conforming to vdma 24562 - iso 6431...

P11-229-GB-R2b

ATEX

DOUBLE ACTING CYLINDERS, Ø 32 to 100 mmCONFORMING TO

VDMA 24562 - ISO 6431 STANDARDSSERIES 453 - TYPE: PES for flush-mount position detectors

for explosive atmospheres caused by gases or dust, zones 1 - 21 and 2 - 22

II 2 GD c - Ta 40°C T85°C (T6) - Ta 70°C T100°C (T5)

ATEX

P11-229-2

All leaflets available at: www.ascojoucomatic.com

STANDARD SWIVELTRUNNION MOUNTAs a fastening optionthis trunnion slides onthe barrel for on-sitepositioning.

ESTHETIC DESIGNCylinders withprofiled barrel inhard-anodizedaluminium.

PNEUMATICCUSHIONINGwith large cushioninglength.

ACCURATE CUSHIONINGby means of micrometerscrews (captive screws).

ACCURATE RODGUIDINGby means of a high-performance self-lubricating bearing andnon-abrasive scraperseal.

STURDY DESIGNRod in hardchrome steel.

EASY FITTINGLarge choice ofstandard fittingsand rod ends.

EASYMAINTENANCEPES cylinders do notrequire anylubrication.

POSITION DETECTORREED switch or magneto-resistive (MR) type forassembly into dovetailgroove.

T-SLOT AND DOVETAILGROOVESGrooves in 4 different posi-tions(to be specified on order).

BARREL/ENDCONNECTION WITHTIE-RODS (Ø80-100)

DOUBLE ACTING PNEUMATIC CYLINDERS - TYPE PES WITH PROFILED BARREL

EASY POSITION DETECTOR MOUNTING

PES CYLINDER WITH "COMPACT" DETECTORFOR ASSEMBLY INTO DOVETAIL GROOVE

(see leaflet P11-293)

Barrel/end connection with tie-rods on cylinders Ø 80-100 mm

Cable coverand holder

P11-229-3


112

Centre trunnion Trunnion supports Sperical bearing

Angular clevis bracket,or with sperical eye

RANGE OF STANDARD MOUNTINGS

Front flange Rear flange FeetCap, detachable clevis,

or with spherical eyeCap, detachable eye,or with spherical eye

POSITION OF THE T-SLOT AND THE DOVETAIL GROOVESSeries 453 PES cylinders offer the advantage of being able to position the T-slot grooves on the cylinder in 4 different positionswith reference to the axes of the pressure supply ports. The position must be specified when defining the cylinder code.

12 O'CLOCK POSITION(standard)

3 O'CLOCK POSITION 6 O'CLOCK POSITION 9 O'CLOCK POSITION

T-slotgrooves

T-slotgrooves

Pressure supply portsand T-slot grooves

Pressure supplyports

T-slotgrooves

Number of grooves per diameter:Ø 32 mm = 1 T-slot groove - 2 dovetail groovesØ 40 to 63 = 2 T-slot grooves - 3 dovetail groovesØ 80 - 100 = 2 T-slot grooves - 7 dovetail grooves



STANDARD POSITION

OTHER POSSIBLE POSITIONS (consult us)

Axis of the supplyports

P11-229-4


DEFINING THE PART NUMBER OF A Ø 32 TO 100 mm AFNOR/VDMA/ISO AIR CYLINDER

PES .. P A/NA ... – DMAir cylinder type: prefix PES

Air cylinder diameter (in mm)Cylinder with profiled barrel : suffix PAdjustable pneumatic end-of-stroke cushioning: suffix ANon-cushioned (elastic cushioning): suffix NALength of stroke(in mm)Air cylinder designed to receive magnetic position detectors (non-magnetic barrel) = suffix DM

ORDERINGWhen ordering, please specify (for more details see page P229-7) :AIR CYLINDERThe air cylinder standard code or part numberThe ATEX OPTION code zone 1-21 : 612017 or zone 2-22 : 612014The code or part number of any option(s)

MOUNTINGSThe code or codes and quantity of any mountings : 434 .. ...

DETECTORSThe code and quantity of any magnetic detectors : 881 .. ...The code and quantity of mountings : 881 .. ...

▲

32 40 50 63 80 100Ø vérin

AH 6 6 7 8 9 6

AL 8 9 10 10 11 12 mm

CONTENTSStandardisation of dimensions and interchangeability _________________________________________________ P11-229-5Defining the diameter of a cylinder ________________________________________________________________ P11-229-6Double acting air cylinders Ø 32-100 mm __________________________________________________________ P11-229-7Mountings ___________________________________________________________________________________ P11-229-8Overall dimensions ____________________________________________________________________________ P11-229-10

AL

AH

MT

(M)

VDMA-AFNOR-ISO AIR CYLINDERS Ø 32 to 100 mm

MAGNETIC DETECTIONThe cylinder type PES, dia. 32 to 100 mm, onto which detectorscan be mounted, has a force line spectrum according toCNOMO E 530 52 809. Field values: 7.5 m Tesla at point MTand a maximum of 2 m Tesla at the fringe of the force linespectrum (1 m Tesla = approx. 10 Gauss).

Optimal position detection is guaranteed when using our ATEX COMPACT detectors: reed switch or magneto-resistive(MR) type, see P11-293.

Air cylinders equipped with a magnet (M) designed to operate incombination with magnetic position detectors (DM). These air cylin-ders can be equipped with one or more magnetic position detectors(without contact) attached to the barrel. They allow limit positions andintermediate piston positions to be detected.

450 .. ... + 612 01. + ... ...

P11-229-5


112

The international standards define a cylinder unit equippedwith its mountings without any specifications relative to thebare cylinder alone.

JOUCOMATIC''s cylinder, type PES series 450-453,complies with this standard.

