Components and integrated systems for Packaging Industry applications

93-1

500-

0GB

028

03/

2018

Advanced solutions for food and packaging industry automation

The requirements of the food processing and packaging industry are evolving rapidly, with customers demanding higher levels of customization, efficiency and flexibility from their machinery. Camozzi Automation has responded to this need with the creation of C_Packaging; a specialist department which brings together technicians and business development managers, working in partnership with clients to develop advanced solutions that will optimize all aspects of the operational life of machinery. With in excess of fifty years sector experience and the ability to offer advanced actuation and fluid control technology, Camozzi Automation is uniquely placed to offer its clients solutions that will enhance the efficiency and effectiveness of their automation.

COMPONENTS AND SYSTEMS FOR AUTOMATION

3

More than fifty years serving our customers

WELCOME TO THE WORLD OF CAMOZZI AUTOMATION

With over half a century’s experience and a presence in more than 70 countries worldwide, Camozzi Automation is a globalleader in the supply of pneumatic and electric components for industrial automation and of components for fluid control. Our primary goal is to satisfy the needs of our clients through technological innovation, expertise, high product quality, optimization of production processes and the guarantee of pre and after-sales service. Also, thanks to the support of the Mechatronic Application Research Center (MARC), complete solutions can be designed for integration into complex systems that can be interconnected in accordance with industry 4.0.

24SUBSIDIARIES

54EXCLUSIVE

DISTRIBUTORS

INDUSTRY

FLUID CONTROL

MOBILE AUTOMATION

4

6PRODUCTION

FACILITIES

1700EMPLOYEES

5

E N E R G Y S A V I N G

M O T I O N & C O N T R O L

Automation integrated with communication systems for constant - even remote - performance control. Complete mechatronic systems that include interconnected diagnostic sensors and components, capable of fulfilling the potential of the industry’s main communication protocols.

Energy saving systems that combine the reliability and robustness of mechanical components, the precision of integrated electronics, the quality of materials and the study of design, all while eliminating waste and inefficiencies.

S M A R T A U T O M A T I O N

SMART solutions that can be integrated into complex machinery and systems allowing components to interface and dialogue with each other in order to transmit, receive and reprocess information.

M I N I A T U R I Z A T I O N

Miniaturized solutions, in which the reduction of dimensions enables the combining of functions into more compact systems and provide convenient on-board accessibility. Miniaturization of components encompasses all solutions, in particular, the pilots for solenoid valves.

Technologies and expertise to optimize performance, safety and energy efficiency

EFFECTIVE PRODUCTION

COMPONENTS AND INTEGRATED SYSTEMS FOR EVERY PRODUCTION PHASE › PROCESS &

PRIMARY PACKAGING

• PRIMARY WRAPPING

• FILLERS AND DOSING DEVICES

• FFS

• CLEANING MACHINES

Different production phases and their relative working conditions need different solutions. The first process and primary packaging phase is the most delicate one, as the direct contact with the product (that may be food, pharmaceutical or cosmetic) requires solutions that do not contaminate or cannot be contaminated. In this phase it is also essential to assure reliability and flexibility, in order to process different products without reducing the efficiency of the equipment (OEE).Typically, the next phase is represented by secondary packaging, that includes one or more primary containers. In this phase the wrap, that is not in contact with the product, wraps or contains different primary containers.

› GENERAL PURPOSE

› PHARMA & COSMETICS

› FOOD & BEVERAGE

› CONSUMER GOODS

› CHEMICAL SECTOR

FOCUS ON THE ULTIMATE BENEFITS FOR THE CLIENT/USER

CONSTANT COMMITMENT TO IMPROVE PERFORMANCES

MAXIMUM PRODUCTIVITY AND RELIABILITY

CUSTOMIZED SOLUTIONS FOR EACH PRODUCTION PHASE

INTEGRATED SYSTEMS FOR SMART INDUSTRIAL AUTOMATION

TERTIARY PACKAGING

• WRAPPING MACHINES

• PALLETIZERS

• LABELLERS

• CARTONING MACHINES

SECONDARY PACKAGING

• CARTON ERECTING MACHINES

• WRAPPING MACHINES

• SEALING MACHINES

• LABELLERS

Then it is closed and labelled, to go on to the following process. The secondary processing requires very high production cycles. As a consequence, it is essential to use reliable, efficient and robust components. The last phase is represented by tertiary packaging, in which the combination of more containers (primary or secondary) are packed together to safely and easily move and perform all other logistical operations. This phase is represented by large sized wrapping machines, palletizers, labellers and casepackers that work with lower dynamics, but with major loads and as a consequence robust, but energy efficient components are needed.

7

Control and handling technologies for every step of the production process.

