combination sander - grizzlyg1013 combination sander -5-110v operation section 2: circuit...

COMBINATION SANDERMODEL G1013

INSTRUCTION MANUAL

COPYRIGHT © 1991 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.REVISED FEBRUARY, 2002. PRINTED IN TAIWAN

ONLINE MANUAL DISCLAIMERTHE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THE

MACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THEMACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE. CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS

ABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE ONLINE.

WARNINGSome dust created by power sanding, sawing, grind-ing, drilling, and other construction activities containschemicals known to the State of California to causecancer, birth defects or other reproductive harm.Some examples of these chemicals are:

• Lead from lead-based paints.• Crystalline silica from bricks, cement, and

other masonry products.• Arsenic and chromium from chemically treated

lumber.

Your risk from these exposures varies, depending onhow often you do this type of work. To reduce yourexposure to these chemicals: work in a well ventilatedarea, and work with approved safety equipment, suchas those dust masks that are specially designed to fil-ter out microscopic particles.

Table Of ContentsPAGE

1. SAFETYSAFETY INSTRUCTIONS FOR POWER TOOLS ................................................2-3ADDITIONAL SAFETY INSTRUCTIONS FOR SANDERS ......................................4

2. CIRCUIT REQUIREMENTS110V OPERATION ....................................................................................................5FUSING ....................................................................................................................5EXTENSION CORDS ................................................................................................5GROUNDING ............................................................................................................5

3. INTRODUCTIONCOMMENTARY ........................................................................................................6UNPACKING..............................................................................................................7PARTS INVENTORY ................................................................................................8CLEAN UP ................................................................................................................9SITE CONSIDERATIONS ........................................................................................9

4. ASSEMBLYOVERVIEW..............................................................................................................10ASSEMBLY PROCESS......................................................................................10-13

5. ADJUSTMENTSBELT TRACKING ....................................................................................................14BELT TABLE TILT ..................................................................................................15BELT REPLACEMENT............................................................................................15DISC TABLE TILT ..................................................................................................16DISC REPLACEMENT ............................................................................................16

6. OPERATIONSTEST RUN ..............................................................................................................17GENERAL SANDING ..............................................................................................18CONTOUR SANDING ............................................................................................18INSIDE SANDING ..................................................................................................19SHARPENING ........................................................................................................19

7. MAINTENANCEGENERAL................................................................................................................20TABLE......................................................................................................................20LUBRICATION ........................................................................................................20MAINTENANCE NOTES ........................................................................................21

8. CLOSURE ....................................................................................................................22

MACHINE DATA ......................................................................................................................23PARTS LIST AND DIAGRAM ............................................................................................24-25WARRANTY AND RETURNS..................................................................................................26

-2- G1013 Combination Sander

Safety Instructions For Power Tools

SECTION 1: SAFETY

5. KEEP CHILDREN AND VISITORSAWAY. All children and visitors should bekept a safe distance from work area.

6. MAKE WORKSHOP CHILD PROOF withpadlocks, master switches, or by removingstarter keys.

7. NEVER FORCE TOOL. It will do the jobbetter and safer at the rate for which it wasdesigned.

8. USE RIGHT TOOL. Do not force tool orattachment to do a job for which it was notdesigned.

1. KEEP GUARDS IN PLACE and in workingorder.

2. REMOVE ADJUSTING KEYS ANDWRENCHES. Form habit of checking tosee that keys and adjusting wrenches areremoved from tool before turning on.

3. KEEP WORK AREA CLEAN. Clutteredareas and benches invite accidents.

4. NEVER USE IN DANGEROUS ENVI-RONMENT. Do not use power tools indamp or wet locations, or where any flam-mable or noxious fumes may exist. Keepwork area well lighted.

For Your Own Safety Read InstructionManual Before Operating This Equipment

Indicates an imminently hazardous situation which, if notavoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if notavoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if notavoided, MAY result in minor or moderate injury. It may alsobe used to alert against unsafe practices.

