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IMMG: Computer Modeling & Microwave Power Industry January 2005 Temperature Rise Due to Temperature Rise Due to Microwave Heating, Including Microwave Heating, Including Effects of Load Rotation Effects of Load Rotation CONCERTO CONCERTO Dr. Cris Emson (Vector Fields, Inc., USA) and Dr. Cris Emson (Vector Fields, Inc., USA) and Pawel Kopyt (Warsaw University of Technology, Poland) Pawel Kopyt (Warsaw University of Technology, Poland)

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IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Temperature Rise Due to Temperature Rise Due to Microwave Heating, Including Microwave Heating, Including

Effects of Load RotationEffects of Load Rotation

CONCERTOCONCERTO

Dr. Cris Emson (Vector Fields, Inc., USA) andDr. Cris Emson (Vector Fields, Inc., USA) andPawel Kopyt (Warsaw University of Technology, Poland)Pawel Kopyt (Warsaw University of Technology, Poland)

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Vector Fields

Engineering Consultancy Specializing in

Electromagnetic Computation

Founded at Oxford, England in 1984 by former employees of the

Rutherford Appleton Laboratory

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Software Packages ...• OPERA-2d

• 2d static and time varying field analysis• 2d stress and thermal analysis

• CONCERTO• 2d & 3d Microwave analysis

• OPERA-3d • TOSCA : 3d static analysis• ELEKTRA : 3d time varying field analysis• CARMEN : 3d rotating machine analysis• SCALA : 3d space charge analysis

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

What is CONCERTO?• CONCERTO is software specifically for RF

and microwave design

• CONCERTO uses state of the art techniques, in conjunction with validated methods

• CONCERTO is intuitive to use, with a sophisticated Geometric Modeler

• CONCERTO provides designers with design information they require

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

CONCERTO Environment

3D Geometric Modeler

QuickWaveFDTD

SOPRANOFEM

CLASPMoM

DynamicMulti Window Visualization

3D Post Processor

Time Domain Frequency Domain

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Antenna Placement and RCS using CLASP

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

FDTD Method

• FDTD method of Yee• This is well proven, robust and

accurate

x

y

z

H y

E z-

E z+

E x+

E x-

• Lossy, anisotropic mediaincluding dispersive, gyrotropic

• Singularity correction near conductor edges/corners

• especially for thin sheets, thin wires etc.

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Time Domain• A time pulse is used for input sources

• by Fourier Transform, the frequency response is obtained

x1i

i

Re c2j

j

FrequencyTime

F.T.

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

A strip-line structure terminated with a narrow grounded strip

Time-domain electric (above) and magnetic (below) fields revealing location and kind of the discontinuity

Time Domain Reflectometry

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Finite Differences are only effective when using Conforming Elements

Why choose FDTD? • Finite Elements are also very effective, but:

• leads to large matrices• frequency response requires multiple solutions

• Integral Methods for open air problems:• deals with free space well• less suited for complex geometries

SOPRANO

CLASP

QUICKWAVE

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Conforming Elements• For curved and inclined

geometries

• Vivaldi antenna

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Conforming Elements• Cells can contain more than one material type

• Small cells are not required to represent the geometry

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

CONCERTO Will Model Curved and Inclined Boundaries

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

CONCERTO Will Model Curved and Inclined Boundaries

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Refining the FD Grid• Mesh refinement

• mesh density is controlled globally, or per cell• Expert Mesher can be used to set defaults

• Mesh position• grid can be forced to coincide with geometry

• Singularity correction• metal edges may have singularity correction if

they coincide with grid edge

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

CONCERTO Geometric Modeler

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Geometries are built from basic primitives

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Faces can be swept to form waveguides

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Boolean operations allow primitives to be combined

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Other functions for blending, chamfering, morphing

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Ports are defined by selecting faces

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Time variation can be selected, or

user defined

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Mesh size can be set globally initially

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Or changed globally

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

CONCERTO Editor

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

CONCERTO Editor shows

different windows for drawing and

viewing

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

User Defined Objects

Library of many objects, all parameterized and ready to use

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Boolean operations allow simple elements to be combined

CUT

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Data Input• Modeler

• Powerful means of model creation• Import CAD files• Parameterization

• Editor• Predefined library of objects• Already parameterized• Couples directly to built in Optimizer

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

CONCERTO Simulator

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

S11 - Linear Scale

S21 - Logarithmic Scale

CONCERTO Will Compute all S-Parameters

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

3D display of fields

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

S-Parameter Calculations are Dynamic

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Sinusoid response gives extra insight into behaviour

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

• to remove oscillations in Frequency Domain

CONCERTO Prony for High-Q Systems

S21

Frequency

2,000 iterations 20,000 iterations

40,000 iterations

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Design & measurements: Prof.B.Stec,Technical Military Academy, PolandSimulations: QWED

6 GHz

-40

-30

-20

-10

020

40

60

80

100

120

140

160200

220

240

260

280

300

320

340

------ vertical plane measured

____ vertical plane simulated

------ horizontal plane measured

____ horizontal plane simulated

Pyramidal Horn Antenna

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

3D Far-Field Radiation Patterns

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Frequency (GHz)

Inse

rtion

Los

s (dB

)

1.5 2.0-23

0

Cylindrical Patch Antenna

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Predicted and Measured Filter Performance-80

-70

-60

-50

-40

-30

-20

-10

010 11 12 13 14 15

Frequency (GHz)

dB

MeasuredCONCERTO

Filter Design Demands High Accuracy

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

IntroducingCONCERTO-2d

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Axi-symmetric antenna built in cross-section

Angular variation is defined (TEnm) : n=0-99

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Check mesh

Benchmark

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Creating the Benchmark Model

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Creating the Benchmark Model

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Creating the Benchmark Model

