company profile pt. mipacko farrela 2016
TRANSCRIPT
CLEANS OUR VISION
INTRODUCTION The market for microfiber product is growing rapidly
worldwide but the market share is still lower than cotton product, more over in Indonesia. It is needed more concern and investment for exploring market, local market research, promotional cost, market entrance cost, etc. But sooner or later, eventually the market is in mutual and Most End-Users know and perceive it is worth with paying to Microfiber Cloth even little expensive relatively to cotton cloth which widely used by End-Users in Home, Restaurant, Hotel, etc. Microfiber product benefits far outweigh the cost. We commit to inform these benefits to those who needs cleaner and healthier environment.
The company founder has been in this industry in the very beginning of microfiber industry for many years. Began working in Miracle Net Ltd (www.miraclekorea.com ) which is then acquired by The Willbes & Co Ltd. (www.willbes.com ). Both are in South Korea. Miracle Net Ltd. is the leading company in microfiber field which supply microfiber product to many multinational company, meanwhile The Willbes & Co Ltd., is A Major supplier for Major customer such as WALLMART, GAP, TARGET, etc.
PT Mipacko Farrela is the company specialized in manufacturing only microfiber related products since foundation. We are the real pioneer in Microfiber industry in Indonesia, building up strategic partnership to manufacture our own microfiber yarn with Korean factory in Indonesia that has been in textile industry since early seventies ( 1973 ). Our product is guaranteed same as Korean product because of using Korean microfiber and producing end product with Korean technology. We purchase high quality microfiber yarn (AAA Grade), we design final product with concern in many details and develop cost-efficient product that gives best benefit for the customers and end user. This is not only tag line or jargon; this is the way we do the business.
The factory has been certified with OEKO-TEX (an international testing and certification system for textiles, guaranteed using no harmful substance) and ISO 9001 (Standard for Quality Management Systems).
Developing and manufacturing microfiber product with MIPACKO® brand as well as customizing product with private label.
We develop a broad Authorized Distributor Network in Indonesia as well as Sales agent worldwide. We do not charge distributor fees, and do not require monthly or annual minimums.
We sell through various distribution channels ( Mipacko brand or private label ):
Retail Stores and Chains. Professional Cleaning Companies Cleaning Product Manufacturers Home Shows/Fairs Small businesses Infomercials/ Commercials Media Shops DRTV Home Shopping Networks. MLM company
Customers may customize and give private label our products to suit their needs.Benefits:
Customers can custom order products by fabric structure, size, color, composition and design to accommodate individual needs and brand the products with their own artwork, logos, labels, and packaging, but must refer to MOQ (negotiable quantity).
Customer may want only purchase roll dyed fabric which is then manufactured (cutting to packaging) in to finished good in buyer side.
For customers in Indonesia: Products can be warehoused per customers’ inventory stock requirements and do not have to deal with manufacturing, foreign/domestic trade, importing and customs issues.
WHAT IS MICROFIBER? Microfiber is the terminology used to describe ultra-fine
manufactured fibers and the name given to the technology of developing these fibers. The fabrics made from these extra-fine fibers provide a superior hand, and incredible softness that come in cloth, towel, Mop, and many customizes application such as bath robe, baby towel etc.
Many definition about microfiber yarn ,but mostly saying in general term that, yarn which is less than 1 denier. The name microfiber refers to the technology of developing ultra-fine fibers measuring only 0.006mm in diameter which means 10 times finer than silk, 30 times finer than cotton, 40 times finer than wool, and 100 times finer than human hair. Just one pound of fibers could wrap around the earth's equator more than 10 times. The diameter or fineness of a continuous or filament fiber—the lower the number, the finer the fiber, which in turn is more effective for cleaning surfaces.
There are four types of synthetic microfibers being produced but state-of-the-art fabrics for Microfibre cleaning cloths most commonly used in creation of two polymers, that is, nylon and polyester. Polyester is lyophilic which ensures affinity to dirt and oil while Polyamide (Nylon ) is hydrophilic which ensures water absorption.
The typical ratio of the two polymer blend is 80% polyester and 20% polyamide; a 70/30 blend will absorb water faster. As polyamide is much more expensive than polyester, it is expected to pay more for a 70/30 blend. While it's true that polyamide is more absorbent than polyester, a towel made from a blend of 70% polyester and 30% polyamide is not necessarily a better drying towel than an 80/20 blend (respectively). The weave and fiber treatment (splitting) will determine the wicking ability of the towel as much or more than the material blend. Without Splitting Process, there is no different with Normal synthetic (polyester) yarn. This is a process of splitting polyester and nylon creating millions of crevices in numerous wedge ( 16 splitable cross section / 16 different segments in “V” shape / Star shape groove), it is also what so called weight deduction process since some part of polyester is dissolved by NaOH solution ( Sodium hydroxide ). Utilizing a flawed process of splitting will reduce the quality of microfiber fabric. It has to be done perfectly; too much splitting causes the yarn to break down and too little splitting causes the yarn to lose its good function.