The new standards first define all the external dimensionsof a bare cylinder and then the mountings which, whenmounted, must comply with the above unit (ISO 6431cylinder).

JOUCOMATIC's cylinder, type PES series 450-453,complies with this standard.

The French standards first define all the external dimen-sions of a bare cylinder and then the mountings.

JOUCOMATIC's cylinder, type PCN, complies with thisstandard.

Interchangeability betweenmanufacturers is achievedby replacing both thecylinder and its mountings.

Ful l interchangeabi l i tybetween the manufacturersis achieved at every level:

• bare cylinder,• each mounting,• complete unit.

Ful l interchangeabi l i tybetween the manufacturersis possible at every level:

• bare cylinder,• each mounting,• complete unit.

STANDARDIZATION OF DIMENSIONS AND INTERCHANGEABILITY

INTERCHANGEABILITYwithin the standard between standards

ISO 6431 (year: 1983)

STANDARDS OF CYLINDERS Ø 32 to 320 mm

For full interchangeabilitywith ISO 6431, the VDMA-AFNOR NFE 49003cy l i nde r mus t beequipped with i tsmountings, and vice versa.

AFNOR NFE 49003 - VDMA 24562 (year: 1992)

CNOMO 06.07.02/AFNOR NFE 49001 (year: 1968)

Note: ISO 6432 and AFNOR NFE 49030 standards apply only to mini-cylinders Ø 8 to 25 mm.

▲

▲

▲

▲

▲

A0XA+SA+

Ø AB

TR

AHØ

No interchangeability canbe achieved between theCNOMO/NFE 49001c y l i n d e r ( b a r e o requipped) and theAFNOR NFE 49003 orISO 6431 cylinder, andvice versa.

P11-229-6


Ø Ø Piston cross- Dynamic effort developed (in daN) at various supply pressures (in bar)Cylinder Rod section area(mm) (mm) (cm2) 2 4 6 8 10

32 12 8 6.9 13 11 30 25 46 39 62 52 77 6540 16 12.6 10.6 21 17 46 37 70 58 95 80 122 10050 20 19.6 16.5 33 27 70 58 110 92 150 124 190 15563 20 31.2 28.1 53 46 110 98 170 154 230 211 290 26480 25 50.3 45.4 88 77 185 163 285 255 385 341 480 427

100 25 78.5 73.5 135 125 290 260 440 400 600 550 750 675

Efforts developed with rod out (bottom side) Efforts developed with rod returned (rod side)

Note: Cylinders with double crossbar develop identical efforts in both working directions. Their values are the ones defined above forefforts developed with rod returned.

10

8

6

4

2

1 2 3 5 10 20 50 100

175

200

500

1000

2000

5000

EFFORTS DÉVELOPPÉS EN SORTIE DE TIGE

Eff t d i ( d N)

Pre

ssio

n re

lativ

e (e

n ba

r)

10

8

6

4

2

1 2 3 5 10 20 50 100

200

500

1000

2000

5000

EFFORTS DÉVELOPPÉS EN RENTRÉE DE TIGE

Eff t d i ( d N)

Pre

ssio

n re

lativ

e (e

n ba

r)

Ø 32

Ø 40

Ø 50

Ø 63

Ø 80

Ø 10

0

Ø 32

Ø 40

Ø 50

Ø 63

Ø 80

Ø 10

0

EFFORTS DEVELOPED BY A CYLINDER (in daN)

DEFINITION OF THE DIAMETER OF A CYLINDER

• THE DYNAMIC EFFORT DEVELOPED BY A CYLINDER

F = Pressure x piston area x efficiencyThe efficiency of a cylinder depends on the diameter of thecylinder, on the pressure and on its mechanical construction.The graph and a chart below show the dynamic effort developedby a cylinder at the piston rod, at various supply pressures.

• LOAD FACTORThis is the relationship expressed as a percentage between theactual load being moved by the cylinder and the dynamic effortavailable at the end of the piston rod.

actual loadLoad factor (in %) = x 100

dynamic effort

For an optimum installation of a cylinder, we recommend acylinder with a load factor inferior or equal to 75%.

EXAMPLE: Calculate a cylinder to lift a load of 130 daN with apressure of 7 bar (gauge pressure).

Theoreticalactual load 130 dynamic effort = = = 175 daNLoad factor 0.75

The graph below shows the cross over point between thedynamic effort and the supply pressure. The cylinder diameterrequired will be that where the curve passes this point or thecylinder giving a force immediately above that required.In the example above: 175 daN is between Ø 50 and Ø 63. Thecylinder recommended is the Ø 63 mm which will develop aforce of 200 daN at 7 bar and the actual load factor is:

130 daNx 100 = 65%

200 daN

EFFORTS DEVELOPED AT THE END OF THE ROD(ROD OUT)

EFFORTS DEVELOPED AT THE END OF THE ROD(ROD RETURNED)

Dynamic effort (in bar) Dynamic effort (in bar)

P11-229-7


112

NS

453 5 . . . . . . . .

ATEX

Series 453Type: PES-DM

DOUBLE ACTING CYLINDERS Ø 32 to 100 mmConforming with VDMA - ISO - AFNOR standards

With adjustable pneumatic cushioningCylinders with profiled barrel for flush-mount detectors

SPECIFICATIONFLUID : air or neutral gas, filtered, lubricated or notPRESSURE : 10 bar max.TEMPERATURE : – 20° C to + 70° C (for higher temperatures, consult us)OPTIMAL MAX. SPEED : ≤ 1 m/s (for optimal service life)MAX. SPEED RATE : 2 m/sSTANDARDS : VDMA 24562 - ISO 6431 - AFNOR NFE 49003

