connected components accelerator toolkit...to complete the examples. important use this publication...

Simple Motor Control Device Building BlockConnected Components Accelerator Toolkit

Quick Start

Important User Information

Read this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.

Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.

If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.

In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.

The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.

No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.

Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.

Throughout this manual, when necessary, we use notes to make you aware of safety considerations.

Labels may also be on or inside the equipment to provide specific precautions.

Allen-Bradley, Connected Components Workbench, Micro800, Micro810, Micro820, Micro830, Micro850, PanelView, PowerFlex, SMC, Rockwell Software, and Rockwell Automation are trademarks of Rockwell Automation, Inc.

Trademarks not belonging to Rockwell Automation are property of their respective companies.

WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.

ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.

IMPORTANT Identifies information that is critical for successful application and understanding of the product.

SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.

BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.

ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).

Where to Start

Follow this path to complete your Connected Components Accelerator Toolkit (CCAT) project.

Chapter 1 - Simple Motor Control Integration

Chapter 2 - Validate Your System

Read the Getting Started CCAT with System Design Assistant Quick Start, publication CC-QS035.

Rockwell Automation Publication CC-QS029B-EN-P - August 2015 3

http://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs035_-en-p.pdf

Where to Start

Notes:

4 Rockwell Automation Publication CC-QS029B-EN-P - August 2015

Table of Contents

PrefaceAbout This Publication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Terminology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Available Connected Components Accelerator Toolkits . . . . . . . . . . . . . . 9Additional Resources . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Chapter 1Simple Motor Control Integration Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Set Up the SMC-3 Controller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Chapter 2Validate Your System Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

What You Need . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Follow These Steps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Review the System Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Configure the Controller Communication Ports . . . . . . . . . . . . . . . . . . . 18Assign Embedded Inputs and Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Configure PanelView 800 Terminal Communication Settings . . . . . . . 22Connect Your Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Download Your Program to the Controller . . . . . . . . . . . . . . . . . . . . . . . . 24Configure the IP Address for Your PanelView 800 Terminal . . . . . . . . 26Transfer Your HMI Application to the PanelView 800 Terminal . . . . 26Validate Your System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Understand the Machine Functions Screen . . . . . . . . . . . . . . . . . . . . . 28Test Manual Mode of the SMC-3 Controller . . . . . . . . . . . . . . . . . . . 32

Appendix ASimple Motor Control User-defined Function Blocks

RA_SMC3C_STS_AND_CMD User-defined Function Block. . . . . . 34RA_190E_STS_AND_CMD User-defined Function Block. . . . . . . . . 36

Appendix BGlobal Variables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39


Table of Contents

Notes:


Preface

About This Publication

This quick start provides instructions for implementing a SMC-3 or 190E modular Eco motor starter application with discrete control by using the Connected Components Workbench™ software and a Micro800® programmable logic controller (PLC).

To help with the design and installation of your system, application files and other information are provided on the Connected Components Accelerator Toolkit (CCAT). The CCAT provides bills of materials (BOM), CAD drawings for panel layout and wiring, control programs, Human Machine Interface (HMI) screens, and more. With these tools and the built-in best-practices design, you are free to focus on the design of your machine control and not on design overhead tasks.

The CCAT is available on the Connected Components Accelerator Toolkit DVD, publication CC-QR002, or through the Rockwell Automation® Software Download and Registration System (SDRS) at http://www.rockwellautomation.com/rockwellautomation/products-technologies/connected-components/tools/accelerator-toolkit.page.

The beginning of each chapter contains the following information. Read these sections carefully before you begin work in each chapter:

• Before You Begin - The chapters in this quick start do not have to be completed in the order in which they appear. However, this section defines the minimum amount of preparation that is required before completing the current chapter.

• What You Need - This section lists the tools that are required to complete the steps in the current chapter, including, but not limited to, hardware and software.

• Follow These Steps - This section illustrates the steps in the current chapter and identifies the steps that are required to complete the examples.

IMPORTANT Use this publication together with other Connected Components Accelerator Toolkit (CCAT) quick starts to aid in building your base system. Refer to Available Connected Components Accelerator Toolkits on page 9 for where to find other quick starts.


http://www.rockwellautomation.com/rockwellautomation/products-technologies/connected-components/tools/accelerator-toolkit.page


Preface

Terminology

Term (abbreviation) Definition

Application sequence programs User-modified programs that work together with the standard state machine logic to control what the machine does while in the abort, clear, reset, run, and stop states.

Auto/manual operation When the PanelView™ 800 terminal is in Auto mode, the controller logic controls the machine and monitors machine status.When the PanelView 800 terminal switches to Manual mode, the terminal takes over control. Command buttons and numeric entry fields are available only when the machine is in Manual mode.

Bill of Material (BOM) A list of components that are needed for your system.

Building block (BB) Tools for accelerating and simplifying the development of a Micro800 controller-based application. A typical building block includes a starting Bill of Material (BOM), Computer-Aided Design (CAD) drawings, Micro800 controller programs, PanelView 800 terminal applications, and a quick start document.

