comp repair sol heaton

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TABLE OF CONTENTSComposite Repair Solutions

EQUIPMENT

Single Zone Hot Bonder 3Dual Zone Hot Bonder 4Hazardous Environment 5

Features and Options 6 Equipment Support Program 7

Leasing / Rentals 7B-Model Equipment Input Cables 8B-Model Equipment Output Cables 9B-Model Equipment Output Cables 10B-Model Equipment Documentation 10A-Model Equipment Input Cables 11

A-Model Equipment Output Cables 11Power Booster Box 12Oven Controller 13Phosphoric Acid Containment System (PACS) 14

PACS Accessory Assortment 15 PACS Accessory Assortment 16

PACS Accessory Assortment 17PACS Welding Accessory Assortment 18PACS Miscellaneous Kits 18

Hot Air Curing System 19Composite Curing Ovens 20Infrared Curing Systems 21Custom Heat Lamps 22Debulking & Curing Table 23Walk-in Freezers 24Circular Chart Recorder 25

Ordering Information 26Moderate-Cold Cabinets 27Dust Collection Equipment 28“Econo-Bonder” 29Custom Control Panels 30Bonder Calibration Kit 31Thermowelder 31Disposable Thermocouple 32Thermocouple 33 Thermocouple Accessory Assortment 34Temperature Indicator 35Vacuum Generator 36Electric Vacuum Pumps 37Vacuum Hose/Sniffer Assembly 38

Vacuum Leak Checker 38 Vacuum Accessory Assortment 39 Vacuum Accessory Assortment 40Heat Blanket Tester 41Radome Moisture Meter 42Ultrasonic Leak Detector 43Portable Electronic Scale 44Magnehelic® Pressure Gauges 46Calibration Services 46Warranty Services 46

HEAT BLANKETS

Standard Heat Blankets 47120V 48220/240V 49

Heat Blanket Construction 50Custom Supervisory Heat Blankets 51Custom Formed Heat Blankets 52Our Process 53Radome Heat Blankets 54Abradable/Fan Track Seal Replacement 55Stretchable Heat Blankets 56 Part Numbers 57Mapping Heat Blanket Services 58Plugs and Receptacles 59Plugs and Receptacles 60

MATERIALS

Airbus Standard Parts 61Small Quantities 61A. O. G. 61Packaging 61Material Cutting and Kitting 62Material Re-Certifi cation 62Pre-Assembled Kits 63Pre-Assembled Kits 64Resin Kits 65Tack Rags 66Prepregs

Fiberglass 67Graphite and Kevlar 68

* All products, prices, services, or availability is subject change without notice.

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TABLE OF CONTENTSComposite Repair Solutions

AdhesivesFilm and Foaming 69Aluminum Foil 70

Primers Corrosion Inhibiting 70Wet Lay-ups

Fillers, Resins, Potting, and Edge 71Fiberglass, Carbon, and Kevlar® 72

Nylon Bagging Film 73Breather/Bleeder Cloth 74Tefl on® Release Fabric - Non Porous 75Tefl on® Release Fabric - Porous 75Release Film - Non-Perforated 76Release Film - Perforated 76Release Peel Ply 77Polyester Discs 78Sealant Tape 78Flash Tape 78Honeycomb

Pre-Formed Core Materials 79Aluminum and Non Metallic 80

TOOL KITS

Composite Repair Tool Kit 81Itemized List of Contents 82Itemized List of Contents 83Itemized List of Contents 84Itemized List of Contents 85

Composite Repair Supplemental Tool Kit 86Metal Bond Tool Kit 87

Itemized List of Contents 88Floor Panel Repair Tool Kit 89Individual & Supplemental - Drill Motor Drill Bits - Carbon Fiber/Kevlar® 90 Drill Stops/Guides/Counter Bores 91 Reamers/Hole Saws/Counter Sinks 92Individual & Supplemental - Router Motor Router Bits - Fiberglass/Carbon Fiber 93 Router Bits - Kevlar® 94 Router Bits - Aluminum/Collets/Templates 95 Cutting Templates 96

Individual & Supplemental - Grinder Motor Sanding Barrels 97 Sanding Discs/Bayonettes - Quick Lock 98

Sanding Discs/Bayonettes - Roloc™ 99 Arbor/Cut-Off/Stone Barrel 100Individual & Supplemental - Orbital Sander Sand Paper/Air Manifold 101Individual & Supplemental - Belt Sander Sanding Belts/Cleco® Pliers 102Individual & Supplemental - Additional Knives/Shears 103 Pliers/Vacuum/Rulers/Applicators 104 Rollers/Scribe/Tap Hammer/Punch 105Composite Repair Safety Kit 106

TECHNICAL SERVICES

Consultations/Facility Design/Installation 107Composite Repair Training 107Fabrication and Damage Repair - Phase 1 108Fabrication and Damage Repair - Phase 2 109Fabrication and Damage Repair - Combo 110Fabrication and Damage Repair - Phase 3 111

Aluminum Bonded Repair 112Course Descriptions 1132006 Course Schedule 114

2006 Course Schedule Continued 115Available Training Materials 116

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EQUIPMENTComposite Repair Solutions

Meets Commercial Carry-On Size Requirements!

See page E-6 for Features and Options

Applications:T h e p r i m a r y s y s t e m application is composite and metal bond repairs, by heating and curing prepregs, resins or adhesives.

Manufacturing applications include secondary bonding p r o c e s s e s n o r m a l l y accomplished with autoclaves or ovens. Hot bonders are also useful in R&D projects for materials and processes.

The l ine o f HEATCON ® Composite Repair Systems can also be used to control other resistive heat sources for a wide variety of manufacturing and repair applications.

Specifi cations:Weighs Only 15lbs (6.8Kg)Dimensions - 18 In. x 13 In. x 5.75 In. (457mm x 355mm x 203mm)Hi-Contrast, Sunlight readable LCD Screen (5.25 In. x 6.75 In.)On-Screen Text-Based Prompts/Help ScreensDynamic Alarm/Control IntegrationSelect by Hottest, Coldest, Average of All or No. 1/No. 2 Thermocouple (10 Thermocouple Inputs)Selectable Metric or English Units90-264 VAC; 45-65 Hz30 Amps for Maximum Blanket SizePower Failure Auto RecoveryStores up to 30 cure profi les

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Reliable

Easy to Use

Upgradable

Superior Capabilities

Compact Size/Portable

HCS9000BSingle Zone Hot Bonder

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HCS9000B

Hot Bonder of Choice for Major Airlines, Repair

Stations and the Military!

See page E-6 for Features and Options

Reliable

Easy to Use

Upgradable

Superior Capabilities

Compact Size/Portable

Applications:T h e p r i m a r y s y s t e m application is composite and metal bond repairs, by heating and curing prepregs, resins or adhesives.

Manufacturing applications include secondary bonding p r o c e s s e s n o r m a l l y accomplished with autoclaves or ovens. Hot bonders are also useful in R&D projects for materials and processes.

The l ine o f HEATCON ® Composite Repair Systems can also be used to control other resistive heat sources for a wide variety of manufacturing and repair applications.

Specifi cations:Weighs Only 28lbs (12.7Kg)Dimensions - 21.75 In. x 14.25 In. x 6.5 In. (552.5mm x 362mm x 165.1mm)Hi-Contrast, Sunlight readable LCD Screen (5.25 In. x 6.75 In.)On-Screen Text-Based Prompts/Help ScreensDynamic Alarm/Control IntegrationSelect by Hottest, Coldest, Average of All or No. 1/No. 2 Thermocouples (10 Thermocouple Inputs per Zone)Selectable Metric or English Units90-264 VAC; 45-65 Hz30 Amps for Maximum Blanket SizePower Failure Auto RecoveryStores up to 30 cure profi les

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HCS9200BDual Zone Hot Bonder



Designed Specifi cally for Hazardous

and Flightline Environments!

Applications:The Flightline Composite Repair Systems include the same basic features, operation and capabilities as the HCS9000 and HCS9200 systems, but are further designed to meet the requirements of Class I, Division II, hazardous environment operation per the U.S. National Electric Code (NEC), as promulgated by the National Fire Protection Association (NFPA).

The primary application is composite and metal bond repairs on fueled aircraft and in other Class I, Division II environments.

Heat blankets* for the fl ightline systems include a supervisory grid for over- temperature safety and a ground plane for sensing faulty circuits.

Distinctive Specifi cations:These Units are Purged and Pressurized for Use in Hazardous Environments.Dynamic Alarm/Control Integration with Indicators for Pressure Status, Purge Cycle Initiation and System ReadyArc Suppressing Power Connectors are Specifi cally Designed for Hazardous Envi-ronmentsA Ground Fault Interrupter (GFI) to Maxi-mize Equipment Safety.Independent High Limit Controller Disables Power in the Event of Over-Temperature Conditions.

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Specifi cations:Weighs 25lbs (11 Kg)Dimensions - 23.5 In. x 17 In. x 7.75 In. (596.9mm x 431.8mm x 196.85mm)

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Specifi cations:Weighs 37lbs (16.9 Kg)

Dimensions - 29 In. x 19 In. x 9.5 In. (736.6mm x 482.6mm x 241.3mm)

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HCS9200FL Dual Zone

* System requires special heat blankets for vapor volatile environments. Heat blankets must be ordered separately. Please ask your sales engineer for more information regarding Supervisory Heat Blankets.

FlightlineHazardous EnvironmentHazardous Environment

HCS9000FL Single Zone



Flightline

Standard Features:Operate by easy to follow menus on Hi-Contrast, Sunlight readable LCD Screen.Easy change of any cure parameter while program is runningIn progress graphic and numeric displays are easy to interpretStore 30 programs, enter or revise from key padTemperature control by TC 1 or 2, hottest/coolest (automatically locates) or average of all thermocouples, mode selected by operator10 thermocouple inputs per zone per aerospace manufacturers recommendationsTemperature adjustments are made in increments of 1°F.Exceptional integration of alarm and control systems:

Scans all thermocouples for alarm and controlHigh/low temperature deviation alarms for both ramp and dwellSelect low vacuum alarm levelAlarm system advises specifi c problemAny alarm causes hold condition, not shut downAlarm hold is automatically released when problem is correctedEasy to silence audible alarm. Adjustable loudness.

Precise PID control, plus Auto-Tune for unusual situationsAutomatic management of thermocouple break or malfunctionIntelligent, automatic restart function after power lossDot matrix printer offers the following:

Standard paper tape and ribbonTime, date, and full program/cure descriptionRecord of Tag Number, P/N, and Employee IDGraph of actual cure showing time and temperatureSetpoint, actual temperatures and vacuum are printed at selected intervalsPrint - Temperature Summary or all ThermocouplesRecord of alarm conditions and alarm clearPrints any program changes or adjustments made during cure

Quiet internal vacuum system runs off plant airVacuum system capable of up to 28”HgMonitor vacuum by separate line from repairExternal fi lter/trap cleans plant airAdjustable vacuum level, readable before starting cureShock mounted componentsOperates on 90 - 270 Volts, 47 - 63 Hz30 amps per zone allows bigger blankets and more heatBoth zones on HCS9200B can be independently powered/ operatedHCS9200B “Slave” function runs two zones or blankets as oneTemperature display in Celsius or Fahrenheit, user selectableVacuum display in Millibars, Inches Hg or Kpa, user selectable

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1.2.

3.4.5.6.

7.••••

1.2.3.4.5.

6.7.8.

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Options:Accessory storage in removable lidProgram linking for unlimited number of ramps and soaksSoftware Security Lock with password accessForeign language menu systemsPost cure data downloadSoftware modifi cations for special applicationsCustomized silicone rubber heat blanketsAccessory Kits and tool packagesType “K” ThermocouplesSpecial Hot Bonder/cure process training

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Easy to upgrade hardware, software, and other featuresMultiple blanket per zone capabilityAll aluminum, scratch resistant, anodized faceplateErgonomic design, convenient hookup of all accessoriesRemovable lid, lightweight, portable and ruggedCircuit breakers are on front panel, no fuses to replaceHandles on three sides for convenient handling

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Accessories Included:Heat Blankets Power CordsThermocouplesVacuum HoseAir FilterExtra Printer Ribbon and printer paperSpecifi c accessories are described by quotation.

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B-ModelsFeatures and Options



Equipment Support Program

Leasing AdvantagesWe can offer leasing, on our equipment,through our leasing company or yours.

Contact a Sales Representative for more details.

RentalsShort term rentals are also available at weekly or monthly rates. Consult your sales representative for

more details.

Protection / Data / LeasingEquipment Support ProgramEquipment Support Program

Leasing / Rentals

A 3-year optional package that includes the following:Free annual calibration

Free software upgrades (*Standard software revisions only. No options included.)

HCS9000B HCS9200BPart Number Part Number

HCS9000-ESP1 HCS9200-ESP1

*Term effective from date of shipment on new equipment

Data Capture and Analysis SoftwareSoftware Package Includes:Data Capture Software CDInterface Cable with USB AdapterInstallation GuideSystem Requirements:Windows® 98 or Newer Operating System*Serial (DB9) or USB Connector120Mb Disk Space for Installation

**Requires Data Export Software Installed on the Hot Bonder***Windows is a Registered Trademark of Microsoft Corporation. All Rights Reserved

Part NumberHCS-DCAS-01



Protection / Data / Leasing

Image PartNumber

DescriptionBladeType

HCS9000-71-220

Output Power Cable -with Receptacle

NEMA Volts Amps

L5-30 125

HCS9000-72-220

5 ft.(152.4cm)

Lead Length

L6-30 250

30A

30A

Twist Lock

**User installs plug. ***Part of Standard Accessory Package. Based on Customer Requirements.

Image PartNumber

Description

HCS9000-70-145***Input Power Cable -

with plug

Color Code Wire Support

U.S. Black White Green

Up to 30A @ 125VAC

15 Amp Installed Plug


without plug**

U.S./ASIA BlackWhiteGreen

Up to 30A @ 250VAC


without plug**

EUROPEANBrownBlue

Green

Up to 30A @ 250VAC

Input Power CablesB-Model Equipment Input Cables

Output Power CablesB-Model Equipment Output Cables



Image PartNumber


HCS9000-71-175

Output Power Cable -

4-Gang Box

NEMA Volts Amps

5-15 125

HCS9000-72-175

5 ft.(152.4cm)

Lead Length

6-15 250

4-15A

4-15A

HCS9000-71-155


4-Gang Box

L5-15 125

HCS9000-72-155

5 ft.(152.4cm) Twist Lock

L6-15 250

4-15A

4-15A

Straight

HCS9000-71-230

Output PowerCable -Duplex

Receptacle

L5-30 / 5-15 125

HCS9000-72-230

5 ft. (152.4cm)

1 @ 30A Twist Lock

2 @ 15A Straight

250

1-30A / 2-15A

L6-30 / 6-15

1-30A / 2-15A

Available in any output

confi guration

Output Power CablesB-Model Equipment Output Cables


with ReceptacleHCS9000-72-225

10 ft.(304.8cm) L6-30 250 30ATwist Lock

HCS9000-72-24510 ft.

(304.8cm) 250L6-30 /

6-151-30A / 2-15A



Output Power Cables

Image PartNumber


HCS9000-71-170

Output Power Cable -Duplex Receptacle

NEMA Volts Amps

5-15 125

HCS9000-72-170

5 ft.(152.4cm)

Lead Length

6-15 250

2-15A

2-15A

HCS9000-71-145 L5-15 125

HCS9000-72-180

5 ft.(152.4cm) Twist Lock

L6-15 250

2-15A

2-15A

Straight


ImageDescription Details

Printer Paper HCS2045-03

HCS2045-04Printer RibbonContinuous loop ink ribbon used for hard

copy printouts of repair information. Use with HCS2045-03 printer paper.

Roll of paper used for hard copy text and graphic printouts of repair information.

Part Num-ber

Output Power Cables

Lead

B-Model Equipment Output Cables

DocumentationA and B-Model Paper and Ink



E

A

BC

D

AB

D C

User installs plug.

PartNumberDescription

HCS9000-70-130Input Power Cable -

with plug

Color Code

Wire Support

U.S. Black White Green

Up to 30A @ 250VAC

Note: Plug is 15A @ 125VAC


without plug

U.S./ASIABlackWhiteGreen

Up to 30A @ 250VAC


without plug

EUROPEANBrownBlue

Green

Up to 30A @ 250VAC

5-Pin Connector - A-Model

PartNumberDescription Blade

Type

HCS9000-71-100Output Power Cable -4-Gang Box

Volts Amps

250HCS9000-72-100

Lead Length

4-15A


Straight125 4-15A

HCS9000-71-165

HCS9000-72-1655 ft.

(152.4cm) 2-15AStraight

125 2-15A


HCS9000-71-140

HCS9000-72-140

5 ft.(152.4cm)

2-15ATwist Lock

125 2-15A

Output Power Cable -4-Gang Box

HCS9000-71-150

250HCS9000-72-150

5 ft. (152.4cm) 4-15A

Twist Lock125 4-15A


HCS9000-71-200

250HCS9000-72-200

5 ft. (152.4cm)

1-30ATwist Lock

125 1-30A

1 @ 30A Twist Lock

2 @ 15A Straight

1-30A / 2-15A

1-30A / 2-15A

Available in any output confi guration


250HCS9000-72-210

5 ft.(152.4cm)

125HCS9000-71-210

250

250

5 ft.(152.4cm)

4-Pin Connector - A-Model

User installs plug.

Replacement PartsA-Model Equipment Input Cables

A-Model Equipment Output Cables

1 @ 30A Twist Lock

2 @ 15A Straight

1-30A

1-30A / 2-15A


250HCS9000-72-215

10 ft. (304.8cm)

250HCS9000-72-205 Twist Lock



Replacement Parts

Applications:

The HCS2040 series Power Booster Boxes are designed to connect directly to the output from your HCS9000/HCS9200 bonder. Three-phase power is supplied to the booster on a separate circuit, and is internally switched to control your large repair. An emergency stop is included for operator safety.

Specifi cations:Weight: 40lbs. (18.1Kg)Dimensions: 24.5in x 15in x 12in (62.2cm x 38.1cm x 30.4cm)

Supplied with: Input Power Cable Bonder Interface Cable

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Model Number Maximum Output Load

Input Voltage30Amps Output 3 Phase Output 1 Phase

HCS2040-09 19.7Kw 380/3 Phase WYE 2ea @ 380V/20AMP

6ea @ 220V/15AMP


6ea @ 230V/15AMP


6ea @ 240V/15AMP

Typical Setup:

HCS2040Power Booster Box

Hot Bonder PowerBooster

Box

HeatBlanket

HeatBlanket

HeatBlanket

Allows theuser to operate

up to 6Large Heat

Blankets, at thesame time!

Power In3 Phase

Power In120/240V



Applications:

The primary application for the HCS2040-12 Oven Controller is to control small to large walk-in ovens used in composite repair. The HCS2040-12 can also be used to control other resistive heat sources for a wide variety of manufacturing and repair applications.

Specifi cations:

• Weight: 15lbs (5.6Kg) • Dimensions - 20.5 In. x 8.5 In. x 7.5 In. (520.7mm x 215.9mm x 190.5mm)• Hi-Bright Electroluminescent VGA Screen (8.5In Diagonal display)• On-Screen Text-Based Prompts/Help Screens• Dynamic Alarm/Control Integration• Select by Hottest, Coldest, Average of All or No. 1/No. 2 Thermocouples (10 Thermocouple Inputs)• Selectable Metric or English Units• 90-264 VAC; 45-65 Hz• Power Failure Auto Recovery• Stores up to 30 profi les• Hard Copy Printout

HCS2910 Oven shown with HCS2040-12 Oven Controller

Now you can control your oven with the same functions used in our popular HCS9000B/HCS9200B Composite Repair Systems!

HCS2040-12Oven Controller



HCS2040-12

Under Licensing agreement from BoeingSpecifi cations:• Weighs Only 15lbs (10Kg)• Dimensions 16.5 In. x 12 In. x 9 In. (419.9mm x 305mm x 228.6mm)• Input Power 90 Volts AC - 264 Volts AC (45/65Hz)• Output Power 3-10 Volts, 10 Amps Maximum

INCLUDES - PACS Console, Flow Control Head, Inlet Air Filter, Power Lead Set, and Two (2) each Carbon Filter for vacuum exhaust.

Stainless Steel Screens, Fluid Recovery and Suppy Bottles, and Connectors must be ordered separately or from the available kits listed below

Applications:The HCS2046-02 Phosphoric Acid Containment System includes all equipment necessary for trained operators to perform a phosphoric acid anodizing process. The control methods for this unit are automatic timing and fl ow monitoring and manual fl ow and voltage adjustment. Operator Interface is 20 character, backlit LCD display, 5 push-button operation, potentiometer for voltage adjustment, and fl ow control valve for fl ow adjustment. The HCS2046-02 also includes an alarm for both voltage shorts and low fl ow rate with 85dB and adjustable volume.