CONSTRUCTIONBarrel : non-magnetic, hard anodized aluminium alloyFront and rear ends : aluminium alloyBarrel/end connection : with stainless steel tie-rods - Ø 80 to 100 mmBearing : self-lubricating metalCushioning seals : polyurethane (PUR)Cushioning : pneumatic, adjustable from both sides with captive screwsRod : hard chrome plated steelRod nut : galvanized steelPiston : acetal resin (POM), or light alloy

fitted with an annular permanent magnetPiston seal : polyurethane (PUR)

CHOICE OF EQUIPMENTDEFINING THE CYLINDER CODEStandard version: profiled barrel with adjustable pneumatic cushioning, equipped for magnetic position detectors (T-slot grooves in 12 o'clockposition). Other versions available (see tables below).When ordering, please specify:■ AIR CYLINDER

- The air cylinder type (profiled, with or without cushioning, equipped or not for magnetic position detection).- The position of the T-slot groove on the cylinder.- The cylinder diameter and its stroke.- ATEX OPTION zone 1-21 : 612017 or zone 2-22 : 612014

■ DETECTORS: The magnetic position detectors must be ordered separately:- ATEX COMPACT model, Reed switch or magneto-resistive type (see leaflet P11-293)

Cylinders intented for use in potentially explosive dusty atmospheres caused by gases,vapours, mists an/or dust ATEX directive 94/9/EC.CLASSIFICATION

II 3 GD c-Ta40°C T85°C (T6) - Ta70°C T100°C (T5) (ZONE 2-22)II 2 GD c-Ta40°C T85°C (T6) - Ta70°C T100°C (T5) (ZONE 1-21)

• Compliance with the Essential Health and Safety Requirements has beenassured by compliance with European Standards EN 13463-1 and prEN 13463-5

▼▼ ▼

Ø CYLINDER

Type Ø bore(mm)

345681

3240506380

100

0369

Position of the T-slot grooveson the profiled PES cylinder

12 o'clock3 o'clock6 o'clock9 o'clock

Type

00010203

Profiledbarrel

TypeTYPE DE VERIN

CushioningBarrel Position detection

Cushioned

Non-cushioned

Equipped

Non-equippedEquipped

Non-equipped

GROOVE POSITION

(2) Other strokes on request.

Ordering example:- profiled cylinder with pneumatic cushioning equipped for detectors = 00- T-slot grooves at 3 o'clock position = 3 - Cylinder Ø 80 mm = 8 - Stroke 100 mm = 0100- ATEX OPTION code zone 1-21 : 612017 or zone 2-22 : 612014.Ordering code: 453 5 00 3 8 0100 + 612014ACCESSORY: Protective groove cover and detector cable holder - see leaflet P292 or P293

MOUNTINGS: see following pages

OPTIONS: - Version with through-rod (consult us) - Round cylinder with tie-rods - aluminium barre (consult us)- Cylinder with rod lock (consult us) - Other versions (consult us)

(1) Available versions (consult us)

(1)

(1)

(1)

(1)

(1)

(1)

: The codes in the grey shaded areas correspond to commonly used products which can be supplied rapidly

▼

25 50 80 100 125 160 200 250 320 400 500 630 700 800 900 1000● ● ● ● ● ● ● ●

● ● ● ● ● ● ● ● ● ●

● ● ● ● ● ● ● ● ● ● ● ●

● ● ● ● ● ● ● ● ● ● ● ●

● ● ● ● ● ● ● ● ● ● ● ● ● ● ●

Standard strokes (mm) (2)

(recommended standard strokes)Ø

Bore(mm)

3240

50-6380

100

Max.strokes(mm)

10001500180020002000

P11-229-8


Rectangular Centre trunnion MT4 Supports (2)Low feet (2) High foot (1) front or rear flange (for PES cylinder with profiled barrel) for centre trunnion

MS1 MS3 MF1 - MF2 AT4

● ● ● ● ● ●

● ● ● ● ● ●

Stamped sheet Drawn Steel Cast iron Cast iron Aluminiumsteel steel + bush

32 434 00 130 434 00 257 434 00 185 434 00 125 434 00 266 434 00 171 434 00 383 434 00 145 434 00 11040 434 00 131 434 00 258 434 00 186 434 00 126 434 00 267 434 00 172 434 00 384 434 00 146 434 00 11150 434 00 132 434 00 259 434 00 187 434 00 127 434 00 268 434 00 173 434 00 385 434 00 147 434 00 11263 434 00 133 434 00 260 434 00 188 434 00 128 434 00 269 434 00 174 434 00 386 434 00 148 434 00 11380 434 00 134 434 00 261 434 00 189 434 00 129 434 00 270 434 00 175 434 00 387 434 00 149 434 00 114

100 434 00 135 434 00 262 434 00 190 434 00 161 434 00 271 434 00 176 434 00 388 434 00 150 434 00 115

32 434 00 163 434 00 307 434 00 119 410 564 410 570 434 00 20740 434 00 164 434 00 308 434 00 120 410 565 410 571 434 00 20850 434 00 165 434 00 309 434 00 121 410 566 410 572 434 00 20863 434 00 166 434 00 310 434 00 122 410 567 410 573 434 00 20980 434 00 167 434 00 311 434 00 123 410 568 410 574 434 00 209

100 434 00 168 434 00 312 434 00 124 410 569 410 575 434 00 210

For cylinder Ø CODES OF MOUNTINGS

Dimensions page 11 page 17 page 11 page 16 page 16 page 16

MOUNTINGS

fixed mount / XV (3) movable mount (4)


Dimensions pages 12/13 pages 12/13 page 13

Series 453

410 003

410 002

App

licat

ion

Construction

Heavy duty

Standard duty

AngularCap, detachable clevis Cap, detachable eye (trunnion) clevis bracket

MP2 MP4 AB3

● ● ● ● ● ●

● ● ● ● ● ●

Light Cast iron+steel Cast iron+steel Light Cast iron Cast iron Light Cast iron Cast ironalloy without bush + bush alloy without bush + bush alloy without bush + bush

App

licat

ion

Heavy duty

Standard duty

(1) High foot sold individually.(2) Corresponds to a set of 2 parts.(3) Trunnion supplied fixed to the barrel at dimension XV specified on order:

The code of the fixed-mount centre trunnion and the dimension XV along with the positioningcode of the trunnion with respect to the ports must be added to the cylinder code.(Example: 453 50 003 0200 + options 410 566 / XV = 210 mm + 410 002)

(4) Trunnion supplied loose on cylinder barrel for on-site adjustment to required dimension:The code of the movable-mount centre trunnion and the dimension XV along with thepositioning code of the trunnion with respect to the ports must be added to the cylinder code.

