construction simulation
TRANSCRIPT
S
Purdue University
Professor Julio Martinez
CE 527-Analytical Methods in Construction Engineering
Term Project
SrinivasaNookala
December 9, 2009
Project Overview and Objective
Data Collection and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
We would like to thank Turner Davis Construction for allowing us full access to the site to observe activities. We would also like to add a special thank you to JR Hudson for his consistent timely help and guidance during the course of the project.
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Improve the fan experience as
well as the environment for
the student athletes
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Expansion requires that subsequent piles
be placed for the new addition’s foundation
Piles are scheduled for placement between
November 15, 2009 and January 1, 2010
The piles placed are 24” and 16” in
diameter, with pile caps consisting of two
or more piles
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Model the piling activity and explore
possible methods to improve the overall
efficiency.
A critical activity preceding the piling
activity was the excavation
Allows for adequate space for equipment
storage and movement
Assures that piling can remain relatively
constant
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Prior to taking observations, the entire
group visited the site to watch the
excavation and piling activities
Activities were identified and defined
set a standard for the beginning and end of each
activity
assured consistency among different group
members
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Excavation Activities Truck arrival time: defined at the time when the truck’s rear
is completely within the site
Backing up: defined as the time it takes for the truck to back
up to the loading zone for loading. Due to the space
constraints, the path for backing up to the loader or exiting
the site from the loader can accommodate one truck at a time
Loading: defined as the time taken to load the truck. This
time is stopped and the exiting site activity begins when the
double horn indicates the truck is at capacity.
Exiting: defined as when the truck clears the path to the
loader, allowing for another truck to begin backing up
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Piling Activities Positioning: defined as the time it takes for the crane to re-
adjust for the pile.
Drilling: defined to start when the auger drill begins
rotating. This activity ends as soon as the drill stops at the
desired depth.
Drill Extraction: defined to begin as soon as the grout pump
is turned on. When the auger drill is completely extracted
and the grout pump is turned off, the activity is assumed to
be over.
Cleaning and Placing Metal Collar: defined by the
excavator and crew. The excavator and crew then clear away
soil and excess grout around the pile before and after placing
the collar.
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Piling Activities Metal Rod Placement: defined as the time it takes for the
crane to place one, reinforcement bar down the center of the
pile.
Steel Cage Placement: defined as the time taken to place the
rebar cage into the pile.
Following this, the Positioning activity begins again.
Grout/Concrete Truck Arrival: defined as the time taken
since the last grout truck arrival. A grout truck is considered
to have “arrived” when in position next to the grout pump.
Grout Truck Admixture Add in: this activity had a 5 minute
duration.
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Other Times
Mobilization: Mobilization occurs for one hour at
the beginning of the shift, from 8 a.m. until 9 a.m.
Changing Auger Sizes (from 16 inches to 24
inches or vice versa): this activity takes 90
minutes. Although this was only viewed once
while on site, in the model, the 90 minute duration
is assumed a defined duration.
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
10 years of data for October and November months (1999-2009)Data from the National Weather Service Archives for
Lafayette, Indiana/Purdue University
Used the historical data to determine the probabilities
Critical precipitation of 0.1 inches is chosen
Probabilities were calculated upon the occurrence of rain each day based on the previous day
Probability if it rained yesterday for it to rain today is 0.304 and for it not to rain is 0.696.
Probability if it did not rain yesterday for it to rain today is 0.164 and 0.836 for it not to rain otherwise
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Today Rain Today Norain
Yesterday Rain 0.304 0.696
Yesterday Norain 0.164 0.836
Critical Precip Lvl 0.10
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
42,000 cubic yards of soil being excavated
1/3 of that soil has be excavated prior to beginning the piling activity
Placing the lagging is independent of excavation The site is next to a relatively busy road
(Northwestern, near the Stadium intersection)
Both piling and excavation stop for 24 hours when it is raining
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Functions on a 24-hour clock
The piling crew is assumed to work the time it
takes to place ten piles with each day beginning
at 8 a.m.
The excavation crew works eight-hour days
If there is rain on any given day, production for
both piling and excavation ceases and the
weather is reevaluated after 24 hours has
passed.