• Stainless Steel Screens used in Kits: Mesh Size: 16 x 16 Stainless Grade: 304 Sizes - One (1) each: 12 x 12 In. (304.8mm x 304.8mm) 10 x 10 In. (254mm x 254mm) 8 x 8 In. (203.2mm x 203.2mm) 6 x 6 In. (152.4mm x 152.4mm)

HCS2046-02

Under Licensing agreement from Boeing

Phosphoric Acid Containment System (PACS)

HCS2046-02-200 - (5 Liter Kit) HCS2046-02-300 - (10 Liter Kit)



Acid Resistant24” x 36” x 32.5”

(609.6mmx914.4mmx825.5mm)

PartNumberDescription Details

Phosphoric AcidSolution - 1 Liter

HCS2046-02-021

Image

Acid DisposalContainer

HCS2046-02-003

HCS2046-02-004

Polyethylene Drum

55 Gallon Capacity(208.17 Liters)

51.5” x 51.5” x 10”(1308.1mmx1308.1mmx254mm)

62 Gallon Spill Capacity(234.67Liters)

Spill ContainmentPallet

Service Cart(Console)

HCS2046-02-002 12%, 1 Liter Package

Emergency SpillKit HCS2046-02-006

HCS2046-02-005Sodium Bicarbonate

Powder

Acid StorageCabinet - 2 Door

Polarizing InspectionFilter

HCS2046-02-007

HCS2046-02-008

500 gram(.5kg)

For chemical/acid spill cleanup

65” Hx 43”W x 18”D(1651mmx1092.2mmx457.2mm)

Weight

Phosphoric AcidSolution - 4 Liter HCS2046-02-002-4 12%, 4 Liter Package - Cubitainer

HCS2046-02PACS Accessory Assortment



HCS2046-02

Description Image Part Number DetailsFlourescent Inspection

Lamp HCS2046-02-009 15 Watts, 120V 60Hz25 Ft. Cord

pHydrion™ INSTA-CHEK 0-13

Jumbo pH Testing Paper

HCS2046-02-010 Dispenser w/paper0-13 pH

Safety Goggles HCS2046-02-011 Chemical Splash resistant, anti-fog design

Safety GlovesNitrile HCS2046-02-012 S, M, L or XL when

ordering 50 Pair/box

Safety Apron HCS2046-02-013 Heavy Duty Nitrile Coated with adjustable neck and waist

Stainless SteelScreen

HCS2046-01-016 6in x 6in(152mm x 152mm)

HCS2046-01-017 8in x 8in(203mm x 203mm)

HCS2046-01-018 10in x 10in(254mm x 254mm)

HCS2046-01-023 12in x 12in(305mm x 305mm)

HCS2046-01-022 Bulk Screen, 12in wide x 24in(305mm x 610mm)

Vacuum Bottle

HCS2046-01-021 4 Liter, Heavy Duty with Protective Lid*



Acid Supply Bottle HCS2046-01-0132 Liter, Heavy Duty, Non-

Vacuum Grade, with Protective Lid*

*Venting Closure Lid for PACS System Sold Separately**pHydrion is a registered trademark of Micro Essential Laboratory

HCS2046-02PACS Accessory Assortment



PartNumber

Description Details

HCS1015-19

Image

Power Lead Set HCS2046-02-020

Replacement fl uid stop fi lterFluid Stop Filter

Replacement leads for screen at-tachment

HCS1016-17Fluid fi lter - Inline Replacement fi lters for fl uid supply lines

Lid, Venting Closure

Lid, Venting Closure

Insert, Coupler

Insert, Coupler

Coupler, Female

Coupler, Female

HCS2046-01-003

HCS2046-01-014

HCS1016-03

HCS1016-04

HCS1016-15

HCS1016-16

Replacement Lid, 83mm, for 4, 5, 10L Bottles

Replacement Lid, 53mm, for 2L Bottles

Replacement Coupler, Male, Hose 1/4In (6.35mm),

Miniture 1/8In (3.175mm) Nominal Flow - used on HCS1016-16

Replacement Coupler, Male, Hose 1/4In (6.35mm),

1/4In (6.35mm) Nominal Flow - used on HCS1016-15

Replacement Coupler, Female, Hose, 1/4In (6.35mm) Barb - Used on

HCS1016-04

Replacement Coupler, Female, Hose, 1/4In (6.35mm) Barb, Mini-ture 1/8In (3.175mm) - Used on

HCS1016-03

Coupler, Insert HCS1016-14Replacement Coupler, 1/4In

(6.35mm) NPT Male Threads - Used on HCS1432 Vacuum Port

HCS2046-02PACS Replacement Parts

HCS2046-02-018

HCS2046-02-019

Fluid fi lter - Inline Assembly

Fluid fi lter - Inline Assembly

Replacement Assembly and fi lter for fl uid supply lines - Acid

Replacement Assembly and fi lter for fl uid supply lines - Water



HCS2046-02

Description Image Part Number Details

Safety Glasses, Shaded 5.0, Welding HCS2032-02 Provides fi ltration requirements

outlined in ANSI Z87.1-1989

Spot Welder - 120V HCS2046-01-024A

Rated 1.5KVA @ 50% Duty Cycle

Welds uncoated stock as thick as 1/8In (3.175mm)

Spot Welder - 230V HCS2046-01-024B

Rated 2.5KVA @ 50% Duty Cycle

Welds uncoated stock as thick as 3/16In (4.7625mm)

Rod, Stainless Steel HCS1008-50 3/32In (2.38mm) X 36In (914.4mm)(Sold in Quantities of 10 each)

Tongs, Welder Replacement HCS2046-01-024C

15 degree angle top jaw, straight bottom jaw

Copper construction 0.624In (15.85mm) x 14In (355.6mm)

long (overall) Tip diameter: 1/4In (6.35mm)

Tips, Replacement, Welder Tongs HCS2046-01-024D

Screw-in replacement tip for welder tongs

(2 required)

Miscellaneous Kits

Bottle Kit, Large

Designed for Larger Repair Areas

HCS2046-02-300

Fluid Containment Bottles- 2 ea 10 Liter bottles

- 1 ea 4 liter bottle- 1 ea 2 liter bottle

Stainless Steel Screens(1ea)12x12, 10x10, 8x8, 6x6

Connectors

Bottle Kit HCS2046-02-200

Fluid Containment Bottles- 2 ea 5 Liter bottles - 1 ea 4 liter bottle- 1 ea 2 liter bottle

Stainless Steel Screens(1ea)12x12, 10x10, 8x8, 6x6

Connectors

HCS2046-02PACS Welding Accessory Assortment



Applications:This Portable Hot Air Composite Curing System fi lls an important g a p i n c o m p o s i t e r e p a i r techniques by applying heat to diffi cult shapes or hard to reach areas. Primary applications are composite repairs, secondary bonding, and modifications to composite structures. Powered and controlled by a Hot Bonder, it can be effectively used in place of standard silicone rubber heat blankets. More importantly, it provides even heating of contoured surfaces where a heat blanket cannot be used.A typical procedure involves vacuum bagging the repair area and placing thermocouples in strategic locations. A second bag, and the supplied insulation shroud, is applied to make a tent which fi lls with hot air. To provide consistent temperature, hot air enters the tent through a controllable diffuser and may be recirculated by way of a return hose. The system is easy to set up and operate and includes the hot air generator as well as high temperature hoses, an air diffuser and insulation shrouds. It will heat an approximate surface area of up to 24” x 24” (609.6mm x 609.6mm) at 250°F (121.11°C) with ease. Depending on the application and techniques used, it is capable of heating a larger area at higher temperatures.Applicat ions are constantly evolving so call for the latest developments.

* Shown with HCS9000B Composite Repair System (not included)

Specifi cations:• Size: 22” x 8” x 6.5” (559mm x 203mm x 165mm)• Weight: 9 lbs. (4Kg)• Safety: Internal High Limit• Plant Air: 80 psi / 4 CFM

HCS2041-01Specifi cations:• Power: 1800 watts• Input: 110/120V• Coverage Area: 19” x 19” (482.6mm x 482.6mm) at 250°F (121.11°C) (approx.)

HCS2041-02Specifi cations:• Power: 3000 watts• Input: 220/240V• Coverage Area: 24” x 24” (609.6mm x 609.6mm) at 250°F (121.11°C) (approx.)

HCS2041

Specifi cations:

Hot Air Curing System

Replacement PartsDescription Part Number Details

Hose, Silicone Rubber/Wire HCS2041-01-001 .075” ID x 4ft

Hose, Silicone Rubber/Wire HCS2041-01-002 2.5in ID x 2.5ft

Clamp, Stainless Steel HCS2041-01-003 Small Hose

Clamp, Stainless Steel HCS2041-01-004 Large Hose

Tube, Aluminum HCS2041-01-005 Hot Air Diffuser

24inClamp HCS2041-01-006 Diffuser Tube

Tape, Insulation HCS2041-01-007Fiberglass

Diffuser Tube, 10ft

Shroud, Insulated HCS2041-01-130 11in H x 16in

DiaShroud,

Insulated HCS2041-01-031 12in H x 22in Dia



HCS2041

Our HCS2910 series ovens have been designed to meet demanding composite curing requirements. Airflow patterns maximize temperature uniformity throughout the oven and provide rapid ramp rates. Digital controls, and power switching components ensure accurate temperature control. With every oven, we offer installation and startup assistance. Consult your sales representative for a quotation.

Standard Construction:

Insulated panels and fl ooringAluminized steel surfacesElectric or gas heating optionDouble front opening doorsDouble wall constructionIndustrial grade hinges with FM approved safety latchesHigh temperature insulation and gasketsPainted in medium blue, or your choice of colorInternal vacuum connectionsInternal temperature monitoring thermocouple jacks

••••••

•

•

••

Control panel options:

1) Ramping/Profi ling temperature controller with circular chart recorder and high limit control.2) HCS2040-12 oven controller - See page E-12

Standard Capabilities:Ramp rates to 350°F (176.66°C) at up to 8°F (-13.3°C)/minute

Cool down rate controlled to 3°F (-16.1°C)/minuteTemperature uniformity +/- 10°F (-12.2°C)

Recirculating airfl owMaximum operation temperature of 450°F (232.2°C)

HCS2910Composite Curing Ovens



HCS2044-10-TLamp Assembly

Applications:

The primary system application is to accelerate the cure of two part resin systems, paint, primers and other coatings. Advanced control functions make these units truly self supporting. A built in selector switch enables automatic temperature control or manual control from 0 to 100% power. In automatic control mode, an infrared sensor, continuously measures part temperature and adjusts power to maintain accurate temperature.

High-effi ciency, electric quartz infrared heat elements emit radiant energy that penetrates into the surface of the heated part. An adjustable head allows heat to be directed where it is needed.

Specifi cations:Automatic Operation2 Sizes, 3kW (3 Modules) or 6kW (6 Modules)Welded Steel ConstructionIndustrial Grade ComponentsPowder Coated FinishSpecially Designed and Tested Heat Units - no “Hot-Spots”Instant On/Off, Energy Effi cientEasy to Operate & Control

••••••••

HCS2044Infrared Curing Systems

Controller

HCS2044-20-TLamp Assembly

Model Dimensions Curing Area

Part Distance

Thermal Sensor

Output Power

Input Power Required

HCS2044-10-T 90.5in x 33in x 43in (2300mm x 840mm x 1095mm)

39in x 31.5in (1.0m x 0.8m)

19.5in (500mm)

Yes 3 kW 220/240V, 60Hz., 1 Phase, 20A

HCS2044-20-T 90.5in x 36in x 47in (2301mm x 920mm x 1195mm)

39in x 63in (1.0m x 1.6m)

19.5in (500mm)

Yes 6 kW 220/240V, 60Hz., 1 Phase, 27A



HCS2044 Custom DesignedHeat LampsHeat Lamps

Capabilities:

• Custom designed to meet your specifi c requirements.

• Can be designed to be controlled by hot bonders or with built in controllers.

• High-effi ciency, electric quartz infrared heat elements emit radiant energy that penetrates into the surface of the heated part. An adjustable head allows heat to be directed where it is needed (except HCS2044-40.)

HCS2044-403-zone Radiant Heater Assemby240V, 10.9Kw36”W x 36”H x 12”D(914.4mm x 914.4mm x 304.8mm)

*Controlled with Hot bonder

HCS2044-30-01Portable Heat Lamp Assemby120V, 1180wattsHead Dimension:12”W x 9”H x 2”D(304.8mm x 228.6mm x 50.8mm)

*Controlled with Hot Bonder

HCS2044-30-02Portable Heat Lamp Assembly120V, 3600wattsHead Dimension:28”W x 12”H x 2”D(711.2mm x 304.8mm x 50.8mm)

*Controlled with Hot Bonder

Standard Stand

Size

Height - 68 in. (172.7cm)

Width - 31 in. (78.7cm)

Depth - 40 in. (101.6cm)



Applications:The primary system application is curing and debulking of large size composite parts. This is a diffi cult process, but HEATCON® Composite Systems has addressed this with our HCS7500 Series of Heated Vacuum Debulking and Curing Tables. By utilizing this equipment, debulking and curing of large panels can be accomplished with less time and expense as compared with other methods. There are four (4) different sizes and multiple options to choose from. Custom manufacturing of tables to customer requirements are also available.

Standard Features:• Welded Aluminum Tube Frame • Locking Caster Wheels• Reusable Vacuum Bag Assembly• Electric or Pressurized Air Vacuum Pump System• Temperature Range to 500°F (260°C)• Manual or Programmable Temperature Control

Making Easy Work of Large Part Repairs!

Specifi cations:HCS7500: -06 -07 -08 -09

Length: 60 In. 72 In. 72 In. 120 In. (152.4cm 182.9cm 182.9cm 304.8cm)

Width: 48 In. 48 In. 60 In. 60 In. (121.9cm 121.9cm 152.4cm 152.4cm)

Height: 36 In. 36 In. 36 In. 36 In. (91.4cm 91.4cm 91.4cm 91.4cm)

Options:• Voltage - 240V, 380V, 480V (3 Phase)• Standard or Insulated Lid• Electric, Pneumatic, or Both Vacuum Pump• HCS9000 Panel Mount Control System• 5, 10, or 20 Thermocouple Ports• Interface Cabling for external HCS9000/9200B Composite Repair Systems• 2in Strip Chart Recorder

HCS7500Debulking & Curing Table



HCS7500

Applications:The HCS2710 Walk-in freezers are a necessity for larger composite repair facilities. Sizes starting at 8’ x 8’ (243.84cm x 243.84cm) allow for bulk material storage with easy access. Standard and custom sizes are available to suit your storage needs.

Sizes from 8’ x 8’ (243.84cm x 243.84cm)

available for quick shipmentfor quick shipment !

Accessories:Many accessories are available to complete your system. Items such as ramps, racking, freezer curtains, and non-skid coating can be purchased with the HCS2710 or separately. Contact a sales representative for more information.

Standard Features:• 26 gauge embossed galvanized steel,

aluminum coated• Smooth aluminum fl oor• Integral thermometer and lighting• Heavy duty hinges and hardware• Designed for CFC-free (R-404A Refridgerant)• 36in. (91.44cm) wide self-closing door with

emergency release• Temperature rating to -10°F (-23°C)• Timed defrost system built in

Options:• External access ramp• Temperature chart recorder • Strip curtains

(Model HCS2710-0808 Shown)

Refridgeration Units must be matched to the freezer/voltage requirements.

You will need to hire a refrigeration contractor to install the freezer and charge the system with refrigerant (refrigerant not included with purchase).

HCS2710Walk-in Freezers

Model Length Width HeightHCS2710-0808 8ft

(243.84cm)8ft

(243.84cm) 8ft 7in

(261.62cm)

HCS2710-0812 8ft(243.84cm)

12ft(365.76cm)

8ft 7in(261.62cm)

HCS2710-1212 12ft (365.76cm)

12ft(365.76cm)

8ft 7in(261.62cm)

HCS2710-1216 12ft (365.76cm)

16ft(487.68cm)

8ft 7in(261.62cm)

HCS2710-1220 12ft (365.76cm)

20ft(609.6cm)

8ft 7in(261.62cm)

*Specify voltage when ordering.



Applications:The HCS1335 is a circular chart recorder like no other. Programmable alarm options combined w i th “ease o f setup” provide the flexibility required for multiple recording applications. The HCS1335 is the first recorder to “Self document” setup confi guration and can operate using standard or competitive charts, another fi rst in the industry. Eliminate “multi-vendor” chart inventories w h i l e r e d u c i n g o p e r a t o r confusion. Protect your process with the battery backup option, continuous recording for up to 48 hours in the event of power loss.

Specifi cations:• Weighs Only 7lbs Maximum (3.17Kg)• Dimensions - 14.0 In. x 14.0 In. x 3.8 In.

(355.6mm x 355.6mm x 96.5mm)• Line Voltage: 110/220VAC, 50/60Hz• Power Consumption: 15VA Maximum• Thermocouple (T/C): Type J,K,T,R,B,S• RTD: PT 100 ohm RTD (365 curve)• Linear: 4-20 mA, 0-5VDC• Common Mode Rejection: > 120dB at 60Hz• Cold Junction Accuracy: ±0.2°C@25°C ambient• Cold Junction Error: ±0.2°C @ 25°C ambient• Ambient Error: ±0.01% span /°C from 25°C ambient

• Isolation: PV inputs isolated from all alarm outputs

Recording:Chart Size: 10In (254mm)Recording Accuracy: ±0.5% of span (100 division span)Sensor Break: Full scale pen < 10 secondsChart Speed: Confi gurableInput Filtering: Programmable up to 120 seconds

Options:Relay: DPDT, 1.0 Amps @ 120 VAC resistiveRelay Program: Process, Band, Non-latching, LatchingError Protection: De-energized during sensor breakHysteresis: Set at 2 units, activation is safe-sidedBattery Back up: up to 48 hours of recording(optional)

Miscellaneous Features:Operating Temperature: 0 to 60°C (32°F to 140°F)

Storage Temperature: -40 to 65°C (-°F to 149°F)

Humidity: 0-90% RH (non-condensing)Vibration: 0.3 to 100Hz @ 0.2gMounting: ± 20 degrees of vertical ± 10 degrees of horizontal Moldings: Fire retardant Noryl w/acrylic windowPanel Rating: Nema 3 std(Nema4 option)Panel Cutout: Industry Standard 12.7in x 12.7in(322.58mm x 322.58mm)

HCS1335Circular Chart Recorder



HCS1335

HCS1335

Enter a number in each box which corresponds to the specifi cations you want when ordering the HCS1335.

Power Input

Recording Style

Outputs

Display Options

Chart Options

Enclosure Options

Special Options

1: 110/220 VAC 50/60 Hz selectable

1: 1 Pen Ink2: 2 Pen Ink

0: None1: One Relay, DPDT 1A/120VAC resistive2: Two Relay, DPDT 1A/120VAC resistive*

0: None

1: 10” Counterclockwise Rotation (standard)

1: Standard2: Nema 43: Platen Mount

0: None1: Battery Backup**

* Not available on single pen ink model. ** 48 hours of continuous recording

UL Pending, CE, CUL

10” (25.4cm) Chart PaperReplacement Pen Units

HCS1335-01HCS1335-02

HCS1335Ordering Information



Applications:These large capacity cabinets are specifi cally engineered to meet storage requirements for prepreg composite material and our standard 44 inch cores. Standard models are confi gured to include a digital temperature recorder, chart recorder and an audible over-temperature alarm system. An optional CO2 standby system is available.

Convenient, Safe and Economical Cold Storage!

Please specify voltage (115V/60Hz or 230V/50Hz) and special options when ordering.

Standard Features:• Outer cabinet of welded steel, two-coat

enamel fi nish, zinc coated• Inner compartment, welded steel, zinc

coated, epoxy enamel fi nish• Cabinet sealed to minimized moisture

accumulation• Insulation is environmentally safe, high

density, non-settling fi berglass or urethane foam

• Rigid compartment support• Controls are conveniently mounted in

instrument panel• Refrigerants are CFC-free (non-ozone

depleting)• Color is attractive two-tone gray; optional

colors available• Breaker strips of ABS• Casters (recessed) are heavy duty swivel

type• Counterbalanced lid, easy opening and

safe with magnetic gasket• Handle, chrome plated, solid die casting,

with cylinder key lock• Sub-lids for added content protection• Compressor is permanently lubricated and

hermetically sealed• Refrigerant is nontoxic, noncombustible• Temperature recorder• Digital Temperature Controller• Sonalarm Signal System

(HCS2700-34-20 Shown)

* 1 = 115V/60Hz, 2 = 230V/50Hz, Add “-C” to part number if CO2 standby system is required

HCS2700Model

Cubic Feet/Liter

Temp Outside Inside°C °F H W D H W D

Dimension to nearest inch/centimeter Amps115V/230V

Approx.Ship

WeightLb/kg

Approx.Net

WeightLb/kg

HCS2700Moderate-Cold Cabinets

-34-25-* 24.9/705 -34 -30 35/89 83/211 30/76 30/76 69/175 23/58 10/5 380/173 234/106

20.3/566 -34 -30 35/89 72/183 30/76 30/76 56/142 23/58 10/5 350/159 225/102-34-20-*



HCS2700

Standard Features:• 99.9% collection effi ciency• Steel grid• Easy access doors and shaker• Toe space on working sides• Exceeds OSHA airfl ow requirements• Worksurface capacity Over 300 pounds/sq. ft. • Noise Attenuator

Options:• Back and Side Skirts - 18in (457.2mm) Height• Aluminum grid

* Also specify voltage when ordering, 3 phase power required

HCS2037Dust Collection Equipment

Part Number Description Table Size Blower (HP) Air Flow (cfm)

HCS2037-01* Bench-High Downdraft Table

36in x 60in x 34in(91.44cm x 152.4cm x 86.36cm) 5 989

HCS2037-02* 48in x 72in x 34in(121.92cm x 182.88cm x 86.36cm) 7.5 1321

HCS2037-03* Knee-high Downdraft Table

41in x 41in x 16in(104.14cm x 104.14cm x 40.64cm) 5 2500

HCS2037-04* 41in x 82in x 16in(104.14cm x 208.28cm x 40.64cm) 10 5000

HCS2037-05* Dust Collector Snorkel

Single Snorkel 3 1600HCS2037-06* Dual Snorkel 5 1000 per snorkel

* = Voltage

(Specify Voltage when ordering)

1 208VAC 3 Phase 60Hz2 230VAC 3 Phase 60Hz3 460VAC 3 Phase 60Hz4 380VAC 3 Phase 50Hz5 415VAC 3 Phase 50Hz



Applications:The HCS Econo-Bonders are lightweight, portable, and easy to operate hot bond systems designed to perform permanent repairs on composite and metal bonded structures. These are ideal for use in situations where chart recording, multiple alarms, and backup safety device features are not required, such as automobile/marine repairs and training environments.

Options:• Vacuum Measured in Inches Hg or Millibars• Input Power: 120V/50Hz or 220V/60Hz• Amperage: 15A (30A version also available)

•10 ft. (304.8cm) Vacuum Hose / Probe Assembly•10 ft. (304.8cm) Type “J” Thermocouple with plug

HCS6500:• Programmable Temperature Controller - Up to 40 cure Profi les/ 256 Possible Ramp Steps• Full Digital Indication• 3 Year HEATCON® Warranty

Specifi cations:• Weighs Only 9lbs (4 Kg)• Compact Size - 6 In. x 8 In. x 12 In. (152.4mm x 203.2mm x 304.8mm)• Auto-Tuning Temperature Controller• Internal Vacuum System Utilizing Shop Air Generating Up to 28 In /Hg• Temperature Measured in Fahrenheit or Celsius• Liquid Filled Analog Vacuum Gauge• Power Cord: 10 feet long (3m)• 3-Year Temperature Controller Warranty

HCS6400:• Manual Temperature Controller• Digital Indication• Digital Set Point

Lightweight, Portable and Easy to Operate...Ideal for Training Environments!