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Creating the Benchmark Model

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Creating the Benchmark Model

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Creating the Benchmark Model

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Creating the Benchmark Model

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Results for Benchmark

S11= −4.34dB at 2.45 GHz

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Envelope of Ez on zx mid-plane through load

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Envelope of Ez on xy plane 10mm above bottom of oven

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Envelope of Ez on xy plane 52.5mm (centre of load)

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Power Density on xy plane 52.5mm (centre of load)

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Power Density on mid vertical plane

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Microwave Heating

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Basic Heat Module• Includes effect of Adiabatic Heating

• No temperature diffusion • Simple update of temperature from heat sources• Simple update of material properties from T

• Iterative Process• Continually run EM / Temperature rise• Update T every few seconds as heat generated

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Reach E-M steady state

Calculate envelope

of the dissipated power

Perform heating for ∆t

with calculated power

Modify media parameters for

new Enthalpy

Repeat until total heating time reached

Start

Stop

BHM module operation

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Temperature rise during heating (BHM)

Power loss on plane through

load

Temperature after 1 and 9 thermal iterations

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Microwave heating simulation in CONCERTO – Fluent environment

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Microwave Heating Simulation

• Universal EM solver (CONCERTO):• Electromagnetical fields

simulationTemperature-inducedchanges of the media E-M properties – BHM module

• Heat Transfer Solver:

• Heat transfer effect• Mass transport effect• Radiation• Temperature-induced

changes of the media thermal properties

Microwave Problem Heat Transfer Problem

Inte

rfac

e

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Two approaches to Heat Transfer Simulation

Simple Heat Transfer Module+ Cheap and easy-to use– Limited in functionality

Commercial CFD package+ Universal tool based on verified

algorithms+ Use of tools already known in the

industry– Expensive– Less control and more difficult coupling

Inte

rfac

e

CONCERTO

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Commercial CFD package – Fluent• Fluent – universal CFD tool capable of

modeling range of problems:• Heat transfer in solids

• Support for porous media• Support for media with phase change

• Mass transfer• Laminar and turbulent flow

• Radiation• Range of boundary conditions

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Fluent• Fluent – why this package?

• Import of meshes from text files• Support for User Defined Routines

• Initialization of fields from external files• Initialization of media properties• Initialization of boundary conditions• Dump of results to text files

• Batch mode operation

As a result the whole process can be run directly from CONCERTO!

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

1

2

3

1. Fluent Project preparation• Mesh• Media definitions• Boundary conditions• Initial conditions

2. Call thermal solver• Heat Transfer simulation• Results dump

3. Result files reading• Conversion to CONCERTO data format

Fluent Project Preparation

CONCERTO

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Microwave ProblemSimple domestic microwave oven

Heat Transfer Problem

Con

vers

ion

softw

are

CONCERTO computational meshFluent computational mesh

(constructed for lossy sample)

Conversion software role:• Lossy media extraction• Mesh built only for lossy media

(Fluent mesh built based on original CONCERTO mesh)

Mesh conversion

Microwave Problem Heat Transfer Problem

Con

vers

ion

softw

are

Lossy media properties defined in a text file (pmo-file) containing:• medium permittivity (given as f(T))• medium losses (given as f(T))• thermal conductivity (Ka)• specific heat (SpecHeat)• density (Density)

Conversion software role:• Read the pmo files• Establish kind of BC’s based on

pmo-files• Prepare a media definition file

for Fluent (*.BC)• Include in the file the BC’s data• Prepare a script for Fluent (*.JOU)

(needed to run Fluent in batch mode)

Media, BC, and IC preparation

Microwave Problem Heat Transfer Problem

Con

vers

ion

softw

are

Conversion software role:• Run Fluent in batch mode• Wait for Fluent to finish• Read output data• Create data text file in CONCERTO format• Quit

Temperature field solution(ready to be dumped into a text file)

Temperature field read into CONCERTO

Heat transfer simulation

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

0,00

20,00

40,00

60,00

80,00

100,00

120,00

0,00 50,00 100,00 150,00 200,00 250,00 300,00

Heating time [s]

Tem

pera

ture

[deg

C]

With Heat Transfer Without Heat Transfer

• Domestic microwave oven• Sample of bread• Temperature of hot spot (approx. in the centre of the sample)

Comparison of the solution obtained with and without the heat transfer module

Result of example simulation

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Two approaches to Heat Transfer Simulation

Simple Heat Transfer Module+ Cheap and easy-to use– Limited in functionality

Commercial CFD package+ Universal tool based on verified

algorithms+ Use of tools already known in the

industry– Expensive– Less control and more difficult coupling

Inte

rfac

e

CONCERTO

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Including Load Rotation

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

BHM module with Load Rotation• The load is set to rotate

• At regular time intervals, temperature rise computed

• Material properties updated

• Load is rotated (with temperature pattern)

• New EM analysis performed

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Reach E-M steady state

Calculate envelope

of the dissipated power

Perform heating for ∆t

with calculated power

Modify media parameters for

new Enthalpy

Repeat until end of heating

Start

BHM module with Load Rotation

Rotate load, including

temperature distribution

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Final State With and Without Rotation

Load Rotation Stationary Load

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

Final State With and Without Rotation

Load Rotation Stationary Load

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

In Summary• FDTD Technique is tried and tested

• Proven to be efficient and accurate• Conforming Elements are required to model

complex boundaries accurately, efficiently• Basic Heat Module computes temperatures

• Assuming adiabatic heating• Can model change in material properties

• Couple to Fluent• Accurate thermal model with dissipation

• Include Load rotation

IMMG: Computer Modeling & Microwave Power IndustryJanuary 2005

CONCERTO CONCERTO -- The Most The Most Advanced Software for Advanced Software for

Microwave DesignMicrowave Design