control of pneumatic transfer system for neutron
TRANSCRIPT
KR0000528
KAERI/TR-1576/2000
Control of Pneumatic Transfer System for Neutron
Activation Analysis
Please be aware that all of the Missing Pages in this document wereoriginally blank pages
2000\i£ "
2000.6.
- 1 -
NAA
_ o _
Summary
Pneumatic transfer system(PTS) is one of the facilities to be used in
irradiation of target materials for neutron activation analysis (NAA) in the
research reactor. There are two systems, the manual and the automatic
system, in PTS of HANARO research reactor. The pneumatic transfer system
consists of many devices sends and loads the capsules from NAA Laboratory
into three holes in the reflector tank of reactor and retrieves irradiated
capsules after irradiation. This report describes the part's design, control
system and the operation procedures. All the algorithm described in the text
will be used for maintenance and upgrading.
- 3 -
O _ (
^-^ ^ °l^^r Bfl l 8
8
2.2 SA>-§- ?^# 10
2.3 *7 l ^ 1 ^ ^ : 11
" ^r-^^ ^SJ" 6 1# ^1^^(PTS #1) 12
3.1 *>=.4<|| 12
3 O -dl fO * ! P1 _ 1 A
3.3 ^r^ ^ ^ 18
^>^^] ^ ^ - <^1^ A ] ^ ^ ( P T S #2) 21
4.1 §KB3H 214.2 ilE^o] 28
4.3 3jtf ^ ^ ^ 40
4.4 y ]^^ v £31 ^^> 53
^ ^ 55
- 4 -
i fS (Pneumatic Transfer System, PTS)£- &
(Neutron Activation Analysis,
4. A]
fig
: 1013 n/cm2s,
1-34-91-34-91-34-91-34-91-34-9~—
—
X
X
X
X
X
X
X
X
X
X
101010
io-'lO"7
10"6
10"6
10s
10"5
10"4
10"4
10"3
10"3-2
-1
0
101
In,HoMn,Rh,Co,Na,Sc,ci,Al,
Mg,
Fe,Pb
Eu,
Sm,Lu,Cu,V,Ge,Cd,Zn,Ti,ZrCa,Si,
Dy
AuRe,Ga,Br,Sr,Gd,Mo,Cr,
NbS
IrAs,Ru,Te,Se,Ag,Ni,
xi-
I,Pd,Ba,Tb,Sn,Rb,
Cs,Sb,Nd,Tm,Ce,
La, Er, W, Hg, UYb, ThTaPt, HfOs
Y, Pr
- 5
f-
Archeology - Peruvian pottery shards, clay samples
Geology - basaltic rocks, K-T boundary samples
Materials Science & Engineering - silicon based materials
Electrical Engineering - semiconductor materials
Nuclear Industry - electronics packages for radiation sensing devices
Textiles - fabrics, other textiles
Agriculture - beet pulp, lipids, hay, oil, fish
Anthropology - obsidian, teeth, bones
Biology - chemicals, sugar, enzymes, solutions, ants
Botany - wheat spores
Chemistry - oxides, salts, pure crystals, and metals residue swabs
Fisheries - fish, shells
Forestry - wood, phloem, tree needles, soil
Geology - meteorites, gems, minerals
Medicine - water, skin, hair, nails
Oceanography - fossils, sediments, basalt
Pharmacy - chemicals
Forensics - bullets, paint, glass, metals, gunshot residue swabs
Engineering & Industry - pure metals, chemical compounds, oils, thin film
deposits,plastic films, alloys, rocks
RoomHH
EL7\] ^fg ^
- 6 -
J1(75W
27 CC^ 42 CC
4
PTS#1
PTS#2
NAA#1
NAA#2(Cd)NAA#3
- 7 -
2.1 ^^-( i r radiat ion hole)
22MW # ^ ^
Irradiation
Hole
System # 1
(NAA 1)
System # 2
(NAA 2)
(NAA 3)
Neutron Flux, $ =
n/cm2.s
Fast00.82MeV)
2.4 x 10'°
2.5 x 1On
1.3 x 1012
Thermal«0.625 eV)
3.9 x 1013
(Red : 250)
9.4 x 1013
(Red : 35)
1.6 x 1014
(Red : 13)
Utilization
• For
Production
of Rl
and NAA
• For NAA only
(ENAA, DNAA)
Specification
• Manual System: Auto/Hand
Control, Loader
and 2 Receivers, Air Cushion
- PE Capsule: 42cc,
OD28mm, L80mm
• Air Pressure: 1.0 bar
• Simple shutter: Shielded loader
and Receiver
• Automatic System". Auto PC &
Emergency Control,
Air Cushion,
100 Sample Loader,
11 Diverters and Delay Stacker
• PE Capsule : 27cc, OD25mm,
L62mm
• Air Pressure : 0.6 bar
• Preset Ti, Td, Tc
• Two Count End
- 8 -
4 22MW ^ C - A
Irradiation
Hole
NAA 1
NAA 2
(Cd lined)
NAA 3
Thermal,
1.75 ±0 .02
5.78 ±0.56
7.60 ±0.06
(
X
X
X
Neutron flux,
1013
10"
1013
n/cm^sec.
Epithermal,
3.62±2.13
3.40 ±0.41
4.35 ±1.85
X
X
X
10'"
10'"
10"
Fast, <
3.25±0.14
3.85±0.31
6.80 ±0.70
X
X
X
10'°
10H
10"
CadmiumRatio(Au)
250
35
13
. A
NAA3NAA1NAA2
- 9
- 01 -
ZVM
tru
DJJ
i#SJA Z
-tz-tz
PTS-g-
2.3 ^-71 system )
- 11 -
u
co3co
25
EQUIPMENT WITHIN THIS BOUNDARY IS" LOCATED IN THE COUNTING ROOM
r CMHB--1 AMP.