HCS6400/6500“Econo-Bonder”



HCS6400/6500

Capabilities:Simply provide us with your requirements and we will provide the solution.• UL 508 Listed Industrial• Standard or Made-to-Order• Single and Multiple OEM• Complete Systems Integration - through a network of Trained Professionals

Applications:For those applications where a portable composite repair system is not the best choice, we can provide custom heat control systems to suit your requirements. • Composite Fabrication• Larger Infrared Heat Lamps• Oven Control• Refrigeration Control

Available Options:• Controls: - Single and Multizone - Temperature Limit - Timers, Counters, Panel Meters - Chart Recorders - Programmable Logic - Operator Interface Terminals• Relays: - Contractor - Mercury Displacement - Solid State - Motor Starters and Drives• Enclosure Ratings: - NEMA 12 Dust Resistant (standard) - NEMA 4 Moisture Resistant - NEMA 4X Corrosion Resistant - NEMA 4/7 Moisture/Explosion Resistant - NEMA 7 Explosion Resistant

Front of Control Panel

Inside Control Panel

Control PanelsCustom Capabilities



Applications:The HCS2051 Hot Bonder Calibration Kit is used to perform equipment calibration, traceable to N.I.S.T. standards for FAA and other regulatory body certifi cation.

Proper use of this equipment may eliminate the requirement to send your composite repair system off-site for calibration and certifi cation, saving valuable production down time.

If an in-house calibration facility exists, this kit allows the Cal Lab to be functional with a single purchase. Items provided can be used to calibrate all makes and models of composite repair systems. “Yearly Calibration Recommended.”

Applications:Our HCS2030 Thermowelder provides a full proof system for ensuring quality welded junctions for both type “J” and “K” thermocouples. Few things are more exasperating than having a composite part ruined by faulty thermocouple readings during its cure. Twisted wire junctions are susceptible to splitting open under pressure, and silver solder type welds often leave unwanted marks on the fi nished product. Our thermowelder provides a low profi le micro-bead welded junction which eliminates thermocouple mark-off and breaks.

HTW-WP Weldpowder 4oz (for use in our Thermowelder)

Specifi cations:• Weight - 5lbs (2.3 Kg)• Dimensions - 10 In. x 7 In. x 6 In. (254mm x 177.8mm x 152.4mm)• Input Power - 120V or 240V/50-60 Hz

Protective Case Included

Specifi cations:• Weight - 5.5lbs (2.5Kg)• Dimensions - 17.25In. x 12.25In. x 3.5In. (438.2mm x 311.2mm x 88.9mm)• Includes - Programmable Thermocouple Calibrator Thermocouple Interconnect Cable Calibrated Vacuum Gauge Hose Assembly & Adapter

HCS2051Bonder Calibration Kit

HCS2030Thermowelder



HCS2051

HCS2030

HCS2010-25Disposable Thermocouple

Features:• Tefl on® Insulation - Vacuum Sealed to Prevent Air Leakage• 24 Gauge Type J Calibration• Temperature Rated to 500°F (260°C)• Compliance with MIL STD 45662A, ANSI/NCSL Z540- 1, ISO 9002, ISO 10012-1, AMS 2750-C, ST 2155-B, ASTM E207-00, and ASTM E220-96• Individually Tagged for Traceability

Preferredby

Major AerospaceManufacturers

Argon Welded Tip

The new HCS2010-25 is a cost effective alternative to our HCS2010-01 Kapton® Insulated

thermocouples. Contact your HEATCON® sales representative

for all the details.



Applications:Our type “J” thermocouple assemblies are designed to provide accurate temperature readings every time. Standard 10’ long assemblies are wrapped in a high temperature Kapton®

sheath for kink and vacuum leak resistance. Alternate lengths available upon request. Our thermocouple assemblies also come with a low profi le micro-bead welded junction and plug strain relief. We also supply bulk quantities of thermocouple wire in a wide variety of types (B, E, J, K, N, R, S, T) and gauges; as well as a selection of thermocouple plugs. In this way you can manufacture your own thermocouples to fi t your unique requirements. Please contact us for more information.

PartNumber

Description Details

Thermocouple Plug -Type”J”

HCS1353

Image

Thermocouple Plug -Type”K”

HCS1362

Mini-Thermocouple Plug HCS1355

The HCS1353 is a type “J”, 2-pole connector plug that provides dependable

connections to the receptacle. This plug provides a continuous

temperature rating to 400°F (200°C).

Thermocouple Clamp

The HCS1362 is a type “K”, 2-pole connector plug that provides dependable connections to the receptacle. This plug

provides a continuous temperature rating to 400°F (200°C).

This is a type “J”, 2-pole connector plug that provides dependable connections to the receptacle. This plug provides a continuous temperature rating to 400°F

(200°C).

HCS2010-01Thermocouple

Assembly

HCS1354The HCS1354 strain relief attaches

directly to the HCS1353 plug, relieving wire tension that can cause

thermocouple failure.

ThermocoupleEquipment Accessory Assortment



Thermocouple

One light squeezestrips wire clean up to

7/8” (2.2cm)


Thermocouple Wire -Kapton®

Bonder

HCS2036-01-049

Image

Thermocouple Wire -Fiberglass HCS1352

HCS1350

This is a type “J”, 24-gauge thermocouple wire with Fiberglass

Insulation. It is an excellent choice for higher temperature applications such as thermoplastics. This wire has a

continuous temperature rating to 900°F (482°C) and is available by the foot

(.305M) or rolls of 500 feet (152.4M).

This is a type “K”, 24-gauge thermocouple wire with Tefl on®

Insulation. It offers precise temperature readings and calibrated conductors

for high system accuracy. This wire is rated to 400°F (204°C) and is available by the foot (.305M) or rolls of 500 feet

(152.4M).

Thermocouple Wire -Tefl on®

Thermocouple Wire Stripper

HCS1351

This is a type “J”, 24-gauge thermocouple wire with Kapton®

Insulation. It offers precise temperature readings along with exceptional kink

resistance. This wire is rated to 600°F (316°C) and is available by the foot

(.305M) or rolls of 500 feet (152.4M).

PartNumber

Description Details

5-Port Thermocouple Block

BonderImage

Thermocouple Round Single Port Block HCS1365

HCS1358

The HCS1365 is a type “J”, round single thermocouple block that provides

a continuous temperature rating to 400°F (200°C).

The HCS1358 is a type “J”, 5 port thermocouple block

receptacle. This block provides a continuous temperature rating to

400°F (200°C) and500°F (260°C) intermittent.

ThermocoupleEquipment Accessory Assortment Equipment Accessory Assortment



Applications:The HCS2042 Temperature Indicator provides technicians with a way to monitor up to 10 thermocouples. This unit is most benefi cial when the temperature controller or composite repair system being used does not have sufficient thermocouple capabilities. Other uses include monitoring secondary areas that are away from the cure but may be damaged by excess heat, extra large repairs or special Q.A. (Quality Assurance) requirements.

This Temperature Indicator is highly recommended for users of the HCS6500 Econo Bonder. The HCS6500 only has one controlling thermocouple which, due to the nature of heat blankets, is often not enough to monitor certain processes with confidence. The temperature indicator has receptacles for ten type “J” thermocouples which can be monitored one at a time by rotating the dial manually.

Specifi cations:• 120V (HCS2042-01)• 240V (HCS2042-02)• J Type Thermocouples• 10 Channels• Dial Selector• °F or °C• LED Read-Out• No Print Out

Front View

Rear View

HCS2042Temperature Indicator



HCS2042

Applications:Our lightweight, rugged and portable vacuum generator is designed to provide regulable vacuum pressure for a wide range of application. The HCS2025 can achieve up to 28 Inches Hg or 933.33 Mb vacuum pressure. It can be used in conjunction with our composite repair systems for large area repairs or as a stand alone unit for wet lay-up repairs.

This unit features a vacuum gauge for precise readings and a brass regulator for exact control. Vacuum can be measured Inches Hg or Millibars. Positive Air Pressure of 80-100 PSI is needed to operate this device.

Both single vacuum source or dual confi gurations are available (see part number variations above image). The dual unit can be used to provide vacuum to two separate repairs or to provide vacuum to a double bag lay-up for use with our HCS2046-02 Phosphoric Acid Anodizing Kit.

Specifi cations:• Weighs 4lbs (1.8 Kg)• Dimensions - 10.25 In. x 6 In. x 5 In. (260.4mm x 152.4mm x 127mm)

SINGLE VACUUM MODELSHCS2025-01 Single, Inches HgHCS2025-02 Single, Millibars

DUAL VACUUM MODELSHCS2025-03 Dual, Inches HgHCS2025-04 Single, Millibars

HCS2025Vacuum Generator



Applications:Portable two-stage Electric Vacuum Pump for small to medium sized composite repairs. Unit has two modes of operation, maximum flow and maximum level. Maximum fl ow is .75 cubic ft./min. (354cm3/sec) and used for initial bag pull-down and seal. Maximum level is 28+ In./Hg. (.967kgs/cm2) and used for fi nal cure vacuum.

This unit includes universal power input for operation anywhere in the world (47-63 Hz, 100-250 VAC). The removable accessory case lid holds a vacuum hose assembly. There is also an internal power cord storage area (shown). Vacuum hose included with vacuum pump.

Specifi cations:• Weighs - 13lbs (5.9Kg)• Dimensions - 13.75In. x 12.25In. x 7.5 In. (349.3mm x 311.2mm x 190.5mm)

Applications:This Accessory Case with Electrical Vacuum Pump is capable of delivering 28+ In/Hg (.967kgs/cm2) at 1 cubic ft/min (472cm3/sec) per minute and is equipped with power switch, fuse and built-in vacuum gauge. The lid of the case has a large storage compartment with hinged divider and push button latches. The lower section of the case has additional storage room for hoses and cords. A “T” adapter and interface hose w/sniffer are also included.Specifi cations:

• Weighs 29lbs (13 Kg)• Dimensions - 24 In. x 15 In. x 9 In. (609.6mm x 381mm x 228.6mm)

Specifi cations:

HCS2055-02 120V VersionHCS2055-04 220V Version

HCS2055Electric Vacuum Pumps

Specifi cations:

HCS2055-06100-250V



HCS2055

Applications:The HCS2018 Vacuum Leak Checker can help prevent one of the most common problems associated with composite fabrication and repair - loss of vacuum pressure during the cure process. This device allows you to check the integrity of your vacuum seal before you cure your composite lay-up.

The vacuum leak checker can be used in conjunction with autoclaves, ovens and composite repair systems (hot bonders). This simple yet effective system can detect the presence of hidden leaks before they ruin a valuable part.

Specifi cations:• Vacuum: 0-30 In/Hg• Used with HCS2015-06 Vacuum Sniffer

Applications:The HCS2015-05 Vacuum Hose/Sniffer Assembly is designed to eliminate problems such as vacuum leaks and collapsed vacuum lines. It is intended for use with both composite repair systems and curing ovens.

Specifi cations:• 10 Ft. (3M) Long Assembly • Collapse-proof, high temperature Tefl on® hose• Stainless steel braided protective wrap to prevent crushing and abrasion• Quick release fi tting for ease of operation and vacuum integrity

250°F (121°C)• High temperature machined aluminum vacuum sniffer • Other lengths available

•

HCS2018Vacuum Leak Checker

HCS2015-05

Specifi cations:

Vacuum Hose/Sniffer Assembly



*Replacement Accessories for HCS9000/9200 Series Composite Repair Systems.


Vacuum Sniffer

Size

HCS1403

Image

Vacuum SnifferAssembly HCS2015-06

HCS2016-06

Vacuum Hose -Tefl on® with stainless steel

overbraid 250°F (121°C)

HCS1418

HCS1407

HCS1406

HCS1405

HCS1404 4 ft. (1.21M)

6 ft. (1.82M)

10 ft. (3.04M)

20 ft. (6.09M)

5 ft. (1.52M)

Vacuum “F” Adapter

HCS2021-01Air Filter/Trap

Assembly

HCS2026-01Intergrated Vacuum

Pump & Sniffer

5-Port Vacuum Manifold

Primarily designed for schools or training situations when curing multiple

projects simultaneously. Allows vacuum to multiple bags.

4-Port version also available

HCS2016-02

Attach to plant air and apply vacuum direct to repair. Use 80 to 100 psi, at 2.0 SCFM for 27”-28” Hg at sea level.

Allows composite repair system to monitor and record vacuum from an

external source.

Made of machined aluminum with maximum temperature 500°F (260°C).

Simple ¼ turn installation, and breathable base design. Wrench fl ats

for easy change of fi ttings. Very rugged and easy to seal.

Same as above, with the addition of the HCS1402 male Quick-Disconnect.

This collapse-proof hose with stainless steel over-braid offers excellent

abrasion and puncture protection. Each end includes ¼ In. (6.4mm) NPT

male threads. This vacuum hose is offered in various lengths, including

custom lengths

HCS2021-01-001

HCS2016-03

VacuumEquipment Accessory Assortment

In -line fi lter/trap, bulb style. Easy to clean and view contaminates.

Installs directly to machine’s plant air connection and has quick disconnect

on plant air side. Can be used on other Composite Repair units. Please consult

factory.

Replacement Filter Element for Air Filter/Trap Assembly

Element, Replacement Filter



Vacuum

PartNumberDescription DetailsImage

*Replacement Accessories for HCS9000/9200 Series Composite Repair Systems.

Quick Disconnect Coupler -Female

Vacuum Gauge with Sniffer

Quick Disconnect -Female

Quick Disconnect -Male

Vacuum Gauge

Vacuum Gauge with Quick Disconnect

Quick Disconnect

HCS1015-02

HCS2027-03

HCS2027-01

HCS2051-01-002(gauge only)

HCS1402

HCS1401

HCS1414

HCS2051-01-005

Male version with ¼ in (6.35mm) NPT female threads. Also used on HCS2015-05 Vacuum Hose/Sniffer

Assembly.

Female version with ¼ in (6.35mm) NPT male threads. Mates with

HCS1428-02.

Plant air hose fi tting that mates with the composite repair equipment air input connection. For equipment that uses plant air. ¼ in (6.35mm) NPT female

threads.

Used on HCS2021-01 fi lter assembly

Vacuum hose fi tting that mates with HEATCON® Composite Systems

vacuum sniffers. Allows for rapid, leak-proof vacuum connections. This parts

¼ in (6.35mm) NPT female threads mate with vacuum hoses or HCS1402 with ¼ in (6.35mm) NPT male fi ttings.

Precision 0-30 In./Hg gauge with 3 In. (76mm) dial. ¼ in (6.35mm) NPT Stainless

Steel fi tting provides 0.5% accuracy. Available with certifi cation documents for calibration purposes. Also used as a replacement gauge for the HCS2051

Calibration Kit. Not available in millibars.

Vacuum Gauge Assembly -- Shown

Precision 0-30 In./Hg and 0-100 Kilopascals (KPS) gauge and HCS1401

Quick Disconnect used to monitor vacuum of a composite repair bag. Available with

certifi cation documents as an option.

Used with HCS2015-06 Vacuum Sniffer.

Inexpensive means of monitoring the vacuum of a composite repair bag.

Available with certifi cation documents as an option.

Also available: HCS2027-04 Vacuum Gauge with HCS1401 quick disconnect,

without sniffer.

Vacuum hose fi tting that mates with HEATCON® Composite Systems vacuum sniffers. Allows for rapid, leakproof vacuum connections.

Attaches to HCS1418 vacuum sniffer with ¼ in (6.35mm) NPT male fi ttings or

the HCS1401

HCS1428-02Quick Disconnect Coupler - Male

VacuumEquipment Accessory Assortment



Be sure to check out the Heat Blanket section of

our catalog!

Applications:This “easy-to-use” Heat Blanket Tester will identify possible hidden damage to the blanket with a simple “Pass/Fail” feature. This will help to ensure uniform heating of the application by elimination of cold spots associated with blanket failure.With prompting by on-screen menus the repair technician connects the blanket to the tester, enters the voltage and wattage and views the results. The tester can identify open, shorted and intermittent circuits or power leads.

It’s as Simple as “Pass” or “Fail”

Specifi cations:• Weighs Only 2.5lbs. (1.1 Kg)• Dimensions: 8.5 In. x 6 In. x 3 In. (215.9mm x 152.4mm x 76.2mm)

• Power: 100-240VAC 47-63Hz 0.15 Amps• Construction: Aircraft Quality Aluminum Enclosure Sealed Keypad Backlit LCD Display• Kit Includes: Carrying Case Test Leads

Protective Case Included

HCS2047-01

Be sure to check out the

Heat Blanket Tester



HCS2047-01

Features:• Direct reading scale for instantaneous reading of Good, Fair, Poor and Unacceptable radome moisture levels.• Spring-loaded contact points allow nondestructive testing of irregular radome surfaces.• Separate electrode gun permits testing in remote areas.• Rechargeable Ni-Cad batteries• Available with 115V or 230V battery charger

Kit Includes:• Metering unit• Electrode gun• Separate charger

HCS2049-01 115VHCS2049-02 230V

HCS2049Radome Moisture Meter

Applications:The HCS2049 Radome Moisture Meter indicates moisture levels in aircraft radomes. A patented dielectric radio frequency power loss absorbtion method is used to determine moisture levels.



Applications:The HCS2038-02 Ultrasonic Leak Detector is ideal for detecting and locating sources of vacuum leaks through the use of sophisticated electronic circuitry. The Ultrasonic Leak Detector incorporates an internal noise control that eliminates interference from audible noise and detects only high frequency sounds caused by vacuum leaks.

Specifi cations:• Weight with battery: 9.0 oz. (255g)• Operating Temp: 32° to 140°F (0° to 50°C)• Power: 9 Volts DC (Battery)• Includes: 9 Volt Battery Rubber Probe Extension Headphones Storage Case

Multiple Uses:• Vacuum Bag Leaks• Leaks in Compressed Air Systems• Diagnosing Solenoid Operations• Detecting Electric Arcing• Detecting Gas Leaks• Locating Worn Bearings

HCS2038-02Ultrasonic Leak Detector



HCS2038-02

Specifi cations:Weighs Only 1 lbs. (.47Kg)Pan Size: 5.7 In. x 5.2 In. (144.8mm x 132.1mm)Dimensions: 7.6 In. x 5.3 In. x 1.5 In.

(193mm x 134.6mm x 38.1mm)

Power: 3 AA alkaline batteries (included) or

optional AC Adapter

Capacity x Readablity: 2000g x 0.1g (5.36 lbs x 0.00353 oz)

••••

•

•

Applications: The HCS2038-03-002 Portable Electronic Scale allows for accurate weight measurements up to 2Kg (5.36 lbs). The unit has a built-in calibration function and is supplied with a certifi cate of conformance to factory specifi cations.

HCS2038-03-002Portable Electronic Scale



Applications:The HCS2038-11x Magnehelic® is the industry standard to monitor and measure positive pressure in clean rooms, fan and blower pressures, and fi lter resistance.

Specifi cations:

• Service: Air and non-combustible, compatible gases.• Housing: Die cast aluminum case and bezel with acrylic cover. Exterior fi nish is coated gray to withstand 168 hour salt spray corrosion test.• Accuracy: ±2% of full scale (±3% on -0, -100PA, -125PA, -10MM and ±4% on -00, -60PA, -6MM ranges), throughout range at 70°F (21.1°C).• Pressure Limits: -20” Hg. to 15 psig.† (-0.677 bar to 1.034 bar); MP option; 35 psig (2.41 bar), HP option; 80 psig (5.52 bar).• Overpressure: Relief plug opens at approximately 25 psig (1.72 kPa), standard gauges only.• Temperature Limits: 20 to 140°F (-6.67 to 60°C).• Size: 4” (101.6 mm) Diameter dial face.• Mounting Orientation: Diaphragm in vertical position. Consult factory for other position orientations.• Process Connections: 1/8in (3.175mm) female NPT duplicate high and low pressure taps - one pair side and one pair back.• Weight: 1 lb. 2 oz. (510 g), MP & HP 2 lb. 2 oz. (963 g).

*Magnehelic® is a registered trademark of Dwyer Instruments

STOCKED MODELS

ModelNumber

RangeIn. W.C.

RangePa or kPa

HCS2038-11A

HCS2038-11B

HCS2038-11C

0 - 0.5

0 - 1.0

0 - 2.0

0 - 125 Pa

0 - 250 Pa

0 - 500 Pa

Indicate Positive, Negative or Differential, Accurate within 2%

HCS2038-11xMagnehelic® Pressure Gauges ® Pressure Gauges ®



HCS2038-11x

Capabilities:

Our calibration program is in accordance with ISO10012-1 and MIL-STD-45662A. All instruments used for calibration are certifi ed and have traceability back to N.I.S.T. We provide calibration services for most makes and models of equipment, not just HEATCON® composite repair systems.

CalibrationCalibration Services

WarrantyWarranty Services Warranty Services

Capabilities:

HEATCON® Composite Systems now warrants all of our “Hot Bonders” for 3 full years and 1 full year on all of our other products against parts and workmanship defects from date of delivery, provided such products are properly applied, used, and maintained. Should any product fail under warranty conditions, it will be repaired or replaced at no charge. If you need warranty service for your product contact us for instructions on where to send your product. (See actual written warranty for complete coverage details and conditions.)

HB-50 | 7.09 For more information: 800.556.1990 • Fax: 206.575.0856 • Email: [email protected] • www.heatcon.com

HEAT BLANKETSComposite Repair Solutions

The Solution to Uneven Heat

Distribution is Quality!

Applications:Our Silicone rubber heat blankets are specifically designed or the repair of composite structures using vacuum bagging techniques. The unique construction of our heat blankets allows you to apply uniform heat exactly where you want it. Our design employs a grid of wound resistance wire vulcanized between two layers of fiberglass reinforced silicone rubber. This design features strength, fl exibility, durability and even heat distribution.

