, and Q11, the lifecycle
of Control Strategy is supported by pharmaceutical develop-
ment (QbD and initial knowledge management), Quality
Risk Management (QRM), and the Pharmaceutical Quality
System (PQS). Initially developed and implemented during
product development for production of clinical trial materials,
Control Strategy must be refined when new product/process
knowledge is gained during manufacturing of the commercial
batches - Figure 6. This improvement helps maintain the link
between Control Strategy and product/process understand-
ing. In addition, it helps to optimize the analytical methods
by implementation of technical innovations.
Effectiveness of the Control Strategy is checked by the
first step of process validation (process qualification) per-
formed during technology transfer. Control Strategy (CS)
gives the targets for process validation14 requirements
and comparability acceptance criteria.15 Indeed, during
pharmaceutical development, the process design identifies
the significant sources of variability. It implements control
points and methods to take into account the variabilities
and detect their effect, establish the appropriate alert and
action limits to ensure that the product CQAs specifications
will be achieved. Technology transfer receives these inputs
to design and implement the appropriate technologies that
answer to the product and process needs and implement
the CS. Process validation uses the CS elements (“process
controls” type and “product controls” type elements) to dem-
onstrate the process control and the product quality through
appropriate acceptance criteria based on the understanding
of the product/process links.
During the commercial manufacturing step of product
lifecycle, Control Strategy appears as a mandatory enabler
component for implementation of continual improvement
performed under the pharmaceutical quality system. De-
termining the content of the continuous process verification
and providing the components and targets of the product
and process monitoring,14 the Control Strategy sets the path
allowing the implementation of continual improvement. Both
product and Control Strategy lifecycles are closely linked.
On the basis of relevant information provided by data trends
collected over time on target parameters and material attri-
butes, the continual product quality can be performed using
continous process verification to check Corrective Action
Preventive Action (CAPA) and change consequences.9 In a
feedback process, the continuous process verification is a key
component assuring the ongoing effectiveness of the Control
Strategy.
The knowledge gained during product lifecycle on the
relevant product/process components enables continual
Figure 6. Linkage between product and Control Strategy lifecycles.
Control Strategy
JANUARY/FEBRUARY 2012 PHARMACEUTICAL ENGINEERING Online Exclusive 7
5. ICH – Development and Manufacture of Drug Substances
(Chemical Entities and Biotechnical/Biological Entities)
Q11 (step 2), 2011.
6. Nasr, M., “Pharmaceutical Quality for the 21st Century,”
2nd Annual QbD Conference in Israel, 2010.
7. Rathore, A., and Winkle, H. “Quality by Design for Bio-
pharmaceuticals,” Nature Biotechnology, January 2009,
Vol. 27, No. 1, pp. 26-34.
8. ICH – Quality Risk Management Q9, 2005.
9. ICH – Pharmaceutical Quality System Q10, 2008.
10. “Implementation of ICH Q8, Q9, Q10, How ICH Q8, Q9,
Q10 Guidelines Are Working Together Throughout the
Product Lifecycle,” ICH Workshop Washington, D.C.
Workshop, 2010.
11. ICH – Quality Implementation Working Group – “Points
to consider – ICH-Endorsed Guide for ICH Q8/Q9/Q10
Implementation,” 2011.
12. FDA – CDER – Applying ICH Q8 (R2), Q9 and Q10 Prin-
ciples to CMC Review. MAPP 5016.1. 2011.
13. ICH – The Common Technical Document for the Registra-
tion of Pharmaceuticals for Human Use: Quality - M4Q
(R1), 2002.
14. FDA – CDER/CBER/CVM, “Process Validation: General
Principles and Practices,” 2011.
15. ICH – “Comparability of Biotechnological/Biological Prod-
ucts Subject to Changes in Their Manufacturing Process,”
Q5E. 2004.
About the AuthorsJohanne Piriou obtained her MSc in bio-
technology and biochemistry engineering
at National Institute of Applied Sciences of
Lyon (France) in 2004. She joined Aktehom
in 2006 as consultant in pharmaceutical
processes control and improvement. She has
been involved in transfer technology projects
and production start-up of new facilities, as
specialist in process design and validation, and knowledge
transfer to operational teams. She is senior consultant at
Aktehom, specializing in operational implementation of
Quality by Design approaches and parenteral drug products
manufacturing.
Aktehom, 3 avenue Gallieni, 92000 Nanterre, France.
