company engineering solutions to pipeline routing design...

TechnoBend, local presence, global expertise, providers of high-end engineering solutions to pipeline routing design. Our reputation is founded upon solving the most challenging problems in the design of induction bending. Our highly dedicated team ensure that critical decisions are made with confidence.

From upstream exploration to

production & downstream perrochemical

plants, power stations & refinery process,

Technobend offers products and services

to meet the specific needs of the situation.

www.technobend.com ksmken Technobend Indonesia

Transmission Lines

Waste Water Treatment & Plumbing

Gathering Stations, Process Piping

Piping & Drain Lines

Pulp & Paper,

Firewater System,

Power Plants

Refineries & Petrochemicals

Boiler & Ancillary Piping

Trust with our customers, responsibility to our products, and integrity in all that we do.

An industry leader in pipeline routing design and components

OUR VISION

OUR MISSION

CompanyPROFILE

T E C H N O B E N D I N D O N E S I A 01

At TechnoBend, we are constantly challenging ourselves to achieve better

project outcomes with our fresh & open-minded technical approach to

problem solving. Our focus is to offer innovative solutions to the fabrication

and delivery of high integrity pipe bend & piping components for pipeline

routing across oil & gas upstream, midstream, & downstream.

To problems, we offer practical, smarter solutions. To customers, we offer

professional, high quality, & trustworthy products and services.

TechoBend is accredited & certified to the ISO 9001 Quality Management

System, and OHSAS 18001 Health & Safety Management Systems. Our

manufacturing plant, approximately 2.5 hactares in size, is strategically

located at Bogor, 40KM to the Southeast of Jakarta, Indonesia. With our

state of the art facilities, we produce High Frequency Induction Hot Bends

up to 52” OD, and a comprehensive range of BW Fittings such as LR/SR

Elbows, Reducers, Tees, and Caps.

Our success is built upon our unwavering commitment & dedication to be

at the forefront of our industry. Our years of experience and technology

expertise in this demanding industry has earned us the vote of confidence

from our customers. We will strive to uphold this standard for the years to

come, and will continue to offer the highest level of quality & safety, all the

while optimizing cost efficiency.

ABOUT OURCOMPANY

“

”

ASME B16.49 Induction hot bend. The primary aim for any pipe bend is that the end results of integrity

(material properties and defects) and geometrical dimensions of the Bends are achieved as agreed. It

also lists specific codes & procedures for testing on tensile, yield strength & the toughness.

Essential Values of a Qualified Pipe Bend.

Description Pipe Bend Essential Values

Max wall thinning

Out-of-Roundness

Bend radius

Bend angle

Out of plane angle

Ovality

Permissible Tolerances

-8% On the extrados ≥ R 5D

Max 5mm @bend body (+/-2.5% of O.D.)4mm at end (+/-1.5% of I.D.)

R<1000mm :+/-10mm, R≥1000mm +/-1%

+/-0.5deg

+/-0.5deg

≤2.5%

Minimum Mechanical Properties Requirement After Bending

Min Yield YsMPa (ksi)

Min Tensile TsMPa (ksi)

Hardness (HB)Hardness Brinnel

P290 (X42)

P317 (X46)

P359 (X52)

P386 (X56)

P414 (X60)

P448 (X65)

P483 (X70)

290 (42)

317 (46)

359 (52)

386 (56)

414 (60)

448 (65)

483 (70)

414 (60)

434 (63)

455 (66)

490 (71)

517 (75)

531 (77)

565 (82)

238

238

238

238

238

238

247

Grades


COMPANY PRODUCT INDUCTION BEND

TechnoBend Product Range

Material : Carbon steel, Alloy & Super alloy, Stainless steel, Alu, Titanium, Hastelloy, & etc.Standard : API 5-B, ASME B16.49, ISO 155901, DNV OS-F101Type : Seamless, LSAW, ERW, SSAW, Cladded Bend

(Inch) (mm)

Bending Radius (mm)

Min Radius (R) Max Radius (R) Max W.T.(mm)