Computer-aided design (CAD) A computer-based system that is developed to facilitate design of mechanical parts.

Connected Components Accelerator Toolkit (CCAT) Software with application files and other information to speed the design and startup of component-based machines.

CCAT project A project that consists of these items:• A ProposalWorks™-based bill of materials• A set of CAD drawings (dimensions and schematics)• A Connected Components Workbench project• HMI screens• A set of Quick Start documents• A project document with information about the project components and links to reference materials

Connected Components Workbench™ software Software environment to configure or program Micro800 controllers, PanelView 800 terminals, PowerFlex® drives, and other component-level products.

Connected Components Workbench project A project that consists of one or more of these items:• Micro800 controller configuration• Up to 256 Micro800 programs, each with program local variables• Micro800 global variables• PanelView 800 terminal application• PowerFlex drive parameter lists

Global variables Project variables that any program can access, which includes all I/O and system variables.

State machine control code Machine logic for coordinating overall machine operation that is based on states. The state machine broadcasts commands and receives feedback information from each of the building blocks via user-modified application sequence programs.

Tags A PanelView 800 term for variables.

User-defined function blocks (UDFBs) Function block instructions that can be used like standard function block instructions within any Connected Components Workbench programming language. Anyone who uses Connected Components Workbench software can write these functions blocks. Many UDFBs are posted on the Rockwell Automation® sample code website: http://samplecode.rockwellautomation.com/idc/groups/public/documents/webassets/sc_home_page.hcst

User-defined object (UDO) A collection of PanelView 800 terminal screen objects that can be pasted into a new screen.


http://samplecode.rockwellautomation.com/idc/groups/public/documents/webassets/sc_home_page.hcst

Preface

Available Connected Components Accelerator Toolkits

For the most up-to-date listing of available Connected Components Accelerator Toolkits and related quick starts, refer to these resources:

• Rockwell Automation Connected Components Accelerator Toolkit website at http://www.rockwellautomation.com/rockwellautomation/products-technologies/connected-components/tools/accelerator-toolkit.page

• Connected Components Accelerator Toolkit Building Block Project Descriptions Quick Reference, publication CC-QR003

Additional ResourcesThese resources contain information about related products from Rockwell Automation.

You can view or download publications at http://www.rockwellautomation.com/literature. To order paper copies of technical documentation, contact your local Allen-Bradley distributor or Rockwell Automation sales representative.

Resource Description

Bulletin 150 SMC™-3 (1-37A)/SMC-Delta (1-32A) Soft Starter Connecting Modules Installation Instructions, publication 41053-173-01 (1)

Provides information to install SMC-3/SMC-Delta Soft Starter Connecting Modules.

Bulletin 150 SMC-3 (3-37A) Soft Starter Installation Instructions, publication 41053-167-01 (1)

Provides information to install SMC-3 Soft Starter Connecting Modules.

Micro810® Programmable Controllers User Manual, publication 2080-UM001

Provides information to install, wire, program, and troubleshoot the Micro810 Programmable Controller.

Micro820® 20-point Programmable Controllers User Manual, publication 2080-UM005

Provides information to install, wire, program, and troubleshoot the Micro820 Programmable Controller.

Micro830® and Micro850® Programmable Controllers User Manual, publication 2080-UM002

Provides information to install, wire, program, and troubleshoot the Micro830 and Micro850 Programmable Controllers.

PanelView 800 HMI Terminals Installation Instructions, publication 2711R-IN001

Provides information on how to install, wire, ground, and troubleshoot PanelView 800 HMI terminals.

PanelView 800 HMI Terminals User Manual, publication 2711R-UM001

Provides information to configure, operate, and troubleshoot the PanelView 800 HMI terminals.


http://www.rockwellautomation.com/components/connected/ccat.html


http://literature.rockwellautomation.com/idc/groups/literature/documents/qr/cc-qr003_-en-p.pdf

http://literature.rockwellautomation.com/idc/groups/literature/documents/in/150-in035_-en-e.pdf

http://literature.rockwellautomation.com/idc/groups/literature/documents/in/150-in030_-mu-e.pdf

http://literature.rockwellautomation.com/idc/groups/literature/documents/um/2080-um001_-en-p.pdf



http://literature.rockwellautomation.com/idc/groups/literature/documents/um/2711r-um001_-en-p.pdf

http://literature.rockwellautomation.com/idc/groups/public/documents/webassets/browse_category.hcst



http://literature.rockwellautomation.com/idc/groups/literature/documents/in/2711r-in001_-en-p.pdf

Preface

Notes:


Chapter 1

Simple Motor Control Integration

This chapter provides instructions to configure the SMC-3 Smart Motor Controller. You must set DIP switches on the SMC-3 controller to send the appropriate discrete feedback to the Micro800 controller.

Before You Begin• Review the Getting Started CCAT with System Design Assistant, publication CC-QS035.