Standard Specifi cations:• Maximum Width - 42 In (91.4cm)

Unspliced• Maximum Length - 136 In. (304.8cm) Unspliced• Maximum Temperature - 500°F (232°C)

• Watt Density - 5 watts/In.2 (.8 watts/cm2)

• Standard Material - Textured Silicone Rubber• Standard Leads - Tefl on® insulated 600V/400°F (204°C)

• Standard Lead Length - 5 Ft. (152.4cm)

• Standard Input Power - 120V or 220/240V (others available)

• Double Bus Bar Construction - to Maximize Strain Relief• External Tabs - Increase Heating Area

Strong

Flexible

Durable

Uniform Heating

Unique Construction

Featured Options:• Heat Mapping - to test for thermal uniformity• Supervisory Circuits - for Hazardous Environments• Multiple Zones - for Large Repairs• Custom Sizes/Shapes/Contours• Plugs - for Various Applications and Power Sources

StandardHeat Blankets

For more information: 800.556.1990 • Fax: 206.575.0856 • Email: [email protected] • www.heatcon.com 7.09 | HB-51


Standard ← Length →

← W

idth

→

To ensure traceability, each heat blanket is identifi ed with: 1) serial number, 2) voltage and 3) watts.

SerialNumber

Watts

Available Options

In Stock 120V Rectangular Heat Blanket Assortment - plug not included

*Standard Sizes to be included with Hot Bonder Purchase. Please specify requirement - 120V or 220V.

StockPart

NumberDescription

BonderKit*

Watts Supervisory Heat Mapping

HC040100E51

HC060060E51

HC060080E51

HC060100E51

HC060120E51

HC060200E51

HC060240E51

HC060360E51

HC060400E51

HC060720E51

HC080080E51

HC090120E51

HC100100E51

HC240240E51

HC120120E51

HC120180E51

HC150150E51

HC150180E51

HC180180E51

HC180240E51

4 In. x10 In. (10.6cm x 25.4cm)

6 In. x 6 In. (15.2cm x 15.2cm)

6 In. x 8 In. (15.2cm x 20.3cm)

6 In. x 10 In. (15.2cm x 25.4cm)

6 In. x 12 In. (15.2cm x 30.5cm)

6 In. x 20 In. (15.2cm x 50.8cm)

6 In. x 24 In. (15.2cm x 61.0cm)

6 In. x 36 In. (15.2cm x 91.4cm)

6 In. x 40 In. (15.2cm x 101.6cm)

6 In. x 72 In. (15.2cm x 182.9cm)

8 In. x 8 In. (20.3cm x 20.3cm)

9 In. x 12 In. (22.8cm x 30.4cm)

10 In. x 10 In. (25.4cm x 25.4cm)

12 In. x 12 In. (30.5cm x 30.5cm)

12 In. x 24 In. (30.5cm x 61.0cm)

15 In. x 15 In. (38.1cm x 38.1cm)

15 In. x 18 In. (38.1cm x 45.7cm)

18 In. 18 In. (45.7cm x 45.7cm)

18 In. 24 In. (45.7cm x 61.0cm)

24 In. x 24 In. (61.0cm x 61.0cm)

200W

180W240W

300W

360W

600W

720W

1080W1200W

2160W

320W

540W

500W

720W1080W

1440W

√

1125W

1350W

1620W

2160W

2880W

√√

√

√

√

√

√√

√

√

√

√

√√

√

√

√

√

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√

√

√√

√

√

√

√

√

√

√

√√

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√

√

√

√√

√

√

√

√

√√

√

√

√

√

√

√

√

√

√

√

12 In. x 18 In. (30.5cm x 45.7cm)

HC120240E51


Available OptionsIn Stock 120V Round Heat Blanket Assortment - plug not included

StockPart

NumberDescription

BonderKit*Watts Supervisory Heat

MappingHC060060E51R6 In. (15.2cm) 180W

500W

1125W

√

√

√

√

√

√

√

√

√

10 In. (25.4cm)

15 In. (38.1cm)

HC100100E51R

HC150150E51R

Volts

8 In. (15.2cm)

18 In. (15.2cm)

12 In. (38.1cm)

HC080080E51R

HC120120E51R

HC180180E51R

√

√

√ √

√

√

√

√

√

250W

565W

1272W



Useful Formulas

3 Phase Amperes =

W NEW = W RATED

Total WattsVolts x 1.732

V NEW

V RATED( )²

*Standard Sizes to be included with Hot Bonder Purchase.

Available Options

In Stock 220/240V Rectangular Heat Blanket Assortment - plug not included

StockPart

NumberDescription

BonderKit*

Watts Supervisory Heat Mapping

HC040100E52

HC060060E52

HC060080E52

HC060100E52

HC060120E52

HC060200E52

HC060240E52

HC060360E52

HC060400E52

HC060720E52

HC080080E52

HC090120E52

HC100100E52

HC240240E52

HC120120E52

HC120180E52

HC150150E52

HC150180E52

HC180180E52

HC180240E52

4 In. x 10 In. (10.6cm x 25.4cm)

6 In. x 6 In. (15.2cm x 15.2cm)

6 In. x 8 In. (15.2cm x 20.3cm)

6 In. x 10 In. (15.2cm x 25.4cm)

6 In. x 12 In. (15.2cm x 30.5cm)

6 In. x 20 In. (15.2cm x 50.8cm)

6 In. x 24 In. (15.2cm x 61.0cm)

6 In. x 36 In. (15.2cm x 91.4cm)

6 In. x 40 In. (15.2cm x 101.6cm)

6 In. x 72 In. (15.2cm x 182.9cm)

8 In. x 8 In. (20.3cm x 20.3cm)

9 In. x 12 In. (22.8cm x 30.4cm)

10 In. x 10 In. (25.4cm x 25.4cm)

12 In. x 12 In. (30.5cm x 30.5cm)

12 In. x 24 In. (30.5cm x 61.0cm)

15 In. x 15 In. (38.1cm x 38.1cm)

15 In. x 18 In. (38.1cm x 45.7cm)

18 In. 18 In. (45.7cm x 45.7cm)

18 In. 24 In. (45.7cm x 61.0cm)

24 In. x 24 In. (61.0cm x 61.0cm)

200W

180W240W

300W

360W

600W

720W

1080W1200W

2160W

320W

540W

500W

720W1080W1440W

√

1125W

1350W

1620W

2160W

2880W

√√

√

√

√

√

√√

√

√

√

√

√√

√

√

√

√

√

√

√

√√

√

√

√

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√

√

√

√

√

√

√

√

√

√

12 In. x 18 In. (30.5cm x 45.7cm)

HC120240E52

Ohm’s Law

Heat Output Due to Voltage Change


Available Options

In Stock 220V/240V Round Heat Blanket Assortment - plug not included

StockPart

NumberDescription

BonderKit*Watts Supervisory Heat

MappingHC060060E52R6 In. (15.2cm) 180W

500W

1125W

√

√

√

√

√

√

√

√

√

10 In. (25.4cm)

15 In. (38.1cm)

HC100100E52R

HC150150E52R

8 In. (15.2cm)

18 In. (15.2cm)

12 In. (38.1cm)

HC080080E52R

HC120120E52R

HC180180E52R

√

√

√ √

√

√

√

√

√

250W

565W

1272W



A Quality Difference:

Nonuniform heating by a heat blanket is generally caused by one of two factors, poor quality construction or improper handling. HEATCON® Composite Systems has the solution to both situations. The most effective means to evenly distribute heat is by placing the heater wires closer together. Poorly designed heat blankets have circuit spacing of often 0.5” (12.7mm) or more, whereas our blankets have a circuit spacing of 0.150” (3.81mm) average. We have also addressed the improper handling factor by incorporating a strain relief in the power lead entry tab, using special eyelet crimping techniques and utilizing double buss bars which minimize open circuits at the buss bar connection. Computer-generated circuitry optimizes circuit design to create even heat distribution. Our standard leads are Tefl on® insulated for easy removal, from the tacky tape, after a repair.

Competitor “A” Heat Blanket

HEATCON® Composite Systems’ Heat Blanket

HEATCON® Composite Systems’Standard Quality Features

Heat Blanket Circuit Spacing & Quality Comparisons

Textured or Smooth Silicone

Rubber

Double Bus Bars:to increase strength at

circuit connection

Tefl on® Insulted Leads:for easier removal from the tacky tape

External Lead Entry Tabs:to maximize heating area

Strain Relief:to minimize

wire breakage

Circuit Spacing:at 0.25” (6.35mm) or less for more even

heat distribution

QualityHeat Blanket ConstructionHeat Blanket Construction



Applications:Supervisory Heat Blankets are used when performing a composite repair in a hazardous or fl ightline environment. These blankets have a very unique construction and includes four layers of protection. Three layers combine to effectively reduce hazardous situations in a vapor volatile environment.

The Supervisory Heat Blankets are designed to be used with our HCS9000/9200FL (Flightline) Series Composite Repair Systems. If the blanket sensor detects a high cure temperature the controller will disable power output to the blanket. The circuit will then reset itself when the temperature falls below the critical level. An indicator and alarm on the HEATCON® Flightline Repair System will alert the operator to the condition.

• Tab Cover

• Typical StrainRelief Confi guration

Black Wire

White Wire

Green Wire

White Wire

Black Wire

• Supervisory Circuit

• Uncured/Fiber/Uncured .020 Thick Silicone Rubber

• Standard Textured Silicone Rubber

• Heater Circuit• Uncured/Fiber/Uncured .029 Thick Silicone Rubber

• Ground Grid• Standard Textured Silicone Rubber

Black Wire

White Wire

Green Wire

White Wire

Typical Strain Relief Confi guration

SupervisoryCustom Heat BlanketsCustom Heat Blankets

Black Wire

Standard - 120V - plug not included

HC080080M51R-X 8 In. (15.2cm) Diameter

HC100100M51R-X 10 In. (25.4cm) Diameter

HC120120M51X 12 In. x 12 In. (30.5cm x 30.5cm)

HC080180M51X 8 In. x 18 In. (15.2cm x 45.7cm)

HC060060M51X 6 In. x 6 In. (15.2cm x 15.2cm)

HC100100M51X 10 In. x 10 In. (25.4cm x 25.4cm)

HC150150M51X 15 In. x 15 In. (38.1cm x 38.1cm)

Standard - 240V - plug not included HC080080M52RX 8 In. (15.2cm) Diameter

HC100100M52RX 10 In. (25.4cm) Diameter

HC120120M52X 12 In. x 12 In. (30.5cm x 30.5cm)

HC080180M52X 8 In. x 18 In. (15.2cm x 45.7cm)

HC060060M52X 6 In. x 6 In. (15.2cm x 15.2cm)

HC100100M52X 10 In. x 10 In. (25.4cm x 25.4cm)

HC150150M52X 15 In. x 15 In. (38.1cm x 38.1cm)



Supervisory

Capabilities:The need for custom shaped, flexible heat blankets in composite repair has increased dramatically in recent years with all of the emerging applications being performed. HEATCON® Composite Systems has both the experience and dedication to meet all of your custom heat blanket requirements from design to delivery.

Our design capabilities include:• Flat Geometrics/Die-Cuts • 3-D - An excellent example for a 3-D heat blanket application is a radome repair. The nose cone, or radome, of an airplane is a highly sensitive and odd shape which requires a heat blanket designed for very specifi c form.

Radome Capabilities: • Confi gurations for Boeing, AirBus, M-D. • Other confi gurations available upon request • Single Zone • Mutli Zones • Storage Fixture Available• Contours - Some application examples for contoured heat blankets include: leading edge, trailing edge, propeller, rotor, fl ap, fan-track and fan-cowl repairs.

Simply supply us with the details listed below, and we’ll begin design the blankets to suit your specifi c needs. • Width • Length • Lead Length • Input Voltage • Watt Density • Dimensional Drawings

Contoured:Leading Edge & Angled (V-Shaped) Blankets

Flat Geometrics/Die-Cuts:Various Shapes & Cut Out Blankets

3-D:Radome Heat Blanket

Custom FormedHeat Blankets



Finished Heat Blanket

Supply us with your partor with a tooling “splash”

Custom tool to fabricateHeat Blanket

Your Part

Custom Tooling

HEATCON® Composite Systems can manufacture custom Heat Blankets to fit your specific needs. From your part we produce a fi nished Heat Blanket using our unique fabrication processes.

A high temperature tool is produced. This is used during the Heat Blanket manufacturing and curing process.

The fi nished Heat Blanket is an exact fi t to your supplied part or tooling “splash”.

Custom FormedOur Process



Custom Formed RadomeHeat Blankets

Standard - 220 Volt - Two Zone Radome Stock

Aircraft Model Part Number Height (inches)

Watt Density

Wattage Zone 1

WattageZone 2

B707/727/737 HC737130G42Z2 13 (33.02cm) 4 1936 2902B747 HC747130G42Z2 13 (33.02cm) 4 2500 5493B757 HC757130G42Z2 13 (33.02cm) 4 1936 2596B767/777 HC777130G42Z2 13 (33.02cm) 4 2500 5493A300/310/330/340 HCA30130G42Z2 13 (33.02cm) 4 1936 3568A318/319/320/321 HCA32130G42Z2 13 (33.02cm) 4 1936 5492DC9/MD80/MD90 HCM80100G42Z2 10 (25.4cm) 4 1936 2944RJ200 HCRJ2220GX2Z2H 22 (55.88cm) 5 / 4 2446 2052(plug not included)

Capabilities:Standard Confi guration for Boeing, Airbus, McDonnel-Douglas

Custom Radome heat blankets available for any aircraft

Repair side is made of one piece silicone, to eliminate mark-off from seams, giving you an exact fi t

Storage fi xture availableSingle ZoneMultiple ZonesUniform Heat

•

•

•

••••

2 ZONE CONFIGURATION

HEIGHT



Abradable / Fan TrackSeal Replacement

Capabilities:• Standard Confi gurations for • RB211 • V2500 • CFM56• Custom packages available upon request• Single or Multiple Zone Heat Blankets• Bagging Materials

Application:

HEATCON® Composite Systems has the knowledge and expertise to help with all your Abradable/Fan Track seal replacement problems. With our “State-of-the-Art” hot bonders and custom designed fan track heat blankets, your seal replacement is done right the fi rst time, everytime. HEATCON® Composite Systems has a proven track record on the following engine series: RB211 V2500 CFM56Let us design a custom package just for you!

Abradable / Fan TrackAbradable / Fan TrackSeal Replacement

YOU KNOW THE PROBLEM!

WE KNOW THE SOLUTION!

HCS9000B Hot Bonder(not included)



Abradable / Fan Track

Innovative Solution

Applications:Our Stretchable Silicone rubber heat blankets are specifically designed for the repair of complex 3-dimensional composite shapes or contoured surfaces.The unique construction of our stretchable heat blankets allows you to apply uniform heat exactly where you want it. Our design employs a grid of wound resistance wire vulcanized between durable unsupported silicone rubber. This design features strength, fl exibility, durability and even-heat distribution.

Strong

Flexible

Durable

Uniform Heating

Unique Construction

Featured Options:• Plugs - for Various Applications and

Power Sources

Complex Problem

Standard Specifi cations:• Maximum Width - 20 In (50.8cm)

Unspliced• Maximum Length - 20 In. (50.8cm) Unspliced• Maximum Temperature - 500°F (232°C) • Watt Density - 5 watts/In.2 (.8 watts/cm2)

• Standard Material - Unsupported

Silicone Rubber• Standard Leads - Tefl on® insulated 600V/ 400°F (204°C)

• Standard Lead Length - 5Ft. (152.4cm)

• Standard Input Power - 120V or

220/240V (others available)

• External Tabs - Increase Heating Area

StretchableHeat Blankets



Standard Stretchable Stock Sizes 120V - plug not included

Description Part Number

Available Options

WattsHeat

Mapping

HC120120E51EHC150150E51EHC180180E51EHC240240E51E

500W720W1125W1620W2880W

10 In. x 10 In. (25.4cm x 25.4cm) HC100100E51E12 In. x 12 In. (30.5cm x 30.5cm)

15 In. x 15 In. (38.1cm x 38.1cm)

18 In. x 18 In. (45.7cm x 45.7cm)

24 In. x 24 In. (60.9cm x 60.9cm)

6 In. x 6 In. (15.2cm x 15.2cm)

8 In. x 8 In. (20.3cm x 20.3cm)

HC060060E51EHC080080E51E

180W320W

Stock

Standard Stretchable Stock Sizes 220/240V - plug not included

Description Part Number

Available Options

WattsHeat

Mapping

HC120120E52EHC150150E52EHC180180E52EHC240240E52E

500W720W1125W1620W2880W

10 In. x 10 In. (25.4cm x 25.4cm) HC100100E52E12 In. x 12 In. (30.5cm x 30.5cm)

15 In. x 15 In. (38.1cm x 38.1cm)

18 In. x 18 In. (45.7cm x 45.7cm)

24 In. x 24 In. (60.9cm x 60.9cm)

6 In. x 6 In. (15.2cm x 15.2cm)

8 In. x 8 In. (20.3cm x 20.3cm)

HC060060E52EHC080080E52E

180W320W

Stock

StretchableHeat Blankets

√√√√√√√

√√√√√√√

√

√√√√√√

√

√√√√√√



Stretchable

Applications:The quality of the repair can in many cases be traced back to the quality of the cure. A heat blanket that provides temperature uniformity over the entire surface is the key step in the repair process.

Thermal mapping is becoming the quality standard for many maintenance facilities. The Commercial Aircraft Composite Repair Committee (CACRC) refers to SAE Document ARP 5144 Section 7, which states specifi c recommendations for the handling, maintenance and thermal testing of heat blankets.

Our testing follows the recommendations of SAE Document ARP 5144 and meets many of the manufacturers requirements.

This additional quality process can be specifi ed for all of your Silicone Rubber Heat Blankets at a nominal charge. Please contact us for your quote.

Heat MappingHeat Blanket ServicesHeat Blanket Services



HCS1219Used to ExtendCables

250V 15A 6-15R 3600

Heat Blanket Accessories

Image PartNumberDescription

Straight Blade Plugs

HCS1201

Straight Blade Receptacles -

Female

Application

HCS1202

MaximumWattageVolts Amps NEMA

125V 15A 5-15 1800

250V 15A 6-15 3600

HCS1213Used to ExtendCables

125V 15A 5-15

Twist Lock Plugs

HCS1204

HCS1205

125V 15A L5-15P 1800

125V 30A L5-30P 3600

Used primarily in school

application to prevent burnout of blankets

Used with Large Heat

Blankets

*Other Plugs and Receptacles also available.

For standard

use

For standard use with higher voltage

1800

Heat BlanketPlugs and Receptacles



Heat Blanket

Heat Blanket Accessories

Image PartNumberDescription

Twist Lock Plugs

HCS1207

Twist Lock Receptacles -

Female

Application

HCS1209

MaximumWattageVolts Amps NEMA

250V 15A L6-15P 3600

250V 30A L6-30P 7200

HCS1208

Used when High Amps Are Required

250V 30A L6-30R

HCS1212 120/ 240V 30A

Used to Extend Cables

Connects directly to composite

Repair Units or used as

a HCS9000/9200A-Model output cable repair part.

*Other Plugs and Receptacles also available.

5-Pin Connector -A-Model Repair Part

HCS1223120/ 240V 30A

Connects directly to composite

Repair Units or used as a HCS9000B/

9200B-Model output cable repair part.

3-Pin Connector -B-Model Repair Part

CA3108E20-19PB

Heat BlanketPlugs and Receptacles

M-64 | 7.09 For more information: 800.556.1990 • Fax: 206.575.0856 • Email: [email protected] • www.heatcon.com

MATERIALSComposite Repair Solutions

Material Services

Small Quantities

Packaging

Airbus Standard Parts

A. O. G.Capabilities:As an added service to our customers, we offer A.O.G. (aircraft on ground) priority service for composite repair materials. Contact us if you have a grounded aircraft, or a work stoppage due to material requirements. We can have a shipment of the material you require (in the quantity you need) on the way to your facility the same day we receive your purchase order. A.O.G. orders must be received by 11:00am (PST) in order to allow suffi cient processing time for same day shipment. International A.O.G. priority shipments are subject to space availability on the next fl ight out. The use of a Customs Broker is recommended to avoid unnecessary delays. An additional A.O.G. fee may also apply.

Capabilities:Prepreg repair materials typically have a six (6) to twelve (12) month shelf life. For many facilities, a full roll of materials would not be used in this time frame and the excess would have to be thrown away. Buying from the manufacturer can take months of waiting for delivery with large minimum order requirements. For these reasons, we provide material in large (full roll) or small (by the yard) quantities. All our materials are inspected and arrive overnight express packed in dry ice with the appropriate quality control paperwork, such as Certifi cate of Conformance, Material Safety Data Sheets and IATA forms.

Capabilities:In addition, our international frozen materials are packaged in dry ice in a special double walled, high density, sprayed-foam insulated container. Our domestic and international packaging ensures that your material shipment will remain at manufacture recommended temperatures, avoiding heat and mishandling damage. This service can and will save you time and money, with little or no wasted material.

Capabilities:If you work with Airbus Silicone Adhesive Foam Tapes, Extruded Seals, Wire, Cables, Cable Wraps, Filters and other miscellaneous Airbus materials, make sure you order our NEW Airbus Standard Parts Catalog. Contact your HEATCON representative today.

For more information: 800.556.1990 • Fax: 206.575.0856 • Email: [email protected] • www.heatcon.com 7.09 | M-65


Material Services

HEATCON® Composite Systems offers material recertifi cation testing for Boeing Material Speci-fi cation (BMS) materials. This testing will often allow material to be recertifi ed for a time equal to the original shelf life. Test reports are issued directly by Boeing, giving you the assurance that your material has been properly handled. Please contact us with your requirements.

Using a state of the art cutting table, we can cut virtually any shape and size. All we need is your material specifi cation, and a CAD fi le with your patterns. In addition to getting a highly accurate cut, reducing labor in the cutting process, we can minimize your material waste by nesting patterns together. Send us your requirements, and we can help you start saving time and money today!

“As seen in HIGH-PERFORMANCE Composites magazine” May 2004 Precision cutting can save you time, and reduce material scrap rates.

HEATCON® Composite Systems now offers precision cutting and kitting services..

Material ServicesMaterial Re-Certifi cation

Material Cutting and Kitting



Applications:Everything needed for temporary and permanent repair of composite structures assembled in one convenient kit. Estimated coverage is nine (9) repairs of 10in. (254mm) in diameter. Other materials available upon request.NOTE: Resin not included. Please call for pricing and delivery.