Bend Angle (Degree)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

2

4

6

8

10

12

14

16

18

20

24

26

28

30

32

36

40

42

48

52

60.3

114.3

168.3

219.1

273.1

323.9

355.6

406.4

457.2

508

609.6

660

711.1

762

812.8

914.4

1016

1066.8

1219.2

1320.8

180.9

342.9

504.9

657.3

819.3

971.7

1066.8

1219.2

1371.6

1524

1828.8

1980

2133.3

2286

2438.4

2743.2

3048

3200.4

3657.6

3962.4

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

3

100

60

60

48

40

34

30

26

24

21

18

16

15

14

13

12

11

10

9

8

6030

6858

10098

10516.8

10924

11012.6

10668

10566.4

10972.8

10668

10972.8

10560

10666.5

10668

10566.4

10972.8

11176

10668

10972.8

10566.4

160

100

80

80

80

60

60

60

50

50

45

45

40

40

40

40

40

40

40

30

1 - 180

1 - 180

1 - 180

1 - 180

1 - 180

1 - 180

1 - 180

1 - 180

1 - 180

1 - 180

1 - 180

1 - 180

1 - 180

1 - 180

1 - 180

1 - 180

1 - 180

1 - 180

1 - 180

1 - 180

NO

Outside Diameter

R(D) (mm) R(D) (mm)

BW

FIT

TIN

GC

OM

PA

NY

PR

OD

UC

T ASTM BW Fittings

Chemical Analysis & Mechanical Properties ASTM A234/A234M

C % Mn %WPB

WPCWP1WP12 CL1 & 2WP11 CL 1WP11 CL2 & 3WP22 CL1 & 3WP5 CL1 & 3WP9 CL 1 & 3WP91

.30max

.35max

.28max

.05-.20

.05-.15

.05-.20

.05-.15

.15max

.15max

.08-.12

.29-1.06

.29-1.06

.30-.90

.30-.80

.30-.60

.30-.80

.30-.60

.30-.60

.30-.60

.30-.60

P %.050.050.045.045.030.040.040.040.030.020

S % Si %.058.058.045.045.030.040.040.030.030.010

.10min

.10min

.10-.50

.60max

.50-1.00

.50-1.00

.50max

.50max1.00max.20-.50

Cr % Cr %.40max.40max-.80-1.251.00-1.501.00-1.501.90-2.604.0-6.08.0-10.08.0-9.5

.15max

.15max

.44-.065

.44-.065

.44-.65

.44-.65

.87-1.13

.44-.65

.90-1.10

.85-1.0

Cr %.40max.40max-------.40max

Cr %Cu .40max V .080max Cb .02max-------V .18-.25 Cb .06-.10

Mechanical Properties – KSI

WPB WPIGrade (ksi/MPa)

Materials

Carbon Steel

Alloy Steel

Wall Thickness

Sizes

ASTM A234

ASTM A420

ASTM A234

SCH, 10, 20, 30, 40, 60, 80, 100, 120, 160, STD, XS and XXS

“Thru 40”

WPB

WPL6, WPL3, WPL9

WP1, WP5, WP9, WP11/12, WP22

Specifications Grades

Tensile strength

Yield Strength

60-85(415-585)35 (240)

55-80(380-550)30 (205)

WP11 CL3WP22 CL3WP5 CL3WP9 CL3

60-85415-58530 (205)

WP12 CL1

85-110(585-760)60 (415)

60-85(415-585)32 (220)

WPC, WP11 CL2,WP12 CL2

70-95(485-655)40 (275)

Butt Weld Fittings

Specifications and Grades - B16.9 / B16.28

Butt-welding fittings short radius elbows and returns purchased in accordance with this specification shall conform to the dimensions and tolerances given in the latest revision of ANSI B16.9 and B16.28, respectively. ASTM standards define the specific manufacturing process of the material and determine the exact chemical composition.

ASME/ANSI B16.9-1993 - Factory-made wrought steel buttwelding fittings.ASME/ANSI B16.28-1994 - Wrought steel buttwelding short radius elbows & returns.


PBHT after bending is a prerequisite for any

form of bending to ensure the essential

values are achieved for a qualified bend

After bending, distortion occurs on its overall

mechanical structure because of its stress

load, leading to a corresponding drop in its

Tensile & Yield values.

The Codes provides stringent guidelines and

regulations on the permissible tolerance

acceptability on the integrity of pipe bend in

terms of their mechanical strength &

dimensional requirement

The material test report shall be identified

with one of the following designators

indicating final heat-treat condition:

N = normalize

NT = normalize and temper

SR = stress relieve

QT = quench and temper

Post Bending Heat Treatment (PBHT)


TestingFacilities

In adherence with global demand & the high standard set down by the industry, TechnoBend provide a comprehensive in-house testing facilities to identify any hidden indication of potential flaws in conjunction with the application specifications.