This symbol is used to alert the user to useful informationabout proper operation of the equipment.

The purpose of safety symbols is to attract your attention to possible hazardous conditions.This manual uses a series of symbols and signal words which are intended to convey the levelof importance of the safety messages. The progression of symbols is described below.Remember that safety messages by themselves do not eliminate danger and are not a substi-tute for proper accident prevention measures.

NOTICE

G1013 Combination Sander -3-

9. USE PROPER EXTENSION CORD. Makesure your extension cord is in good condi-tion. Conductor size should be in accor-dance with the chart below. The amperagerating should be listed on the motor or toolnameplate. An undersized cord will cause adrop in line voltage resulting in loss ofpower and overheating. Your extensioncord must also contain a ground wire andplug pin. Always repair or replace exten-sion cords if they become damaged.

Minimum Gauge for Extension Cords

10. WEAR PROPER APPAREL. Do not wearloose clothing, gloves, neckties, rings,bracelets, or other jewelry which may getcaught in moving parts. Non-slip footwearis recommended. Wear protective hair cov-ering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Alsouse face or dust mask if cutting operation isdusty. Everyday eyeglasses only haveimpact resistant lenses, they are NOT safe-ty glasses.

12. SECURE WORK. Use clamps or a vise tohold work when practical. It’s safer thanusing your hand and frees both hands tooperate tool.

13. NEVER OVERREACH. Keep proper foot-ing and balance at all times.

LENGTHAMP RATING 25ft 50ft 100ft

0-6 18 16 167-10 18 16 1411-12 16 16 1413-16 14 12 1217-20 12 12 1021-30 10 10 No

Safety Instructions For Power Tools14. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safestperformance. Follow instructions for lubri-cating and changing accessories.

15. DISCONNECT TOOLS before servicingand changing accessories, such as blades,bits, cutters, and the like.

16. REDUCE THE RISK OF UNINTENTION-AL STARTING. Make sure switch is in offposition before plugging in.

17. USE RECOMMENDED ACCESSORIES.Consult the owner’s manual for recom-mended accessories. The use of improperaccessories may cause risk of injury.

18. CHECK DAMAGED PARTS. Before fur-ther use of the tool, a guard or other partthat is damaged should be carefullychecked to determine that it will operateproperly and perform its intended function.Check for alignment of moving parts, bind-ing of moving parts, breakage of parts,mounting, and any other conditions thatmay affect its operation. A guard or otherpart that is damaged should be properlyrepaired or replaced.

19. NEVER LEAVE TOOL RUNNING UNAT-TENDED. TURN POWER OFF. Do notleave tool until it comes to a complete stop.

20. NEVER USE UNDER THE INFLUENCE ofalcohol or drugs, or when tired.

21. NEVER ALLOW UNSUPERVISED ORUNTRAINED PERSONNEL TO OPER-ATE THE MACHINE. Make sure anyinstructions you give in regards to theoperation of the machine are approved,correct, safe, and clearly understood.


Additional Safety Instructions For Sanders

No list of safety guidelines can be com-plete. Every shop environment is different.Always consider safety first, as it appliesto your individual working conditions. Usethis and other machinery with caution andrespect. Failure to do so could result inserious personal injury, damage to equip-ment or poor work results.

1. BE AWARE OF BELT or disc rotation whensanding.

2. KEEP FINGERTIPS AWAY from the mov-ing belt or disc. Serious injury could result ifskin contacts abrasives or moving parts.

3. NEVER USE EXCESSIVE FORCE whensanding. Doing this greatly increases thechances of personal injury and motor over-load.

4. ALWAYS FEED THE WORK against thedirection of rotation.

5. EVEN IF YOU HAVE A reliable method ofdust collection, use a dust mask or respira-tor when sanding, as well as eye and earprotection.