What You Need• Windows-based personal computer with Internet access• Connected Components Workbench software, version 6 or later• SMC-3 Smart Motor Controller, catalog number 150-C3NBR• 190E modular Eco motor starter, catalog number 190E-ANEJ2-CB25S-KN-S10-TE(1)

Follow These Steps

Follow these steps to configure your parameters in the system components.

(1) The 190E starter can be ordered in individual components but it is easiest to order the entire starter with one catalog number. Your catalog number can vary depending on motor size.

Start

Set Up the SMC-3 Controller, page 12


http://literature.rockwellautomation.com/idc/groups/literature/documents/qs/cc-qs035_-en-p.pdf

Chapter 1 Simple Motor Control Integration

Set Up the SMC-3 Controller

You need to set the isolation contactor and appropriate settings for the motor with the SMC-3 controller. The following page details the DIP switch settings used by the SMC-3 controller and the steps to change them.

DIP Switches(default settings shown)

Optional Aux. #21 - N.O.2 - N.O.1 - N.C.1 - N.O./1 - N.C.

Reset/Test

Motor FLA

Fault Contact 1 - N.O.

Aux. #11 - N.O.

TIP The 140M motor protection circuit breaker (MPCB) specified in the BOM for Simple Motor Control Device Building Block has a trip class of 10. However, if you want to use the overload trip class settings on the SMC-3 controller, replace the140M MPCB with the 140M motor circuit protector (MCP).


Simple Motor Control Integration Chapter 1

1. Set the DIP switch settings to the starting needs of your motor with the following chart.

DIPSwitch

Number Settings Settings Soft StartCurrent Limit

Current Limit Start

Current Limit

IS

Up to

Speed

Normal

t 2

t 1

U s

U e

U e

Up to

Speed

Normal

t 3

t 2

t 1

U s

U e

t 3

Ie

I S

U s

U e

U s

U e

t 1

Ie

I S

t 1

t 2

t 1

I e

I s

I k

1

2

3

4

5

6

7

33

Soft Start

(3)

(4, 5)

(9, 10)

(1, 2, 8)

(6, 7)

(14)

(14)

(11,12)

(13)

(16)

150%

250%

350%

450%

4 5

4 5

4 5

4 5

Start Time

2

5

10

15

1 2

1 2

1 2

1 2

8

8

8

8

8

8

8

20

25

1 2

1 2

301 2

t1(sec) Start Time

2

5

10

15

1 2

1 2

1 2

1 2

8

8

8

8

8

8

8

20

25

1 2

1 2

301 2

t1(sec)

Kick StartI k = 450% FLA

t2(sec)

Off

0.5

1.0

1.5

9 10

9 10

9 10

9 10

Kick Start 2(sec)

Off

0.5

1.0

1.5

9 10

9 10

9 10

9 10

Soft Stop

Off

1 x t1

2 x t1

3 x t1

6 7

6 7

6 7

6 7

t3(sec) Soft Stop

Off

1 x t1

2 x t1

3 x t1

6 7

6 7

6 7

6 7

t

t

3(sec)

Aux. #1

Normal

Up To

Speed

Normal

Up To

Speed

Optional Aux. #2

14

14

14

14

Overload (OVLD)

Trip

Class

Trip

Class

Trip

Class

Trip

Class

OFF 10 15 2011 12 11 12 11 12 11 12

Overload (OVLD) Reset

Manual Auto13 13

Phase Rotation

Enabled

Disabled

16

16

(%FLA) Initial Torque

U S

15%

25%

35%

65%

4 5

4 5

4 5

4 5

(%LRT)

t 1

Aux. #1

Normal

Up To

Speed

Up To

Speed

Normal

Optional Aux. #2

14

14

14

14

Enabled - No Fault

Disabled- No Fault

1 L1 3 L2 5 L3

Enabled - Fault

Disabled- No Fault

1 L1 3 L2 5 L3

97 - 98

Fault Push to Reset

A1 - A2

Fault Contact (97, 98)

9 Set Motor FLA

(15)8Delta

Line

Line or Delta

15

15

M3~M

Line Delta

A B C A B C

2/T1 12/T6 2/T1 8/T4 4/T2 10/T5 6/T34/T2 6/T3


Chapter 1 Simple Motor Control Integration

2. Verify that DIP switch 14 is set to Normal (OFF), which brings in the isolation contactor when the SMC-3 controller has received the input signal.

DIP switch 14 also closes the side-mounted N.O. auxiliary contact when the starter comes up to speed. The closure of this auxiliary contact sends the signal back to the Micro800 controller.

3. If changing to an MCP, set DIP switches 11 and 12 to the appropriate overload trip class.

IMPORTANT The 190E starter and SMC-3 controller must have the motor current dial set on the 140M MPCB.


Chapter 2

Validate Your System

This chapter provides instructions on how to configure, connect, and validate communication between the devices in your Simple Motor Control Device Building Block system.

The ladder project screen shots shown are for the SMC-3 but the same principles are used for the 190E modular Eco motor starter.

Before You Begin• Complete the steps in Chapter 1.• Verify that the devices are connected as shown in the assembled wiring diagrams.• Verify that your Micro800 controller, SMC-3 controller or 190E starter, and PanelView Component terminal have

power applied to them.