See Back for corresponding table

HCS2510-09/14Pre-Assembled Kits



HCS2510-09/14 HCS2510-09/14Pre-Assembled Kits

Bagging Kit - HCS2510-09Item Number Part Number Description Size Quantity

1 HCS2101 Bagging Film, Nylon 27in. x .002in.(68.6cm x .01cm)

3yds(27m)

2 HCS2102-10 Breather/Bleeder 60in. x 10oz.(152.4cm x 283.5g)

1yd(.9m)

3 HCS2108-NP Release Film, Non-Perforated 48in. x .001in. (121.9cm x .003cm)

1yd(.9m)

4 HCS2108-P Release Film, Perforated 48in. x .001in. x .045in.(121.9cm x .003cm x .114cm)

1yd(.9m)

5 HCS2114 Flash Tape 1in. x 72yds x .0025in.(2.54cm x .65.8m x .006cm) 1 Roll

6 HCS2125 Sealant Tape, Tacky Tape .125in. x .5in. x 25ft.(.3cm x .1.3cm x 7.6m) 2 Rolls

7 HCS2112 Peel Ply, Nylon 46in. x .005in. (121.9cm x .013cm)

1yd(.9m)

8 HCS2410-010 Fiberglass Bleeder Cloth 38in. x .0045in.(96.5cm x .025cm)

1yd(.9m)

Bagging Kit Dimensions: 29in. x 10in. x 9.50in. (73.7cm x 25.4cm x 24.1cm)Shipping Weight: 7lbs (3.2k)

Repair Plies - Materials of ChoiceItem Letter Part Number Material Description Size Quantity

a HCS2510-10 BMS9-3 Dry Fiberglass Cloth(Style 7781, MIL-C-9084)

38in. x .0089in.(96.52cm x .023cm)

1yd(.9m)

b HCS2510-11 BMS9-8 Dry Graphite Cloth(Style 3K-70-PW TY1, CL2)

42in. x .007in.(106.68cm x .018cm)

1yd(.9m)

c HCS2510-12 BMS9-8 Dry Graphite Cloth(Style 3K-135-8H TY1, CL2)

42in. x .0135in.(106.68cm x .034cm)

1yd(.9m)

d HCS2510-13 Kevlar®49 Dry Kevlar® Cloth(STYLE 120)

38in. x .0040in.(96.52cm x .010cm)

1yd(.9m)

e HCS2510-14 Kevlar®49 Dry Kevlar® Cloth(STYLE 285)

38in. x .010in.(96.52cm x .025cm)

1yd(.9m)

The part numbers listed above, also include everything listed in Bagging Kit HCS2510-09



Applications:Used on wet lay-up and repair. These are two part epoxy paste adhesive/resin systems for potting, bonding, fairing and repair.

Save Time and Money!! • Practical • No Waste • Mix only what is required • No Weighing

Resin Kits Resin Kits

Resin Kits - Minimum Order Quantity: 18ea ± 10%Part Number Specifi cation Number

(Manufacturer Part Number)Cure Temp Cure Time Storage Temp Mix Ratio Size*

HCS2407-091 BMS8-301*(EY 3804) 150°F/ 66°C 3 Hours Below 40°F

(4°C) 100:66 50g

HCS2407-101 BMS8-301*(EA 9390**) 200°F / 93°C 3 - 4 Hour 40°F

(4°C) 100:56 50g

HCS2407-131 EA 934NA200°F / 93°C 1 Hour 40°F

(4°C) 100:33 50g77°F / 25°C 5 - 7 Days

HCS2407-141 EA 9394150°F / 66°C 1 Hour 77°F

(25°C) 100:17 50g77°F / 25°C 5 - 7 Days

HCS2407-151 EA 956200°F / 93°C 1 Hour 40°F

(4°C) 100:58 50g77°F / 25°C 5 - 7 Days

HCS2407-161 EA 9309.3NA180°F / 82°C 1 Hour 35°F

(1°C) 100:22 50g77°F / 25°C 5 - 7 Days

Please Contact us for current price and lead time.EPOCAST® is a registered trademark of Vantico A&T US Inc.

* Also available in Quarts**Stock Item

Typical Coverage50g

40/60 Resin to Fiber Ratio

24in. x 24in. (60.96cm x 60.96cm) for style 7781 Fiberglass Cloth

6 - 8 repair plies 8in. (20.32cm) diameter



Resin Kits

Application:The HCS-C60 Tack Rag is used to remove dust from surfaces before coating or painting application. High quality cheesecloth is oil and wax free to resist surface contamination. The Tack Rag meets or exceeds many aerospace specifi cations.

Sized at 30 in. x 36 in. (762mm x 914.4mm) the HCS-C60 is folded and packaged individually in sealed plastic bags. Available quantities are 50,100, and 400 pieces.

HCS-C60 Tack Rags

Carton AvailabilityPart Number Carton QuantityHCS-C60-50 50

HCS-C60-100 100HCS-C60-400 400



Prepregs Fiberglass Fiberglass

Fiberglass

Part NumberSpecifi cation (Manufacturer Part Number)

ClassGrade/Style/Form

Nominal Cured

ThicknessRoll Size Storage

Life**

Handling/Mechanical

Life**

Cure Temp

CureTime

HCS2401-010BMS8-79

(120-F155-5-F69) (MXB7701/120-38”)

Class III Style 120 .0045in.

(.1143mm)38in. x 120yds.

(965.2mm x 109.72m)*

270 DaysBelow 10°F (-

12.2°C) (DOS)

Handling/Mechanical:

200 Hours min @ 75°F ± 5°F

250°F(121°C)

Consult SRM for

Requirements

HCS2401-020BMS8-79

(1581-F155-5-F69) (MXB7701/1581-38”)

Class III

Style 1581

.0095in.(.2413mm)

38in. x 60yds. (965.2mm x 54.86)*


12.2°C) (DOS)


200 Hours min @ 75°F ± 5°F

250°F(121°C)

Consult SRM for

Requirements

HCS2401-030BMS8-79

(7781-F155-5-F69) (MXB7701/7781-38”)

Class III

Style 7781

.0095in.(.2413mm)

38in. x 60yds. (965.2mm x 54.86)*


12.2°C) (DOS)


200 Hours min @ 75°F ± 5°F

250°F(121°C)

Consult SRM for

Requirements

HCS2401-040BMS8-139

(120-F161-108-F50)(MXB7668/120-38”)

Class 1 Style 120 .0045in.

(.1143mm)38in. x 120yds.

(965.2mm x 109.72)*


12.2°C) (DOR)

Handling:360 Hours Below 80°F

(26.7°C)Mechanical:720 Hours Below 80°F

(26.7°C)

350°F(177°C)

Consult SRM for

Requirements

HCS2401-050BMS8-139

(1581-F161-108-F50)(MXB7668/1581-38”)

Class 1

Style 1581

.0095in.(.2413mm)

38in. x 60yds. (965.2mm x 54.86)*


12.2°C) (DOR)



(26.7°C)

350°F(177°C)

Consult SRM for

Requirements

HCS2401-060BMS8-139

(7781-F161-108-F50)(MXB7668/7781-38”)

Class 1

Style 7781

.0095in.(.2413mm)

38in. x 60yds. (965.2mm x 54.86)*


12.2°C) (DOR)



(26.7°C)

350°F(177°C)

Consult SRM for

Requirements

NOTE: All quoted material subject to availabilityPlease call for pricing and delivery. Other specifi cations available upon request.

* Roll Yardages Vary. Five (5) Yard Minimum Order. Confi rmation of approximate yardage supplied at time of order.

**Storage/Handling/Mechanical Recommendations May Vary



Prepregs Prepregs Graphite and Kevlar Graphite and Kevlar

Graphite

Part NumberSpecifi cation(Manufacturer Part Number)

Type ClassGrade/Style/Form

Nominal Cured


Life**

Handling/Mechanical

Life**

Cure Temp

CureTime

HCS2402-010BMS8-168

(W3G-282-42-F155-76)

(CYCOM99714A/PWC T300 3K NT 42”)

Type II&

Type III

Class 2

Style3K-70-

PW

.0086in.(.2184mm)

42in. x 75yds. (1066.8mm x 54.86m)*

300 DaysBelow 10°F

(-12.2°C) (DOR)

Handling/Mechanical:200 Hours Below 80°F

(26.7°C)

250°F(121°C)

Consult SRM for

Requirements

HCS2402-020BMS8-212

(W3G-282-42-F263-8) (CYCOM 934/PWC

T300 3K NT 42”)

Type IV

Class 2

Style3K-70-

PW

.0083in.(.2108mm)

42in. x 90yds. (1066.8mm x 82.3m)*

360 DaysBelow 10°F

(-12.2°C) (DOR)

Handling:240 Hours (min @ room

temp)Mechanical:720 Hours(min @ room

temp)

350°F(177°C)

Consult SRM for

Requirements

HCS2402-030BMS8-212

(F3T-584-42-F263-7)(CYCOM 934/8HS

T300 3K ST)

Type III Class 2

Style3K-135-

8H

.0510in.(1.3mm)

42in. x 90yds. (1066.8mm x 82.3m)*

360 DaysBelow 10°F

(-12.2°C) (DOR)

Handling:240 Hours (min @ room

temp)Mechanical:720 Hours (min @ room

temp)

350°F(177°C)

Consult SRM for

Requirements

HCS2402-040BMS8-256

(W3G-282-42-F593-18)

(CYCOM 970/PWC T300 3K VT 42”)

Type IV

Class 2

Style3K-70-

PW

.0085in.(.2159mm)

42in. x 90yds. (1066.8mm x 82.3m)*

180 DaysBelow 10°F

(-12.2°C) (DOR)

Handling/Mechanincal:

240 Hours Below 80°F

(26.7°C)

350°F(177°C)

Consult SRM for

Requirements

HCS2402-050 BMS8-297(HMF 5-322/34C 60”)

Type IV

Class 2

Style3K-70-

PW

.0083in.(.2108mm)

60in. x 90yds. (1524.0mm x 82.3m)*

455 DaysBelow 10°F

(-12.2°C) (DOR)



(26.7°C)

350°F(177°C)

Consult SRM for

Requirements

Kevlar®

Part NumberSpecifi cation

(Manufacturer Part Number)

Grade/Style/Form

Nominal Cured


Life**

Handling/Mechanical

Life**

Cure Temp

CureTime

HCS2403-010BMS8-219(49-285-F155-71)

(MXM 7714/285 KEV 49 38”)

Style 285 .010in.(.254mm)

38in. x 60yds. (965.2mm x 54.86m)*

180 DaysBelow 10°F (-12.2°C) (DOR)

Handing/Mechanical:200 Hours Below 80°F

(26.7°C)

250°F(121°C)

Consult SRM for Requirements

NOTE: All quoted material subject to availabilityPlease call for pricing and delivery. Other specifi cations available upon request.





Adhesives Film and Foaming

Film



Nominal Cured

Thickness/Weight

Roll Size Storage Life**

Handling/Mechanical

Life**

Cure Temp

CureTime

HCS2404-010BMS5-101

(AF163-2K)(FM73)

Type II N/A Grade

10

.010in.(.254mm)

36in. x 50yds. (914.4mm x 45.72m)*

360 DaysBelow

0°F(-17.8°C)



(33.3°C)

250°F(121°C)

Consult SRM for Requirements.060lb/ft2

(.293kg/m2)

HCS2404-020BMS5-101

(AF163-2K)(FM73)

Type II N/A Grade 5

.005in.(.1143mm)

36in. x 50yds. (914.4mm x 45.72m)*

360 DaysBelow

0°F(-17.8°C)



(33.3°C)

250°F(121°C)


(.146kg/m2)

HCS2404-030BMS5-129

(AF-126-2)minimum order may

apply

Type 2

Class IIA Grade 5

.005in.(.1143mm)

36in. x 36yds.(914.4mm x 32.92m)*

90 DaysBelow

0°F(-17.8°C)



(32.2°C)

250°F(121°C)


(.146kg/m2)

HCS2404-040 BMS5-129(FM-123-2)

Type 2

Class IIB

Grade 10

.010in.(.254mm)

36in. x 55yds.(914.4mm x 50.29m)*

180 DaysBelow

0°F(-17.8°C)



(32.2°C)

250°F(121°C)


(.293kg/m2)

HCS2404-050 BMS5-154(PL795)

Type II

Class 1&

Class 2Grade 5

.005in.(.1143mm)

36in. x 55yds.(914.4mm x 50.29m)*

180 DaysBelow 10°F

(-12.2°C)



(35°C)

350°F(177°C)


(.244kg/m2)

HCS2404-060BMS8-145

(FM355)(AF131-2)

Type I N/A N/A

.0125in.(.318mm) 40in. x 50yds.

(1016mm x 50.29m)*

180 DaysBelow

0°F(-17.8°C)



(35°C)

350°F(177°C)

Consult SRM for

Requirements.075lb/ft2

(.366kg/m2)

Foaming



Nominal Cured

Thickness/Weight

Roll Size Storage Life**

Handling/Mechanical

Life**

Cure Temp

CureTime

HCS2405-010BMS5-90

(MA562)(FM490)

Type III

Class 1

Grade 50

.05in.(1.143mm)

1in x 25ft (25.40mm x 7.62m)*

180 DaysBelow 10°F

(-12.2°C)

Handling/Mechanical:240 Hours Below 90°F

(32.2°C)

250°F / 350°F

Consult SRMfor

Requirements.395lb/Ft.2

(6.33kg/m2)

NOTE: All quoted material subject to availabilityPlease call for pricing and delivery. Other specifi cations available





Adhesives Aluminum Aluminum Foil

Primers Corrosion Inhibiting

Aluminum Foil

Part Number Specifi cation TypeGrade/Style/Form

Roll Size Storage Life** Cure Temp

CureTime

HCS2408-010 BMS8-289 Ty 0/250/2/1235/002Ty 0/350/2/1235/002

Grade BForm 1

36in. x 60yds.(914.4mm x 54.86cm)*

No Limit@

95°F (35°C) or Below

250°F / 350°F(121°C / 177°C)

Consult SRMfor

Requirements

Corrosion Inhibiting Adhesive Primers



Type Grade/Style/Form Unit Size Storage Life** Cure

TempCureTime

HCS2406-010 BMS5-89(EC3960) Type 1 Grade A

Sprayable

1 Quart Can

(.9463L)

9 months Below 0°F

(-17.8°C)

250°F(121°C)

Consult SRMfor Requirements

HCS2406-011 BMS5-89(BR127) Type 1

Grade ASprayable/Brushable

1 Gallon Can

(.3.785L)

12 months Below 0°F

(-17.8°C)

250°F(121°C)

Consult SRMfor Requirements



Wet Lay-ups Fillers, Resins, Potting, and Edge Fillers, Resins, Potting, and Edge

Resins



Type Class Unit Size Storage Life** Cure Temp

CureTime

HCS2407-040 BMS8-201(EPOCAST 50-A1/946) Type 4 Quart Kit

(.9463L)12 months

Below 80°F (26.7°C)

150°F - 100°F(66°C - 93°C)After RT Gel


HCS2407-060 BMS8-201(EPOCAST 50-A1/9816) Type 3 Quart Kit

(.9463L)12 months

Below 80°F (26.7°C)

150°F - 200°F(66°C - 93°C)After RT Gel


HCS2407-090 BMS8-301(EY 3804 A/B) Class 2 Quart Kit

(.9463L)

A - 6 monthsBelow 40°F (4.44°C)

B - 12 monthsat 40°F - 80°F(4.44°C - 26.7°C)

150°F(66°C)


HCS2407-100 BMS8-301(EA9390) Class 1 Quart Kit

(.9463L)

12 monthsat 40°F(4.44°C)

200°F - 300°F(93°C - 149°C)


FillersPart Number

(Manufacturer Part Number)Description Unit Size

HCS2201*Resin Epoxy Filler/

Cab-O-Sil1 gal

(3.785L)

HCS2202*Lightweight Epoxy Filler/

Micro Balloons1 gal

(3.785L)

HCS2202-01*(BJO-0930) Phenolic Micro Balloons 1 gal

(3.785L)

Potting Compound and Edge Filling

Part NumberSpecifi cation(ManufacturerPart Number)

Type Class Description Unit Size Storage Life**

HCS2407-010 BMS5-28(CG 1305) Type 7 Class 1

Potting CompoundPourable

Gallon Kit(3.785L)

12 months at 40°F - 90°F (4.44°C - 32.2°C)

HCS2407-020 BMS5-28(EC 89537) Type 7 Class 2

Potting CompoundPourable

Gallon Kit(3.785L)

12 months at 40°F - 90°F (4.44°C - 32.2°C)

HCS2407-030 BMS5-28(EPOCAST 1511 A/B) Type 3 N/A Non Flow Edge Filler Quart Kit

(.9463L)12 months at 40°F - 90°F

(4.44°C - 32.2°C)

*Minimum Order may apply. **Storage/Handling/Mechanical Recommendations May Vary



Wet Lay-ups Wet Lay-ups Fiberglass, Carbon, and Kevlar Fiberglass, Carbon, and Kevlar®® Fiberglass, Carbon, and Kevlar® Fiberglass, Carbon, and Kevlar Fiberglass, Carbon, and Kevlar® Fiberglass, Carbon, and Kevlar

Fiberglass Dry Fabric

Part Number Specifi cation(Manufacturer Part Number)

Type Class Grade/Style/Form

Thickness Laminate 50%

VFRoll Width

HCS2410-010BMS9-3(120-38-F3)

(120/38”/504)Type D Class 7 Style 120 3.3mils

(0.08mm)38in.

(965.2mm)

HCS2410-020BMS9-3(1581/38”/504)

(21542)Type H-2 Class 7 Style 1581 9.1mils

(.23mm)38in.

(965.2mm)

HCS2410-030BMS9-3(7781-38-F3)

(7781/38”/504)Type H-3 Class 7 Style 7781 9.1mils

(.23mm)38in.

(965.2mm)

HCS2410-040 BMS9-3(7781-38) Type H-3 Class 13 Style 7781 9.1mils

(.23mm)38in.

(965.2mm)

Carbon Dry Fabric



Type Class Grade/Style/Form Thickness Roll Width

HCS2409-010 BMS9-8(584) Type I Class

2Grade 3,

Style 3K-135-8H.0135in.(.3429mm)

42in.(1066.8mm)

HCS2409-020 BMS9-8(T-300-3K) Type I Class

2Grade 3,

Style 3K-70-PW.007in.

(.1778mm)60in.

(1066.8mm)

Kevlar® Dry Fabric



Grade/Style/Form Thickness Dry Nominal Roll Width

HCS2411-010 Kevlar®49(5120/38”/618) Style 120 3.3mils

(0.08mm)38in.

(965.2mm)


(.23mm)38in.

(965.2mm)


(.24mm)38in.

(965.2mm)

HCS2411-031 Kevlar®49(285-50”KevlarAMS3902) Style 285 9.4mils

(.24mm)50in.

(1,270mm)

HCS2411-040 Kevlar®49(35238F100) Style 352 10mils

(.254mm)38in.

(965.2mm)

* Roll Yardages Vary. Five (5) Yard Minimum Order. Confi rmation of approximate yardage supplied at time of order.**Storage/Handling/Mechanical Recommendations May Vary

NOTE: All quoted material subject to availability.Please call for pricing and delivery. Other specifi cations available upon request.



Applications:The HCS2101 Series Nylon Bagging Film is a high-grade nylon fi lm which is heat-stabilized for long term cures. The fi lms are soft, pliable and ideal for high temperature composites, metal bonding and any function requiring heat and/or pressure. Nylon Bagging Film is used as the last material to a part that is being repaired to form the vacuum bag.

HCS2101 Nylon Bagging Film

Nylon Bagging FilmPart Number Nominal Thickness Roll Size Maximum Use Temp.

HCS2101-04-5ML 5mils(.127mm)

54in. x 254yds(1372mm x 232.3m)*

400°F(204°C)

HCS2101-04-30T 30” TUBE 2mils(.0508mm)

30in. Tube x 333yds(762mm x 304.5m)*

400°F(204°C)

HCS2101-04-60V V-FOLD 2mils(.0508mm)

Width 30in. (Open 60”) x 333 yds(762mm (1524mm) x 304.5m)*

400°F(204°C)

HCS2101-04-30TNH 30” TUBE 1 - 1.5mils(.0254mm-.0381mm)

30in. Tube x 333yds(762mm x 304.5m)*

No Heat(Debulking Application)

Bagging Film PropertiesTensile Strength (psi) 10,000-16,000 Fold Endurance (cycles) >250,000

Elongation % 375-500 Brittleness Temp < 75°F

Graves Tear Strength (gms) 500-600 Dimensional Stability (%)(300°F, 10min.) < 2.0

Elmerdorf Tear Strength (gms) 20-50 Flammability Self Extinguishing

*Roll Yardages Vary. Five (5) Yard Minimum Order. Confi rmation of approximate yardage supplied at time of order. **Regular Stock Item



HCS2101

Applications:The HCS2102 Series Breather/Bleeder Cloth is a nonwoven polyester breather system used for volatile to evacuate from vacuum bags. It can be used at pressures up to 85 psi (5.8 bars). Multidirectional conformability make it a very effi cient breather. This cloth does not contain any binders which could seal off air fl ow. The breather is required for air evacuation and the bleeder system is required to absorb excess resin. Recommended maximum use temperature: 400°F (204°C).

Applications:This cloth can be used at pressures up to 200 psi (13.8 bars).

*Roll Yardages Vary. Five (5) Yard Minimum Order. Confi rmation of approximate yardage supplied at time of order.

**Regular Stock Item

HCS2102 Breather/Bleeder Cloth

Breather/Bleeder ClothPart Number Weight Roll Size

HCS2102-04** 4oz.(113.4g)

60in. x 100yds(1524mm x 91.4m)*

Breather/Bleeder ClothPart Number Weight Roll Size

HCS2102-10** 10oz.(283.4g)

60in. x 50yds.(1524mm x 45.7m)*



Applications:The HCS2103-P Release Fabric is a porous release coated fi berglass. The porosity is always the same; the release coating does not vary from roll to roll and will release from all commercial resin systems. Tefl on® Coated Fiberglass/Porous Release Fabric is used as a release ply that allows outgassing of volatiles during processing. It is generally used for high temperature (350°F/177°C) applications.

Applications:The HCS2103-NP Release Fabric is a non-porous release coated fi berglass designed for release and resin restriction. This fabric will release from all commercial resin systems without transfer. Non-Porous Tefl on® Coated Fiberglass is commonly used as a parting fi lm. It is generally used for high temperature (350°F/177°C) applications.

HCS2103-P Tefl on® Release Fabric - Porous® Release Fabric - Porous®

HCS2103-NP Tefl on® Release Fabric - Non Porous® Release Fabric - Non Porous®

Release Fabric Tefl on® - PorousPart Number Thickness Roll Size Maximum Use

Temp.