NOTE: With the exception of the centre trunnion, mountings are delivered separately.

● Trunnion axis is perpendicular to supplyports, code: 410 002 (standard position)

● Other position upon request, code: 410 003

Centre trunnion position

P11-229-9


112

Series 453

Dimensions pages 14/15 pages 14/15 page 15 page 18 page 18 page 18

32 434 00 363 434 00 372 434 00 354 434 00 016 434 00 001 434 00 24240 434 00 364 434 00 373 434 00 355 434 00 017 434 00 002 434 00 24350 434 00 365 434 00 374 434 00 356 434 00 018 434 00 003 434 00 24463 434 00 366 434 00 375 434 00 357 434 00 018 434 00 003 434 00 24480 434 00 367 434 00 376 434 00 358 434 00 019 434 00 004 434 00 245

100 434 00 368 434 00 377 434 00 359 434 00 019 434 00 004 434 00 245


MOUNTINGS

(5) These accessories allow for a spherical angular compensation of 4°.(6) This accessory allows for a spherical angular compensation of 4° and a radial compensation of 0.7 mm.NOTE: With the exception of the centre trunnion, mountings are delivered separately.

For cylinder Ø CODES OF MOUNTINGS

Cap, clevis Angular clevis Female Sphericalfor spherical eye Cap, eye with bracket rod clevis rod end Alignment (6)

or spherical bearing (5) spherical eye (5) ISO 8140 - RP102P ISO 8139 - RP103P compensatorclevis bracket MP6 AB5 AP2 AP6

● ● ● ● ● ●

● ● ● ● ● ●

Forged steel Forged steel Forged steel Steel Steel SteelConstruction

App

licat

ion

Heavy duty

Standard duty

P11-229-10


Series 453

AM ØB ØBA BG E ØEE ØKK KV KW L2 L8 M ØMM N PL ØRT SW TG VA

32 22 30 30 16 50 G1/8 M10x1.25 16 5 17 94 48 12 142 14 M6 10 32.5 4 440 24 35 35 16 55 G1/4 M12x1.25 18 6 19 105 54 16 159 16 M6 13 38 4 450 32 40 40 16 65 G1/4 M16x1.5 24 8 26 106 69 20 175 18.5 M8 16 46.5 4 463 32 45 45 16 79 G3/8 M16x1.5 24 8 26 121 69 20 190 17 M8 16 56.5 4 480 40 45 45 17 100 G3/8 M20x1.5 30 10 33 128 86 25 214 16.5 M10 21 72 4 4

100 40 55 55 17 120 G1/2 M20x1.5 30 10 35.5 138 91 25 229 21 M10 21 89 4 4

WH ZJ ZM (3) (4)

32 26 120 146 0.610 0.32540 30 135 165 0.850 0.45550 37 143 180 1.225 0.63063 37 158 195 1.780 0.81580 46 174 220 2.900 1.300

100 51 189 240 4.100 1.600

VDmini

DIMENSIONS AND WEIGHTS - BARE CYLINDER

1 : + Stroke

2 : + (stroke x 2)

✻ : dimensions on flats

(3) Cylinder weight with 0 mm stroke.(4) Weight to be added per additional 100 mm length.

SINGLEROD

CYLINDER

THROUGHROD TYPECYLINDER

BoreØ

(mm)

DIMENSIONS (mm) WEIGHTS (kg)

BoreØ

(mm)

DIMENSIONS (mm)

ZM + 2AM AM

M L8 + 1 M + 1

Ø BAd11

VA

PL

Ø EE

PL

L2

VDKW

WH

M

AM

L8 + 1

ZJ + 1

N + 1

Ø Bd11

Ø MM

KV ❉ SW ❉Ø KK

=

=

=

=

==

==

E

TG

TG E

BG Ø RT

P11-229-11


112

Series 453

32 0.150 0.24040 0.190 0.24050 0.395 0.500

63 0.445 0.58080 0.790 1.390

100 1.400 1.630

RTRØAB AM AO AH AT AU Ød4 E ØFB L8 MF SA TF TG UF W XA ZJ ZF

32 7 22 11 32 4.5 24 30 50 7 94 10 32 142 64 32.5 86 16 144 120 13040 10 24 15 36 4.5 28 35 58 9 105 10 36 161 72 38 96 20 163 135 14550 10 32 15 45 5.5 32 40 70 9 106 12 45 170 90 46.5 115 25 175 143 15563 10 32 15 50 5.5 32 45 85 9 121 12 50 185 100 56.5 130 25 190 158 17080 12 40 20 63 6.5 41 45 105 12 128 16 63 210 126 72 165 30 215 174 190

100 14.5 40 25 71 6.5 41 55 130 14 138 16 75 220 150 89 187 35 230 189 205

AH

TR= =E max.

=

TG=

=

=

AM XA + 1

AU L8 + 1

SA + 1

AU

AT

2 ØAB

AT

AO max.

= =

ZJ + 1

ZF + 1AM

MFWØ d4H11 R 4Ø FB

E max.

UF

max

.