What You Need• Windows-based personal computer with Ethernet connection, available USB port, and Connected Components

Workbench software, version 6 or later, installed• A Micro820, Micro830, or Micro850 controller with an appropriate amount of inputs and outputs for your

application• 4 -inch (or larger) PanelView 800 terminal• One or more of the following components:

– SMC-3 Smart Motor Controller, catalog number 150-C3NBR

– 190E modular Eco motor starter, catalog number 190E-ANEJ2-CB25S-KN-S10-TE(1)

• 1761-CBL-PM02, 9-pin to 8-pin MINI-DIN RS-232 communication cable, if a CIP serial connection for the PanelView 800 terminal is used

• Two 1585J-M8xxxx-2 RJ45 Ethernet patch cords, if a CIP on Ethernet connection for the PanelView 800 terminal is used

• 1783- USxxx Stratix 2000™ unmanaged Ethernet switch• USB programming cable (A to B) or Ethernet cable for personal computer to Micro800 communication

(1) The 190E starter can be ordered in individual components but it is easiest to order the entire starter with one catalog number. Your catalog number can vary depending on motor size.


Chapter 2 Validate Your System

Follow These Steps

Complete these steps to validate your system.

Review the System Overview on page 17

Validate Your System on page 28

Configure the Controller Communication Ports on page 18

Assign Embedded Inputs and Outputs on page 20

Configure PanelView 800 Terminal Communication Settings on page 23

Configure the IP Address for Your PanelView 800 Terminal

on page 24

Transfer Your HMI Application to the PanelView 800 Terminal on

page 26

Start

Download Your Program to the Controller on page 24

Connect Your Devices on page 23


Validate Your System Chapter 2

Review the System Overview

The PanelView 800 terminal can be connected to the Micro800 controller with a CIP serial or CIP on Ethernet connection:

• When a CIP serial connection is used, connect the PanelView 800 terminal to the Micro800 controller's embedded serial port by using a 1761-CBL-PM02 cable.

• When a CIP on Ethernet connection is used, connect the PanelView 800 terminal to the Ethernet switch and connect the Ethernet switch to the Micro800 controller’s embedded Ethernet port by using Ethernet patch cords.

Both methods of connection are explained in this manual, but choose only one method for your project. The SMC-3 controller and the 190E motor starter are connected to the Micro800 controller’s physical inputs and outputs.

Figure 1 - Device and Network Layout Diagram

PanelView800

Terminal

1761-CBL-PM02 Cable

OREthernet Switch and Cables

Micro800Controller

StarterDevice

Hard Wire



Configure the Controller Communication Ports

In the default project, the serial ports are already configured. The following settings are used for each serial port.

Table 1 - Default Serial Port Settings (embedded serial port to PanelView 800 terminal)

Follow these steps to modify these settings in the default Connected Components Workbench project.

1. From the File menu, choose Open.

2. From the CCAT, choose one of the following projects:• The CCAT version 2 generated project• The starting SMC-3 project(1)

• The starting 190E_Motorstarter project(1)

If necessary, change the controller type to match your Micro800 controller catalog number. Refer to software help for instructions on changing the controller type.

3. In the Project Organizer panel, double-click the controller icon.

This example shows a Micro850 controller.

Parameter Default Setting Level Parameter Default Setting

Driver CIP serial Advanced Error detection CRC

Communication Rate 38400 Embedded responses “After One Received”

Parity None Duplicate packet detection Yes

Unit address 1 Ack time-out (x20ms) 50

NAK retries 3

ENQ retries 3

Transmit retries 3

RTS off-delay 0

RTS send-delay 0

(1) This program must be downloaded from the Rockwell Automation sample code website: http://samplecode.rockwellautomation.com/idc/groups/public/documents/webassets/sc_home_page.hcst


the Rockwell Automation sample code website: http://samplecode.rockwellautomation.com/idc/groups/public/documents/webassets/sc_home_page.hcst


The Controller Detail view appears in the main project window.

4. Configure the settings for your PanelView 800 terminal communication port:• If a CIP serial connection is used, choose the embedded serial port in the controller configuration list and edit the

required settings.



• If a CIP on Ethernet connection is used, complete the following steps.a. Choose the Ethernet port in the controller configuration list.b. Click Configure IP address and settings.c. Edit the IP address, subnet mask, and gateway address settings.

Assign Embedded Inputs and Outputs

Follow these steps to assign embedded inputs and outputs in the default Connected Components Workbench project.

1. In the default project, choose the program name that ends in ‘_StsCmd’ (in this example, it is SMC3_xx_StsCmd).



2. Scroll to the rung with the function block displayed below.

The blocks with the yellow warning triangles indicate that an embedded input or output variable must be assigned. Blocks on the left side need inputs while blocks on the right side need outputs.

In the above rung example, the yellow warning triangles indicate that input variables must be assigned. In this example, the physical output _IO_EM_DO_00 has been assigned to PLCOutput.