HCS2103-P** 2mils(.003in.), (.8mm)

38in. x 100yds. (965.2mm x 91.4m)*

550°F(288°C)


Release Fabric Tefl on® - Non PorousPart Number Thickness Roll Size Maximum Use

Temp.

HCS2103-NP** 3mils(.007in.), (.8mm)

38in. x 100yds. (965.2mm x 91.4m)*

550°F(288°C)




HCS2103-P

HCS2103-NP

Applications:The HCS2108-P Release Film is a perforated, high-quality fi lm made for contoured surfaces. This fi lm is strong and has high elongation. Perforated Release Film is used as a porous release ply that allows volatile outgassing during processing.

Applications:The HCS2108-NP Release Film is a non-perforated, fl uoropolymer release fi lm for cures to 500°F (260°C). This fi lm is an economical alternative to high-cost FEP release fi lm. It is ideally used for fl at or single contour lay-ups. Non-Perforated Release Film is used as a parting fi lm.

HCS2108-P Release Film - Perforated

HCS2108-NP Release Film - Non-Perforated

Release Film - PerforatedPart Number Thickness Roll Size Resin Loss Hole Size Mark Off Color

HCS2108-P**(P3)

1mil(.001in.)

48in. x 200yds.**(1219mm x 182.88m)*

35% .015 (.38mm) Diameter on .25in. (6.4mm) Centers None Light Pink - easier to

see than typical clear60in. (1625.6mm) maximum width

HCS2108-P4 1mil(.001in.)

48in. x 200yds.(1219mm x 182.88m)* .04% .045 (1.14mm) Diameter on

2in. (50.8mm) Centers None Light Pink - easier to see than typical clear

HCS2108-P5 1mil(.001in.)

48in. x 200yds.(1219mm x 182.88m)* .023% .045 (1.14mm) Diameter on

3.5in. (88.9mm) Centers None Light Pink - easier to see than typical clear


Release Film - Non-PerforatedPart Number Thickness Roll Size Color

HCS2108-NP** 1mil(.001in.)

48in. x 200yds.(1219mm x 182.88m)*

Light Pink - easier to see than typical clear


Release Film PropertiesSpecifi c Gravity 2.12-2.17 sq ft/lb Elongation @ Break 300% Maximum Use Temp 400°F (Cont) Melt Point 485-540°F

Yield (1 mil fi lm) 90 sq ft/lb Tensile Modulus 70000psi Flammability Self Extinguishing

Water Absorption <0.01% Initial Tear Strength, 1 mil 0.5-0.6 lb Tensile Strength @ Break 3500 psi



Applications:The HCS2112 Series Nylon Release Peel Ply is a heatset and scoured smooth weave nylon fabric used as a release fabric directly against bond lines or laminates where a fi nish for subsequent bonding or painting is needed. This Release Peel Ply is excellent for controlling adhesive squeeze out and works well on all fi ber/epoxy laminates.

HCS2112 Release Peel Ply

Release Peel PlyPart Number Thickness Weight Roll Size Yarn Type

HCS2112** 5mil(.005in.)

2oz./sq.yd.(66.5g/sq.m)

46in. x 300yds.(1219mm x 274.3m) Nylon




HCS2112 Applications:The HCS2114 Flash Tape is a polyester-backing fi lm with a rubber adhesive. This tape is very tough and ideal for resin or adhesive fl ash removal.

Applications:The HCS2125 Sealant Tape contains aggressive tack to hold vacuum bag to tools. Releases from metal or composite tools, hot cold. Ideal for standard 250°F (121°C) and 400°F (204°C) cures. Will operate at pressures exceeding 200psi (14bars).

HCS2114 Flash Tape

HCS2125 Sealant Tape

HCS2115 Polyester Discs

Polyester DiscsPart Number Size Quantity per roll Maximum Use Temp.

HCS2115-01 1in(25.4mm) 500 Up to 450°F

(232°C)

HCS2115-02 1.25in(31.75mm) 500 Up to 450°F

(232°C)

Flash TapePart Number Case Thickness Roll Size Maximum Use Temp.

HCS2114** 36 Rolls 2.5mils(.06mm)

1in. x 72yds.(25.4mm x 65.8m)

Up to 400°F(204°C)

HCS2114-02** 18 Rolls 2.5mils(.06mm)

2in. x 72yds.(50.8mm x 65.8m)

Up to 400°F(204°C)

**Regular Stock Item

Sealant TapePart Number Case Shelf Life Roll Size Maximum Use

Temp. Color

HCS2125** 40 Rolls1 year

when stored at72°F (22°C)***

1/8in. x ½in. x 25ft.(3.18mm x 12.7mm x 7.62m)

400°F(204°C) Black

HCS2125-02** 40 Rolls1 year

when stored at72°F (22°C)***

1/8in. x ½in. x 25ft.(3.18mm x 12.7mm x 7.62m)

400°F(204°C) Light Gray

**Regular Stock Item***From Date of Shipment

Applications:The HCS2115 is a high temperature polyester disc that is ideal for thermocouple isolation on composite repairs.



Applications:Pre-formed core are machined to three dimensional contour from aluminum or non-metallic honeycomb. It can be supplied with or without recesses or splice bonding.

Tabs

FlapsVanes

Slats

Spoilers

Among the many confi gurations available, machining is available for the following: Cargo Barrier Doors, Fan Casings, Rotor Blades, Trust Reversers, Cowl Doors and Blocker Doors

Honeycomb Pre-Formed Core Materials Pre-Formed Core Materials

Honeycomb - Pre-Formed Core MaterialStyle Available for

Slats 7 2 77 3 7

7 4 77 6 7

VanesD C 8D C 9

D C 1 0

M D 1 1M D 8 0

Spoilers7 0 77 2 77 3 7

7 4 77 5 77 6 7

D C 8D C 9

D C 1 0

M D 1 1M D 8 0L 1 0 1 1

Tabs7 0 77 2 77 3 7

7 4 77 5 7D C 8

D C 9D C 1 0M D 8 0

Flaps7 0 77 2 77 3 7

7 4 77 5 7D C 8

D C 9D C 1 0M D 8 0

Please call for part numbers, pricing and delivery.



Honeycomb

Tired of Long Lead Times and Buying in Full Sheets?HEATCON® Composite Systems offers Metallic and Non Metallic Honeycomb core by

the square foot.

*Please call for price and stock availability.

• HRH10* - Aramid Fiber/Phenolic Resin• HRH10* - Flex-Core• HRP* - Reinforced Plastic Honeycomb• Certifi ed to the Boeing Material Specifi cations** Other types may also be available

Non Metallic Honeycomb Core

Aluminum Honeycomb Core

Honeycomb Aluminum and Non Metallic Aluminum and Non Metallic

TK-84 | 7.09 For more information: 800.556.1990 • Fax: 206.575.0856 • Email: [email protected] • www.heatcon.com

TOOL KITSComposite Repair Solutions

Applications:Our selection of Tool Kits were designed by Mechanics for Mechanics. We have included a w ide var ie ty o f on ly the most necessary tools used for completing either a composite , a metal bond or a fl oor panel repair effi ciently. Included are a wide variety of tools used to get the job done effectively and effi ciently, and our pre-assembled, convenient cases have a place for each tool so you always know where to fi nd them. Best of all, each kit is lightweight and portable for the mechanic on the go.

Features:• Lightweight - Only 23lbs (10.4Kg)• Compact Size - 15 In. x 20 In. x 9 In. (381mm x 508mm x 229mm)• Easy to Use• Each Item Has It’s Place Within the Case - Reducing the Possibility of Loss• Individual Items Can Be Ordered Separately - Should Replacements be Needed• The Case is Made out of a High Impact Material - Shock Absorbent if Dropped• Portable - Ready for Any Field Repair

HCS2036-05Composite Repair Tool Kit

For more information: 800.556.1990 • Fax: 206.575.0856 • Email: [email protected] • www.heatcon.com 7.09 | TK-85


HCS2036-05

ROUTER MOTOR

Flute Length

Router Motor Accessories and AttachmentsPart

NumberDescription

CutterDiameter

Over All Length Quantity

¼” x 3”(6.4mmx76.2mm)

Router Bit - 40 Mesh Diamond HCS2036-01-014 1” (25.4mm) ¼” (6.4mm) 1

HCS2036-01-101

Collets

HCS2036-01-102 1

1.110(2.8mm)

.165(4.2mm)

.1875 x 3/16”(4.8mmx4.8mm)

.128 x 5/32”(3.3mmx4.0mm)

¼” x 2½”(6.4mmx63.5mm)

Router Bit - Split Helix HCS2036-01-043 11” (25.4mm) ¼” (6.4mm)

Image

Split Helix

-101 -102

Router MotorHCS2036-01-012

Router Motor Base -

Two-Handed

HCS2036-01-013

Random Orbital SanderHCS2036-01-070

Description

RANDOM ORBITAL SANDERRandom Orbtal Sander Accessories and Attachments

Sandpaper

GritPart

NumberOver All Diameter Quantity

HCS2036-01-084 5”(127mm) 10

HCS2036-01-085 5”(127mm) 120

80

10

Image

For use with sander shown above

HCS2036-05Itemized List of Contents

2¼in. (57.2mm)

Router Bit - Aluminum Taper Pin HCS2036-01-017 7/8in.

(22.2mm).110

(2.8mm) 1

2½in. (63.5mm)

Router Bit - Aluminum Taper Pin HCS2036-01-018A 1 1/16in.

(25.5mm).165in.

(4.2mm) 1



DRILL MOTOR

Angle

Drill Motor Accessories and Attachments

PartNumber

Description Over All Diameter Quantity

2” (50.8mm)

Hole Saws -Piloted, Diamond Cut

HCS2036-01-034

1

Counter Sink Feed -

Cage Assembly

HCS2036-01-035

1

HCS2036-01-089

HCS2036-01-090

HCS2036-01-091

1” (27.4mm)

11½” (38.1mm)

¼” x 4”(6.4mmx101.6mm) 1

HCS2036-01-036

HCS2036-01-037

HCS2036-01-038

100°

1

1

1

100°

100°

100°

1/8” (3.2mm)

5/32” (4.0mm)

3/16” (4.8mm)

¼” (6.4mm)

Counter Sinks -Piloted, Carbide Tip

1

Image

Drill MotorHCS2036-01-002

Grinder MotorHCS2036-01-022

Description

Grinder Motor Accessories and Attachments

GritPart

NumberOverall

Diameter Quantity

2” (50.8mm) 1HCS2036-01-028

HCS2036-01-029

GRINDER MOTOR

Sanding Pad Holders

Grinder - Barrel Attachment for Sanding Disks

HCS2036-01-092

1

5 sizesHCS2036-01-025

Diamond Wheel Arbor 1¼” (4.8mm)

1” (25.4mm)

Image

-029 -028

1




HCS2036-05

Description


GritPart

NumberOverall

Diameter Quantity

120

80

GRINDER MOTOR Cont...

Fiberglass Cut-Off Wheel

Sanding Barrels

Sanding Disk Bayonets

Sanding Disk HCS2036-01-030

HCS2036-01-031

HCS2036-01-040

HCS2036-01-041

HCS2036-01-079

HCS2036-01-078

HCS2036-01-077

HCS2036-01-076

HCS2036-01-075

HCS2036-01-087

HCS2036-01-083

HCS2036-01-081

HCS2036-01-080

HCS2036-01-026

HCS2036-01-082

120

10

10

10

10

2” (50.8mm)

1” (25.4mm)

2” (50.8mm)

120

120

120

120

80

80

80

120

80 3

5

5

5

5

5

5

5

5

5

3”(12.7mmx12.7mm)

¾” x 1”(19.1mmx25.4mm)

1” x 1”(25.4mmx25.4mm)

1½” x 1½”(38.1mmx38.1mm)

1” x 1”(25.4mmx25.4mm)

½” x ½”(12.7mmx12.7mm)

¾” x 1”(19.1mmx25.4mm)

1½” x 1½”(38.1mmx38.1mm)

2” x 1½”(50.8mmx38.1mm)

2” x 1½”(50.8mmx38.1mm)

½” x ½”(12.7mmx12.7mm)

80

5

Image

1” (25.4mm)

-080

-075-026

-079

-076

-081

-077

-082

-078

-083

-031 -040 -041

80

80




Accessories and AttachmentsPart

NumberDescription Quantity

HCS2036-01-039

HCS2036-01-051

Cutter - Honeycomb Core

Retractable Utility Knife 1

1

ADDITIONAL TOOLS & ACCESSORY PARTS

Image

HCS2036-01-053Shears - Soft Touch

Vacuum Cleaner - Air Driven

Resin Applicator

HCS2036-01-069

HCS2036-01-086

1

1

3


Manifold, Air, 3-Way HCS2036-01-088 1



HCS2036-05

PartNumber

DescriptionSize

NumberOver All Diameter Quantity

HCS2036-01-006A

Router Bit

Diamond Cut

HCS2036-01-006B

HCS2036-01-006C

HCS2036-01-006D

1

1

13/32” (2.5mm)

1/8” (3.2mm)

5/32” (4.0mm)

3/16” (4.8mm)

HCS2036-01-015A

Reamer,

Tapered Drill

HCS2036-01-015B

HCS2036-01-015C

HCS2036-01-043A 1

1

1

1

HCS2036-01-043B 1

1

Drill Bits

Kev Point

HCS2036-01-054

HCS2036-01-059B

HCS2036-01-059C

HCS2036-01-059D 1

1

1

1

HCS2036-01-059E 1

HCS2036-01-114

HCS2036-01-120A

HCS2036-01-120B

HCS2036-01-120-18 10

1

1

1

HCS2036-01-120-19 10

Knife, Cutting

HCS2036-06-012 1Ruler, Steel

Applications:The HCS2036-05A Composite Repair Tool Kit is designed as a supplement for our HCS2036-05 Composite Repair Tool Kit. This kit includes a popular selection of drills, drill stops, guides, reamers and countersinks. All are supplied in a durable, lightweight, impact resistant carrying case.

• Lightweight• Compact Size• Easy to Use• Items Can Be Ordered Individually• Portable - Ready for Any Field Repair

Features:

Itemized List of ContentsHCS2036-05A Tool Kit:

HCS2036-01-006E ¼” (6.4mm) 1

HCS2036-01-043C

HCS2036-01-044A

0.25”

0.25”

0.187”

Burr Style

End Mill

Drill Point 1Shear Compres-

sion1

Roller, Steel 2” Wide

3/32” (2.5mm)

1/8” (3.2mm)

5/32” (4.0mm)

3/16” (4.8mm)

HCS2036-01-059F ¼” (6.4mm) 1

Scribe 10” Metal

#2

Blade, Cutting

#18

#19

HCS2036-01-120-24 #24 10

12” Metal ½” Wide

HCS2036-05AComposite Repair Tool Kit



Applications:Our Metal Bond Repair Tool Kit includes a selection of tools necessary for performing most metal bond repairs. All items are supplied in a compact, impact-resistant carrying case.

• Lightweight• Compact Size• Easy to Use

• Items Can Be Ordered Individually• Portable - Ready for Any Field Repair

Features:

Description GritPart

NumberOverall

DiameterQuantity

2” (50.8mm)HCS2036-01-028

HCS2036-01-029 1” (25.4mm)

120

80

GRINDER MOTOR - Accessories and Attachments

Sanding Disk Bayonets

Sanding Disk

Sanding Pad Holders

HCS2036-01-030

HCS2036-01-031

HCS2036-01-040

HCS2036-01-041 120

25252525

2” (50.8mm)

1” (25.4mm)

1” (25.4mm)

2” (50.8mm)

80

11

Description GritPart

NumberOverall

Diameter Quantity

½” x 12” (12.7mmx304.8mm)

HCS2036-06-001-80

HCS2036-06-001-120 120

80

BELT SANDER

Sanding Belts10

10

Belt Sander Accessories and Attachments

½” x 12” (12.7mmx304.8mm)

Belt Sander HCS2036-06-001 1

Side Grip Clamp

GripPart

NumberDescription

SizeNumber

Diameter Quantity

HCS2036-01-045A

Clecos

HCS2036-01-045

3/32” (2.5mm)

10

10½” (12.7mm)

HCS2036-01-046 10HCS2036-01-047

HCS2036-01-048 10

10

HCS2036-06-009 10¾” x ½”(19.1mmx12.7mm)

¼” (16.4mm)

1/8” (3.2mm)

5/32” (4.0mm)

3/16” (4.8mm)

Cleco Plier Accessories and Attachments

¼” (6.4mm)

CLECO PLIERS

½” (12.7mm)

½” (12.7mm)

½” (12.7mm)

½” (12.7mm)

1HCS2036-01-050Cleco Pliers

Motor Combination Cushion Grip Pliers - 6½”

Accessories and AttachmentsPart

NumberDescription Quantity

HCS2036-06-012Steel Rule

Scribe, 10” (25.4cm) Metal

Center Punch, Auto

Replacement Punch

Tap Hammer

HCS2036-01-114

HCS2036-06-006

HCS2036-06-006A

HCS1104-01

HCS2036-06-011A

6

1

2

1

1

ADDITIONAL TOOLS & ACCESSORY PARTS

HCS2036-06-011B

1

HCS2036-06-011C

1

1

HCS2036-06-007

1

Aviation Snips -

Straight Cut

Left Cut

Right Cut

ROUTER MOTOR - Accessories and Attachments

Flute Length

PartNumber

DescriptionCutter

DiameterOver All Length

HCS2036-01-017

Router Bits -Taper Pin HCS2036-01-018

.128 x 2¼”(3.3mmx57.2mm)

4

4

¼” x 2¾”(6.4mmx69.9mm)

11/16” (25.5mm)

.110(2.8mm)

.224(5.7mm)

7/8” (22.2mm)

HCS2036-01-018A 4.1875 x 2½”(4.8mmx63.5mm)

1¼” (31.8mm)

.165(4.2mm)

Quantity

Itemized List of ContentsHCS2036-06 Tool Kit:

Case, Tool Kit HCS1011-21 1

Placard, Tool Kit HCS1010-113 1

Clamp, Side Grip HCS2036-06-009 10

Air Input FTG, Male, ¼” Male NPT HCS1014-05 1

HCS2036-06Metal Bond Tool Kit



HCS2036-06

DRILL MOTOR - Accessories and Attachments

AnglePart

NumberDescription Over All

Diameter Quantity

HCS2036-01-034Countersink

Feed -Cage Assembly

HCS2036-01-035

Drill Stops

¼” x 4”(6.4mmx101.6mm)

HCS2036-01-036

HCS2036-01-037

HCS2036-01-038

100°

100°

100°

100°

1/8” (3.2mm)

5/32” (4.0mm)

3/16” (4.8mm)

¼” (6.4mm)

HCS2036-01-060

Countersinks -Piloted, Carbide Tip

HCS2036-01-061

HCS2036-01-062

HCS2036-01-063

#40

#21

HCS2036-01-063A

#30

Drill Bits

Carbide-tipped

HCS2036-01-056A

HCS2036-01-057A

HCS2036-01-05A8

HCS2036-01-059G

HCS2036-01-059H 135°

135°

135°

135°

135°

HCS2036-01-010A

HCS2036-01-010

HCS2036-01-009

HCS2036-01-008

HCS2036-01-007

Drill Reamers -Solid Carbide

HCS2036-01-001

HCS2036-01-001B

HCS2036-01-001D

HCS2036-01-001F

HCS2036-01-001H

HCS2036-01-001J

Drill Guide Bushings

Drill Guide Housing

#11

#¼

¼” (6.4mm)

3/32” (2.5mm)

1/8” (3.2mm)

5/32” (4.0mm)

3/16” (4.8mm)

¼” (6.4mm)

3/32” (2.38mm)

1/8” (3.18mm)

5/32” (3.97mm)

3/16” (1.59mm)

¼” (6.4mm)

1

1

1

1

1

1

1

1

1

1

10

10

10

10

10

1

1

1

1

1

1

1

1

1

1

1

3/32” (2.38mm)

1/8” (3.18mm)

5/32” (3.97mm)

3/16” (1.59mm)




Applications:Our Floor Panel Repair Tool Kit includes an assortment of tools needed for common Floor Panel repairs. The Floor Panel Repair Tool Kit is offered in a compact, impact resistant case.

• Lightweight• Compact Size• Easy to Use

• Items Can Be Ordered Individually• Portable - Ready for Any Field Repair

Specifi cations:

Itemized List of ContentsHCS2036-07 Tool Kit:

HCS2036-07Floor Panel Repair Tool Kit

CUTTING/CLOSING TOOLSDescription Image Part

NumberOverall

DiameterAngle Size

NumberQuantity

Cutter, Rebate HCS2036-07-002A 0.45”(4.8mm) 2

Closing Tool HCS2036-07-003A 1

DRILL MOTOR - Accessories and AttachmentsDrill Bits - KEVLAR® HCS2036-07-001 3/16” (4.8mm) 4

Counter Bores

HCS2036-01-066A 5/16” (8.0mm) 2

HCS2036-01-066B 7/16” (11.1mm) 2

HCS2036-01-066C 17/32” (13.5mm) 2



HCS2036-07

DRILL MOTORThe HCS2036-01-002 Drill Motor is ergonomically designed, compact, quiet and powerful. This tool comes with a short body length, ideal for working in tight areas, while the light weight and perfect balance makes it the mechanics favorite drill.