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
PilingRig
1
Drill
DrillDur
1
>0 , 1
ConcrTrk
OrdrConcTrk
0
1
Pass
1
1
>0 , 1
Extract
ExtractDur
>0 , 1
RdyToExtr
1 >0 , 1
CleanAndCol
CandCDur
MetalRod
MRodDur
SteelCage
SCageDur
SchdConcrTrk.CurCount>1?1:0
1
1 1
1
Piles24in
AugerSize.CurCount==1?1:0
Piles16in
AugerSize.CurCount==0?1:0
Setup
60
>0 , 1
PileQty
>0 , 1
PlQty
CTrkArvl
CTrkIntArrvl
1
SchdConcrTrk
1
RdyToRepos
Reposition
ReposDur
>0 , 1
1
>0 , 1
SchdConcrTrk
>0 , 1
Switch
>0 , 1
==0 , 0
1
>=0 , 1
MixAdmix
5
1
TotalPiles
1
StartPiling
1
RdyToLd
BackUp
BackUpDur
ExcvtrRdy
1
1 >0 , 1
LoadTrk
LoadDur
>0 , 1
TrkUndrExcvtr
1
1 >0 , 0
1
Soil
42000
>0 , 20
RdyToHaul
10
TrkExit
ExitDur
>0 , 1
>0 , 1
TrkArrival
TrkIntArrvl
ExcavPass
1
1>0 , 1
Permit
1
>0 , 1
==0 , 0
Hauls
1
>0 , 0
TimeCheck
TrkArrival.Duration
<QuitTime , 0
1
==SixteenIN , 0
10
SwtchAuger24in
90
AugerSize
1
1
AugSwtchCntr
1
>0 , 1
10
SwtchAuger16in
90==TwentyfourIN , 0
>0 , 1 >0 , 1
1
>0 , 1
1
>0 , 1
PileQuad
1
==SixteenIN , Piles16in.CurCount
==TwentyfourIN , Piles24in.CurCount
10
PileQuadCntr
0 1
1
Piles24in
Piles16in
AugSwtchCntr
1
Piles24in
Piles16in
RdyToRepos
>0 , 0
PP
0
PileQuad
1
<ExcavQuad , 0
>=0 , 1
PilingPermit
==28000 , 0
QueName1
1
1 >0 , 1
Soil
42000
PP
0
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Day
24*60
EvaluateCond
1
Count
1
1
>0 , 1
NumOfDays
1
Rain
RainYorN
0
>0 , 1
P:Rain.CurCount==0?0.836:0.696
P:Rain.CurCount==0?0.164:0.304
1
TodayRain
TodayNorain
RainControl1
0
>=0 , 1
>=0 , 1
>0 , 1
RainControl2
>0 , 1
1
StartPiling
1
1
TotalPiles
<153 , 0
>=0 , TimeCheck.CurCount
TimeCheck
>=0 , 1
Critical Issues
Initial rate of piling > rate of excavation, due to:
Lagging ( prevent caving in of soil adjacent to highway)
Completion of entrance gates before basketball season
Lack of Ramp space
Phase I and Phase II process of excavating
Number of piles/day
Based on value judgment
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Rain distribution and weather assumptions
Time of construction ( 8hr day)
Phases of construction in line with the actual progress on the site
All assumptions validated
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Multiplied the grout/concrete truck arrival by 0.75
Varied the Soil Quantities
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Soil Quantity Total Duration Piling Duration
28000 33.30 23.19
25000 33.30 21.13
23000 34.45 20.94
21000 35.95 20.92
19000 37.35 21.01
18660 37.54 20.90
18000 38.01 20.76
17000 38.89 20.97
16000 39.49 20.96
14000 41.00 21.18
12000 42.36 21.22
10000 43.85 20.93
8000 45.33 21.18
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Original Proposed
Run Duration Run Duration Duration StDev C.I. (95%) Range Min Mean Range Max By Duration
1 31 1 23 7.8 - - - - - Proposed
2 21 2 20 1.1 4.7 6.6 -2.1 4.4 11.0 Proposed
3 29 3 25 4.2 3.4 3.8 0.5 4.3 8.1 Proposed
4 25 4 19 5.8 2.8 2.8 1.9 4.7 7.5 Proposed
5 20 5 18 2.2 2.7 2.4 1.8 4.2 6.6 Proposed
6 20 6 22 -2.2 3.5 2.8 0.3 3.1 6.0 Original
7 22 7 20 2.4 3.3 2.4 0.6 3.0 5.4 Proposed
8 22 8 19 3.1 3.0 2.1 1.0 3.0 5.1 Proposed
9 20 9 18 2.1 2.8 1.9 1.1 2.9 4.8 Proposed
10 23 10 22 0.8 2.8 1.7 1.0 2.7 4.4 Proposed
11 21 11 20 1.2 2.7 1.6 1.0 2.6 4.2 Proposed
12 31 12 20 11.1 3.5 2.0 1.3 3.3 5.3 Proposed
13 23 13 21 2.1 3.4 1.8 1.4 3.2 5.1 Proposed
14 22 14 20 1.9 3.3 1.7 1.4 3.1 4.8 Proposed
15 20 15 19 1.2 3.2 1.6 1.4 3.0 4.6 Proposed
16 25 16 17 7.9 3.3 1.6 1.7 3.3 4.9 Proposed
17 23 17 20 2.8 3.2 1.5 1.7 3.3 4.8 Proposed
18 18 18 20 -1.8 3.4 1.5 1.4 3.0 4.5 Original
19 23 19 23 0.3 3.3 1.5 1.4 2.8 4.3 Proposed
20 20 20 20 0.4 3.3 1.4 1.3 2.7 4.2 Proposed
Duration Difference
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
Project Overview
and Objective
Data Collection
and Analysis
Weather
Assumptions
Model
Proposed Model
Results
Questions
RunsTruck
BackingupTruck Exit Runs Drilling Extracting
Cleaning &
CollarMetal Rod
Mean %Change 0.0085% 0.0023% Mean %Change 0.0026% -0.0091% -0.0084% -0.0003%
StDev %Change 0.0467% 0.0141% StDev %Change 0.0027% 0.0028% 0.0052% 0.0011%
Introduction
Critical Success
Factors
Infrastructure
Finance
Characteristics
Risk Management
Case Studies
Global View
Further Research
Conclusions