Sigpack TTM.The best when it comesto secondary packaging.

Syntegon Packaging Systems AG Industriestrasse 8CH-8222 BeringenSwitzerland

+49 58 674 10 10sales.packaging-bng@syntegon.comwww.syntegon.com

© Syntegon Group | PACB | 04.2020 | subject to change without notice

Contactour team.

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TTM Platform: A perfect combination of the best technologiesTTM is the toploading solution for your secondary and end-of-line packaging. The platform comprises various solutions for cartoning and case packing. It is designed to package almost every product and to increase your OEE.

Roll pack TabletPouch Dispaly cartonMulti packFlow packTray

Infeed. Typical products.

Tri-seal closure Tuck-in lidOpen tray Tray and hood

Multi pack EndloaderLabeler

Loading of infeed chains

Outfeed. Typical products.

Loading of cartons and trays

Infeed into secondary packaging

RSC

Sigpack TTM

Display carton

«Fast and error-free format changeoversare essential with our variety of products. The different products and pack styles had to be managed quickly and reliably. That’s why the Sigpack TTM1 was our first choice.» Dan Klock, CEO of Bridgetown Natural Foods, USA

YOUR BENEFITS AT A GLANCE Reliability and availability

100% carton control, robust design for maximized uptime

Easy format changeovers with vertical restart Fast, tool-less and fully reproducible

Packaging flexibility Various pack styles and formats ensure long-termflexibility

Compact, hygienic and open design Easy machine accessibility and easy cleaning

Operator convencience Due to the ergonomic and safe design

Syntegon Technology is your reliable partner for process and packaging technology in the global food and phama- ceutical industries. Whether you are an aspiring start-up or a global market leader, we offer intelligent and sustainable solutions for everyone. Individual machines, systems or services – as a full-service provider, we take responsibility right up to fully integrated end-to-end solutions.

Fields of application in the food industry are primary and secondary packaging of dry, liquid and frozen food as well as process technology for the production of confectionery. In the phar-maceutical industry, we offer solutions for the production,processing,filling,inspectionandpackaging of liquid and solid active ingredients

in all common packaging materials. We are at your side from project planning, development and implementation to comprehensive digitiza-tion,qualificationandvalidationservices.In addition, you always have access to our world-wide network of service specialists who support you throughout the entire machine life cycle.

Welcome toSyntegon Technology.

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Combined to exceed.

Smart changeover concept Quick-lock interfaces and pre-set format

rods ensure that the changeovers at a Sigpack TTM are all 100% reproducible

allowing a three dimensional carton changeover with vertical restart within

a few minutes. Due to the easy, tool- less changeover concept and light-weight

change parts it is even possible for one operator to change over the machine.

Product infeed For product infeed you can choose between various options. The latest one is an intelligent high-speed feeding module which is adaptive and works without the use of vacuum. It transports the products very gently at high speeds. Thanks to linear motor technology, every individual product can be placed in the correct position. It has an extensive format range, format changeovers are completely repro-ducible and can be carried out tool-less within a very short time.

HMI 4.0 The factory of the future is intelligent andfully connected. Industry 4.0 requires newsolutions to support operators better than ever in their daily work. Although the HMI is only a very small part of the machine, it is a true gateway to the connected factory. It is not only about software, not only about hardware, the new HMI 4.0 is all about the best possible user experience. The HMI 4.0 is a state-of-the-art solution with a consistent look and feel, intuitive operation and full connectivity.

Forming reliabilityActive carton blank transport and gentleforming at moderate cycling speedguarantee a safe and accurate formingprocess. This enables the Sigpack TTMto run blanks of solid or corrugated card-board that have a high percentage ofrecycled content.

Innovative carton transportThe proven carton transport optimizes thereliabilityandflexibilityduringthepackagingprocess. Flexible batch sizes and pitchesensurefutureflexibility.Individualcartoncarriers provide maximum carton controlandformatflexibility.