3. Assign the same output chosen above to the PanelView 800 Tag Editor:a. In the Project Organizer panel, choose the PanelView 800 device icon to access the PanelView Tag Editor.b. In the corresponding row, assign the same output (in the above example, it is _IO_EM_DO_00).c. After adding the same output, right-click the PanelView 800 device icon and choose Validate.

TIP You can assign an alias name to each physical I/O variable to define its I/O function. For instance, in the above example, you could define the alias name for _IO_EM_DO_00 to be ‘PLCOutput_to_SMC3’.



Configure PanelView 800 Terminal Communication SettingsIn the default project, the CIP serial communication and controller settings have already been configured. The following settings are used.

Table 2 - Default CIP Serial Communication and Controller Settings

Follow these steps to modify these settings in the default Connected Components Workbench project.

1. In the Project Organizer panel, double-click the PanelView 800 device icon to open the PanelView 800 application editor.

The PanelView 800 Communication Settings pane appears in the main project window.

2. Configure the appropriate communication settings:• For CIP Serial communication, configure the

settings shown below.

Driver Configuration Controller Settings

Protocol CIP Serial Name PLC-1

Port RS-232 Controller type Micro800

Communication Rate 38400 Address 1

Data format: 8-N-1 8-N-1

Flow control None



• For CIP on Ethernet communication, configure the settings shown below.

Connect Your Devices

Follow these steps to connect your devices.

1. Connect the PanelView 800 terminal to the Micro800 controller:• If a CIP serial connection is used, connect the PanelView 800 terminal serial RS-232 port to your Micro800

controller’s embedded serial port by using a 1761-CBL-PM02 cable.• If a CIP on Ethernet connection is used, connect the PanelView 800 terminal Ethernet port to the Stratix 2000™

switch and connect another Ethernet cable from the Stratix 2000 switch port to the Micro800 controller’s embedded Ethernet port.

2. Hard-wire the inputs and outputs from the SMC-3 controller or 190E starter to the Micro800 controller.



Download Your Program to the Controller

Follow these steps to download your program to the controller.

1. Connect the computer to the controller by using either an Ethernet or USB connection.

If you are prompted to install any drivers, use the recommended drivers.

2. In the Project Organizer panel, right-click your controller icon and choose Build.

3. When the program is finished building, check the Output pane at the bottom of your project window for a build success message.a. If the build was successful, continue to step 4.

If the build is unsuccessful, an error list appears.

b. Double-click an error description to take you to that error.c. Correct each error.d. Repeat step 2 and step 3.e. When your build is successful, proceed to step 4.



4. In the Project Organizer, right-click your controller icon and choose Download.

5. From the Connection Browser, select your controller and click OK.

6. If prompted to change the controller mode to Remote Program mode, click Yes.



Configure the IP Address for Your PanelView 800 Terminal

Follow these steps to configure a static IP address on the PanelView 800 terminal.

1. From the Main menu, press Communication to open the Communication screen.

2. Press Set Static IP Address.

3. Configure the IP Address and Mask values so they are in the same range as your Micro800 controller.

4. Press Main to return to the Main menu.

Transfer Your HMI Application to the PanelView 800 Terminal

Follow these steps to transfer your HMI application to the PanelView 800 terminal by using Connected Components Workbench software.

1. In the Project Organizer, right-click the PanelView 800 device icon and choose Download.

2. In the Connection Browser window, select the PanelView 800 terminal as your download destination.

3. Click OK.

4. Verify that the download completed successfully.



5. From the Main menu of your PanelView 800 terminal, press File Manager.

6. On the File Manager screen, choose Internal as your Source (A).

7. Select your application (B).

8. Press Run (C).



Validate Your System

In this section, you review the Machine Functions screen and explore the Status and Command screens to test the manual control of the building block.

Understand the Machine Functions Screen

The Machine Functions screen links to all of the installed building blocks. When this screen is first loaded, you can complete the following tasks:

• Return to the Machine Overview screen by pressing the ‘X’ in the upper right corner of the screen.• View a device in detail by pressing its button.• View the current machine Auto/Manual state.• Change the current machine Auto/Manual state.• Clear machine faults, start/stop the machine (while in Auto mode), and go to the machine state diagram overview

screen.

The border of the Go To button for a device changes color to indicate a specific status. For the SMC-3 controller and 190E starter, the device button border colors indicate the following status:

• A green border indicates the controller has the 140M breaker enabled (3-phase power to controller)• A gray border indicates the controller has the 140M breaker disabled (no 3-phase power to controller)• A red border indicates the controller has a fault or an alarm present



Figure 3 - SMC-3 Status and Command Screens

Table 4 - SMC-3 Status Indicators

Table 5 - SMC-3 Command Buttons

Status Gray Green Red

3 Phase Off 140M breaker is off. 3-phase power to the SMC-3 controller is off. —

3 Phase On 140M breaker is on. 3-phase power to the SMC-3 controller is on. —

Overload No overload on the 140M breaker. Overload condition on the 140M breaker. —

Short Circuit No short circuit on the 140M breaker. Short circuit on the 140M breaker. —

PLC Output Micro800 controller output is off. Micro800 controller output is on. —

Starting SMC-3 controller is not starting. SMC-3 controller is starting. —

At Speed SMC-3 controller is not starting. SMC-3 controller is at speed. —

SMC-3 Fault No SMC-3 controller faults. — SMC-3 controller fault.