Supplied by Owner
5 ft. 3 Wir» Ciblawith C
by NPD
"ft-Wl
y=—QHD—*c
Cbaui Diy CopratMdA t S SCFM i t r BARj&UD»i»d br Owntr.
EQUIPMENT WITHIN THIS BOUNDARY IS' "LOCATED IN THE POOL END HALLWAY " - ^
SHARED WITHSYSTEM #2
Cl»anA f S BCFU I t f BARftupp lad by Owntr.
B; r|o
IS 5
si
rirU 8
<
M
CO
f—»
inJO
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0 0
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IV
CO
3.1.1 Pneumatic Assembly
3.1.1.1 2-Way Diverter
2-Way Diverted SA>-g-
AA$\ DiverteHlfe solenoid valve7]-
Photo-sensor^ #7}^ #S.*\) fi]*fl #
7.0 bar^l <S^7)2\ ^-^-WoH^l wf^^i sUder blocks - £ * M ^ Diverter^l
3.1.1.2 Hand Loader
Hand Loader^ A)S. ? | # ^ T ^ ^ § ^ ^ 1 4 - § - ^ 4 . Hand Loader°flfe
3.1.1.3 Photo-detector
Photo-detectorfe ?3
. Photo-detectorfe- Light source, Sensor, Amplifier^
. Photo-detectorfe
Photo-detector
4 . ->a^^ o l^S-of l ^ ^ 1 € Photo-detectoHfe
Q 3 2 S ^ ^ « f ^ 4 . S .§ AmpUfierfe
Minimum^ Maximum^ ^ # 3 * H 1
tt(-ef Light source^ LED^f Light bulb^
^ s ] ^ ^ ] 7 > ^ ^ 3-foflfe- Light bulb* Light
source^. >§
3.1.1.4 Limit Switch
4 ^ ^ Diverter, Discharge Tube<H)^ Limit Switch7> i i ^ l s M Si4. # ^ 1 ^
o j ^ ^ ^.^ofl o]g|-^ sliding blocks ^-^l^^i ^ ^ 7 f - i ^£ ] J i , ^ ) ^ ^ Limit
Switch?^ ^ ^ H ^ ^ ^ ^ S . ^ ^ 4 ^ 1 - M-El-vfl ^ 4 . Limit Switch^
3.1.1.5 Air Cushion Control Valve(ACCV)
Irradiation Tube, Counting Tube ^ Holding Station0!]
- 13 -
ACCV7} -i*]5M 0^4. ACCV A s s e m b l y ^
ja .^ Afojofl Bypass €«-7V -g
3.1.1.6 Solenoid Valve
AC 110VS ^ - f - s ) ^ Solenoid Valvefe Diverter, Auto Loader, Delay Stacker
Emergency Toggle Switch^
Diverter* -
3.1.1.7 ^A>-§- ^^(rabbit)-
PTS#H
3.2
3.2.1 7]] A
7f ^^^1-4. ? J#^ ^ ^ 1 - $\% Receiver^ ^ ^ ^ i f l Hood4
.S. 31^71 (relay)
Receiver^ ^ S . » ^l^^l^fe 2L2i
. 3.3-
74
- 14 -
KOREA ATOMIC ENERGY RESEARCH INSTITUTE
ELEC. SCHEMATIC FOR ~~St
6 PTS#1
- 15 -
Q
POWER
OH/OFr
Solenoid
KOREA ATOHCCI
—HWWTTWM:—
3.2.2
7 PTS #1 fi.2:
7]-
Limit Switch, LS : LS-fe Loader/Receiver Door7>
* I 3 3 H Loader/Receiver^ ^ - ^ s j ^ Sit)-, o] §.^.
ITR : o] Timers Loader* ^i4fe 3|->§o] ^
. o] Timer^ Preset Time^r
Loader/ReceiverS. l
ufl P / D #1A
(PD
MCR : Master Control Relay
ICR : P/D #25. -^-^Sl # ^ ^ r
2TR : «>1 Timerfe %$*] P/D Pool. o]
Stopwatchsf
TS2 : Toggle Switch. AUT03*H , Timer 3TR£r
- 16 -
Loader/ReceiverS. t-o]~g. nflt- ^ t W . HAND
ABORT tfl€-§- TTSJL Sl^-^ Loader/Receiver^
3TR : Irradiation Period Preset Timer. °1 Timer°fl cfl T- p r e set Time-cr
. Digital LED Display^ ^\^^^^\ ^5] ^«H^1 ^ ^
7] Si ^- Al Vol «j;*i*h nj|f ? ^ ^ ^ Loader/Receiver^
Timers
- 17 -
3.3
3.3.1
7} ^§Rr
SI 4. ^
^ ^ ^ 1 (POWER) ON
- AUTO ^ ^-f E | - ° H
- START Hi^-# ^&| ^
HAND ^ ^ - f ABORT «l^-& ^
( ^ ° 1 ^ -> Receiver #1 £ fe #2)
- Receiver £-
- (3S# »8-# -»> 31
- ^i€ ^^^1 OFF
3.3.2 £ * 1 A l ^ ^^>
3.3.2.1 31 til
• Al^ l :
€ ^ - i - Loader/Receiver#l
AC/CV(air cushion/control valve)^
°1 «fl %&•§: Pool EndS.
A l ^ 2 : ^^$]
Pool E n d i SJ^ AC/CV(air cushion/control valve)^l ^ ^ ^ l «!€••§•
- 18 -
°] «fl %<&-£: Loader/Receiver#l £TT #25.
^ 3 : ^ 3 s\^
Loader/Receiver#l Door* 3 «
Loader/Receiver#l DooH)
^ 4 . Receiver#2
^ 1 ^ 4 : Timers -§*1
Preset Timer(ATC)^ Slfe- ^ 7fl5] V+A>1- ^]7^t}:4. Timer
S S ^ ^ A S S^j^l-JL S^*t Timer7> 7}^?}
pin 3J- j umper^ ^ ^ » 71^-^4. i ^ ^ ^ i ^^11- XXX.XaS.