TF

==

==

= =

1 : + Stroke

Weights (kg)BoreØ

(mm) 2 feet Front or rear flange

Weights (kg)BoreØ

(mm) 2 feet Front or rear flange

BoreØ

(mm)

DIMENSIONS (mm)

RECTANGULAR FRONT OR REAR MOUNTING FLANGE - MF1 - MF2

LOW FEET MOUNTING - MS1

P11-229-12


Series 453

Ø 32...100 mm EW - 0.6- 0.2

AM CB ØCD E EW FL MR TG UB XD Y

32 22 26 10 50 26 22 11 32.5 45 142 5640 24 28 12 58 28 25 13 38 52 160 6350 32 32 12 70 32 27 13 46.5 60 170 7163 32 40 16 85 40 32 17 56.5 70 190 8180 40 50 16 105 50 36 17 72 90 210 101

100 40 60 20 130 60 41 21 89 110 230 128

63 0.370 0.685 0.250 0.62080 0.635 1.375 0.445 1.110

100 0.990 2.100 0.755 1.700

32 0.105 0.205 0.085 0.21040 0.150 0.305 0.092 0.23050 0.240 0.430 0.170 0.430

UBh14

CBH14

Y

E m

ax.

==

TG

==

=

==

=TG

E max.

AM XD + 1

FL

Ø CDH9/e8

MR max.

AM XD + 1

FL

Ø CDH9

MR max.

E max.

TG=

= =

=

==

TG

==E

max

.

EW= =

Standard EWtolerances

Cap, detachable clevis

Weights (kg)BoreØ

(mm)

BoreØ

(mm)

Weights (kg)

Cap, detachable clevis

Light alloy Light alloyCast iron+steel Cast iron+steel Light alloy Light alloyCast iron+steel Cast iron+steel

1 : + Stroke

DIMENSIONS (mm)BoreØ

(mm)

CAP, DETACHABLE CLEVIS MOUNTING - MP2

CAP, DETACHABLE EYE (TRUNNION) MOUNTING - MP4

Cap, detachable eye(trunnion)

Cap, detachable eye(trunnion)

P11-229-13


112

Y

E m

ax.

==

TG

==

=

==

=TG

E max.

AM XD + 1 G1Js14

20˚

Ø CDH9/e8

CA

Js15

K1

K2

max

.G2

G3 max.

4Ø S5

EM

L65/

2

Series 453

32 0.190 0.415 0.160 0.34040 0.240 0.535 0.230 0.45050 0.410 0.860 0.390 0.790

63 0.620 1.305 0.570 1.08080 1.080 2.485 0.950 2.090

100 1.745 3.800 1.500 2.750

AM ØCD ØD ØS5 E EM FL K1 K2 G1 G2 G3 CA L65/1 L65/2 TG XD Y ααααα

32 22 10 6.6 6.6 50 26 22 38 51 21 18 31 32 5.5 6.5 32.5 142 56 45°40 24 12 6.6 6.6 58 28 25 41 54 24 22 35 36 5.5 8.5 38 160 63 50°50 32 12 9 9 70 32 27 50 65 33 30 45 45 6.5 10.5 46.5 170 71 40°63 32 16 9 9 85 40 32 52 67 37 35 50 50 6.5 10.5 56.5 190 81 55°80 40 16 11 11 105 50 36 66 86 47 40 60 63 10 11.5 72 210 101 45°

100 40 20 11 11 130 60 41 76 96 55 50 70 71 10 12.5 89 230 128 35°

Ø 32...100 mm - 0.2EM - 0.6

E max.

TG=

= =

=

= ===

TG

E m

ax.

Y

4Ø D

AM XD + 1 FL

FL

Ø CDH9/e8

TG

E m

ax.α

α

L65/1

Weights (kg)BoreØ

(mm)

BoreØ

(mm)

Weights (kg)

Light alloy Cast iron+steel Light alloy Cast iron+steel Light alloy Light alloyCast iron+steel Cast iron+steel

STRAIGHT COMPLETE TRUNNION MOUNTING - WITH OR WITHOUT BUSH - MP2 + MP4To achieve the complete assembly, items MP2 and MP4 must be ordered separately.

COMPLETE TRUNNION MOUNTING WITH ANGULAR CLEVIS BRACKET - WITH OR WITHOUT BUSH - MP2 + AB3This set includes the cap, detachable clevis MP2 and the angular clevis bracket AB3, with or without bush.These mountings must be ordered separately.

Complete trunnionwith ang. clevis bracket

Straight completetrunnion

Straight completetrunnion

Complete trunnionwith ang. clevis bracket


(mm)

1 : + Stroke

Standard EMtolerances

P11-229-14


Weights (kg)BoreØ

(mm)

Weights (kg)BoreØ

(mm)Cap, detachable clevis Cap, detachable eye

for spherical eye with spherical bearingCap, detachable clevis Cap, detachable eye

for spherical eye with spherical bearing

Series 453

AM B B1 B2 CN E ER EN FL R1 TG XD

32 22 10.5 14 34 10 50 15 14 22 11 32.5 14240 24 12 16 40 12 58 18 16 25 13 38 16050 32 15 21 45 16 70 20 21 27 18 46.5 17063 32 15 21 51 16 85 23 21 32 18 56.5 19080 40 18 25 65 20 105 27 25 36 22 72 210

100 40 18 25 75 20 130 30 25 41 22 89 230 Ø 32...100 mm EN - 0.10

32 0.190 0.18040 0.300 0.29050 0.460 0.420

63 0.680 0.65080 1.460 1.210

100 2.130 1.870

B2

B1D10

E m

ax.

==

TG

==

=

==

=TG

E max.

AM XD + 1

FL

Ø CNF7/h9

R1 max.

AM XD + 1

FL

Ø CNH7

ER max.

E max.

TG

4˚

4˚

=

= =

=

==

TG

==E

max

.