Stopped The controller is running or starting. SMC-3 controller is stopped. —

Button Description

Start Press to start from PanelView 800 terminal to PLC.IMPORTANT: The button text is grayed (unavailable) when the 190E starter is in Hand or Off mode on the Hand-Off-Auto switch, or the Building Block project is in Machine Auto mode on the Device Overview screen.

Stop Press to stop from PanelView 800 terminal to PLC.IMPORTANT: The button text is grayed (unavailable) when the 190E starter is in Hand or Off mode on the Hand-Off-Auto switch, or the Building Block project is in Machine Auto mode on the Device Overview screen.

SMC Fault Press to look up SMC-3 controller faults. This button appears only when there is a SMC-3 controller fault.

E-stop Pushed Appears only when the SMC-3 controller E-stop is pushed.



Table 6 - SMC-3 Faults

Flash No. Fault Description

1 Motor overload A standard feature of the SMC-3 controller, motor overload protection is accomplished electronically with current transformers on each of the three phases. The controller’s overload protection is programmable with overload trip class selections of OFF, 10, 15, or 20 by adjusting the rotary potentiometer to the motor full-load current rating. Trip reset is selectable to either Auto or Manual mode.IMPORTANT: Trip rating is 120% of dial setting.

2 SCR over-temperature The SMC-3 controller monitors the SCR temperature by internal thermistors. When the power pole’s maximum rated temperature is reached, the microcomputer switches off the SMC-3 controller, a fault is indicated, and the 97/98 fault contact closes.

3 Phase reversal When enabled by a DIP switch, 3-phase input power is verified before starting. If input power phasing is detected to be incorrect, the start is aborted, and this fault is indicated.

4 Phase loss/open load over The unit does not start if a single-phase condition is on the line to help protect from motor burnout during single-phase starts.

5 Phase imbalance The unit monitors for imbalance between phase currents. To help prevent motor damage, the unit trips when the difference between the minimum phase current and the maximum phase current exceeds 65% for 3 seconds, and a fault is indicated.

6 Shorted SCR Before every start and during starting, the unit checks all SCRs for shorts and unit load connections to the motor. If there is a shorted SCR in the SMC-3 controller or an open load, the start is aborted and this fault is indicated to help prevent phase imbalance damage.

7 Push-to-test Use this function to test a unit with control wiring for fault conditions. Press and hold the Reset button for 7 seconds to activate the fault auxiliary (97, 98) and to shut down the SMC-3 controller. To clear, either push the Reset button or cycle control power to the device.



Figure 7 - 190E Starter Status and Command Screens

Table 8 - 190E Starter Status Indicators

Table 9 - 190E Starter Command Buttons

Status Gray Green Red

3 Phase Off 140M breaker is off. 3-phase power to the SMC-3 controller is off. —

3 Phase On 140M breaker is on. 3-phase power to the SMC-3 controller is on. —

Overload No overload on the 140M breaker. Overload condition on the 140M breaker. —

Short Circuit No short circuit on the 140M breaker. Short circuit on the 140M breaker. —

PLC Output Micro800 controller output is off. Micro800 controller output is on. —

Starting 190E starter is not starting. 190E starter is starting. —

At Speed 190E starter is not at speed. 190E starter is at speed based on feedback from the 100C contactor of starter.

—

Start Fail 190E starter is started. — 190E starter has been given a start command but has not come up to speed.

Stopped 190E starter is running or starting. 190E starter is stopped. —

Button Description

Start Press to start from PanelView 800 terminal to PLC.IMPORTANT: The button text is grayed (unavailable) when the 190E starter is in Hand or Off mode on the Hand-Off-Auto switch, or the 190E starter is in Machine Auto mode on the Device Overview screen.

Stop Press to stop from PanelView 800 terminal to PLC.IMPORTANT: The button text is grayed (unavailable) when the 190E starter is in Hand or Off mode on the Hand-Off-Auto switch, or the 190E starter is in Machine Auto mode on the Device Overview screen.

Clear Fail This button appears only when the program determines the Start command did not start the 190E starter. Press to clear fail.

E-stop Pushed This button appears only when the SMC-3 controller E-stop is pushed.



Test Manual Mode of the SMC-3 Controller

In this section, you press each button on the SMC-3 smart motor controller Status and Command screen to test manual operation.

1. Press Start (A) and verify the following:

a. The 3-phase On and Starting status indicators are green (if a motor is connected and 3-phase is applied).

b. The PLC Output status indicator is green. c. The At Speed status indicator is green (if the connected motor has reached full

speed).