Timer* S^^-cf. o] £ 2f^^ Timer^ ^^^11 ^^ l t t Mylar
37fl SI ^^r ol -Tgj. *>cf. q-EKJ d t^^^ r
'Vendor Data'* %^?A. Timer* *i-g-^
Timer
*)% 5 :
TimeH
Toggle Button^-
3.3.2.2
Power key* 1
Switch* AUTO
* 1 ^ 7
START ni^-i-
.2.3. ^ 1 ^ 1 - J
Assembly Box
Box tfl)£l LED71-
>>1 8
Preset Timer(ATC)7l-
Pool
. Toggle
. ? J#^r Loader/Receiver#l^-^^&| aA}^-(pool End)
«1 nfl; P D #1(PTS Room^ Air Cushion Control
PD #2(Reactor Hall^ Air Cushion Control Assembly
down)£M e}=
. (2TR
- 19 -
Preset^ Timer^ Al?H # 3 . 3 &£ nfl, ^ ^ Loader/Receiver#l S£fe
Receiver#25. £)^o]- •& %o]t\- (LED Display^ ^ ^ ^ ^ ^ Tj^s
^ ^ 10
Loader/Receiver#l Doorl- "ioL ?J## ^ l ^ ^ W ^ Receiver#21-
^ 1 ^ 11
Loader/Receivei^l J^TT Receiver#27l- < i^^^- H ^fl^r^-i: l
3.2.3
*13 12
Loader/Receiver#l ^^1 ?^^€- ^JL &-£: ^ ^ 4 . Toggle Switch# HAND
. START
^ 1 ^ 13
HANDS, ^r^^: nflfe Preset Timer(ATC)fe
^1^-i: ^ ^ ^ 7 l ^«fl ^ ^ - A | ^ | £fe Stopwatch* A>-g--s)-rf. Loader
/Received a ^ #2S ^ # ^ r E ) t - 4 ^ 1 §f7l ^Sfl-H ABORT iH€-i- ¥^JL
- 20 -
#2)
-i: Auto LoadeH
4.1. *j-HPTS#2^1 «>S-^1^ ^-^^r 3.711 ^^l^^(Pneumatic Assembly)^
^(Control System)£.3. T 1 ^ ^ ^ Si4.
4.1.1 J ^4.1.1.1 2-Way Diverter
2-Way DiverterTr A ] ^ ?J^
Diverter<*|fe Solenoid valve7|-
^«.7l- ^ S j - J l , o]ofl 4 ^ 7.0 bar^i o ^ ^ - 7 ] ^ ?-^-^^ol H ^ ^ - S . ^ 1 Slider
blocks -£*M^ DiverterSl
4.1.1.2 Hand Loader and Auto Loader
Hand Loader^ Auto Loader^ S.^ ? | ^ ^ ^^^1 4-§-^l^ ^^>^ Hand
Loader^*1 ^^°ll tb ? ^ ^ ^ ^^ -«H Auto Loader^ JiVE4.
5!l4. Auto Loader^fe- Solenoid valve7l- ^ ^ ] s l ^ 916]
£$±6]= €^.7f 4-5-1-31, o]6f[ 4E|- 1.0 bars]
SLg.tf Diverted ^ # ] ^
4.1.1.3 Delay Stacker
Delay Stacker^ Delay Mode^l^i 2 :4€ ^ ^ - i - Counting TubeS.7) #o\) SA>^ 7^o) i#A}^ 3 ^ ^ f A S ^"i|Al7l7l ^«fl n]
Delay time-i: ^ s l ^ l 3^H °JAlS. ^^§}fe 7 l^# *|-fe ^AS. 100
- 21 -
COCO
uaffi,oo
EQUPMENT WrTHH THIS BOUNDARY B IN THE &HIELDHG ROOM
EQUPMENT WrTHIHTHB BOUNDARY IBH THE POOL ENDHALLWAY
EQUPMENT WrTHHTHB BOUNDARY »IN THECOUHTHGROOM
. Delay Stacker^ TT Solenoid valve7^ -g* l sH 9X
1 « 7 } ^ s K a , ol fl 4 4 7.0 bar^ <£#
^ J 5 . £ . ^ Slider blocks £ - 3 ° H 3 3 . 7 r ^ ^ £ ) J 1 , %& ^ - g - #
Counter EndS. o ] ^
4.1.1.4 Photo-detector
Photodetectorfe ^ ^ ^ o ) ^ j-jg- ^ ^ ^ 1 # ^ ] ^ ^ 1<H ^ ^ ^ ^ Mimic
Graphic Boards] ^ e ^ f e ^"H-i: -&4. Photo-detectorfe Light source, Sensor,
Amplifier^] 3 ^ f l S T 1 ^ ^ ^ - . Photo-detectorfe
A S ?J^^1 Photo-detector* ^lM-7r^ ^^1
B] ^ Mimic Graphic Boards ^ 3 ^ 4 . PTS#2^1fe
^^-5] Amplifier7i- -i*ls]«H ^ T 4 . Auto Loader ^ Delay Stacker^
Photo-detectoH]^
€- Amplifier^
fe Minimum^ Maximum^ ^?>^^H1 ^3JS|<H 91°-^,
Light source^ LED^ Light bulb^
^ L i ght bulb* Light source^
4.1.1.5 Limit Switch
AA^\ Diverter ^ Auto loader, Delay Stacker, Discharge Tube°l]fe- Limit
Switch7]- ^^]E)<H &T}. #£l l to |HSl ^^-<^1 ^SV^ Sliding blocks
S^JL, n^s] Limit Switch7V l - ^ - s H ^ ^ ^
. Limit Switch^] ^-EflAis^ Mimic Graphic Board
4.1.1.6 Air Cushion Control Valve(ACCV)
Irradiation Tube, Counting Tube ^ Holding Station0!] ^ # ° | S
^ ^ ^ r ^^r«>7l ^ ^ o ^ ACCV7]- -a^ ls l^ 9X^. ACCV Assembly^ fe
7] *#-§• ' ^ ^ 1 ^ . ^ - Hfl7l-§- ^ H t j a o ) X[o)d]} Bypass € ^ - 7 r ^
- 23 -
4.1.1.7 Solenoid Valve
AC 110VS. •=?••§• sjfe- Solenoid Valvefe Diverter, Auto Loader, Delay Stacker
Emergency Toggle Switch^]
7\7\ ^ - s H Diverter*
4.1.1.8
NAA#2, NAA#3»
4.1.2
PTS#2^ ^ H 7 l ^ §1-^^<H^ ^)o]^. ^ ^ B ] , 6]Ei5H<5]^ ?}B., Opto-Isolator
/Optically Isolator Panel, ^*r3) ^-^-S. ^ ^ 5 ) ^ 5 $ ^ , °11" * > S . ^ H ^ 19"
Standard rack <fl
4.1.2.1 Computer System
CPU : Pentium E - 333 MHz
RAM : 32 MB
HDD : 4 GB
OS : Windows 98
Monitor : 17" Color Monitor
4.1.2.2 Input/Output Interface
1) Digital I/O Interface Card(PCI-20378W-3)
^ ^ • ^ Pneumatic Assembly^ -€*M Solenoid Valve, Limit Switch,
Photodetector ^ -^ ^ J # ^ 7l7lfe ^ 7 l ^ A 5 . ON/OFF * ^ - i : *>£.£, o]^.3|.