• Weight - 1.5 lbs (0.7Kg) • Height - 6.3 In. (159mm) • RPM - 5,200 • Diameter Capacity - 3/8” (9.525mm)

• Throttle - Two Stage • Exhaust - 360° Rotable

HCS2036-01-002

Drill Bits - Carbon Fiber and KEVLAR®Drill Motor Accessories and Attachments

Image PartNumberDescription Overall

Diameter

HCS2036-01-056A

HCS2036-01-057A

Angle

HCS2036-01-058A

FluteLength

Drill Bits -Carbide Tipped

HCS2036-01-059G

135°

135°

135°

135°

HCS2036-01-059H

HCS2036-01-059B

HCS2036-01-059C

Drill Bits -Kev Point Twist HCS2036-01-059D

135°¼”(6.4mm)

5/32”(4.0mm)

3/16”(4.8mm)

1/8”(3.2mm)

HCS2036-01-059E

HCS2036-01-059F

3/32”(2.5mm)

¼”(6.4mm)

5/32”(4.0mm)

3/16”(4.8mm)

1/8”(3.2mm)

3/32”(2.5mm)

Over AllLength

1 1/8”

(28.6mm)

2 ¼”

(57.2mm)

2 ¾”

(69.9mm)

1 ¾”

(44.5mm)

2 ¾”

(69.9mm)

3 1/8”

(79.4mm)

3 ½”

(88.9mm)

4”

(101.6mm)

2”

(50.8mm)

2 3/8”

(60.3mm)

1”(25.4mm)

2”(50.8mm)

1 ¼”(31.8mm)

1 3/8”(34.9mm)

1 5/8”(41.3mm)

2”(50.8mm)

2 ¼”(57.2mm)

2 ½”(63.5mm)

2 ¾”(69.8mm)

3 ¼”(82.6mm)

Repair ToolsIndividual & SupplementalIndividual & Supplemental





Diameter

HCS2036-01-060

HCS2036-01-061

HCS2036-01-062Drill Stops

HCS2036-01-063

HCS2036-01-063A #1/4

#21

#30

#40

-060 -061 -062 -063 -063A

-001B -001D -001F -001H -001J

HCS2036-01-001B

HCS2036-01-001D

HCS2036-01-001F

HCS2036-01-001H

HCS2036-01-001J ¼”(6.4mm)

5/32”(4.0mm)

3/16”(4.8mm)

1/8”(3.2mm)

3/32”(2.5mm)

Drill Guide Bushings*

Drill Guide Housing*

Used fordrilling straight

holes at 90°HCS2036-01-001

*Also available as a Kit: HCS2036-01-001K

#11



Diameter

HCS2036-01-064

HCS2036-01-065

HCS2036-01-066

Counter Bores ¾”(19.2mm)

½”(12.7mm)

1”(25.4mm)

Counter Bores




Repair Tools

ReamersDrill Motor Accessories and Attachments


Diameter

HCS2036-01-010A

HCS2036-01-010

HCS2036-01-009

FluteLength

Reamers -Solid Carbide

HCS2036-01-008

HCS2036-01-007

Reamers -Taper Drill

¼”(6.4mm)

5/32”(4.0mm)

3/16”(4.8mm)

1/8”(3.2mm)

3/32”(2.5mm)

HCS2036-01-006A

HCS2036-01-006B

HCS2036-01-006C

HCS2036-01-006D

HCS2036-01-006E ¼”(6.4mm)

5/32”(4.0mm)

3/16”(4.8mm)

1/8”(3.2mm)

3/32”(2.5mm)

OverallLength

1 1/8”(28.6mm)

1”(25.4mm)

1 ¾”(44.4mm)

1 ½”(38.1mm)

1 ¼”(31.8mm)

6”(152.4mm)

1 ½”(38.1mm)

6”(152.4mm)

6”(152.4mm)

6”(152.4mm)

6”(152.4mm)

4”(101.6mm)

4”(101.6mm)

4”(101.6mm)

4”(101.6mm)

4”(101.6mm)

1 ½”(38.1mm)

1 ½”(38.1mm)

1 ½”(38.1mm)

1 ½”(38.1mm)


Image PartNumber

Description OverallDiameter

1”(25.4mm)

1½”(38.1mm)

HCS2036-01-089

HCS2036-01-090Piloted, Diamond CutHole Saws

Counter Sinks - w/ Piloted Carbide Tip

Counter Sink Feed -Cage Assembly

Angle

HCS2036-01-03428 Female Threads:¼”(6.4mm)

2”(50.8mm)HCS2036-01-091

¼”(6.4mm)

HCS2036-01-035

HCS2036-01-036

100°

100°

HCS2036-01-037 100°

HCS2036-01-038 100°

ShankLength

Shaft Travel:9/32”(7.1mm)

¼” x 4”(6.4mmx101.6mm)

5/32”(4.0mm)

3/16”(4.8mm)

1/8”(3.2mm)


3/8” (9.525mm)

3/8” (9.525mm)

3/8” (9.525mm)



ROUTER MOTORThe HCS2036-01-012 Router Motor is small, comfortable and lightweight, yet can withstand tough treatment. This tool can be used with the HCS2036-01-013 Two-Handed Router Motor Base attached (as shown).

• Weight - 1.1 lbs (0.5Kg) • Head Height - 2.9 In. (74mm) • Height - 6.3 In. (160mm) • RPM - 20,000 • Exhaust - Front • Collet Size - 1/4” (6.35mm) • Sanding Capacity - 2” (50.8mm)

HCS2036-01-012Router Motor

HCS2036-01-013Router Motor Base

CutterDiameter

¼”(6.4mm)

Router Motor Accessories and Attachments

Image PartNumber

ShankDiamter

Description OverallLength

¼”(6.4mm)

¼”(6.4mm)

3”(76.2mm)

3”(76.2mm)

HCS2036-01-014

HCS2036-01-016

Router Bits - 40 mesh Diamond

Router Bits - Diamond Cut - Burr Style

Router Bits - Diamond Cut - Drill Point

FluteLength

1 ” (25.4mm)

1 ” (25.4mm)

Router Bits - Fiberglass and Carbon Fiber

½”(12.7mm)

¼”(6.4mm)

HCS2036-01-015A

HCS2036-01-015B

HCS2036-01-015C

Drill Point

Bur Style

¼”(6.4mm)

¼”(6.4mm)

2 ”(50.8mm)

2 ”(50.8mm)

2 ”(50.8mm)

3/16”(4.8mm)

5/8”(15.9mm)

¾”(19.1mm)

¾”(19.1mm)

¼”(6.4mm)

3/16”(4.8mm)

CutterDiameter

Router Bits - Diamond Cut - End Mill HCS2036-01-015 ¼”

(6.4mm)2 ”

(50.8mm)¾”

(19.1mm)¼”

(6.4mm)

End MillStyle

DiamondCut

DiamondCut

DiamondCut

¼”(6.4mm)

3”(76.2mm)HCS2036-01-014A 1 ”

(25.4mm)

3/8”(9.5mm)

Repair Tools

ROUTER MOTOR

Individual & SupplementalIndividual & Supplemental



Repair Tools


Image PartNumber

ShankDiamter


Router Bits - *Split Helix

Router Bits - Honeycomb Panel

Router Bits - Diamond Cut

FluteLength

Router Bits - Kevlar®

CutterDiameter

HCS2036-01-043 2½” (63.5mm)

¼”(6.4mm)

¼”(6.4mm)

1 ” (25.4mm)

Burr Style

HCS2036-01-044A 3 ” (76.2mm)

¼”(6.4mm)

1 ”(25.4mm)

End MillStyle

HCS2036-01-043A

HCS2036-01-043B

HCS2036-01-043C

3 ”(76.2mm)

¼”(6.4mm)

3 ”(76.2mm)

3 ”(76.2mm)

¼”(6.4mm)

¼”(6.4mm)

1 ”(25.4mm)

1 ”(25.4mm)

1 ” (25.4mm)

¼”(6.4mm)

¼(6.4mm)

¼”(6.4mm)

¼”(6.4mm)

2½” (63.5mm)

¾”(19.1mm)

Router Bits - *Bi Shear Compression

HCS2036-01-044 ¼”(6.4mm)

¼”(6.4mm)

*Can be used for Kelvar® and Fiberglass and Carbon Fiber

Drill Point

Split Helix

Bi Shear




Image PartNumber

ShankDiamter


Router Bits - Taper Pin

FluteLength

Router Bits - AluminumCutter

Diameter

¼”(6.4mm)

2¼”(57.2mm)

2¾”(69.9mm)

HCS2036-01-017

HCS2036-01-018A

HCS2036-01-018

7/8”(22.2mm)

1 1/4” (31.8mm)

1 1/16”(25.5mm)

3/16”(4.8mm)

.128(3.3mm)

2½”(63.5mm)


.110(2.8mm)

.165(4.2mm)

¼”(6.4mm)

Image PartNumber

MinimumCapacity


Router ColletsRouter Motor Accessories and Attachments

Collets

HCS2036-01-101 .125(3.2mm)

HCS2036-01-103

5/32”(4.0mm)

3/8”(9.5mm)

.343(8.7mm)

.375(9.5 m)-101 -102 -103

HCS2036-01-1023/16”

(4.8mm) .156

(4.0mm)

MaximumCapacity

5/32”(4.0mm)

.1875(4.8mm)


Image PartNumberDescription Inner

Diameter

Router Templates

Router Templates - Aluminum

HCS2036-01-122E

HCS2036-01-122D

HCS2036-01-122C

HCS2036-01-122B

HCS2036-01-122F

OuterDiameter

4.9”(125mm)

5.9”(150mm)

7.87”(200mm)

8.85”(225mm)

9.84”(250mm)

6.89”(175mm)

8.85”(225mm)

9.84”(250mm)

10.83”(275mm)

11.81”(300mm)

12.79”(325mm)

13.78”(350mm)

HCS2036-01-122A




Repair Tools


Image PartNumberDescription Over All

Diameter

Layup Cutting Templates - Aluminum and Plastic

HCS2036-01-123A

HCS2036-01-123E

HCS2036-01-123D

HCS2036-01-123C

HCS2036-01-123B

HCS2036-01-123F

.98”(25mm)

1.96”(50mm)

3.93”(100mm)

4.92”(125mm)

5.9”(150mm)

2.95”(75mm)

Layup CuttingTemplates -

Metal Kit

HCS2036-123(Consists of all Part

Numbers listed on the right)

HCS2036-01-123H

HCS2036-01-123I

6.89”(175mm)

7.87”200mm)

8.85”(225mm)

HCS2036-01-123J 9.84”(250mm)

Layup CuttingTemplates -

Plastic Kit

HCS2036-124(Consists of all Part

Numbers listed on the right)

HCS2036-01-124A

HCS2036-01-124E

HCS2036-01-124D

HCS2036-01-124C

HCS2036-01-124B

HCS2036-01-124F

.98”(25mm)

1.96”(50mm)

3.93”(100mm)

4.92”(125mm)

5.9”(150mm)

2.95”(75mm)

HCS2036-01-124H

HCS2036-01-124G

HCS2036-01-124I

6.89”(175mm)

7.87”200mm)

8.85”(225mm)

HCS2036-01-124J 9.84”(250mm)

HCS2036-01-123G




GRINDER MOTOR The HCS2036-01-022 Grinder Motor is designed to reduce vibration and operate as quiet as possible while providing substantial power. This is accomplished by using precision parts, high-quality bearings and elastomer housings.

• Weight - 1.25 lbs (0.6Kg) • Height - 6.9 In. (175mm) • RPM - 20,000 • Exhaust - Front • Collet Size - 1/4” (6.35mm) • Abrasives Capacity - ¾” (19.1mm) Carbide Bur - 1½” (38.1mm) Mounted Wheel

HCS2036-01-022


Image PartNumber GritDescription Overall

Diameter

HCS2036-01-027 1” x 1”(25.mmx25.4mm)

HCS2036-01-077

½” x ½”(12.7mmx12.7mm)HCS2036-01-075

HCS2036-01-080

HCS2036-01-076

1½” x 1½”(38.1x38.1mm)

HCS2036-01-081

HCS2036-01-078

180

120

-078 -082

-076 -081

-075 -080

-079 -083

-027 -077

HCS2036-01-082

HCS2036-01-079

HCS2036-01-083

Sanding Barrels

1” x 1”(25.mmx25.4mm)

½” x ½”(12.7mmx12.7mm)

1½” x 1½”(38.1x38.1mm)

¾” x 1”(19.1x25.4mm)

¾” x 1”(19.1x25.4mm)

2” x 1½”(50.8x38.1mm)

2” x 1½”(50.8x38.1mm)

120

80

120

80

120

80

120

80

Sanding Barrels

HCS2036-01-025Grinder -

Barrel Attachment forSanding Disks


½” x ½”(12.7mmx12.7mm)

¾” x 1”(19.1x25.4mm)

1” x 1”(25.mmx25.4mm)

1½” x 1½”(38.1x38.1mm)

2” x 1½”(50.8x38.1mm)



Repair Tools

1”(25.4mm)

2”(50.8mm)



Diameter

HCS2036-01-028

HCS2036-01-029

Sanding PadHolders Sanding

Disks

Sanding Disks

Sanding DiskBayonetts

Sanding Disks and Bayonetts - Quick Connect Lock

HCS2036-01-030

HCS2036-01-031

HCS2036-01-040

2 ”(50.8mm)

2”(50.8mm)

1”(25.4mm)

HCS2036-01-041 2 ”(50.8mm)

HCS2036-01-032 2 ”(50.8mm)

1”(25.4mm)

1”(25.4mm)

1”(25.4mm)

HCS2036-01-033

80

80

120

120

180

180

HCS2036-01-117A

SurfaceReconditioning Disks

1” (25.4mm)

HCS2036-01-117B 2” (50.8mm)

HCS2036-01-118A

HCS2036-01-118B 2” (50.8mm)

HCS2036-01-119A 1” (25.4mm)

HCS2036-01-119B 2” (50.8mm)

Fine

Fine

Med

Med

Coarse

1” (25.4mm)

Coarse

Grit

(Nylon Pads)




1”(25.4mm)

2”(50.8mm)



Diameter

Sanding PadHolders Sanding

Disks

Sanding Disks

Sanding DiskBayonetts

Sanding Disks and Bayonetts - Roloc™

2 ”(50.8mm)

2”(50.8mm)

1”(25.4mm)

2 ”(50.8mm)

2 ”(50.8mm)

1”(25.4mm)

1”(25.4mm)

1”(25.4mm)

80

80

120

120

180

180

SurfaceReconditioning Disks

1” (25.4mm)

2” (50.8mm)

1” (25.4mm)

2” (50.8mm)

Fine

Fine

Med

Med

Coarse

Coarse

Grit

(Nylon Pads)

HCS2036-02-028

HCS2036-02-029

HCS2036-02-030

HCS2036-02-031

HCS2036-02-040

HCS2036-02-041

HCS2036-02-032

HCS2036-02-033

HCS2036-02-117A

HCS2036-02-117B

HCS2036-02-118A

HCS2036-02-118B

HCS2036-02-119A

HCS2036-02-119B

BristleReconditioning Disks

2” (50.8mm)

2” (50.8mm)

2” (50.8mm)(Rubber Pads)

HCS2036-08-250

HCS2036-08-280

HCS2036-08-220

80

120

50

1” (25.4mm)

2” (50.8mm)

Roloc™ is a registered trademark of 3M Corporation




Repair Tools



Diameter

Diamond Wheel Arbor

30

HCS2036-01-092

3”(76.2mm)

Fiberglass Cut-Off Wheel HCS2036-01-087

¼”(6.4mm)

HCS2036-01-023 1” x1½”(25.4mmx38.1mm)

HCS2036-01-024 ¾ x 11/8”(19.1mmx28.6mm)

Grinder Stone BarrelZirconia Alumina Points

Grinder Stone Mushroom

Zirconia Alumina Points

30




RANDOM ORBITAL SANDER The HCS2036-01-070 Random Orbital Sander is designed to help the end consumer run a clean operation. This tool, along with the HCS2036-01-022 Grinder Motor, come standard with oiless blades, making it a clean operating tool.

• Weight - 2.4 lbs (1.1Kg) • Height - 4.2 In. (107mm) • Length - 5.3 In. (135mm) • RPM - 10,000 • Sanding Pad - 5 In. (127mm) • Exhaust - Rear

HCS2036-01-070

Three Way Air Manifold The HCS2036-01-088 Three Way Air Manifold can be used with any of the included air tools. The primary use is to increase a single compressed air outlet to three outlets. • 3 NPT Female Threads - ¼ In. (6.35mm) • 1 NPT Female Thread - 3/8 In. (9.5mm)

HCS2036-01-088

Random Orbital Sander Accessories and Attachments

Replacement Only. Not for use with sander shown above.

HCS2036-01-084 5” (127mm) 80

HCS2036-01-085

HCS2036-01-111

HCS2036-01-112

120

80

120


Diameter

Sandpaper5” (127mm)

5” (127mm)

5” (127mm)

For use with sander shown above

Repair Tools

RANDOM ORBITAL SANDER




Repair Tools

CLECO® PLIERS The HCS2036-01-050 Cleco® Pliers are constructed out of top quality forged steel and nickel plated to resist wear and abuse. This manual plier makes for ease of operation when installing Cleco® fasteners.

HCS2036-01-050

HCS2036-06-001

BELT SANDER The HCS2036-06-001 Belt Sander is a right angle sander used for contouring honeycomb when performing a metal bond repair.

• Sanding Pad - 1/2 In. x 12 In. (12.7mm x 304.8mm)• Exhaust - Front

• Weight - 1.4 lbs. (1.1Kg)• Length - 11.3 In. (135mm)• RPM - 20,000

Cleco® Pliers Accessories and Attachments

HCS2036-01-045A

HCS2036-01-045

HCS2036-01-046

HCS2036-01-047

Image PartNumber

SizeNumber

Description OverallDiameter

Clecos

HCS2036-01-048

Grip

#40

#30

#10

¼”

#21

¾” x ½” (19.1mmx12.7mm)HCS2036-06-009Side Grip Clamp

*Also available as a Kit: HCS2036-06-008 (Kit includes 10 each)

3/32”(2.5mm)

¼”(6.4mm)

1/8”(3.2mm)

5/32”(4.0mm)

3/16”(4.8mm)

¼”(6.4mm)

½”(12.7mm)

½”(12.7mm)

½”(12.7mm)

½”(12.7mm)

Belt Sander Accessories and Attachments

HCS2036-06-001-80 ½” x 12”(12.7mmx304.8mm) 80

HCS2036-06-001-120 120


Diameter

Sanding Belts½” x 12”

(12.7mmx304.8mm)

Repair Tools

BELT SANDER




Additional Repair Tool and Accessories

Image PartNumber

DetailsDescription

Soft Touch Shears

KEVLAR® Shears

HCS2036-01-053

HCS2036-01-053L

Cushion GripLeft/Right Handed Use

Spring ActionAdjustable Rivet(*Not for cutting Kevlar™)

Bent Trimmer Ideal for Cutting Kevlar™

HCS2036-06-011B

HCS2036-06-011A

HCS2036-06-011C

0.8 lbs (.36kg)

0.8 lbs (.36kg)

0.8 lbs (.36kg)

Blade: 4” x 1¼”(10.2cm x 3.2cm)Leather Handle

Honeycomb Core Knife

HCS2036-01-039

Retractable Utility Knife

HCS2036-01-051Three Blade Positions

Aluminum Diecast Handle - Gray

Step-Ply Cutting Knife**

HCS2036-01-120A

HCS2036-01-120B

Handle: AluminumDiameter: 7/16” (1.1cm)Length: 411/16” (11.9cm)

Handle: PlasticDiameter: 3/4” (1.9cm)Length: 43/8” (11.1cm)

**Also Available as a kit: HCS2036-01-120

Step-Ply Cutting Knife Blades**

HCS2036-01-120-18

HCS2036-01-120-19

Chiseling BladeLength: 1.81” (4.6cm)

Straight Cutting BladeLength: 1.63” (4.1cm)

Detail Cutting BladeLength: 1.56” (4.0cm)

HCS2036-01-120-24

*Also Available as a kit: HCS2036-06-011

Aviation Snips -Left Cut*

Straight Cut*

Right Cut*

HCS2036-01-053R

8” - High LeverageSerrated Edge for

Kevlar™

HCS2036-01-053K




Repair Tools

One light squeezestrips wire clean up to

7/8” (2.2cm)

Length: 6.5” (16.5cm)Jaw: 1“ (2.5cm)

Nose Type: Regular


Image PartNumber DetailsDescription

Cusion Grip Peel Pliers

Thermocouple Wire Stripper

HCS2036-06-007

HCS2036-01-049

HCS2036-01-067

HCS2036-01-132

Magnifi er

HCS2036-01-069Air Driven Vacuum

Cleaner

Pocket Rule

HCS2036-01-055

Blue Applicator

Used to determine fi ber alignment during ply re-

moval

Stainless Steel6” x ½” (152.4mm x 12.7mm)

Metric & English

HCS2036-01-086

Venturi Design with 1” I.D.12” (30.5cm) Rigid Tube

¼” Inlet.53 lbs. (.24kg)

Plastic Polyethylene Squeegee used for apply-ing liquid laminating resin

to saturate dry fabric during a wet lay-up procedure to smooth and compact pre-

preg materials during hand lay-up process. Also used to smooth paste adhesives

or fi llers

Used for applying liquid laminating resin during a wet lay-up procedure to

smooth and compact pre-preg materials. Also used to smooth paste adhesives

or fi llers.

Sweep Kit(7 pieces)




2” Wide Steel Roller(5.1cm)


Image PartNumber DetailsDescription

Material Roller

Fiberglass Roller

HCS2036-01-054

HCS2036-01-121

Tap Hammer HCS1104-01

Scribe HCS2036-01-114

Auto Center Punch

HCS2036-06-006

*ReplacementPunch

*HCS2036-06-006A

Aluminum ConstructionHandle: 8” (20.3cm)

Head ½” x 1½” (1.3cmx3.8cm)

Used to mark met-als for processing

Length: 10” (254mm)

½” x 3” Steel Roller(1.27cmx7.6cm)

Insert Closing Tool HCS2036-07-003A

Fully adjustable heavy and light marking

Length: 5.5” (139.7mm)

Handle Diameter: ½” (12.7mm)

*Point Diameter: 1/32” (.794mm)

Used on fl oor panel inserts Diameter: 1” (25.4mm)

Pilot Diameter: .1875” (4.8mm)

FiberglassReplacement Rollers

HCS2036-01-121A

HCS2036-01-121B

½” x 3” Aluminum Roller(1.27cmx7.6cm)

½” x 3” Plastic Roller(1.27cmx7.6cm)




Repair ToolsDescription Part Number Unit of Issue

Mask, Dust HCS2510-06-001A Box of 20Glasses, Safety HCS2510-06-002A EA

Ear Plugs HCS2510-06-003A Box of 50Gloves, Lint Free

(specify size when ordering) HCS2510-06-004A Box of S, M, L, XL

Gloves, Latex(specify size when ordering) HCS2510-06-004B Box of S, M, L, XL

Coveralls, Tyvek (specify size when ordering)

HCS2510-06-005A EA - S, M, L, XL

Our Composite Repair Safety Items provides your maintenance personnel with all the materials necessary for a safe repair.