Why Microfiber cloth is so effective for cleaning and toweling.
Fine Fibres
Microfibres penetrate into surfaces at a finer level than normal fibres removing higher levels of dirt and grease whilst and creating a larger overall surface area 40 times greater than that of a regular fiber due to weakening the uprightness of the fibres. And it creates Static electricity, like a magnet, polyester and polyamide which has a natural positive electric charge that will attract the negatively charged dust, dirt, pollen, mite, more over clean at a microscopic level such as bacteria, so that chemical use is reduced or not required giving environmental savings through the reduction in chemicals released into the environment.
Capillary Power This is created because of the millions of uneven fibers created
during the splitting process, which makes the products absorb extremely well (seven times its own weight in water ).
When used damp the extremely fine fibres create a capillary effect within the cloth sucking up and holding liquid/dirt from the surface into the inner fibres of the cloth.
Although the products may be the same size the actual surface area of Microfibres is much larger. As microfibres are so fine, the surface of the product is increased and the area for storing dirt and grease through capillary action is far greater than in traditional products.
With the effect of capillary action ‘sucking’ the dirt/moisture from the surface the dirt and grease is retained within the fibres and only minute particles are released back onto the surface – removing the need for a second drying pass (evaporate it). Dries in 1/3 the time of ordinary cleaning towels.
The sharp edges of millions of these fibers cut through dried-in stains, attracting and absorbing dirt and micro-particles, enabling the fiber to clean and polish at the same time, eliminating the need for additional chemical cleansers. Therefore, only water is needed as a detergent to clean any type of surface.
All of these advantage make microfiber product last so long it far outweigh the cost difference to Cotton cleaning cloth or cotton mop.
Factory Process
Circular knitting
Brushing & Shearing
Dyeing
Tricot Knitting
Finishing tenteringEX-Factory
Warping
Office
Tricot warp knittingTricot warp knitting
Knitting capacity (Daily & Monthly)
Circular weft knittingCircular weft knitting
17 ton / day17 ton / day425 ton / month425 ton / month
26 ton / day26 ton / day650 ton / month650 ton / month
43 ton / day43 ton / day1075 ton / month1075 ton / month
Tricot warp knittingTricot warp knitting
Machine status
Machine O’ty Item RemarkDouble Russel – DPLP 10 S/W MeshFrench 150” 12 Single Layer MeshRM-4 150” 5 Thicker Single MeshHKS2-1 170” 5 Training NylexKS3 170” 5 Poly Mesh (Lining & Contrast)HKS4 170” 7 Poly Mesh (Lining & Contrast)KS4 FBZ 130” 8 Cleaner TerryBeard 168” 8 Tricot LiningKS3-7 168” 2 Poly Mesh (Lining & Contrast)HKS3M(P) 210” 6 Training NylexHKS3-1 210” 2 Spandex, Training NylexSuperpol 1 SuperpolFBZ 8 FBZ Terry
TOTAL 79 425 Ton
Circular weft knittingCircular weft knitting
Machine status
Machine Q’ty Item RemarkDouble Knitting 43 Double Pique Mesh
InterlockSpan Rip & Non Span RipMemory
Single Jersey 14 Single Spandex / Single Jersey / Pique Mesh
Pile Knitting 6 Pile Textile
Single Terry 25 Double Terry
Single Pile Terry 28 Low Pile Giga, Pola Pleece, Veloa
Double Terry 12 Double Loop Terry, FY Terry, Square Terry
Triple Terry 2 Square Terry
Total 130 650 Ton
Dyeing DepartmentDyeing Department
Machine status & capacity
43 ton / day43 ton / day1075 ton / month1075 ton / month
1075 ton / month1075 ton / month5,000,000 YDS / month5,000,000 YDS / month
Dyeing capacityDyeing capacityPolyesterNylonCotton
Machine Q’ty10Kg 850Kg 480Kg 1
100Kg 4150Kg 1200Kg 9400Kg 1500Kg 4800Kg 11 Ton 2
We give you the best
FinishingFinishing
Machine status & capacity
Brushing & ShearingBrushing & Shearing
TenteringTentering
Machine
Q’ty
Capacity (yds/day)
Capacity (yds/month)
Remark
#1 1 30,000 750,000 120” 6 chamber#2 1 40,000 1,000,000#3 1 50,000 1,250,000#4 1 60,000 1,500,000
Total 4 180,000 4,500,000
Item Capacity(yds/day)
Capacity(yds/month)
Remark
Training Nylex 34,000 850,000Aloba 12,000 300,000Velboa 12,000 300,000Span Velbet 7,000 175,000Polar Tumbling 4,000 100,000Shearing 14,000 350,000Superpol 1,000 25,000Double Terry 3,000 75,000Square Terry 3,000 75,000FBZ Terry 8,000 200,000
Total 98,000 2,450,000
Machine
Q’ty Remark
Brushing 23
Shearing 8
Tumbling 12
Combing 2
Total 45
Total monthly production capacity
KnittingKnitting
Tricot Tricot knittingknitting
1,700,000 1,700,000 ydsyds
Circular Circular knittingknitting
3,300,000 yds3,300,000 yds
Knitting Knitting capacitycapacity
5,000,000 yds5,000,000 yds
DyeingDyeingDyeing Dyeing
capacitycapacity3,600,000 yds3,600,000 yds
FinishingFinishingFinishing Finishing capacitycapacity
3,600,000 yds3,600,000 ydsTotal monthly Total monthly
capacitycapacity3,600,000 yds3,600,000 yds
Lab Equipment List
Lab.