^ I s * <a#^«}7l ^?V ^ <?1 &|3sj)o],±i ?}E£A] n]^- Intelligent
PCI-20378W-3 Digital I/O Board* ^\-%-S}^^. PCI-20378W-3^
ISA sloHl ^ ^ 5 1 ^ 9X°-v\, U # ^ ^<H1- ^ * H 15 port, 120 channel^-
fe AC UOVolSLS TTL
- 24 -
7) ^ * M Opto-Isolator Block-i- *}-g-«r$!-<5. , 3 ^ ?1M-i:-§r
$14. Port 0, Port 1, Port 2fe #3413:41 ^ s M 5Sl-2- , Port 3, Port 4,Port
5, Port 6, Port 7 £ ^ 3
2) Opto-Isolator/Optically Isolator Panel
* H Opto-Isolator* ^H^rSi*}. Input/output Opto-Isolatorfe- Optically
Isolated Digital Termination Panel(PCI-20324T, PCI-20326T)^l
^ , 20324T4 20326T^ ^7fl5l Termination Panels < S ^ ^ ^ °l-8-*H
.2-5. ^ ^ £ ) ^ S14. St l : *> 7fls1 Termination Panelsfe ^ ^
Opto-Isolator7l- ^^s]<>| ^ 7fl^ port* ^^^Si^. Input Opto-Isolatorfe
Limit switch, Photodetector^s] 110 AC ^ 4 : TTL ^]
Output Opto-Isolatorfe ^ tlBjafloli. ^ H S ^-Bjs] TTL
Solenoid-!
3) Control Panel
7>. ° 1 ^ n ^ s ] iLS.(Mimic Graphic Board)
Control Panelife u l # £ * l £ ^ ^ ^ E j ^r^i? ^ # ^ o l ^ ^ S l - Operator ^ -o l^ ^ ^ £ ^ Mi^c Graphic Board*
§1-^4. Mimic Graphic Board°)lfe Schematic Diagram°l
7H1 tfl-§-&>^ LED7> ^ ^ £ | ^ ^^-o] 7 i 7 l ^ AOVE}| ^
-8- ^ ^ ^ s f jy-oj ^ - 6 ] ^ ^ gjt).. Mimic Boards
M-. yl^-^l0! i ^ ^ l Qx£ (Emergency Switch Panel)
ON/OFF i ^
. ^ i r Computer, Emergency^ 27>^7> Si^.wj o ^
, Computer ^r^i £ H f ^ « | * r ^ ^
•i: °1 •§-?!: ^ 1 - i - ^ 0 ] 7 > ^ « H , Emergency ^ ^ £ E f ^ i ^ ^ r ^ Emergency
Toggle ^ H * ] t -
- 25 -
7s
COUNTING ROOM
9 Mimic Board
COUNTING ROOM RX HALI AREA SHIELDING ROOM
MODE SWITCH
10
- 26 -
^^(Photo-detector)
nws it** xt I U I ua& umtrrc X>OM
ControlComputer
- 27 -
4.2. 4iS;
4.2.1 i = i=
A. ?H
- Microsoft Visual Basic 6.0
M\ Hardware(Digital I/O card) driving library
- PCI-30369S-1 master link S/W library(ver. 4.0)
4.2.2 tfc^J
A. ^sf^Cmain menu)
^^-^o] <^% nfl Digital I/O Boards hardware^ software£]
* H 4-5-4 3k& menu» 7 ^ 4 .
- LoadCap-Irrad only : counter end*
- Load Cap-No Delay : delay7> §ife
- Load Cap-Delay : delay7f Slfe-
- Manual
- Exit
1)
Manual Control
7 m SL?d
- £.€• Solenoid^ S)-
(3^1-S check box 41
- Diverted ^\^]^r
^ ^ ^ ] Button «fl 51 «>
^ H ^VEfls. a A l^
Limit SW°1] ^ H 3
< zl-zj- ON/OFF
-)
^ # £ | Mimic °1]
fl Mimic^l
(ON ^ nfl)
- Hand Loader^ §-6
- Drop Out End^ ^-o] ^^ l 7^ §f^^-^ Mimic ll
- Irradiation Time, Delay Time, Count Time-lr
* Irradiation Time : Pool ends] Flag 0n(PD7]- T^-%- ON
OFF € n)^-^\ Flag OFF(PD7} ^ « i ^ ON)€ 4 ? M ^ A
* Delay Time : Pool end^] Flag7r OFF(PD7]- ^ ^3fl ON)
- 28 -
counter end^ flag7|- ON(PD7> x\~
* Count Time : Counter End^ Flag 7} 0N(PD7> *]-§• ON
OFF)€ tfl ^ 3 Counter End^j Flag7]- OFF(PD7> ^ «}*1] ON)
PD7>
Auto Loader, Delay Stacker^ capsuled ^ ^ 1 1 - 4 3 - ^ A S s]-^4Vofl 5.
