concepts and solutions for individual machines, complex ......mining port handling fertilizer...

www.fam.de Förderanlagen Magdeburg

The Global Bulk Materials Expert

Concepts and Solutionsfor Individual Machines,

Complex Equipment and Turnkey Plants


1838 1990 1993 1995 1996 1997 1999 2001 2005 2006 2007 2008 2009 2010 2016 2018 2019

FAM is an international organization with a proven history as a manufacturer of bulk material handling systems and a heritage dating back to the 19th century. As one of the few global full-service providers, FAM offers everything required for your bulk material handling needs. We provide cost effective, modern and efficient solutions for various industries working with raw materials from extraction and processing to conveying, loading and storage. FAM features the classic German expertise in successful combining of serial manufacturing and uniquely customized equipment, offering not only high quality engineering but also profound service.

FAM is your partner in launching new projects, refurbishing your existing facility or expanding your production site.

FAM - About Us

The cornerstone of our product range is turnkey solutions for the following areas:

■ Mining

■ Port Handling

■ Fertilizer Industry

■ Metallurgy

■ Power Plants

■ Building Materials Industry

■ Chemical Industry

■ Cement Industry

Machine FactoryBuckau, Magdeburg

Entry in the Commercial Register as Magdeburger Förderanlagen und Baumaschinen GmbH

Privatization of FAM

Acquisition of GPA -Gesellschaft für Prozessautomation GmbH

Establishment of FAMAKO

Anlagenexport GmbH in Berlin and

Moscow

FAM Canada Inc.

FAM Materials-Handling-Systems (S) PTE LtdSingapore

FAM Anlagen-Service GmbH

FAM Köthen GmbH

FAMAnlagen-Service GmbH opens a service center at Lippendorf power plant, Germany

FAM AméricaLatina Ltda.,Santiago de Chile,Chile

FAMBulgaria EOOD

FAM USA Inc.

Opening of two FAM offices located in

Shanghai and Bejing, China

Cooperation agreement with ELB Engineering Services (PTY) Ltd., South Africa

Establishment of FAM Queensland based in Melbourne, Australia

FAM Material Handling Technology Co. Ltd., Bejing, China

Acquisition of SIGMA Maschinenbau GmbH

New FAM headquarters

FAM Materials Handling Systems India Pvt. Ltd.

FAM Afrique du Nord SARL AU

Core Competencies

The FAM Group is a medium-sized organization headquartered in Germany with a long and rich tradition as a manufacturer of bulk material handling systems. We have expertise in opencast mining technology, stockyard systems, mineral processing, loading equipment, conveying facilities, and port technology.

Our reputation which makes us unique in this industry rests on our ability to provide the vast number of services such as consulting, designing, engineering, planning, construction, manufacturing, assembly, commissioning, and maintenance. Our main focus lies in supplying top quality, user-friendly, turnkey facilities for extraction, conveying, storage, crushing, homogenization and loading of minerals, raw materials, and commodities. We place particular importance on our customer support which through our worldwide presence is available anytime on short notice.

Our customers receive a comprehensive service including development of customized technical solutions, detailed planning, delivery, installation, commissioning and maintenance of the machines. Additionally, our factory offers the possibility to conduct tests in the in-house technical laboratory with customer present. The FAM project engineers are always at the clients’ disposal for technical inquiries.

FAM offers a broad portfolio, which demonstrates our ability to implement large-scale projects while maintaining high quality. We are characterized by an extensive product range and strong, mutually rewarding relationships with our clients. Over the years, FAM has built a proven track record of being a reliable partner capable of developing and executing client-tailored solutions.

Magdeburg. Germany. Worldwide.

FAM provides references in more than 80 countries worldwide.


www.fam.de

[email protected]@[email protected]

Opencast Mining Systems

In the area of opencast mining technology, FAM Förderanlagen Magdeburg offers an impressive selection of various machines and systems, such as bucket wheel reclaimers for extraction of mineral resources like lignite, hard coal, overburden, marl, etc. Opencast mining is a mining technique of extracting minerals from the near-surface layer of earth, these raw materials can be then used for further processing, for example, in production of metals or building materials. Our product portfolio ranges from mining equipment (e.g., excavators) to crushers, belt conveyors, and subsequent stacking technology.

■ Bucket Wheel Excavators

■ Bucket Ladder Excavators

■ Belt Wagons

■ Mass Distributors

■ Spreaders

■ In-Pit Crushing Systems

■ Cable Reel Cars

■ Crawler-Mounted Conveyor Bridges

Solutions for the Global Mining


www.fam.de


Stockyard Systems

Storage and homogenization of various bulk materials is a significant part of the handling processes within the overall logistics networks of the bulk material processing industry. Dynamic and efficient handling requires the stockyards to be equipped with appropriate technology (e.g., stackers, reclaimers, conveyor systems, etc.), which can be also fully automated by FAM.