The TTM toploaders are all designed for easy operation. Human Machine Interfaces, spare parts and components are standardized, visibility and accessibility are increased for easy and ergonomic opera-tion. Just one operator is required to run the machine – even for format changeovers. Also, less training is necessary due to the same look and feel of the entire machine line-up. Standardization of all compo-nents simplifies storage and maintenance. All of these aspects reduce costs and increase your profit over time.

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Infeed versatilityWith the Sigpack TTM, the customer always comesfirst.Thatiswhyyoucanchoosefromawiderangeofinfeed options to suit your needs and given circum- stances: Inline, 90° or double infeed – with the productslyingflatoronedge.Together,wewillfindtheoptimalsolution for you.

Pack style flexibilityAnother strength of the Sigpack TTM is its pack styleandformatflexibility.Productscanbepackedintoalmost any conventional carton style such as tri-sealclosure, tray and hood, open tray, tuck-in lid, RSC orHSC. All TTM cartoners can handle both corrugated

Adaptable for tomorrow’s needsToday‘s rapid changes in market demands and challengesinpricepointsettingmakeflexibility crucial.TheTTMcartonersarehighlyflexiblein regard to pack styles and formats which can be run on all of the machines with a fast, tool-less change- over and vertical restart. In order to respond to the rise in demand for sustainable packaging materials, the Sigpack TTM has been optimized to run carton material with high recycling content due its precise and controlled forming process. High performance is maintained and can offer a considerable cost advantage.

Outfeed flexibilityThe Sigpack TTM offers many different outfeed options. This includes the integration of a multi pack infeed chain, additional devices for miscount or open flapdetectionaswellastheintegrationofprinting,labeling and code reading functions.

Well preparedfor the future.Customized to your needs.

Inline high-speed infeed moduleDoubleproductinfeedonedgeandflat

Cartonerectorandleafletinsertdispenser

Code reading function Integration of printer and code reader

Inline and 90° infeed

andsolidcardboard.Thehighlyflexibletoploadingconcept allows packaging of single products or smallbatches of products up to very large count numbers –allonthesamemachine.Labelingandleafletfeedingunits can be added easily.

«The Sigpack TTM comes as standard but it is a flexible piece of equipment that can be tailored to the customer‘s needs with different infeeds, setups and discharges.» Jeff Downer, Head of Jeff Downer & Co. Ltd., Kanada

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Sigpack TTMEIntegrated topload cartoner

Integrated forming, loading andclosing of the carton

Maximum Performance

Format Range

carton length: 100 bis 400 mmcarton width: 100 bis 300 mmcarton height: 25 bis 160 mm

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The TTM platformat a glance.For each requirement the right solution.

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Sigpack TTM1Integrated topload cartoner

Integrated forming, loading andclosing of the carton

Maximum Performance

Format Range

carton length: 100 bis 400 mmcarton width: 100 bis 300 mmcarton height: 25 bis 160 mm

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Sigpack TTM2Integrated topload cartoner

Integrated forming, loading andclosing of the carton

Maximum Performance

Format Range

carton length: 100 bis 400 mmcarton width: 100 bis 300 mmcarton height: 25 bis 160 mm

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Sigpack TTMLToploader

Integrated loading of boxes and car-tons or infeed chains for down- stream processes

Maximum Performance

Format Range

carton length: 100 bis 600 mmcarton width: 100 bis 400 mmcarton height: 25 bis 400 mm

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Sigpack TTMCIntegrated case packer

Integrated feeding, loading and closing of cartons

Maximum Performance

Format Range

carton length: 200 bis 600 mmcarton width: 100 bis 400 mmcarton height: 100 bis 400 mm

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Sigpack TTMPPharma Toploader

Integrated feeding, loading and closing of cartons

Maximum Performance

Format Range

carton length: 50 bis 300 mmcarton width: 50 bis 200 mmcarton height: 20 bis 110 mm

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Flexible and compactThe Sigpack TTME is based on the proven TTM plat-form. It offers an exceptionally compact footprint andcan be used as a stand-alone machine or it can beintegrated into any production line. The layout ishighlyflexible,nomatterifusedina90°angleorinline from right or left. The gentle carton formingallows for the use of carton material with high recyclingcontent. As the entire TTM portfolio, the TTMEoffersextensivepackstyleflexibility.Themachineis scalable to speeds up to 800 products and up to30 cartons per minute and is also suitable for smallvolumes or batch production.