Bernard Elissondo, PhD obtained his
PhD in organic chemistry at the university
of Bordeaux (France) in 1983. He joined the
pharmaceutical industry in 1984, first as
head of analytical development and then
as R&D manager. After 12 years experience
working in the phamaceutical industry, he
became a consultant in the CMC area. Based
on his broad experience covering CMC technical and leader-
ship roles, he specializes in biotechnological and biological
products, particularly in the operational implementation of
Quality by Design and its regulatory submission. He is now a
Aktehom partner and Scientific Director in charge of product
improvement and the maintenance of the Control Strategy,
which can be adapted, particularly through update of process
models, to the real risks and variability concretely met during
manufacturing.
ConclusionControl Strategy is required irrespective of the development
approach, whatever the process situation toward the Qual-
ity by Design approach. It should be defined whether the
process/product has been or is being characterized by a QbD
approach or the product/process has been developed through
a traditional approach.
Every drug substance manufacturing process, whether
developed through a traditional or an enhanced approach,
should have an associated Control Strategy, which can be
designed thanks to a combination of both approaches depend-
ing on the CQAs and their risk level on patient safety and
product efficacy.
Control Strategy includes different types of control to
assure product quality such as in-process controls and end
product testing. For products developed following the minimal
approach, the Control Strategy is usually derived empirically
and typically relies more on discrete sampling and end product
testing. Thanks to product and process characterization under
QbD, the Control Strategy is derived using a systematic science
and risk-based approach. Risk assessments allow the identi-
fication of targets to control among process parameters and
in-process materials attributes. These targets are controlled
through the elements of the CS. The control points can be
shifted earlier into the process and conducted in-line, on-line,
or at-line, as the downstream process steps are characterized
and understood for their potential additional impact on the
final CQAs.
Control Strategy overview, detailed scientific justification
and rationales of each individual element are presented in
the submission file. The continual improvement of Control
Strategy is tightly linked to product lifecycle and continual
improvement of the product quality, enabled by the phar-
maceutical quality system, quality risk management, and
knowledge management processes.
References1. ICH Workshop Washington, D.C. Workshop – Breakout
B: Control Strategy, 2010.
2. Davis, B., Lundsberg, L. and Cook, Graham, “PQLI Control
Strategy Model and Concepts,” Journal of Pharmaceutical
Innovation, 2008,Vol. 3, No. 2, pp. 95–104, www.ispe.org.
3. ISPE Guide Series: Product Quality Lifecycle Implemen-
tation (PQLI®) from Concept to Continual Improvement,
International Society for Pharmaceutical Engineering
(ISPE), First Edition, November 2011, www.ispe.org.
(QbD): Concepts and Principles, including Overview,
Criticality, Design Space, and Control Strategy
(QbD): Illustrative Example
4. ICH – Pharmaceutical Development Q8 (R2), 2009.
8 PHARMACEUTICAL ENGINEERING Online Exclusive JANUARY/FEBRUARY 2012
Control Strategy
development with a special focus on Scientific and Regula-
tory Affairs. Author of more than 20 publications, Elissondo
is a member of PDA. He can be contacted by email: bernard.
Aktehom, 3 avenue Gallieni, 92000 Nanterre, France.
Michel Hertschuh obtained his Msc in
science and manufacturing engineering and
joined the consulting company Alphatem in
1995 as business responsible. He continues to
have account manager responsibility at Assys-
tem in the parenteral area. He is a partner and
co-founder of Aktehom, founded in 2005. Since
then, he has assumed the responsibilities of
development and capitalization and is now Head of Technical
Operations. He has spent his entire career in consulting ser-
vices, primarily for pharmaceutical companies. His expertise
is around the aseptic processes, technology transfer, start-up
production, and regulatory compliance. He can be contacted
by email: [email protected].
Aktehom, 3 avenue Gallieni, 92000 Nanterre, France.
Roland Ollivier, PhD obtained his PhD in
organic chemistry at the University of Brest
(France) in 1981. He worked in different phar-
maceutical groups first as chemistry depart-
ment director and then as R&D manager of
the CNS Ddepartment. After 15 years in the
pharmaceutical industry, he became manager
of two societies specializing in the manage-
ment of clinical studies and biological screening of drugs in
the psychotropic and dependence domains. He is currently the
Scientific Manager at Aktehom and specialized in regulatory
compliance and Quality by Design implementation through
product and process comprehension and risk management
specifically in biotechnological domain. He is the author of
several publications and patents and he has also chaired a
conference in the field of pharmaceutical implementation of the
new ICH concepts (Q8-Q9-Q10) for gene therapy products.
Aktehom, 3 avenue Gallieni, 92000 Nanterre, France.