HCS2510-06-001A

HCS2510-06-005A

HCS2510-06-004A

HCS2510-06-004B

HCS2510-06-003AHCS2510-06-002A

Our Composite Repair Safety Items provides your maintenance personnel with all the

Composite Repair Safety Items

TS-110 | 7.09 For more information: 800.556.1990 • Fax: 206.575.0856 • Email: [email protected] • www.heatcon.com

TECHNICAL SERVICESComposite Repair Solutions

Technical ServicesConsultations/Facility Design/Installation

Composite Repair Training

Capabilities:Whether you need help designing a complete repair facility, or simply need help developing a single repair technique, we are available to assist you. Our staff has experience developing technical publications, specialized training curriculum, computer based training courses, and repair procedures. Simply put, if it has anything to do with composite repair, we can help!

Capabilities:

Composite repair training is an integral part of our “Composite Repair Solutions” philosophy. Our instructors are among the top in their fi eld and work hard to stay current with the latest skills and techniques in composites. Training courses are hands-on as well as theoretical, supplying students with practical knowledge and techniques to save both time and money. We provide strong technical foundations in the classroom and then go to workshops where students fabricate and repair actual parts. Courses are offered in cooperation with Abaris Training, an industry leader in the fi eld of composite training. In addition to scheduled courses held regularly in Nevada, and Georgia, we also offer on-site training worldwide. We can customize our classes to meet your needs and are committed to providing the knowledge and skills needed for your specifi c application. Students can learn with their own equipment, at their own facility, saving travel time, and travel expenses.

For our European, African, Middle Eastern, and Asian customers, HEATCON® Composite Systems, Limited (Europe) and Abaris Training have teamed up to form HEATCON® Abaris Training International (Limited) located in the United Kingdom. The United Kingdom provides a convenient training location for international students, but for larger groups, we have the ability to conduct our courses at any worldwide facility. Visit www.heatcon-abaris.com for more details.

For more information: 800.556.1990 • Fax: 206.575.0856 • Email: [email protected] • www.heatcon.com 7.09 | TS-111


Technical Services Advanced Composite StucturesFabrication and Damage Repair - Phase 1 - 5 days

This fi ve-day course is our most popular. It is designed for composite parts fabricators who need to learn a great deal about the fundamentals of advanced composite materials, manufacturing and repair techniques.

This course assumes no prior experience with composites. It is an ideal starting point for those interested in developing their advanced composite expertise with a comprehensive fundamental overview.

Hands-on exercises are extensive, and students will work with fiberglass and Kevlar® cloth,

carbon fi ber unidirectional tape, Nomex® honeycomb, and foam core materials. One of the fi nished parts will be deliberately damaged and repaired using basic repair techniques and “wet” lay-up repair materials and processes. The fi nal repaired part will be cut in half for evaluation of the repair cross section.

For those who desire further training and more difficult repair scenarios, we recommend taking our Advanced Composite Structures: Fabrication and Damage Repair Phase 2 course directly after this course.

Key Lecture Elements

Current Status of Composite Technology: history, recent developments, and terminology

Characteristics of Advanced Composite Materials

Material Forms: dry cloth and wet resin vs. prepregs, weave/styles

Fabrication Methods: wet lay-up, prepreg lay-up, fi lament winding, RTM, press molding, pultrusionResin/Matrix

Systems: thermosetsvs. thermoplastics, temperatureranges, cold storage requirements/shelf life limits, adhesives Fundamentals of

Fabrication: prepreg cloth handling and ply orientation, lay-up procedures, vacuum bagging

Curing Methods: oven/autoclave/hot bonder cures

Use of Adhesives: co-curing vs. secondary bonding, surface preparation, curing temperatures, cleanliness, pressure, bond line quality

Inspection Criteria: non-destructive inspection methods, defect detection, galvanic corrosion, documentation, acceptable vs. unacceptable defects, defect prevention

Principles of Tooling: types of tools, thermal characteristics

Repair Methods: permanent vs. temporary repairs, scarf vs. stepped vs. mechanical patch repair scenarios, demo of “hot-bonder” fi eld repair units

Fasteners: use of mechanical fasteners,adhesively bonded fasteners

Health and Safety Issues: proper handling, personal protection, allergic reactions, waste disposal

Workshop Exercises

Component lay-up using fi berglass dry cloth and liquid epoxy resin materials, including: fi ber orientation, lay-up, resin mixing procedures, health/safety concerns, controlling fi ber-resin ratios, vacuum bagging

Component lay-up using prepregmaterials, including: sandwich panels in carbon fi ber unidirectional tape, fi berglass and aramid fi ber cloth panels, ply orientation, warp direction, stacking vs. nesting, material cutting and handling, honeycomb and foam core installation

Vacuum bagging: materials and processes, bleeder/breather schedules, bridging, debulking, leak checking, potential problems, use of caul plates, use of thermocouples, use of an ultrasonic leak detector

Curing processes: ramp rates, vacuum schedule, oven cures, and potential problems

Repairs: damage removal, scarf preparation, skin repair fabrication, use of wet resins and cloth for repairs, core plug repairs

Prior composite experience and training is not required for this course.

In cooperation with Abaris Training Resources, Inc.

HCS-T101




Damage Assessment and Classifi cation

Paint RemovalRepair Instructions

Determining Unknown Lay-ups

Drying Moisture-Contaminated Honeycomb Cores

Bagging Techniques for On- and Off-Aircraft Repairs

Programming and Use of Composite Repair Sets

Dealing with Contaminated Structures

Handling Heat Blanket and Thermocouple Problems

Repair Design Considerations

Workshop Exercises

Damage identifi cation and assessment

Damage removal

Core removal

Unknown lay-up determination; repair procedure determination

Use of manufacturers’ repair instructions

Repair scarfi ng: including curved surfaces

Vacuum bagging (without crushing fragile structures)

Thermocouple welding and repair

Cure programming and monitoring using portable composite repair sets

Inspection of repaired area

Most of this class is devoted to hands-on repair practice, and little time is spent in the classroom. Students will be given a variety of damaged parts and structures to perform repairs.

Determining the extent of the damage, evaluating the ply orientation and lay-up of an unknown structure, and removing internal contamina tion (such as water, fuel, etc.) are fundamental parts of this course. Preparation of both composite and aluminum surfaces for bonding is discussed at length.

Determining the best repair method and actually carrying out the complete

repair follow classroom discussions. Three different parts will be repaired by each team of participants, with different materials and challenges within each repair scenario.

Programming “hot-bonders” to carry out these repairs is an integral part of this course as well. Our facility has many different types of “hot-bonders” to work with. The advantages of each will become familiar to the students as they have the opportunity to work with several of them individually throughout the week. Vacuum bagging of complex shapes is another challenge presentedto students.

This course is designed as a follow-up to the Fabrication and Damage Repair Phase 1. The two courses are best taken in succession, but can be taken

separately if necessary. The class assumes the students have the knowledge gained in the fi rst course, and concentrates on more diffi cult and realistic repair situations. It is designed for those who will actually be performing or inspecting

repairs.

This class has a pre-requisite, the Fabrication and Damage Repair Phase 1 course, or equivalent practical and theoretical training and experience.

HCS-T102

Advanced Composite Stuctures

HCS-T102Fabrication and Damage Repair - Phase 2 - 5 days





Characteristics of Advanced Composite Materials

Material Forms: dry cloth and wet resin vs. prepregs;weave styles

Resin/Matrix Systems

Repair Principles

Use of Adhesives

Inspection Criteria

Health and Safety Issues

Workshop Exercises

Multiple Repairs: Damaged area determination, damage removal, core removal, scarfi ng, including on curved surfaces, skin and core repair fabrication, use of wet resins and dry cloth for repairs, use of prepreg and fi lm adhesives for repairs.

Vacuum Bagging: Materials and processes, bleeder/breather schedules, avoiding bridging, leak checking, use of caul plates over repairs, placement and use of thermocouples.

Operation and programming of HEATCON® bonders: Cure cycles, ramp rates, alarm thresholds, times and temperatures, proper handling of alarm conditions during the cures, repair documentation. Use of thermocouples and vacuum ports, vacuum bagging with pleats to prevent crushing and bridging.

This fi ve-day, on-site, course is designed for aircraft repair specialists who need to learn a great deal about the principles of repairing damaged composite aircraft structures. The course presumes the attendees have a strong aircraft sheet metal structural repair background, but perhaps have little experience with advanced composite aircraft structures. Repair techniques are taught in accordance with existing aircraft structural repair manuals, and all practice repairs conform to the practices in those manuals.

Hands on exercises are extensive, and students will work with fi berglass, Kevlar®, and carbon fi ber materials, as well as fi lm and past adhesives, Nomex®

honeycomb and foam core materials. Both wet layup and prepreg repairs will be performed by the students, and vacuum bagging and the use of HEATCON® bonders will be an integral part of all workshop exercises.

This course is designed as an on-site combination of the Fabrication and Damage Repair Phase 1 and Phase 2 courses. The class assumes the

students have the knowledge of aircraft sheet metal structural repair, and needs to concentrate on more diffi cult and realistic Advanced Composite

repair situations. It is designed for those who will actually be performing or inspecting repairs.

HCS-T103


HCS-T103Fabrication and Damage Repair - Combo - 5 days

“On-site Course”Phase I / Phase II combined



Workshop Exercises

Damage removal and re-creation of precise surface contour geometry for fabrication of repair tooling

Fabrication of custom-fi tted repair tooling

Repair of damaged edge-band areas on composite panels

Multi-step repair of large-area-damage on a contoured com posite part

Curing repairs with various “hot bonders” and alternate heat-sources where applicable

Perform post-repair evalua tions of student projects

This course designed as a follow-on to our Phase 2 fabrication and damage repair training. It is for the repair technician, lead, or supervisor who wants

to further his or her education pertaining to repairs of composite structures. This class presents more challenging damage assessment and repair situ-

ations than presented in our Phase 2 class which will certainly test the skills of the student. Experimentation with all aspects of composite structural

repairs and processing will be encouraged. Repair tooling is fabricated by the students as an integral part of the course.


Advanced Damage Determination, Assessment, and Repair Techniques

Materials and Process Options

Process Equipment and Applications

Fastener Removal and Replacement

Repair to Potted Details and Inserts

Re-creating Surface Geometry using Custom-Fabricated Repair Tooling

Developing and Implementing a Repair Plan

This class is only being offered to students that have previously graduated from our Phase 2 training.

This class is primarily a hands-on composite structural repair workshopthat addresses larger and more complex repair scenarios that require multi-step repair processes and repair tooling. The students will be subjected to realistic parts that have sustained damage to large areas or complex features that will require extensive evaluation and repair. Both wet layup and prepreg materials and process options will be available to the students for use in performing their repairs.

Instruction will include the fabricationof composite repair tools in order to re-create the geometry of damaged contoured surfaces for restoring the critical aerodynamic surface of the part using a custom made caul plate. Other alternative approaches to tooling will be discussedand/or employed during the class to broaden the technician’s overall possibilities.

Repairs to composite edge-bands with fasteners/hole locations wil l also be addressed in this class. The methods for removal and replacement of fasteners and/or potted details in composite structures will be discussed including using the appropriate tools and techniques.

In addition, students will learn more about processing their repairs utilizing“hot-bonders” with heat blankets,heat lamps, hot-air machines, and other heating devices. The students will learn the capabilities as well as the limitations of the different process equipment available to them within the industry. On-going experimentation with thermocouple placement and different heat-source equipment will be encouraged so that a working knowledge of these systems can be attained.

HCS-T104


This class is only being offered to students that have previously graduated This class is only being offered to students that have previously graduated HCS-T104Fabrication and Damage Repair - Phase 3 - 5 days




Workshop Exercises

Surface preparation of aluminum:Both acceptable and deliberately defi cient surface preparation techniques are applied to a number of aluminumpanels

Use of the Boeing-developed and approved “PANTA” and “PACS” processes

Use of the new Boeing-developed“Sol-Gel” process

Aluminum lap joints and skin-to-core bonds will both be performed

Panels are bonded together using a selection of paste and fi lm adhesives and curing techniques

These components are then vacuum-bagged and the adhesives cured

Destructive testing will be performedon a selection of the resulting bonds, including the “wedge” test, and the failure modes will be analyzed.

Repairs to damaged aluminum honeycomb sandwich panels with various confi gurations and curvatures will be accomplished as well.


Fundamentals of Structural Adhesives

Various Methods for Surface Preparation of Aluminum and Other Metals

Bond Line Integrity, Thickness and Contamination Considerations

Aluminum Honeycomb Core Material Types and Cleaning

Repair of Damaged Aluminum Sandwich Structures

Adhesive Cure Cycles

Vacuum Bagging

Destructive and Non-Destructive Testing

Health and Safety Issues

A basic familiarity with sheet metal work and repair techniques is helpful, but not required.

The proper surface preparation of aluminum and aluminum honeycomb for structural adhesive bonding is a complex subject, with many differenttechniques and processes havingbeen developed over the years. Some of these have proven to be defi cient after many years of service. Others have proven their long-term durability, but have signifi cant health and safety issues, as well as hazardouswaste disposal problems. Newer techniques are available which mitigate many of these issues, but introduce additional complexities and process control issues of their own.

These processes are discussed extensively in this class, and the students will perform some of these

operations themselves in the process of building numerous test panels duringthe course of the week. Different surface preparation techniques, adhesives, and curing methods are all tried by the students, including some deliberately poor but commonly used surface preparation methods and deliberate contamination. These panels will be cured and tested to destruction to see the effects of these various items.

Various test methods will be used, and results analyzed and discussed. Most emphasis will be placed on newer techniques which not only give better results, but are in many ways more environmentally friendly, as well as easier to perform.

This course provides a solid foundation in the principles of adhesively bonded repairs in aluminum structures, including both lap joints and face sheet bonding in sandwich structures with aluminum honeycomb cores.

While these subjects are briefl y covered in our Adhesive Bonding of Composites course, the emphasis in this course is on metallic structures only, and many more aluminum-specifi c surface preparation and bonding

methods are covered in detail here.

HCS-T131

Bonded Aluminum Structures

HCS-T131Repair - 5 days



Advanced Composite Structures: Fabrication and Damage Repair Phase 1 HCS-T101Study the fundamentals of advanced composite materials, manufacturing and repair techniques. Hands-on sessions include lay-up, vacuum bagging, curing and repair.

Advanced Composite Structures: Fabrication and Damage Repair Phase 2 HCS-T102This course focuses on actual repair practices. Students work on aircraft parts. More detailed repair procedures and troubleshoot ing are covered including extensive use of portable curing equipment.

Advanced Composite Structures: Fabrication and Damage Repair “On-Site Only” Course HCS-T103This course is an “On-Site Only” combination course of Phases 1 & 2. See descriptions above.

Advanced Composite Structures: Fabrication and Damage Repair Phase 3 HCS-T104Phase 3 is designed as a follow-on to our Phase 2 fabrication and damage repair training. This class is primarily a hands-on composite structural repair workshop that addresses larger and more complex repair scenarios that require multi-step repair processes and repair tooling. Advanced Composite Tooling: Design and Fabrication HCS-T111This course covers the fundamentals of composite tooling including design, fabrication, materials, processing, fabrication of carbon fi ber and fi berglass tools (molds), as well as tool repair.

Adhesive Bonding of Composites HCS-T121This course provides a foundation in adhesively bonded joints including structural adhesives, joint designs, non-destructive inspection of bond lines, surface preparation of composites and metals, and common problems.

Repair of Bonded Aluminum Structures HCS-T131This course provides a solid foundation in the principles of adhesively bonded aluminum structure repairs with instruction, building of test panels and the testing of those panels using various methods.

Manufacturing Practices and Quality Assurance HCS-T141Fundamentals of manufacturing and Q/A in the production of advanced com-posite structures will be covered including autoclave versus oven processing, assembly, testing, and requirements for tooling, vacuum bagging facilities and equipment.

Advanced Composi te Drawing Interpretation HCS-T151This fundamental course covers drawing format/layout, geometric dimensioning and tolerancing, interpretat ion of drawing views, and ply stack/laminate determination. Students will perform exercises on actual composite drawings.

Resin Infusion HCS-T171Resin infusion is a specialized advanced laminating technique. This course will examine the building block principles and historical development of vacuum molding processes.

Engineering CoursesComposite Laminate Design HCS-T201This course is designed for engineers who need to learn the fundamentals of laminate design and analysis. Students will design, fabricate, and perform structural testing on composite laminates. Results will be compared with predictions.

Repair Analysis and Substantiation HCS-T211This course in composite repair analysis and substantiation will provide participating engineers with the necessary skills in analysis of structural integrity loss, repair design development, and the mathematical analysis techniques and documentation needed to substantiate the repair to the satisfaction of the regulatory authorities, such as the FAA.

Design of Composite Structures HCS-T221Specifi cally designed for engineers who are, or anticipate being, responsible for the design and fabrication of structural components made from composite materials. The workshop covers the design requirements of several basic structural elements.

Design and Analysis of Composite Structural Joints HCS-T222This course explains mechanical fastening of composite components and how to design adhesively bonded joints. Students will analyze joints and perform joint design. Design guidelines will also be covered extensively.

Advanced Composite CoursesCourse Descriptions



Advanced Composite Courses

Composite Structures: Fabrication and Damage Repair - Phase 1 - 5 Days HCS-T101Reno, Nevada Facility2006 Oct 9-13 Nov 6-10 Dec 4-82007 Jan 15-19 Jan 29- Feb 2 Feb 26 - Mar 2 Apr 9-13 May 7-11 Jun 4-8

Jul 9-13 Aug 13-17 Sep 10-14 Oct 15-19 Nov 5-9 Dec 3-7Griffi n, Georgia Facility2006 Nov 6-10 Dec 4-82007 Jan 22-26 Feb 12-16 Apr 9-13 May 14-18 Jul 9-13 Aug 6-10

Sep 24-28 Dec 3-7

Composite Structures: Fabrication and Damage Repair - Phase 2 - 5 Days HCS-T102Reno, Nevada Facility2006 Oct 16-20 Nov 13-17 Dec 11-152007 Jan 22-26 Feb 5-9 Mar 5-9 Apr 16-20 May 14-18 Jun 11-15

Jul 16-20 Aug 20-24 Sep 17-21 Oct 22-26 Nov 12-16 Dec 10-14 Griffi n, Georgia Facility2006 Sep 25-29 Nov 13-17 Dec 11-152007 Jan 29 - Feb 2 Feb 19-23 Apr 16-20 May 21-25 Jul 16-20 Aug 13-17

Oct 1-5 Dec 10-14

Composite Structures: Fabrication and Damage Repair - Combo - 5 Days HCS-T103“On-Site Only” Contact your HEATCON® Representative for all the details

Composite Structures: Fabrication and Damage Repair - Phase 3 - 5 Days HCS-T104Reno, Nevada Facility2006 Sep 25-29 Oct 23-27 Dec 18-222007 Feb 12-16 Apr 23-27 May 21-25 Jun 18-22 Jul 23-27 Aug 27-31

Sep 24-28 Oct 29 - Nov 2 Dec 17-21 Griffi n, Georgia Facility2006 Oct 2-6 Dec 18-222007 Feb 26 - Mar 2 Apr 23-27 Jul 23-27 Aug 20-24 Oct 8-12 Dec 17-21

Advanced Composite Tooling: Design & Fabrication - 5 Days HCS-T111Reno, Nevada Facility2006 Oct 30-Nov 32007 Jun 25-29

Adhesive Bonding of Composites - 5 Days HCS-T121Reno, Nevada Facility2006 Dec 11-152007 Feb 5-9 Jul 16-20 Nov 12-16

2006 - 2007 Course Schedule



2006 - 2007 Course Schedule

Repair of Bonded Aluminum Structures - 5 Days HCS-T131Reno, Nevada Facility2007 Mar 5-9 Jul 30 - Aug 3Griffi n, Georgia Facility2006 Oct 16-202007 Jun 18-22 Nov 5-9

Manufacturing Practices and Quality Assurance - 5 Days HCS-T141Reno, Nevada Facility2006 Oct 16-202007 Jan 22-26 May 14-18 Oct 22-26

Advanced Composite Drawing Interpretation - 3 Days HCS-T151Reno, Nevada Facility2006 Nov 7-92007 Apr 3-5 Jul 31 -Aug 2

Resin Infusion - 5 Days HCS-T171Reno, Nevada Facility2006 Oct 2-62007 Mar 26-30

ENGINEERING COURSESComposite Laminate Design - 5 Days HCS-T201Reno, Nevada Facility2007 Feb 26 - Mar 2 Aug 20-24

Repair Analysis & Substantiation - 5 Days HCS-T211Reno, Nevada Facility2006 Oct 2-62007 Mar 12-16 Oct 15-19

Design of Composite Structures - 5 Days HCS-T221Reno, Nevada Facility2007 Apr 9-13 Sep 10-14

Design & Analysis of Composite Structural Joints - 5 Days HCS-T222Reno, Nevada Facility2006 Sep 25-292007 Apr 16-20 Sep 17-21



TRAINING MATERIALUnit of

MeasureDescriptionPart Number

Potting Compound, EY3804 QTHCS2217

Compound, EA 9390 QTHCS2217-9390

EPOCAST® 50A/946 QTHCS2217-946

EPOCAST® 50A/9816 QTHCS2217-9816

Structural Primer, EC 3960 GALHCS2218-01-GAL

HONEYCALUM Al Honeycomb 25” x 25” x 7/16” LB

Carbon Prepreg, 350°F CureHCS2212-350-212/-256

Core Splice Adhesive RLHCS2213-250/350-RL

Kevlar® Prepreg, 350°F Cure YDHCS2214-350

YD

Nomex® Honeycomb .725” Thick, 1/8”

YD

Fiberglass Tooling Prepreg

LBHONEYCNMX-2



Carbon Tooling Prepreg

LB

SHT

Carbon Prepreg, 250°F Cure

Film Adhesive, 350°F Cure

MXB7620/1597

MXB7620/2577

SHT

SHT

HCS2212-250-168

HCS2216-350-145/-154

HONEYCNMX-3

HONEYCNMX-4

Technical ServicesAvailable Training Materials

YD

Kevlar® Prepreg, 250°F Cure YDHCS2214-250

YDFilm Adhesive, 250°F CureHCS2216-250-101/-129

YDFiberglass Prepreg, 250°F CureHCS2210-250-120/-1581/-7781

YDFiberglass Prepreg, 350°F CureHCS2210-350-120/-1581/-7781

comp repair sol heaton

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