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  • 8/9/2019 Condensatio Heat Transfer M8TeacherSlides

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    Condensation and

    Boiling

    Until now, we have been considering

    convection heat transfer in homogeneous

    single-phase (HSP) systems Boiling and condensation, however,

     provide much higher heat transfer rates

    than those possible with the HSP systems

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    Condensation occurs when the temperature of a vapor is reduced

     below its saturation temperature

     

    Condensation heat transfer 

    Film condensation

     

    Heat transfer rates in drop wise condensation may be as much as

    10 times higher than in film condensation

    Condensation

    Drop wise condensation

    Film

    Ts

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    Laminar Film condensation on a

    vertical wall (VW)

    Condensate Film

    g

    y

      y

    x

    Tsat

    (x)

     A

    T

    y

    x

     A  A

    y

    yyu

    l  

     

     

    yyyu

    l

     

     

    ygA)vl

    (  

     A

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    Laminar Film condensation on a

    vertical wall (cont..)4/1

    lwsat

    3

    lvlfg

    4/1

    vlfg

    lwsatl

    )TT(x4

    k )(gh

    )x(h)(gh

    )TT(xk 4

    )x(

    fg

    wsatL

    fg

    wsatL

    4/1

    lwsat

    3

    lvlfg

    L

    h)TT(Ah

    hq m :rateonCondensati

    )TT(Ahq  :rateferheat transTotallength. platetheisLwhere

    )TT(Lk )(gh943.0h coeff.Average

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    Example

    Laminar film condensation of steamSaturated steam condenses on the outside of a 5 cm-diameter

    vertical tube, 50 cm high. If the saturation temperature of the

    steam is 302 K, and cooling water maintains the wall temperatureat 299 K, determine: (i) the average heat transfer coefficient, (ii)

    the total condensation rate, and (iii) the film thickness at the

     bottom of the tube.

    Given: Film condensation of saturated steam

     Required: (i) Average heat transfer coefficient, (ii) total

    condensation rate, (iii) and film thickness

    1. Effect of tube curvature negligible

    2. Effect of liquid sub cooling negligible

    3. Laminar 

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    Example (contd...)

    Condensate Film

    g

    y

      y

    x

    Tsat

    (x)

     A

    T

    4/1

    lv)wTsat

    T(L

    3l

    k )vl(g'

    fgh

    943.0 _ h

    : bygiveniscoefficentsferheat trasnAverageThe

    3m/kg03.0v kg/J610432.2

    fgh

    : propertieswaterof  TableFrom

    Evaluate hfg at the saturation temperature of302 K 

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    Example (contd...)

    kg/s1033.7)10432.2(

    )5.0)(05.0()3)(7570( 

    :israteoncondensatitotalThe(ii)

    K W/m7570)1087.0)(3)(5.0(

    )611.0(03.0996)81.9)(10432.2(943.0

    943.0

     /sm100.87

     kg/m996 

    W/mK 611.0 

    for water Also,

    46

    2

    4/1

    6

    36

    4/13

    26-

    3

     

     

        

     

      

     fg fg

    lwsat 

    lvl fh

    l

    l

    l

    h

    T  Ah

    h

    Qm

    T T  L

    k gh

    h

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    Example (contd...)

     

    m1008.1)81.9)(996(

    )1067.4)(103(0.87 Hence,

    kg/ms1067.4)05.0)((

    )1033.7( 

    :isfilmof unit width perrateflowmassThe

    3

    isthicknessfilmTheiii)(

    4

    3/136-

    34

    3/1

    l

      

        

     

     

     

       

     

      

          

     

     

     D

    m

    g lvl

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    Boiling occurs when the surface temperature Tw exceedsthe saturation temperature Tsat corresponding to the liquid pressure

    re)temperatu(excess TTT where Th)TT(hq :rateferHeat trans

    satwe

    esatws

    Boiling process is characterized by formation of vapor

     bubbles, which grow and subsequently detach from the

    surface

    Bubble growth and dynamics depend on several factors such

    as excess temp., nature of surface, thermo physical

     properties of fluid (e.g. surface tension, liquid density, vapor

    density, etc.). Hence, heat transfer coefficient also depends

    on those factors.

    Boiling

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    Pool Boiling Curve

    Pool boiling regimes:

    A-B: Pure convection with liquidrising to surface for evaporation

    B-C: Nucleate boiling with bubbles

    condensing in liquid 

    C-D: Nucleate boiling with bubbles

    rising to surface

    D: Peak temperature

    D-E: Partial nucleate boiling and

    unstable film boiling

    E: Film boiling is stabilized 

    E-F: Radiation becomes a

    dominant mechanism for heat

    transfer 

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    Modes of Pool Boiling

    Free convection boiling

     Nucleate boiling

    Transition boiling

    Film boiling C T C T C 

    C T C 

    C T 

    e

    e

    e

    e

    12012030

    305

    5