2. Press Stop (B)and verify the following:a. The 3-phase On status indicator remains green (if a motor is connected and

3-phase is applied).b. The PLC Output and Starting status indicators are now Gray. c. The Stopped status indicator is green.

You have completed testing the manual operation of your SMC-3 smart motor controller.

IMPORTANT Before you test the buttons, verify that these conditions are present:• You have 3-phase connection to a motor• You have control power to the smart motor controller

IMPORTANT If a 140M breaker is not connected, then the 3-phase On status indicator appears gray (off).

IMPORTANT If a 140M breaker is not connected, then the 3-phase On status indicator appears gray (off).


Appendix A

Simple Motor Control User-defined Function Blocks

This appendix describes the available user-defined function blocks and the associated inputs and outputs.


Appendix A Simple Motor Control User-defined Function Blocks

RA_SMC3C_STS_AND_CMD User-defined Function Block

This user-defined function block (UDFB) provides logic status and command information for the SMC-3 controller.


Simple Motor Control User-defined Function Blocks Appendix A

Table 3 - RA_SMC3_STS_AND_CMD Inputs

Variable Data Type Description

FBEN BOOL Set this bit to TRUE to enable the function block.

PowerOnOff BOOL Set this bit to TRUE when the 140M breaker is in the on position.

SC BOOL Set this bit to TRUE when the 140M breaker is tripped with a short circuit.

AutoMode BOOL Set this bit to TRUE when the SMC-3 controller’s Hand-Off-Auto switch is in Auto mode.

HandMode BOOL Set this bit to TRUE when the SMC-3 controller’s Hand-Off-Auto switch is in Hand mode.

SMCFault BOOL Set this bit to TRUE when the SMC-3 controller has a fault.

UTS BOOL Set this bit to TRUE when the motor is up to speed.

SMCStart BOOL Set this bit to TRUE when the normal contact on the SMC-3 controller is closed after a start signal.

PushButtonStart BOOL Set this bit to TRUE when a pushbutton has provided a start signal.

E-StopPushed BOOL Set this bit to TRUE when the SMC-3 controller’s E-stop has been pressed.

Start BOOL Set this bit to TRUE when the command from the PanelView 800 terminal or machine has given a start signal.

Stop BOOL Set this bit to TRUE when the command from the PanelView 800 terminal or machine has been given a stop signal.

Timer UINT Set the amount of time to verify if the SMC-3 controller has been started.

Table 4 - RA_SMC3_STS_AND_CMD Outputs


FBENO BOOL This bit is TRUE when the function block is enabled.

PowerIn BOOL This bit is TRUE when the 140M breaker is in the on position.

PowerOff BOOL This bit is TRUE when the 140M breaker is in the off position.

ShortCircuit BOOL This bit is TRUE when the 140M breaker is tripped on a short circuit.

Overload BOOL This bit is TRUE when the 140M breaker is tripped on an overload fault.

Starting INT This bit is TRUE when the SMC-3 controller has been given a start command.

PLCOutput BOOL This bit is TRUE when the Micro800 controller has been given a start command from the machine or from the PanelView 800 terminal.

UpToSpeed BOOL This bit is TRUE when the motor is up to speed.

Fault BOOL This bit is TRUE when the SMC-3 controller detects a fault.

Normal BOOL This bit is TRUE when the SMC-3 controller has been given a start command.

TimeOut BOOL This bit is TRUE when a start signal has been provided a start command to the SMC-3 controller but the Normal contact has not changed state.

Auto BOOL This bit is TRUE when the SMC-3 controller’s Hand-Off-Auto switch is in Auto mode and the SMC-3 controller can be controlled from the machine or the PanelView 800 terminal.

Hand BOOL This bit is TRUE when the SMC-3 controller’s Hand-Off-Auto switch is in Hand mode and controlled by pushbuttons.

EStop BOOL This bit is TRUE when the SMC-3 controller’s E-stop has been pushed.

Stopped BOOL This bit is TRUE when the SMC-3 controller’s Normal contact is off.



RA_190E_STS_AND_CMD User-defined Function Block

This UDFB provides basic logic status and command information from a 190E starter.


Simple Motor Control User-defined Function Blocks Appendix A

Table 5 - RA_190E_STS_AND_CMD Inputs


FBEN BOOL Set this bit to TRUE to enable the function block.

PowerOnOff BOOL Set this bit to TRUE when the 140M breaker is in the on position.

SC BOOL Set this bit to TRUE when the 140M breaker is tripped with a short circuit.

OverLoadInput BOOL Set this bit to TRUE when the 140M breaker has an overload condition.

ContactFeedback BOOL Set this bit to TRUE when the 190E starter receives feedback from the 100C contactor that it has closed.

AutoMode BOOL Set this bit to TRUE when the 190E starter’s Hand-Off-Auto switch is in Auto mode.

HandMode BOOL Set this bit to TRUE when the 190E starter’s Hand-Off-Auto switch is in Hand mode.

PushButtonStart BOOL Set this bit to TRUE when a pushbutton has provided a start signal.

E-StopPushed BOOL Set this bit to TRUE when the 190E starter’s E-stop has been pressed.

