conocophillips enters gasification industry · petrozuata venezuela 1,200,000 50.1% 601,200 fuel...
TRANSCRIPT
October 13, 2003
CONOCOPHILLIPS
ENTERS
GASIFICATION INDUSTRY
GASIFICATION PROCESS HERITAGE
DOW Developed Technology, Proto Plants & LGTI 1973 - 1989
Spun off from Dow in 1989, built Wabash River
NGC changed its name to Dynegy in June 98
NGC Corporation Purchased Destec from
Dow in June 1997
Global Energy acquired Dynegy’s Gasification Assets in January 2000
2003
Formed in 2002 with merger of :
Conoco Inc. and Phillips Petroleum Company
• Third largest integrated energy company in US
• Largest refiner in US, fifth largest refiner in the world
•World’s leading producer of petroleum coke
• 12 refineries in US, 5 in Europe & 1 in Asia
• World Class process technology developer
October 13, 2003
Why ConocoPhillips and Gasification?
• Synergy with coker licensing now, gasification solves potential disposal problems and refinery hydrogen needs
• Sulfur removal catalyst synergy soon, GTL later
• Active licensing business
• Produces 15% of world’s petcoke
• Recognized licensing opportunities in coal & coke
• Can unlock potential utilizing process expertise, industry alliances
• Supports commitment to environmental stewardship
October 13, 2003
CONOCOPHILLIPS
FUELS TECHNOLOGY DIVISION
GASIFICATION
E-GasSolid Fuels Gasification
Systems
COKING
ThruPlusTM
Delayed Coking Technology
ALKYLATION
ReVapTM
Enhanced Alkylation
DESULFURIZATION
S ZorbTM
Sulfur Removal Catalyst
October 13, 2003
E-GAS ACQUISITION
July 30, 2003
Winner in Broad Competitive Bidding Process
Purchase includes E-Gas patents, know-how, projects in development, DOE contracts
23 Technical and Managerial personnel from Wabash & Houston join ConocoPhillips
Support Services for Wabash River, Access for Testing
Global Energy retains Wabash ownership & operation, Fuel Cell Demonstration, Lima and Kentucky Pioneer projects and other assets
October 13, 2003
CONOCOPHILLIPS
GASIFICATION
Patents & Know-How
Wabash Technical & Managerial Personnel
Houston E-Gas Personnel
Wabash Access
Project Prospects
DOE Projects
Big PlansSynergies Alliances
SYNERGIESEstablished Licensing Business
Complementary Technology Portfolio
Process Know-How
Coke Marketing
Consumer of Steam, Hydrogen & Power
October 13, 2003
ConocoPhillips Fuels Technology Division
Licensing
ThruPlusTM Delayed Coking Technology
16 delayed cokers at ConocoPhillips refineries
5 Retrofit and 10 Grassroots Licenses for Others
SZorbTM Sulfur Removal Technology
42 Licenses
ReVapTM Enhanced Alkylation
130 Licenses
Worldwide Team of Licensing Directors
October 13, 2003
October 13, 2003
October 13, 2003
Gasification CoproductionCoke = Hydrogen + Steam + Power
October 13, 2003
Refinery LocationTotal
Production (MT)
COP Interest
COP Production
(MT)Application
Alliance Louisiana 300,000 100% 300,000 Specialty
Lake Charles
Louisiana 1,360,000 100% 1,360,000 Fuel, Specialty
Sweeny Texas 1,450,000 50% 725,000 Fuel
Ponca City Oklahoma 300,000 100% 300,000 Specialty
Billings Montana 350,000 100% 350,000 Fuel
Rodeo California 400,000 100% 400,000 Specialty
Santa Maria California 365,000 100% 365,000 Fuel, Specialty
Carson California 900,000 100% 900,000 Fuel
Wood River Illinois 350,000 100% 350,000 Fuel
Humber UK 700,000 100% 700,000 Specialty
Melaka Malaysia 350,000 49% 171,500 Fuel
Petrozuata Venezuela 1,200,000 50.1% 601,200 Fuel
Hamaca Venezuela 1,200,000 40% 480,000 Fuel
Totals 9,225,000 7,002,000
CONOCOPHILLIPS PETCOKE PRODUCTIONWorld’s Leading Producer of Petcoke
October 13, 2003
E-GAS TECHNOLOGY HISTORY
PILOT PLANT 36 TPD 1975
PROTO 1 400 TPD 1979
PROTO 2 1600 TPD 1983
LGTI 2400 TPD 1987-1995
WABASH - coal 2550 TPD 1995- 2000
WABASH – petcoke 2000 TPD 2000-2003
July 2003 - Millionth ton of Petcoke at Wabash
October 13, 2003
PETCOKE FUELED GASIFICATION PROJECTS
Project Location Product(s) FuelFeedrate (ST/day)
ammonia, UAN 100% petcoke 1,000Frontier El Dorado, KS power, steam petcoke/wastesELCOGAS Puertollano, Spain power coal/50% petcokePolk Power Lakeland, Florida power coal/60% petcokeDelaware City Delaware City, DE power, steam 100% fluid coke 1,000 eaWabash River Terre Haute, IN power 100% petcoke 2,000
1,0001,300
800 ea
130
Petcoke
UBE Ammonium Japan ammonia 100% petcokeFarmland Coffeyville, KS
GASIFICATION BUSINESS ALLIANCESTeaming Strategies
Comprehensive Offering
Streamlined Execution
Shared Risk Allocation
October 13, 2003
Competitive Projects
Environmental
Recognition
Risk Allocation
Long Term Operating Support
BIG PLANSTechnology Development
Lessons Learned Licensing
Coke and Coal Initiatives
October 13, 2003
Wabash RiverStill the Cleanest Coal Fired Power Plant in the World
October 13, 2003
TECHNOLOGY VISION
Gasifier Two Stage Full Slurry Quench Slurry VaporizationChar Removal Wet Scrubber Dry Candles Cyclone - CandleSulfur Removal Amine CatalystMercury RemovalASU Cryogenic MembranePower Generation Simple Cycle 7F IGCC 7FA 7H Fuel Cell
October 13, 2003
Wabash Access Utilization 2003-2005• Corrosion Resistant Coatings Testing *
• Gasifier Temperature Measurement (3 projects) *
• Cyclone* and Candle Filter Testing
• Warm Gas Clean-Up Tests (bench scale) *
• Hydrogen Selective Membranes *
• Slurry Mixer Development
Ongoing Research• Fuels Testing
• CO2 Removal
• Gasifier Enhancements
* DOE NETL supported
October 13, 2003
Next E-Gas Plant Minor Changes from Wabash
• Reduced CapEx • Full Slurry Quench• Cyclone / Hot Gas Filter Hybrid• GT-ASU Integration• Improved Availability• Sour water optimization• Over 1600 documented improvements at
Wabash since 1996
October 13, 2003
IGCC & IGCP TEMPLATES
DOE Contracted Plant Cost & Performance Optimization Study completed with Global Energy, Nexant and Bechtel
• Templates for single & multiple train coal plants
• Templates for petcoke coproduction plants
• Overviews of hydrogen and Fischer-Tropsch production facilities
Proof Testing at Wabash
Standard Detailed Design Development
October 13, 2003
CONOCOPHILLIPS GASIFICATION PROGRAM
THINGS TO DO
Re-brand Technology
Implement IGCC Financial Puzzle Solution
Overcome Utility Industry Resistance
Free Refineries from Natural Gas Pricing Exposure