NO NAME MODEL SERIAL NO FUCTION MADE BY SET
INSTRON (LOAD CELL MACHINE
WITH SERIES IX PROGRAM)
2 STOLL ABRASION MACHINE UWT UWT-2051-H19STOLL OF THE SPECIMENS ATLAS USA 1
3 UV TESTER QUV/BASIC 06-13908-73 TESTING YELLOWING TEST U.S.A 1
4 Mullen Burst Tester GT-7013A1 8301159 TESTING BRUSTING MATERIAL TAIWAN 1
5 CROCK METER CW-5 2327-H07 CROCKING TESTER ATLAS USA 1
6 OVEN MACHINE GT-7035-UA 8901572 USED TO DRY SPECIMENS GOTECH TAIWAN 1
7 CUTTING MACHINE & DIES HYTRONIC PRESS GSB-2 8184 CUTTING SPECIMENS TAIWAN 1
8 CUTTER HAN WON - CUTTING SPECIMENS FOR WEIGHT TEST HAN WON INDUSTRIAL.CO 1
9 AATCC PERSPIRATION TESTER PR-1 - USED FOR BLEEDING TEST ATLAS USA 1
10 BALANCE / ANALYTICAL SCALE MW-150T 3014816 WEIGHT THE MEASURMENT OF SPECIMENS JEPANG 1
11 LOOP GLASS - - USED FOR COUNT YARN TESTILE - 1
12 SPECTROPHOTOMETER SP68 2580 TESTING COLOR MATCHING X-RITE USA 1
13 LAMP BOX GT-100 8800262 ANALYSIS MATCHING COLOR GOTECH TAIWAN 1
COMPUTER & PRINTER INPUTTING DATA
- INTERNET LINE AND EMAIL
15 GAUGE METER GT-313A 8901575 THICKNESS TESTER GOTECH TAIWAN 1
16 DIGITAL CALLIPER CD-6"CS 5024332 MEASURING THICKNESS OF SANDWICH MAT# MITUTOYO JAPAN 1
1 4464 H-2018
- - - 4
TESTING TENSILE & TONGUE TEAR INSTRON UK 1
14
CLEANER DIVISION
Fabric Come in
Cutting Printing Sewing
Office Zigzag Cutting Emboss Quality Control
PackingEx-Factory
Sewing DepartmentSewing Department
Machine status & Capacity
Machine Type Q’ty Capacity/day/unit
Capacity/month/unit Capacity/month
One Needle S/M LS2-h51505 50 UNIT 840 PCSOverlock S/M EL 8514-03-
33355 UNIT 840 PCS
Overlock S/M EX 5205-12 50 UNIT 560 PCSDouble Needle S/M
KM-797 BL 12 UNIT 840 PCS
Kansai DFB-1404P 3 UNIT 1400 PCSZigzag Cutting M/C
1 UNIT
Heat Emboss M/C 1 UNITExport : United States, United Kingdom, Mexico, Italy,
Germany, France, Spain, Korea, Belgium, Australia, New Zealand.
Product Item : Superpol, FBZ Terry, MOP, FY Terry, PQ, Tricot, 3M, Square Terry, 2by2
Employee Status
Organization Organization
Korean 14 persons
Office 138 persons
Production 816 persons
TotalTotal968 persons968 persons
As of 12 November 2009
ManagingDirector
Director Director
Marketing34
AccountingFinancing
12Administration Material Lab/R&D/QA Tricot Knitting Circular Knitting Dyeing &
FinishingMicro fiber
Sewing QC & Delivery Engineering63
Office3
Office5
Office47
Office8
Office2
Office11
Office2
Office9
Security24
Clinic3
Production33
Production162
Production72
Production157
Production145
Production58
PresidentDirector
Office & Factory : PT. MIPACKO FARRELA
Jl. Ters Panyileukan No.8 Blok Samian, Cipadung Kidul - Bandung 40614 Indonesia
Phone.: +62-22-87820422Fax.: +62-22-87820423
Mobile :+62-822-1768-0990 Email : [email protected] / [email protected] Website : www.mipacko.com