Patented changeover concept The Sigpack TTME-FL combines cartoning withcarton forming and loading. Here, the gentle formingof the carton also allows for the use of materials withhigh recycling content. Just one operator is needed tohandle all operations – changeover and cleaningincluded. Active carton control, reproducible change- overs and process transparency make the machineoperation easy.

ProductsPre-packed products from the food, non-food andpharmaceutical industries

Pack styles

Open tray

Loading of cartons and trays

Tri-seal closure EndloaderTuck-in lid Multi pack Labeler

Loading of infeed chains

Display carton Shelf-ready carton

Sigpack TTMEIntegrated Topload Cartoner

YOUR BENEFITS Compact and open design with small

footprint Expandable using standardized modules with

optimal accessibility Also suitable for small volumes or batch

production Gentle carton forming and loading Designed for 24/7 operation and optimal OEE

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The Sigpack TTM1-1 is a combination of an integratedtopload cartoner with an additional lidding unit. Thelidding unit can easily be added at a later date toexpand the pack style range on the existing machine.The possibility to upgrade the Sigpack TTM in thefutureincreasestheflexibilityofthemachineandyourfuture pack style options.

Solutions for highest performanceWith up to 150 cartons per minute the Sigpack TTM2is the fastest cartoner of the TTM platform. Thehighest speed and quality for a high-performance,efficienttoploadcartoneriscombinedwithacompact footpring by integrating an additionalforming robot and a carton closing robot.

Safe investment in the futureLike all cartoners of the TTM platform, the TTM1 ischaracterizedbyitshighpackstyleflexibility.Newformats for new customers can be easily implemen- ted thanks to the easily exchangeable format sets.The Sigpack TTM1 convinces with its high reliability and consistently high performance on a compara-tively small footprint. The integrated cartoner can besmoothly integrated into existing lines and quicklyput into operation.

ProductsPre-packed products from the food, non-food andpharmaceutical industries

Pack styles

Open tray

Loading of cartons and trays

Tri-seal closure EndloaderLid with dust flap

Multi pack Labeler

Loading of infeed chains

Tray with hood Display carton Display carton

Sigpack TTM1Integrated Topload Cartoner

Sigpack TTM2Integrated Topload Cartoner

YOUR BENEFITS Patented changeover concept with

vertical restart – easy, quick, tool-less andreproduciblefromthefirstcarton

Various pack styles and formats on one machine, also suitable for cartons with high recycling content

Reliable due to maximum carton control, designed for 24/7 operation and optimal OEE

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Placement of products into RSC

Shelf / Retail Ready Displays

Half Slotted Containers (HSC)

Regular Slotted Containers (RSC)

Sigpack TTMLToploader

ProductsPre-packed products from the food, non-food andpharmaceutical industries

Pack styles

Open Tray

Loading of cartons and trays

Tri-seal closure EndloaderMulti pack Labeler

Loading of infeed chains

HSC RSC

YOUR BENEFITS Short set up times Various pack styles and formats on one

machine Expandable by standardized modules with

optimal accessibility and easy cleaning Sigpack TTMCCase Packer

Flexible and compactWith the robust Sigpack TTMC your packagingprocessissimplified.Duetoitshighinfeedandoutfeedflexibility,thecasepackerisdesignedtofitintoalmostanyfactorylayout.Both,caseerecting and product loading are integrated in the case packer and many closing options for tape or hot melt are available. The fast, easy and tool-lesschangeover ensure 100% format reproducibilityresulting in a quick vertical restart – maximizingyour uptime and increasing sustainability.

ProductsPre-packed products of the food, non-food andpharmaceutical industries in Retail Ready displays,RSC’s (Regular Slotted Container) and HSC’s (Half Slotted Container). Products can be packed inaflowpack,multipack,rollpack,bag,tray,cartonand tube.