(Limit SW
Flag7> ^:^(ON)5l^(Pool) Counter, GM tube, Drop Out)
PSl,PS2,HI_Rad #2-7} ^$$i& S}-^1 Alarm^r
* PS1 : "Air Press. LOW 1"
* PS1 : "Air Press. LOW 2"
* HLRad : "Radiation High"
Sl-^cfl a ^ ] ^ timer A ] ^ ^ » Clear Time"^ s ]*H reset
"Exit to Menu" buttonAS. Menu sj-^^-S. l-oj-^cf.
"To manual " button^S. ^-^o] ^ ^ ^-ffe flag, ^ « } J : ^ ^ . 1 - ZL
capsule ^ i5 l# S^ltt^.Cpool, counter, drop out, total delay)
2) Interlock & sequencingC^^)^-^) - 1 6
- 29 -
9m
Sol_l
S0L_2
S0L_6
S0L_14
S0L_15
S0LJ6
S0L_17
S0L_18
CR_2CR_3
DIV_1(LS_2)DIV_2(LS_4)DIV_5(LS_10)DIV_1(LS_2)DIV_2(LS_4)DIV_5(LS_10)
LS_20
DIV_4(LS_7)DIV_5(LS_9)DIV_6(LS_11)LS_15DIV_4(LS_7)DIV_5(LS_9)DIV_6(LS_11)LS_15DIV_4(LS_8)DIV_5(LS_9)DIV_7{LS_14)HI_rad & 10 Sec DelayDIV_2(LS_3)LS 17DIV_7(LS_13)LS 19Energize when Counter End Flag=0nEnergize when Window Counter End Flag=0n
Pool end - shoot
Pool end - shoot
Hans Loader- shoot
counter end - shoot
counter end - shoot
Holding end - shoot(GM tube)
Auto Loader- shoot
Delay stacker-shoot
Counter - ONCounter - ON
3) /.>-§-Jel objects
- timer
- label
- text box
- command
- check box
-picture box
- draw(line, rectangular, circle)
- 30 -
Capsule for Delay, No_delay, Irrad Only process)
Capsuled "4JL "Load Cap" button °ll 3 « H loadingM.
^ z}5.t: PD-13°1 ON € ^ memory0!]
*1#£ 200*1 #
^Tilfe 999.9997^1 °d^c$^ *}KT= "save file"°11
"delete file"°fl ^ ^ ^ file r *1£4.
"Prev Capsule", "Next Capsule" button^]
"Duplicate Values" button^ ^ M st-^^l ° 1 ^ capsule^
t!: ^# SAl rl-.
^*il S^ l^ z>S.^ "Update Record" button^
Capsule £*1fe 4 ^ T1 ^4.(PD-135] *3f
Pool end^Mife pool end Sfe lined pool end
Counter end l l-fe- Counter end 31-c- window Counter end
- ^ batch7> # T 4 J L Afls Al^j-^ nfl^ "File beginning" button^-
- "Clear record" button^
"Print File"<^
"Load Abort" button^ s l ^ H sol_6^r OFF
"Start" button^-S. auto, process*
"Exit to Menu"S. menuS. l-o>^>t|
«!: batch^l =8-^£)fe capsuled 100sol_6 on Al?V§.o]. "Load Air 0N"-t-
I/O update ^ 1 ^ ^ 50 mSec <>14.
- 31 -
1 7
hand loader open
PD-13 ON
PS-2 ON
PS-2 OFF
Door Open
Load Capsule and Close Door
Load PD
Air Pressure Low
Air Pressure OK
2) interlock - S 8
S. 8
SOL-6 LS-20 (hand loader door)
3) objects
- timer
- text box
- label
- command
- option
- group
- common dialog
4) Timing Control
Loading : 2 sec
- 32 -
ic Processing)
- Load
%- capsule
Autoloader, Delaystacker, each pool end, each counter end, GM tube°ll
^^fl^i capsule ^
«B#^ * capsule
Pool end, counter end, delay stacker^ *| $]
GM tube °fl-H holding time
Flag #31 (Capsule a.o<3= S^l
Diverter5] ^ ^ K * ^ LS)
PS1, PS2, High RadSl #31
Alarm
mimic dia
7l-^(diverter, autoloader, delay stacker)^
2) A } ^ - ^ objects
- timer
- label
- text box
- command button
- picture box
- 33 -
- draw(line, rectangular, circle)
3) Interlocks with Photo-sensors - S3, 10
S. 9
PD No
1
2
3
4
5
6
Action- Flag set and reset- Transfer timer off- Transfer flag reset- Irradiation Timer start- Delay Timer start(cushion)- Sol 17, Sol 5 OFF- Counter increase- Out path align-Flag set and reset- Transfer timer off- Transfer flag reset- Irradiation Timer start- Delay Timer start(cushion)- Sol 17, Sol 5 OFF- Counter increase- Out path align- Flag set and reset- Transfer timer off- Transfer flag reset- Count Timer start- Sol 1, Sol 2 , Sol 16 OFF- Counter increase- Multi-channel analyzer start-Flag set and reset- Transfer timer off- Transfer flag reset- Count Timer start-Sol 1, Sol 2 , Sol 16 OFF- Counter increase- Multi-channel analyzer start-Flag set and reset- Transfer timer off- Transfer flag reset- Holding Timer start- Sol 8, Sol 19 OFF- Counter increase- Flag set- Transfer timer off- Transfer flag reset- Drop timer start- Sol 14, Sol 15 OFF- Counter increase
Flag
Pool_End_flag
Lined_Pool_End_flag
Window_Counter_End_flag
Counter_End_flag
GM_tube_flag
Drop_out_flag
- 34 -
10 (2/2)
7
8
9
10
11
12
13
14
- Flag reset
- Sol 9 OFF
- Counter increase
- Data Store to file
- Start next capsule processing in No Delay
mode