Our product line of stockyard technology encompasses conveying systems, stackers and scrapers of various types, as well as bucket wheel machines.

■ Stackers

■ Semi-Portal Scrapers

■ Portal Scrapers

■ Side Scrapers

■ Slewing Scrapers

■ Bridge-Type Reclaimers

■ Bucket Wheel Reclaimers

■ Stacker-Reclaimers

■ Circular Stacker-Reclaimers

■ Loading Systems

■ Conveying Systems

Expert in Engineering and Construction


www.fam.de


Mineral Processing

The size of materials extracted often needs to be reduced to meet the requirements for its transportation or end fraction. This is when crushing and grinding take center stage. These techniques make raw materials or any other materials effectively usable.

Our size reduction equipment includes diverse crushers and mills for extensive material processing in a variety of industries. FAM strives to be a benchmark in providing you with high quality in every aspect of your individual needs for specialized equipment.

Solutions for the Processing of Minerals

■ Impact Mills

■ Roller Mills

■ Hammer Mills

■ Hammer Mills with Separator

■ Ball Mills

■ Rod Mills

■ Roller Screens

■ Reciprocating Feeders

■ Impact Crushers

■ Single Roller Crushers

■ Double Roller Crushers

■ Shear Roller Crushers

■ Continuous Roller Crushers

■ Hammer Crushers

■ Apron Feeders

■ In-Pit Crushing Systems


www.fam.de


Port Technology

The product range encompasses continuous ship unloaders, stationary and mobile ship loaders, as well as versatile ship loading systems. We can offer in addition the port appropriate stockyard equipment to streamline bulk materials handling.

■ Shiploaders

■ Ship Unloaders

■ Continuous Ship Unloaders

■ Mobile Shiploaders

Engineering, Manufacturing and Service Under One Roof


Fabrication and Installation Service

Maintenance

■ Performance of scheduled maintenance, field support by FAM technicians ■ Creation of maintenance documentation ■ Recording of maintenance measures completed ■ Preparation and realization of equipment shutdowns ■ Minimizing of downtimes which in turn lowers maintenance costs ■ Full time maintenance

Tele-Service

■ Specific machine and process data transfer ■ Cost savings in reduction of on-site service ■ Quicker response time in case of faults which reduces downtime ■ Preventive and condition-dependent maintenance ■ Early malfunction recognition and prevention of damages ■ Substantial reduction of repair costs

Training

■ Preparation of specific training programs in compliance with client needs ■ Skilled training and instructing of operators and maintenance personnel ■ Training courses on site or at selected venues ■ Virtual interactive training for selected equipment ■ Training by highly qualified instructors

Spare Parts Service

■ Customer-friendly, optimized spare parts management concepts ■ Recommendations for strategic spare parts storage ■ Generation of spare and wear parts catalogs ■ Manufacturing and delivery of spare and wear parts ■ Vendor-independent spare parts service ■ Provision of spare and wear parts based on special agreements

FAM designs, fabricates, delivers and installs ready to use systems whose core parts are manufactured in our own facility.

Automation

■ Development of concepts for automatic operation of materials handling systems ■ Programming of customized control software ■ Installation of advanced control systems for automatic operation ■ Remote access to control software

■ Detailed planning of assembly and reconstruction measures for steel structures and machines based on proven technologies, or implementation of new technologies

■ In-house production and assembly resources ■ Supervision of assembly preparation and execution with

qualified, knowledgeable and experienced employees ■ Guarantee of meeting the international safety and quality

standards, as well as delivery dates ■ Availability of qualified personnel


Logistics ■ Single components and sub-assemblies packing acc. to

HPE-standard - Shipping by truck, rail or inland water vessels, as

ocean or air freights - Heavy-load and special transport

Assembly

■ Machine assembly - single components weights of up to 100 t on levelled

plate areas ■ Complete and module-wise assembly of steel structures

and machine components with following completion by lubrication and hydraulic systems and test runs

■ Measuring and testing - 2D / 3D linear measurements - Alignment and direction measurements by laser - Engine speed, rotation and temperature

measurements - Static balancing

Steel Construction

■ Solid steel structures or framework structures of up to 100 t piece weight

- Assembly on leveled plate areas - Flame straightening after welding process - 2D / 3D linear measurements

■ Welding procedures MAG-, UP-, WIG-, MIG-, Bolt-, Resistance-, E-, and Innershield-welding

- Certificate class E - Welding supervision by certified engineers - Welding effort performed by qualified welders