The process of non destructive testing determines the existence of flaws, discontinuities, leaks, contamination, thermal anomalies, or imperfections in materials, components or assemblies without impairing the integrity or function of the inspected component.

Our Quality Control Management incorporates a statistical process control, audit, with full traceability & identification system. Each product has its own identity, beginning from the front end cutting to the final finished product with stringent guidelines that define each piece down to the finest detail.

Non-Destructive Examination (NDE)


Hardness Test

Magnetic Particle

Dimensional check on Wall thickness checking after bending & drift tool Hydrotest

Radiographic Test Borescope Test

Ultrasonic Test

Destructive testing at the laboratory is designed to produce consistent & repeatable result from representative sample test pieces to determine that should one component fails in a certain way, it can be expected that others that are manufactured with a similar process will produce similar results.

TechnoBend provides comprehensive destructive tests that stretch, bend, facture; they are intended to strain the sample test components to the extreme in a controlled environment. The objective is to ensure that our products will perform safely when in operation under extreme stress, high temperatures & extreme conditions.

Tensile test Impact test

Hardness testChemical analysis ASTM E45-05

Destructive Examination

Destructive Testing :

Location of Specimens

Laboratory Testing

Macro, Micro &Hardness

Macro, Micro &Hardness

Corossion Test(HIC & SSCC)

Hardness

Guided Bend Test

Guided Bend Test

Wel Centerline, Fusion Line (FL)FL + 2mm & FL + 5mm

S : Start of BendF : Finish of Bend

Weld Seam

S

F

Hardness


Coating, Packing & ShipmentWe provide an integrated system that includes bend & fitting with anti corrosion protection in one complete package under One Warranty.

Types of coating : 1) 3LPE High density polyethelene or 3LPP propylene coating.2) Fusion bonded epoxy coating 3) Heat shrink sleeve HSS field or factory coating 4) Cold applied 3LPE anti-corrosion wrapping tape

Our Commitment

The following marking shall be stenciled at one end of bend internal surface.

Name of customerProject nameContract numberNominal Size, Radius, Degree,Wall thickness, Heat numberPipe steel grade

We are proud of we do, those we work with. We are constanly seeking to further the skills of our workforce. When faced with issue, our highly capable team will make critical decisions to ensure the best possible outcome.

We are dedicated to ensuring the integrity & quality of our products at competitive price. TechnoBend provides FULL GUARANTEE on its workmanship, quality, and integrity of our products which are our core values. To TechnoBend, every single piece counts.We will continuously seek to develop, and expand our market share through development & extension of more related product portfolio to better service our customers.


OSEA2014 @ Marina Bay Singapore OIL&GAS show Jakarta 2015 Technical presentation


We are dedicated to providing our clients with engineered solutions that ensure the quality and integrity of our products with cost efficiency. At TechnoBend, projects are initiated through early participation of all parties involved to address common issues such as design, materials selection, manufacturing procedures, and constructions processes to ensure the best cost benefits & timely delivery for the customers.

Offshore Platform

Deliveringhighest level of

quality and safety

Technobend provides innovative engineering solutions to induction bending and forming, including anti-corrosion painting or coating under one warranty. Our reputation is built on our dedication, compentency and responsive problem solving abilities. These are the capabilities that we draw from year of experiences. For Technobend, there is no project too big or too small.

Onshore Crude, Oil, and Gas Pipeline Transmission, RefineriesPower Plants & Petrochemicals

Project EXPERIENCES


Gandaria 8 Office Tower, Unit 16 J Gandaria City, Jalan Sultan Iskandar Muda, Jakarta Selatan 12249

We focus to deliver a total & integrated solution on our products with highest level of safety and quality.

Marketing

Jl. Jonggol 8, KM. 7 Desa Gandoang Cileungsi - Bogor 16820, Indonesia

Factory

A name You Can Trust

ISO 9001 : 2019 OHSAS 18001 : 2007

Telp : +62-21-2930 3497-8Ken Ng +62 818-751-387+62-21-2930 [email protected]@technobend.com

Fax :Email :

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