- Autoloader sputter stop
- Move loader to send position
- Counter increase
- Autoloader Sputter stop
- Delay Sputter stop
- Move Stacker to send position
- Delay Timer start
- Counter increase
- Delay Sputter stop
- Transfer timer off
- Transfer flag reset
- Delay time start
-Sol 1, Sol 2 OFF- Counter increase
- Delay Sputter start
- Start next capsule processing in Delay mode
- Counter increase
- Store Data to memory
- Sol 6 OFF- Flag set
- Transfer timer off
- Transfer flag reset
- Drop timer start
-Sol 16 OFF
- Counter increase
Drop_out_flag
Drop_out flag
- 35 -
4) Interlock with Limit switchesCText Change event) - ±£11
3. 11
LS No
1
2
3
4
5
6
7
8
9
10
11
12
13
14151617181920
21
2223
Action
- DIV 1 timer off
- SOL 3 OFF
- DIV 1 timer off
- DIV 2 timer off- SOL 4 OFF
- DIV 2 timer off
- DIV 3 timer off- SOL 7 OFF
- DIV 3 timer off
- DIV 4 timer off- SOL 10 OFF
- DIV 4timer off
- DIV 5 timer off- SOL 11 OFF- DIV 5 timer off- DIV 6 timer off- SOL 12 OFF- DIV 6 timer off- DIV 7 timer off
- SOL 13 OFF- DIV 7 timer off- Block capsule transfer- Enable Auto sputtering- Start capsule transfer to pool- Enable Delay sputtering- Start capsule transfer to GM tube- Block capsule loading- DIV 8 timer off
- SOL 21 OFF- DIV 7 timer off- Block capsule transfer
- 36 -
5) Timer functions - 5.12
12
Timer
DIV1 timer
DIV2 timer
DIV3 timer
DIV4 timer
DIV5 timer
DIV6 timer
DIV7 timer
DIV8 timerCaptransfer timer(0)
Captransfer timer(l)
Captransfer timer(2)
Captransfer timer(3)
Captransfer timer(4)
Captransfer timer(5)
AutoLoad timer
Sputter timerl
AutoSend Timer
DelayLoad timer
Sputter timer2
Delay Send timer
Control Timer
Pool in delay timer
UpDate Timer
Pool timer
Count timer
Delay timer
GM timer
Discharge timer
Function
- Waiting until Diverter complete it's action ordered
- Alarm after prescribed time
- Transfer cap. to destination after completion of
diverter action
- Alarm after prescribed time
- Sputtering control
- SOL 6 ON for sputtering
- Waiting until positioning for Send
- Sputtering control
- SOL 19 ON for sputtering
- Waiting until positioning for Send
- Read Digital input
- Delay OFF Sol 17,5 for cushion
- update variables display- Irradiation time control
- Initiate captranfer from pool- Count time control
- Initiate captranfer from counter
- Initiate MCA after cushion- Delay Time control
- Initiate moving cap to send position- Holding time control]
- Hold cap until prescribed time for radiation measure
- initiate captransfer from GM tube- Open and Close discharge door with prescribed time
- 37 -
6) Command Button Function - S.13
S. 13
CommandStart
AutoLoader Pause
AutoLoader Restart
To Manual
Abort Process
Function
- Start processing
- AutoLoader Pause
- AutoLoader Restart- Close process form
- Open manual form
- Return to main menu
7) DIV Timer control
Timeri
flags}- timer function-
DIV#Timer.enabled=true
TimerDIV#=O
DIV#_on_flag = 1 or 2
DrV#_in_time=timer
; call timer(start)l
; diverter operation timer initialize
; 1 : sol ON, 2 : sol OFF
; time at operation start
Timer operation
Timer DIV# limit SW^
timer* ]?]51,
TimerDIV#=timer-DIV#_in_time ; increasing software timer
# fe
8) CapTransferTimer(#)
Timer
- 38 -
fe path4 »S- ofl 4 ^ - flag
CapTransf erTimer (#).enabled= true ", timer call
TimerTransfertf^O ; timer reset
Captransfer_on_flag=l to 6 I 1 : autoloader to Pool
2 : pool to delay stacker
3 : pool to counter end
4 '. counter to drop out end
5 : delay stacker to GM tube
6 : GM tube to counter end
Transfe^onJimeC^timer ; transfer start time
Timer operation
TimerTransfer(#)S*| *!#-£ #*)%}5L flag°fl
CapTransferTimer(#)S] ^•^-S-^S.-M ^-^isl-ji diverterl:^
solenoid* ON ^7lJL
timer* OFF
TimerTransfer(#)=timer-Transfer_on_time(#) ; increasing software
timer
- 39 -
4.3 ^ £PTS £ # ^
Toggle SW
^] 9X 4 .
4.3.1
"Computer"^
^ ^ ^ ^ ^ ^ §>7]
1) 110V AC, 220VAC
2) *ll <>| w}^ ^ ^ ^ 3 ^ ] » " computer"^ ^ 1 1 ?14.
3) ^^E^-i ; ^ I L windowsl- ^*J^1?14.
4) window °l] i PTS program group-i- ^ 4 .