Pack styles

Versatile and fastThe Sigpack TTML is a stand-alone loader designedto load all types of single products into any preformedcarton, tray or case. The simple interfaces for trayinfeed result in a short set up time and ensure long-termflexibility.Itspackagingandlayoutflexibilitymake the Sigpack TTML a highly versatile machine.

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Placing of vertical glass vials into a carton

Sigpack TTMP

ProductsBFScardsandsingledoses,ampoules,vials, syringes, pens and further products from the pharmaceutical industry

Pack styles

Vertical glass vialsPen with accessories

Syringe withaccessories

BFSproductsin a flow pack

Horizontal glass vials

Pharma Toploader

YOUR BENEFITS Patented format changeover concept –

quick, tool-less and reproducible Widerangeofformatandpackstyleflexibility

on one machine Innovative gripper technology for gentle and

exact placement of glass vials horizontally or vertically positioned

Scalable from 30 up to 200 cartons per minute

Compact and open design based on GMP guidelines

Reliable due to 100% carton control and monitoring of all components

Gentle product handlingThe Sigpack TTMP cartoner is a special solution forthepharmaceuticalindustry.BasedontheTTMtoploading platform proven features were enhancedto meet the special requirements for gentle handlingandflexiblepackagingofproductssuchasampoules,vials, syringes or injection pens. Different grippertechnologies, whether mechanical, vacuum-based orbasedonairflowtechnology,ensurethatsensitiveproducts are placed smoothly into cartons.

Flexible and quick changeoverThe machine is characterized by its simple and reliable changeover concept, high process reliability andparticularlyhighformatandproductflexibility.Dueto the modular design, the machine layout can beadapted to different product infeeds. Due to thepatented format changeover concept, format change-overs can be made within a few minutes withoutusing tools and with a vertical restart. The open andparticularly accessible machine design leads to avery fast line clearance.

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Flexibility

Performance

Economic efficiency

Seamless. One System.Backedbyourmanyyearsofexperienceinsystemintegration, we help you to successfully implementyour ideas and visions. We specialize in seamlesslyintegrated systems made up of perfectly coordinatedcomponents,alwaystailoredspecificallytoyourrequirements. You receive a perfect overall solution

consisting of product distribution systems, feeds,primarypackaginginflowpacksaswellasmultipacksand secondary packaging. The uniform control plat-form for the entire system ensures optimal operation andcontributessignificantlytooverallequipmenteffectiveness (OEE).

Whether you are seeking a packaging system for a product that istried and tested or completely new, Syntegon offers you state-of-the-art,reliable technologies with a focus on top efficiency, maximum perfor- mance, and the highest level of flexibility.

SEAMLESS. ONESYSTEM.

Secondaryand finalpackaging

Systematic success.Faster and more flexible packaging.

Productdistributionsystems

Feeding systems

Primarypackaging in multi packs

Primary packagingin flow packs

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Project planning. Customized to your needs.Our experienced project teams develop the best solutions together with you. Whetheryouarelookingforastandardmachine,wanttoretrofitanexistinglineorareinterestedin a new, fast and reliable packaging system – Syntegon Packaging Systems offers you packaging systems that are customized to your needs. It doesn’t matter what targets you have, we look forward to helping you achieve them.

Spare Parts

Field Service

Modernization

Stock Optimization

Technical Audit

Preventive Maintenance

Embedded Engineer

TrainingRemote Service

Digital Service

AFTERSALESSERVICES

Customized service solutions for the entire life cycle of your machines.

For more detailed informationplease visit our homepage:https://www.syntegon.com/de/services

Always at your side.

ByinvestinginaSyntegonpackagingmachine,you gain access to an extensive range of services.We are always there for you: providing reliable services from a single source, all over the world. It already begins during the project phase with services such as process consulting or system planning. And it continues during operation: from

sparepartsandfieldserviceofferingstostock optimization, modernization, and preventive maintenance, all the way to remote and data-based services and training. Whether it’s a customized solution or a standard service – together with us you achieve maximum output with minimum downtime andoptimizetheprofitabilityofyourmachines.