Corrosion Protection ■ Surface pre-treatment

- Ensuring the standard degree of cleanliness of Sa2,5 to Sa3 acc. to DIN ISO 12944-4 by steel shot / slag blasting

■ Wet-coating systems - Airless wet coating (atomization of the paint without

compressed air, only via material pressure) - Air mix (atomization of the paint with compressed air) - Electrostatic (charging of the spray paint particles,

magnetic attraction to the work piece) - Component dimensions of up to 25 x 7,8 x 5,4 m

■ Powder pre-coating - Components of up to 700 kg with forced drying,

degreasing, zinc phosphatizing, passivation for (serial) parts

- Powder coating machine for (serial) parts in automatic and manual mode, with continuous iron / zinc phosphatizing

■ Powder coating - Continuous flow system for iron and zinc

phosphatizing - Component dimensions of up to 6 x 0,9 x 1,9 m - Item weight of up to 800 kg

Primary Treatment ■ Manual steel shot blast-cleaning for element sizes of up

to 25 x 8 x 5 m ■ Continuous automatic steel shot blast-cleaning for

lengths of up to 14 m - Sheet width of up to 2,500 mm - Profiles up to IPB 1,000 mm - Pipes up to Ø 500 mm

■ Ensuring the standard degree of cleanliness Sa2.5 acc. to DIN EN ISO 12944-4

Cutting ■ Laser cutting

Cutting area: width x length of up to 3,000 x 8,000 mm ■ Autogenous cutting

Cutting area: width x length of up to 5,600 x 15,000 mm ■ Cutting with mitre saw

- Profile width of up to 420 mm - Profile height of up to 400 mm - Length of material of up to 12,000 mm

Shaping ■ CNC bending presses

- Pressing force of 400 Mp - Bending length of up to 6,050 mm - Stand distance 5,055 mm - Distance of stand and shaping die of up to 400 mm

■ Roll bending, rolling - Plate width of up to 2,500 mm - Plate thickness of up to 60 mm

Machining

■ CNC turning of small and large dimension parts of up to 80 t using steady rests

- Over base Ø of up to 2,800 mm - Over slide with Ø 1,800 x 10,600 mm - Over slide with Ø 2,600 x 8,000 mm

■ CNC vertical turning and milling for single weights of up to 90 t

- Face plate of up to 6 m with load capacity of up to 180 t - Clearance width / height 7,500 / 3,500 mm - Max. machining Ø 10,000 mm

■ CNC portal milling of up to 20 t - Component dimensions 10 x 2 x 2 m - Machining height 1,100 mm

■ CNC 5-axis machining centre - X / Y / Z-axis up to 1,300 / 600 / 800 mm - Load capacity of up to 1 t

■ Boring conventional / CNC, lifting capacity of crane 50 t - Spindle diameter 130 / 180 mm - X / Y / Z-axis up to 12,000 / 6,000 / 1,500 mm - W-axis up to 1,000 mm - Turntable 4 x 4 m - Load capacity of up to 75 t, as CNC-axis

Technological Competency

FAM

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/E/2

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Flexibility And More

Engineering. Manufacturing. Quality.Turnkey facilities and systems by FAM for

■ Mining ■ Port Handling ■ Fertilizer Industry ■ Metallurgy ■ Power Plants ■ Building Materials Industry ■ Chemical Industry ■ Cement Industry

Machines and handling systems for mining, conveying, storing, crushing, grinding, blending, loading and unloading of minerals and of materials

■ Bucket Wheel Excavators ■ Bucket Ladder Excavators ■ Crawler-Mounted Transfer

Conveyors ■ Large-Size Belt Conveyors ■ Head and Tail Drive Stations ■ Stackers and Spreaders ■ Tripper Cars ■ Hopper Cars ■ Cable Reel Cars ■ Transport Crawlers ■ Conveyor Bridges ■ Reclaimers ■ Blending Beds ■ Bucket Wheel Reclaimers ■ Stacker-Reclaimers ■ Belt Conveyors ■ Pipe Conveyors ■ Drag Bar Feeders ■ Apron Feeders ■ Roller Screens ■ Roller Crushers and Mills ■ Impact Crushers and Mills ■ Hammer Crushers and Mills ■ Ball and Rod Mills ■ Truck Loading Stations ■ Train Loading Stations ■ Wagon Unloading Stations ■ Shiploaders ■ Ship Unloaders

made by FAM

FAM GmbH

Sudenburger Wuhne 4739112 MagdeburgGermany

Phone +49-(0)3 91 / 63 80-0Fax +49-(0)3 91 / 63 80-10 0 99e-mail [email protected] www.fam.de

concepts and solutions for individual machines, complex ......mining port handling fertilizer...

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