5) PTS program group^l $X^ PTS.exe icon-i: €«J
6) PTS.exe7i- ^ ^ ^ ^ ^^] digital I/O boardl- $*
^ 124 £0
PCI-2B37CT -3 IZ C . t a l i ' uBs . 2 1 I • 16riLrfule -
ZLQ 12 Digital I/O board &7]S\
7) 123] ''^. moused 1 3 ^
- 40 -
HANARO PNEUMATIC TRANSFER SYSTEM
ServeiI data tranfiei]
Loadrng and Irradiation only
Loading & Processing Capsules without Delay "
Loading t Processing Capsules with Delay
Manual Control of PTS
Ent Program
About PTS Software(lastrevision 1X39.12.8.
13 ^ (MAIN)
capsule
1) ^ s ^ ^ i ^ i "Manual"
2) "Manual"^) 14^-
- 41 -
oPO-7
Drop Out
7 _lOmpprd CupG ~U]
^i14 ^^ (MANUAL)
3) n ^ 14^
^tb^- . Check box
solenoid7f ON
4) £€-
solenoid^ tfl-g-sjfe check box# moused
toggle ^ ^ # * H box l] "X"
"Exit to Menu" moused
Count Time : counting tube(Counter End)^l
- 42 -
Irradiation Time : irradiation tube(pool endW
Delay Time : Q&o] pool-i: M-^M counting tube°)l
Caps No : pool end, counter end, dropout^1 3L*\
Air Pressure Low 1 :
Air Pressure Low 2 :
Radiation High : GM tube^l
solenoid^
solenoid OFF
MCAS.
7fl#7lfi]
GM
. SE?b counter
Capsule Transfg
fII1
Tun •Fdth Uct
l
4rar.H
1
15
"^-©l"-!; moused Y ^
- 43 -
GM tube^l
A*£ "Radiation high"
11
No)*
"To manual"
^ti(flag, sequence
1) (capsule loading)
Autoloader^
Auto loaders.
^. Hand loader^
Counter Endi
Delay Stacker^
"Load Cap" «l^^r
cap-Delay"# ^ ^ ^ t j - . ne)j l Delay Stacker^- Counter endS.
# "Load cap-Irrad only"* ^i^tb^-- ^-^ 16^ 4
014.
^ "Load
44 -
CapsuleNumber 001 Maximum Nabf Capsules :10Q
Hours'. Minutes. Seconds
rPool End Destination
© Pool End
O Pool End with Liner
0 0 0
Hows Minutes Seconds.
-Counter End Destination
® Counter EndO Window Counter End
oPD-13
HandLoader
AutoLoader
I p7eV.~CapSS?f
Exit to Menu Next Ca
DeatR
Update Record
.File Beginning
i .'Delete File'•
r Punt Fib?
16 o delay)
- 45 -
0 0How* Minutes Second*
r-Pool End Destination —
©
oPool
Pool
End
End with Liner
0 0 0Houit Minutes Seconds
0 0 0
-Counter End Destination
© Counter EndO Window Counter End
Hots* Minutes Seconds
17 (Delay)
- 46 -
Capsule n n - i Msximun No. of Capsules': 100 -
1°Hours :
L0
Hows
0
Minutes
0
Minutes
0
Seconds
0
Seconds
rPool End Destination
© Pool End
O Pool End with Liner
Load Capsules for I rradiation Only
18 (Load Irrad Only)
PTS system^
L o a d C a p
E S Decay7l-fe- delay
(1)
, 24 6^
button^:option
200:60:60
- 47 -
(hh:mm:ssHtK -Tflfe 999.999 ?M °g^sH ft batch #
(2) Hand loader^ ^%£ <IJL sfl^ ^ - i : ^ £ ^ ~ ^ ^ 4 .
(3) #31 S^s} "Load Capsule" button-It moused click M .
(4) Button^ click s ) ^ ? J ^ 1 Auto loader coilS <>l^s]ji PD-13
(5) PD-13
S memoryofl
(6) S&
(7) ^
"Process" button-i-
(1) button
• Next Capsule :
• Prev. capsule :
• Clear Record :
• Update Record :
• File Beginning : t t batch7]-
°1
batch*
memory
data base
• Save File : U € ^VS-^-ir fileS. ^ ^(default c:\temp\pts.txt)
• Delete File : *]#^1 file* ^ 1
• Print File : *\£- file* ^lifl
• Load Abort : "Load capsule" button^ ^ « H solenoid #6°1 ONol-4-nfl O]s. OFF Al^ ^ &.§-.
• Process : ^ l -^^ :^ St-1^* 914.
2)AS.• Exit to Menu :
• DupUcate value :
- 48 -
• Load Capsule : *}£. °d^ ^ solenoid #6-1: ON*]?\ W-ir
(2)
• Load capsule and Close Door : hand loader^
• Load Air On : solenoid #6°1 ON^
• Load PD : ^--ffl PD-1361 ON°J«fl
• Air Pressure Low : M W ^ ^ I ^ <>]$••%•
• Loaded :
2) ^-o-^:^(automatic processing)
^l-^^r^^r ?J# ^ ^ ^ "Process" button-!- ^ ^ ^ i ^^14. °1
^•& O.^ 194 ^ ^ ^-S-t!: ^^>fe ^^1 ^-^°fl Slfe- "Start" button-!:
moused click rfe- ^i0]1^.