EN= =

+0- 0,1

B

CAP, DETACHABLE CLEVIS MOUNTING - FOR SPHERICAL EYE (STRAIGHT) OR ANGULAR CLEVIS BRACKET

CAP, DETACHABLE EYE MOUNTING WITH SPHERICAL BEARING - MP6

DIMENSIONS (mm)

1 : + Stroke

Standard ENtolerances

BoreØ

(mm)

P11-229-15


112

STRAIGHT COMPLETE TRUNNION MOUNTING, SPHERICAL BEARINGThis set includes the cap, clevis for spherical eye and the cap, eye with spherical bearing MP6.These mountings must be ordered separately.

COMPLETE TRUNNION MOUNTING WITH ANGULAR CLEVIS BRACKET - SPHERICAL BEARINGThis set includes the cap, detachable eye and the angular clevis bracket spherical eye AB5.These mountings must be ordered separately.

AM XD + 1 G1Js14

10˚

Ø CNH7/h9

CH

Js15

K1

K2

max

.

G2

G3 max.

4Ø S5

E m

ax.

==

TG

==

=

==

=TG

E max.

��

� � � � � �

EN

4˚ 4˚

180˚

+0

- 0,

1

L65/

2

Series 453

32 22 10 6.6 6.6 50 14 22 38 51 21 18 31 32 5.5 8.5 32.5 142 40°40 24 12 6.6 6.6 58 16 25 41 54 24 22 35 36 5.5 8.5 38 160 45°50 32 16 9 9 70 21 27 50 65 33 30 45 45 6.5 10 46.5 170 35°63 32 16 9 9 85 21 32 52 67 37 35 50 50 6.5 10 56.5 190 50°80 40 20 11 11 105 25 36 66 86 47 40 60 63 10 11.5 72 210 40°

100 40 20 11 11 130 25 41 76 96 55 50 70 71 10 12.5 89 230 30°

AM ØCN ØD ØS5 E EN FL K1 K2 G1 G2 G3 CH L65/1 L65/2 TG XD ααααα

32 0.370 0.37040 0.590 0.53050 0.880 0.910

63 1.330 1.20080 2.670 2.400

100 4 3.200

��

��

E max.

TG=

= =

=

= ===

TG

E m

ax.

4Ø D

AM XD + 1 FL

FL

Ø CNH7/h9

TG

E m

ax.

L65/1

α

α

1 : + Stroke

BoreØ

(mm)

DIMENSIONS (mm)

Weights (kg)BoreØ

(mm)

Weights (kg)BoreØ

(mm)Straight complete Complete trunniontrunnion,spherical bearing with spherical bearing

Straight complete Complete trunniontrunnion,spherical bearing with spherical bearing

P11-229-16


Series 453

A AM B1 B2 C Ød3 Ød4 E H1 H3 L5 L6 Q TD TG TL TM UW ZJ

32 32 22 46 18 10.5 6.6 11 50 30 6.8 71 86 18 12 32.5 12 50 64 12040 36 24 55 21 12 9 15 55 36 9 87 105 20 16 38 16 63 73 13550 36 32 55 21 12 9 15 65 36 9 99 117 20 16 46.5 16 75 88 14363 42 32 65 23 13 11 18 79 40 11 116 136 25 20 56.5 20 90 102 15880 42 40 65 23 13 11 18 100 40 11 136 156 25 20 72 20 110 124 174

100 50 40 75 28.5 16 13.5 20 120 50 13 164 189 30 25 89 25 132 144 189

32 0.170 0.12040 0.315 0.23050 0.465 0.230

63 0.575 0.33080 1.095 0.330

100 1.500 0.580

Q

ZJ + 1

XV 2

AM

Ø TDe9

E

UW=

=

=

=

TM

h14

TLh1

4

==TG

3

B1

= =A

TM

h14

L5 L6

A==

B1

B2

H1

H3

Ød4

Ø d3Ø TDH9

C

==

= =

==

=== =

= =

CENTRE TRUNNION MOUNTING - MT4


(mm)

Weights (kg)BoreØ

(mm) Supports for centre trunnionCentre trunnion

Weights (kg)BoreØ

(mm) Supports for centre trunnionCentre trunnion

1 : + Stroke 2 : Except when dimension XV is specified on order, the position of the trunnion may be adjusted along the unit. Consequently, the

centre trunnion is not screwed on and must be adjusted after delivery. 3 : 8 locking screws

1 = + Stroke

32 70 76 + C 114 32 + 1 8240 79 86 + C 124 41 + 1 8350 86 95 + C 132 49 + 1 8363 96 115 + C 147 64 + 1 8380 102 120 + C 155 67 + 1 88

100 109 131 + C 165 75 + 1 90

ØXV XV XV XV 1

min. max. min. max. min.

WITH"T" DETECTORS

WITHOUTDETECTORS

32 70 76 + C 105 41 + 1 6440 79 86 + C 114 51 + 1 6350 86 95 + C 122 59 + 1 6363 96 115 + C 138 73 + 1 6580 102 120 + C 145 77 + 1 68

100 109 131 + C 156 84 + 1 72

ØXV XV XV XV 1

min. max. min. max. min.