Start BOOL Set this bit to TRUE when the command from the PanelView 800 terminal or machine has given a start signal.

Stop BOOL Set this bit to TRUE when the command from the PanelView 800 terminal or machine has been given a stop signal.

Timer UINT Set the amount of time to verify if the 190E starter has been started.

Table 6 - RA_190E_STS_AND_CMD Outputs


FBENO BOOL This bit is TRUE when the function block is enabled.

PowerIn BOOL This bit is TRUE when the 140M breaker is in the on position.

PowerOff BOOL This bit is TRUE when the 140M breaker is in the off position.

ShortCircuit BOOL This bit is TRUE when the 140M breaker is tripped on a short circuit.

Overload BOOL This bit is TRUE when the 140M breaker is tripped on an overload fault.

Starting BOOL This bit is TRUE when the 190E starter has been given a start command.

PLCOutput BOOL This bit is TRUE when the Micro800 controller has been given a start command from the machine or from the PanelView 800 terminal.

Started BOOL This bit is TRUE when the start signal has been provided from the auxiliary contact on the contactor.

TimeOut BOOL This bit is TRUE when a start signal has been provided a start command to the190E starter but the auxiliary contact on the contactor has not been closed.

Auto BOOL This bit is TRUE when the 190E starter’s Hand-Off-Auto switch is in Auto mode and the 190E starter can be controlled from the machine or the PanelView 800 terminal.

Hand BOOL This bit is TRUE when the 190E starter’s Hand-Off-Auto switch is in Hand mode and controlled by pushbuttons.

EStop BOOL This bit is TRUE when the 190E starter’s E-stop has been pushed.

Stopped BOOL This bit is TRUE when the 190E starter’s ContactFeedback bit is not off.



Notes:


Appendix B

Global Variables

This appendix contains the global variables used for user program interfacing.

Table 7 - SMC-3 Controller Global Variables

Variable Name Variable Description

(user-defined prefix)_Cmd_Start_Auto Start SMC-3 controller

(user-defined prefix)_Cmd_Stop_Auto Stop SMC-3 controller

(user-defined prefix)_Cmd_Timer Set timer for verification if SMC-3 controller’s normal contact has closed

(user-defined prefix)_Sts_Hand Hands-Off-Auto indication for Hand mode

(user-defined prefix)_Sts_Auto Hands-Off-Auto indication for Auto mode

(user-defined prefix)_Sts_Estop SMC-3 controller’s E-stop status

(user-defined prefix)_Sts_Overload 140M breaker’s overload status

(user-defined prefix)_Sts_PowerOff 3-phase power off load side of 140M breaker

(user-defined prefix)_Sts_PowerOn 3-phase power on switched on at 140M breaker

(user-defined prefix)_Sts_ShortCircuit Short circuit detected by 140M breaker

(user-defined prefix)_Sts_SMCFault SMC-3 controller’s fault contact status

(user-defined prefix)_Sts_SMCStarting Normal contact on SMC-3 controller has been pulled in

(user-defined prefix)_Sts_SMCUpToSpeed SMC-3 controller is up to speed

(user-defined prefix)_Sts_Starting PLC output or pushbutton start provided, if normal contact is TRUE, starting is FALSE

(user-defined prefix)_Sts_Stopped SMC-3 controller is stopped

(user-defined prefix)_Sts_TimeOut Timer to determine if 190E starter has started


Appendix B Global Variables

Table 8 - 190E Starter Global Variables

Variable Name Variable Description

(user-defined prefix)_Cmd_ClearFault Clear timeout fault

(user-defined prefix)_Cmd_Start_Auto Start the 190E motor starter

(user-defined prefix)_Cmd_Stop_Auto Stop the 190E starter

(user-defined prefix)_Cmd_Timer Set timer for verification if 190E starter has started

(user-defined prefix)_Sts_Hand Hands-Off-Auto indication for Hand mode

(user-defined prefix)_Sts_Auto Hands-Off-Auto indication for Auto mode

(user-defined prefix)_Sts_Estop 190E starter’s E-stop status

(user-defined prefix)_Sts_Overload 140M breaker’s overload status

(user-defined prefix)_Sts_PLCOutput Status of PLC output is commanded on

(user-defined prefix)_Sts_PowerOff 3-phase power off load side of 140M breaker

(user-defined prefix)_Sts_PowerOn 3-phase power on switched on at 140M breaker

(user-defined prefix)_Sts_ShortCircuit Short circuit detected by 140M breaker

(user-defined prefix)_Sts_Started Contact feedback signal is received

(user-defined prefix)_Sts_Starting PLC output or pushbutton start provided

(user-defined prefix)_Sts_Stopped No contactor feedback from auxiliary contact

(user-defined prefix)_Sts_TimeOut Timer to determine if starter has started


Global Variables Appendix B

Notes:


Appendix B Global Variables

Notes:


Publication CC-QS029B-EN-P - August 2015Supersedes Publication CC-QS029A-EN-P - January 2014 Copyright © 2015 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.

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