^V^^-^^^fe <i^: 'Start"7|- ^ * | E 1 ^ £ ^ ?J#^ ^e]7> ^ t s € ^ ^ 1 <S
#^«LS systemol ^ - ^ € 4 . ^a]1-} *L&.*t ^ ^ "Autoloader pause",
"Autoloader Restart"^.S. %<£ e ] ! - ^Al^AS. ^ ^ - A ] ^ ^ ^ 4 . o] ^^- S)
decay7\
^ "Delay Process"^^ 3.*]7} 4 4 ^ 4 . Decay7]-
decay7> § i ^ ? J ^ ^ «V4^ ^ e | € 4 . ^ decay7} & ^
4-a- *&&$
• Air Pressure Low 1 : PTS room^l capsule °l^-§- air pressure7>
• Air Pressure Low 2 : RX hall-S] capsule °l^-§- air pressure7|-
°1^F^ H S. A]
• Radiation High : GM tube^ HOU)-AJ T ) 1 # 7 1 ^ ^^^l7V ^ ^ ^ 1
o] i£Al7r 4 4 4 ^ GM tube°fl*14 capsule
- 49 -
solenoid^
|Cunent Time:17:22:02 | ICapt in StackiO
19
Capsule
• Count Time : Counter End°ll
• Irradiation Time : Irradiation Tube(pool end)^l Capsule °
• Holding Time : GM tube^]^1^ xfl 7] 1 ^ -
• Delay Process : Decay7} ^ j S L ^ ^ ^ ^ e ) ^
• Delay Time : Delay stacker0!] Ai-^ decay time
• Total Delay Time : ^ # ^ 1 pool-t- M-^^i Counter End°11
4
• Counter End Transfer Waiting : ?$<& # # • Counter
- 50 -
• GM tube Transfer Waiting : GM tube°*M a A)
4.3.2
7^-X] ^
pPO-4
CountetEnd
PO-3
CountefEnd withWndow
JCaps No: |_
PoolEnd
PO-2
Pool EndWKhUnci
liil Oilleaps No:
|Caps No:GM Tube
PO-SPD-5
a i l PD-7
Drop Out
propped Caps [
natationiTkne 0:00:00
JTenti
||000:00i" jfile c \temp^p<s_tnanu txt
]Text2
I
20
4.3.3
A solenoid *\%
- 51 -
s] #^^5]x}7} " Emergency'' . - S ^ s M ^ 7}^\^. o] £#S.IL*\)*]^ 2.
& solenoid* AA cfl-g-s)fe toggle i ^ ^ l ^ ON(energize) £ f e OFF
(de-energize) A ] ^ ^
O]
Air cushion^- JZ. S><^ toggle ^
$\ ^ + 5)Z\7\ "OFF" $]*H SI o.^l solenoid
^ ^ toggle ^ ^
- 52 -
A A til ^ M- -i
4.4.1 ^ ^ ^
Solenoid^
144
mouse
a 14
diverter ^-^ } ^
-% solenoid7} OFF £)*]
^«N8- -S-71^- -g-
7]7j]^ J L ^
I/O board JL<g-
* 7 | ^ SKI (7 bar)
^I^iii41*]# "emergency
^--a^ 4 e] a ^ ^ £
^•7]^ ^ 0 J (0.5-1 bar)
4.4.2
^1 %v
"Exit to
^ S - S "To manual" button
- 53 -
15
°];c>" ^B^error)^S.^i'S ^l^(path alignment
error)
-Sf- } ] £.%$; }^(transfer error)
•^-S'JHJ (sputtering error)
y\ E-} error
diverter 3.^
limit SW J L ^
mat
- 54 -
olfe Als.1- NAA ^
roomHMi ^ ^ ^ ^ ffr^S-Q SAf^-AS ^ l ^ ^ J i , ^ A ] - ^ ^ <?]
shuttle systemAS. *V§^s] ^-f«^lfe 40^t!: 71711-S. ^ ^ s ] ^ 9X4. •&
- 55 -
1. End of Manufacturing Report PTS 1 & 2, Intertech World-wide Company,
Feb. 1992
2. Installation, Operation and Maintenance manual, Intertech World-wide
Company, Feb. 1993
3. PTS - M ^ l ^ , Intertech World-wide Company
4. PTS ^ S . ^ , KAERI
- 56 -
>l *| * a * 4
KAERI/TR-1576/2000
"'•I '""V / * 1 "*^||
(AR,TR ^ ^ - f ^ ^ 7 . } )
« * * 31 * -1 *"T"^^ (^l-i-fS. ^T*^^),•s Tf" (^m-s. •§-<^^)>
n o, , ] 56 p.
INK
^ * ^ (SWS «4«>
sa^-( o ) , a-s-( )
H N S *
3 71
2000.6.
A4
2:-^- (15-20#m-2])
s)°1 S14. A l ^ * NAA -i^-SS
7|^-s]-^t+.
BIBLIOGRAPHIC INFORMATION SHEET
Performing Org.
Report No.
Sponsoring Org.
Report No.Standard Report No. INIS Subject Code
KAERI/TR-1576/2000
Title / Subtitle
Control of Pneumatic Transfer System for Neutron Activation Analysis
Project Managerand Department(or Main Author)
H. S. Jung (HANARO Management Team)
Researcher andY. S. Chung (HANARO Utilization Technology Development
DepartmentTeam), J. S. Wu (HANARO Management Team),
H. K. Kim (HANARO Management Team), Y. S. Choi (HANARO Management Team),
S. H. Kim (HANARO Utilization Technology Development Team),
J. H. Moon (HANARO Utilization Technology Development Team),
S. Y. Baek (HANARO Utilization Technology Development Team).Publication
PlaceTaeJon Publisher KAERI
Publication
Date2000.6.
Page 56 p. Fig. & Tab. Yes( O), No ( ) SizeA4
Note
Classified Open( O ), Restricted(
Class DocumentReport Type Technical Report
Sponsoring Org. Contract No.
Abstract (15-20 Lines)
Pneumatic transfer system(PTS) is one of the facilities to be used inirradiation of target materials for neutron activation analysis(NAA) in theresearch reactor. There are two systems the manual and the automaticsystem in PTS of HANARO research reactor. The pneumatic transfersystem consists of many devices, sends and loads the capsules from NAALaboratory into three holes in the reflector tank of reactor and retrievesirradiated capsules after irradiation.This report describes the part's design,control system and the operation procedures. All the algorithm described inthe text will be used for maintenance and upgrading.
Subject Keywords(About 10 words)
Pneumatic Transfer System(PTS), Neutron ActivationAnalysis(NAA), HANARO, Irradiation Hole, IrradiationCapsule.