WITH"COMPACT"DETECTORS

WITHOUTDETECTORS

SUPPORTS FOR CENTRE TRUNNION - AT4

P11-229-17


112

Series 453

ØAB AH AO AT AU AM E L8 UF SA TG TR XA

32 434 00 30740 434 00 30850 434 00 30963 434 00 31080 434 00 311

100 434 00 312

7 32 11 8 24 22 50 94 54 142 32.5 32 144 0.18010 36 15 8 28 24 58 105 62 161 38 36 163 0.25010 45 15 10 32 32 70 106 77 170 46.5 45 175 0.47010 50 15 10 32 32 85 121 87 185 56.5 50 190 0.59512 63 20 12 41 40 105 128 110 210 72 63 215 1.265

14.5 71 25 12 41 40 130 138 130 220 89 75 230 -

TR= =

E max.=

TG=

=

=

AM XA + 1

AU L8 + 1

SA + 1

AU

AT

2øAB

AT

AH

AO

AH

UF

HIGH FOOT MOUNTING - MS3 (sold individually)

1 : + Stroke


(mm)

CODEHigh foot

Weights(kg)

P11-229-18


α : spherical angular compensation: 4°

Series 453

AV-AX B CE CH ØCK CL CM ØCN E EN ER ØKK LE LF

32 20 26 40 43 10 20 10 10 56 14 14 M10x1.25 20 15

40 22 32 48 50 12 24 12 12 67 16 16 M12x1.25 24 17

50 28 41 64 64 16 32 16 16 89 21 21 M16x1.5 32 22

63 28 41 64 64 16 32 16 16 89 21 21 M16x1.5 32 22

80 33 48 80 77 20 40 20 20 112 25 25 M20x1.5 40 26

100 33 48 80 77 20 40 20 20 112 25 25 M20x1.5 40 26+ 0.6+ 0.15

+ 0.6+ 0.15

+ 0.5+ 0.15

+ 0.5+ 0.15

+ 0.5+ 0.15

+ 0.5+ 0.15

32 0.100 0.07040 0.150 0.12050 0.330 0.220

63 0.330 0.22080 0.670 0.390

100 0.670 0.390

AM AM1 P(2) ØKK KW R T(2) W1(2) W2(2) X

32 22 26 12 M10x1.25 6 73 17 30 19 58 0.7 0.21040 24 26 12 M12x1.25 7 77 19 30 19 59 0.7 0.21050 32 34 19 M16x1.5 8 106 24 42 30 82 1 0.65063 32 34 19 M16x1.5 8 106 24 42 30 82 1 0.65080 40 42 19 M20x1.5 9 122 30 42 30 92 1 0.680

100 40 42 19 M20x1.5 9 122 30 42 30 92 1 0.680

E max.

ØCKH9/d10AV

LE

CE

CM

B m

ax.

CL

ER max.Ø

KK

ØCNH9 AX

ØK

K

EN

h12

α α

CH

LFER max.

ZJ + 1AM X min.

AM

KW

AM1

R

4˚

4˚

øKK

W2 (2)W1(2)P (2 )T (2 )øKK

SPHERICAL BEARING ROD END - AP6ISO 8139 - RP 103 P

FEMALE CLEVIS - AP2ISO 8140 - RP 102 P

• Radial compensation:0.7 to 1 mm (see table)

• Spherical angularcompensation: 4°

Note: The compensator ispreset with an axial clearanceof 0.05 to 0.1 - Do not reset.

Radialecompensation

(mm)

BoreØ

(mm)

Weights(kg)

DIMENSIONS (mm)

1 : + stroke(2) : dimensions on flats

ALIGNMENT COMPENSATOR

Weights (kg)BoreØ

(mm) Spherical bearingFemale clevis

BoreØ

(mm) Spherical bearingFemale clevis


(mm)

Weights (kg)

P11-229-19


112

1 2 3 3 24(Ø100)

Equipped for detector 978 02 343






32

40

50

63

80

100

CODES(seals: 1 to 4)

Spare parts kitPES CYLINDERS WITH PROFILED BARREL

Magnet

NOTE: For best results, use grease supplied in each kit.Supplementary tube (11 cm3) available on request, code: 978 02 100

ØCYLINDER

Cylinder type

Local distributor - Distribué par - Ihr Ansprechpartner :

EUROPE■ BELGIUM

ASCO/JOUCOMATIC BENELUXLusambostraat 53, Rue de Lusambo1190 BRUSSEL / BRUXELLESTel.(32) 2 / 333 02 50 - Fax (32) 2 / 333 02 51E-mail: [email protected]

■ CZECH REPUBLICASCO JOUCOMATIC S.R.O.Udolni 15 - CZ 140 00 - PRAHA 4Tel. (420) 2 / 61315 411 - Fax (420) 2 / 61315 444E-mail: [email protected]

■ FRANCEASCO JOUCOMATIC SA32, Av. Albert 1er - B.P. 312 - 92506 RUEIL CedexTel.(33) (0) 1 47 14 32 00 - Tx 634 228 - Fax (33) (0) 1 47 08 53 85www.ascojoucomatic.fr

■ GERMANYASCO JOUCOMATIC GmbH & Co.Otto-Hahn-Str. 5 - 75248 ÖLBRONN-DÜRRNTel.(49) 7237 9960 - Fax (49) 7237 9961E-mail: [email protected]

■ GREAT BRITAINASCO JOUCOMATIC Ltd.2 Pit Hey Place, West Pimbo - SKELMERSDALE - Lancashire WN8 9PGTel.(44) 1 / 695 71 36 00 - Fax (44) 1/ 695 71 36 33E-mail: [email protected]

■ HUNGARYASCO/JOUCOMATIC (ASCO Kft.)Bogancs u. 1 - 3 - 1151 BUDAPESTTel.(36) 1 / 306 41 00 - Fax (36) 1 / 306 09 80E-mail: [email protected]

■ ITALYASCO JOUCOMATIC SpAVia Zambeletti - ang. Via Ghisallo - 20021 BARANZATE di BOLLATE (MI)Tel.(39) 02 / 35 693 1 - Fax (39) 02 / 35 693 300E-mail: [email protected]

■ NETHERLANDSASCO/JOUCOMATIC (ASCO CONTROLS BV)Industrielaan 21 - 3925 BD - SCHERPENZEELTel.(31) 33 277 7911 - Fax (31) 33 277 7888E-mail: [email protected]

■ POLANDASCO JOUCOMATIC Sp. z o.o.Ul. Konstruktorska 11a02 673 WARSAWTel.(48) 22 / 54 85 280 - Fax (48) 22 / 54 85 288E-mail: [email protected]