FROM THE PRODUCT TO THE PACKAGING

Every operation involved in the packaging line has different requirements that can be satisfied in the best way possible thanks to the use of a specific technology: pneumatic or electric or the integration of both. Pneumatic technology is widely used in packaging machinery as it is typically cleaner, lighter, more reliable and compact when compared to other actuation technologies. Electromechanic actuation complements the pneumatic actuation as it provides greater control over axis position, speed and acceleration. Camozzi Automation’s range of standard products includes solid, reliable, efficient solutions that can operate in complex environmental conditions. Camozzi Automation can also deliver more complex, intelligent and customized systems that can increase productivity and reduce the automatically-operated machine’s assembling and setup time.

PROCESS & PRIMARY PACKAGING

FLUID CONTROL SYSTEMS, STEEL COMPONENTS

SECONDARY PACKAGING

PNEUMATICALLY-OPERATED ISO AND MINIATURIZED CYLINDERS, FIELDBUS AND ETHERNET VALVE ISLANDS

TERTIARY PACKAGING

CYLINDERS, PNEUMATICALLY-OPERATED AXES, ELECTROMECHANICALLY-OPERATED AXES AND HANDLING COMPONENTS

PROCESSING

8

PRIMARY PACKAGING

FILLING

02CONVEYOR

01

PRIMARY PACKAGING

AUTOMATIC PACKAGING WITH PLASTIC FILM

ALCOHOL DOSING FOR BREAD

Solenoid valve Modular FRL Stainless steel fitting Stainless steel cylinder

SECONDARY PACKAGING

SEALING

03BOXING

05LABELLING

04

SECONDARY PACKAGING

AIR TREATMENT AND CONTROL SYSTEM

TERTIARY PACKAGING

Guided cylinder Valve islandParallel gripper Minicylinder

TERTIARY PACKAGING

BOX CLOSER

06PALLETIZER WRAPPING

07 08

TERTIARY PACKAGING

TERTIARY PACKAGING

HANDLING SYSTEM AND SELECTION

PRODUCTIVITY

FLEXIBILITY

QUALITY

RELIABILITY

Multi-serial module Electromechanical cylinder and Electromechanical axisProportional regulator Compact cylinders

11

Combined technologies to optimize the production efficiency

THE CAMOZZI MULTI-TECHNOLOGY APPROACH

At Camozzi Automation we believe that there is no one actuation technology that supersedes all other technologies. Our conviction is that every application has different requirements that can be satisfied in the best way possible thanks to the use of a specific technology: pneumatic, proportional or electric.It’s precisely the ability to offer all technologies and to combine them where necessary, that represents the competitive advantage that Camozzi Automation is able to offer its customers.

To control speed, acceleration, the position in relation to the load to move and the distances to cover, the requested precision, optimizing costs and providing a solution that is easy to install and to manage, are all the result of the combination of technologies and skills that Camozzi Automation offers its partners with a single aim: providing the solution with the highest added value.

12

PRODUCTION FLEXIBILITY

SOLUTIONS FOR EVERY APPLICATION

OPTIMIZATION OF THE ACTUATION SYSTEM

PNEUMATIC Actuators • Valves / Solenoid valves • FRL • Fittings • Vacuum components •

ELECTRIC• Motors• Servo motors• Axes• Cylinders• Drives

PROPORTIONAL• Valves / Solenoid valves• Servo valves• Regulators

MULTITECHNOLOGIES

13

Customized solutions to meet every requirement

COMPLETE SOLUTIONS FOR AUTOMATION

Our project teams work to deliverexcellence to every customer.This is achieved through the buildingof strategic partnerships that ensure success. Cooperation is our key word, fromthe customer needs analysis and the design concept through to production and the actual delivery of the completed automation system.

We design and produce fully integrated systems to meet your exact pneumatic automation requirements

_11Evaluationof Customer Satisfaction

_01Customer NeedsAnalysis

_02Project Definition

_03Engineering

_04Design

_05Operation Planning

_06Processing

_07Assembly

_09Delivery

_10After SalesAssistance

_08Tests

14

Special solutionsPre-assembled kitsPanels and systems

SPECIAL

Camozzi Automation’s experienced technicians allow us to offer special solutions through the C_Solutions department:

• Pre-assembled Kits• Highly reliable solutions ready to perform• Special products Compact integrated customized technical solutions • Control cabinets and systems Quality of components, the strength of the system

Creating added value for the client means combining technologies for motion control with electronics and information technology, to guarantee reliability, flexibility and efficiency. This is why Camozzi Automation created the C_Applications department with the aim to integrate these technologies in more complex systems that can be customized.

15

MIX

CO

MU

NIC

AZ

ION

E -

MI

93-1

500-

0GB

028

03/

2018

www.camozzi.comA Camozzi Group Company

Contacts

packaging@camozzi.com

Headquarters

Camozzi Automation spaSocietà UnipersonaleVia Eritrea, 20/I25126 Brescia - ItalyTel. +39 030 37921

Worldwide sales network

Camozzi Automation Subsidiaries and Exclusive DistributorsTo check our sales network, visit the Camozzi Automation website atContacts / Camozzi Worldwide