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■ SPAINASCO/JOUCOMATIC (FLUIDOCONTROL S.A.)39700 CASTRO-URDIALES (Cantabria)Tel.(34) 942 87 61 00 - Fax (34) 942 86 33 23E-mail: [email protected]

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■ SWITZERLANDASCO/JOUCOMATIC Switzerland (ASCO CONTROLS AG)Schaftenholzweg 16 - 2557 STUDEN / BIEL-BIENNETel.(41) 32 / 374 45 10 - Fax (41) 32 / 374 45 11E-mail: [email protected]

■ TURKEYASCO/JOUCOMATIC TURKEYBayar Cd. Gülbahar Sk. - Perdemsaç Plaza N°17/9781090 KOZYATAGI - ISTANBULTel.(90) 216 / 464 07 70 - Fax (90) 216 / 464 07 71E-mail: [email protected]

AMERICAS■ BRAZIL

ASCO/JOUCOMATIC (ASCOVAL ind. e. com. Ltda.)Rod. Pres. Castelo Branco Km 20 - Jd. Sta. CeciliaCEP 06465-300 BARUERI - SAO PAULOTel.(55) 11 / 4195 5333 - Fax (55) 11 / 4195 3970E-mail: [email protected]

■ CANADAASCO/JOUCOMATIC (ASCOVALVE Inc)Airport Road - PO Box 160 - BRANTFORD, ONTARIO N3T 5M8Tel.(1) 519 / 758 2700 - Fax (1) 519 / 758 5540E-mail: [email protected]

■ MEXICOASCO/JOUCOMATIC (ASCOMATICA S.A. de C.V.)Bosques de Duraznos 65 - 1003 ABosques de las Lomas - 11700 MEXICO D.F.Tel.(52)5 / 596 77 41 - Fax (52)5 / 596 77 19E-mail: [email protected]

■ USAASCO (Valve, Inc)50 Hanover Road - FLORHAM PARK, NJ 07932Tel.(1) 973 / 966 2000 - Fax (1) 973 / 966 2628E-mail: [email protected]

4CV

.GB

-04/

03

383

93 7

8 -

0000

000

AFRICA & MIDDLE EAST■ SOUTH AFRICA

ASCO/JOUCOMATIC (ASCOREG)P.O. Box 737 - 3 Commerce PlaceEastgate Ext. 12, Sandton - GAUTENGTel. (27) 11 / 444 22 13 - Fax (27) 11 / 444 22 21E-mail: [email protected]

■ UNITED ARAB EMIRATESASCO/JOUCOMATIC MIDEASTPO Box 17034 - Jebel Ali free zone - DUBAITel.(971) 4 / 883 44 94 - Fax (971) 4 / 883 44 95E-mail: [email protected]

ASIA & OCEANIA■ HONG KONG

ASCO/JOUCOMATIC (ASCO ASIA)Room 3904, Central Plaza, 18 Harbour Road - WANCHAITel.(852) 2343 8580 - Fax (852) 2790 1771E-mail: [email protected]

■ INDIAASCO/JOUCOMATIC (ASCO INDIA Ltd.)147 Karapakkam village - MADRAS 600 096Tel. (91) 44 2 450 4251 - Fax (91) 44 2 450 22 70E-mail: [email protected]

■ JAPANASCO/JOUCOMATIC (ASCO JAPAN Co. Ltd.)1-20 Takahata-Cho Nishinomiya - HYOGO 663-8202Tel. (81) 798 65 6361 - Fax (81) 798 63 4443E-mail: [email protected]

■ KOREAASCO/JOUCOMATIC (ASCO ASIA)6 fl. Chunglim Bldg, 38-30 Samsung-dongKangnam-Ku - SEOUL 135 090Tel.(82) 2 / 515 2485 - Fax (82) 2 / 540 3250E-mail: [email protected]

ASCO/JOUCOMATIC REPRESENTATIVES (see web)Algeria - Argentina - Austria - Bolivia - Bulgaria - Cameroon - Chile - China - Colombia - Costa Rica - Croatia - Denmark - Ecuador - Egypt - Finland- Greece - Guadeloupe - Guatemala - Honduras - Iceland - Ireland - Israël - Ivory Coast - Luxemburg - Martinique - Morocco - Nicaragua - Norway - Pakistan- Panama - Peru - Porto Rico - Reunion Island and Madagascan Rep. - Romania - Russia - El Salvador - Saudi Arabia - Senegal - Slovakia - Slovenia - Tunisia- Ukraine - Uruguay - Venezuela - F.R. Yugoslavia (all other countries, contact E-mail : [email protected])

■ SINGAPOREASCO/JOUCOMATIC (ASCO ASIA)Blk 4008, Ang Mo Kio Ave.10 - 04-17/22, Techplace1SINGAPORE 569 625Tel.(65) 556 11 00 - Fax (65) 556 00 11E-mail: [email protected]

■ TAIWAN R.O.C.ASCO/JOUCOMATIC (ASCO ASIA)5th. fl, N°2 Jen Ai Road - Section 4 - TAIPEI 10650Tel.(886) 2 / 2325 9555 - Fax (886) 2 / 2702 6009E-mail: [email protected]

■ AUSTRALIAASCO/JOUCOMATIC (ASCOMATION Pty. Ltd.)Unit 12, Allambie Grove Business Park25 Frenchs Forest Road East - FRENCHS FOREST - N.S.W. 2086Tel.(61) 2 / 9451 7077 - Fax (61) 2 / 9451 9924 - E-mail: [email protected]

■ NEW ZEALANDASCO/JOUCOMATIC (ASCOMATION Pty. Ltd.)3 Vega place - Mairangi BayPO. Box 302 441 - North Harbour - AUCKLANDTel.(64) 9 / 478 0192 - Fax (64) 9 / 478 0193E-mail: [email protected]

w w w . a s c o j o u c o m a t i c . c o m

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