6. IF THERE IS ANY doubt as to the stabilityor integrity of the material to be sanded,don’t sand it.

7. DO NOT OPERATE SANDER with a dam-aged or badly worn disc or belt.

8. WHEN DISC SANDING, feed material intothe portion of the disc spinning down towardthe table.

9. TIE BACK LONG HAIR and remove anyloose-fitting clothing or jewelry that could becaught up in the sander’s disc, belt, or othermoving machine parts.

10. HABITS — GOOD OR BAD — are hard tobreak. Develop good habits and safety willbecome second nature to you.

Operating this equipment has the potentialto propel debris into the air which cancause eye injury. Always wear safety glass-es or goggles when operating equipment.Everyday glasses or reading glasses onlyhave impact resistant lenses, they are notsafety glasses. Be certain the safety glass-es you wear meet the appropriate stan-dards of the American National StandardsInstitute (ANSI).

Like all power tools, there is danger asso-ciated with the Model G1013 CombinationSander. Accidents are frequently causedby lack of familiarity or failure to pay atten-tion. Use this tool with respect and cau-tion to lessen the possibility of operatorinjury. If normal safety precautions areoverlooked or ignored, serious personalinjury may occur.


110V Operation

SECTION 2: CIRCUIT REQUIREMENTS

A 15-amp fuse or circuit breaker should be usedwhen fusing this combination sander. Circuitbreakers rated any higher are not adequate toprotect the circuit from power surges.

Fusing

If you find it necessary to use an extension cordwith the Model G1013, make sure the cord israted Hard Service (grade S) or better. Refer tothe chart in the standard safety instructions todetermine the minimum gauge for the extensioncord. The extension cord must also contain aground wire and plug pin. Always repair orreplace extension cords when they become wornor damaged.

Extension Cords

Grounding

This equipment must be grounded. Verifythat any existing electrical outlet and circuityou intend to plug into is actually ground-ed. If it is not, it will be necessary to run aseparate 12 A.W.G. copper grounding wirefrom the outlet to a known ground. Underno circumstances should the grounding pinfrom any three-pronged plug be removed.Serious injury may occur.

In the event of an electrical short, groundingreduces the risk of electric shock by providing apath of least resistance to disperse electric cur-rent. This tool is equipped with a power cord hav-ing an equipment-grounding conductor. SeeFigure 1. The outlet must be properly installedand grounded in accordance with all local codesand ordinances.

The Model G1013 is wired for 110V, single-phaseoperation only. The 1⁄2 H.P. motor will safely draw12 amps at 110V. If you operate this sander onany circuit that is already close to its capacity, itmight blow a fuse or trip a circuit breaker.However, if an unusual load does not exist and apower failure still occurs, contact a qualified elec-trician or our service department.

Figure 1. Grounded plug configuration.


SECTION 3: Introduction

We are proud to offer the Grizzly Model G1013 Combination Sander. The Model G1013 is part of a growing Grizzly family of fine woodworking machinery. When used according to the guide-lines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly’s commitment to customer sat-isfaction.

The Model G1013 is a combination 1" x 42" belt and 8" disc sander that is capable of a wide vari-ety of operations. The 1" wide belt enables you to sand small or finely-detailed pieces as well as the inside areas of closed loops. With the 8" disc and table, larger surfaces can be sanded at many different angles. The Model G1013 comes com-plete with motor and electrical package.

A number of sanding discs and belts for the Model G1013 are available through the Grizzly catalog.

We are also pleased to provide this manual with the Model G1013. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It repre-sents our effort to produce the best documenta-tion possible. If you have any comments regard-ing this manual, please write to us at the address below:

Grizzly Industrial, Inc.C/O Technical Documentation

P.O. Box 2069Bellingham, WA 98227-2069

Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below.

Grizzly Industrial, Inc.1203 Lycoming Mall Circle

Muncy, PA 17756Phone: (570) 546-9663

Fax: (800) 438-5901E-Mail: [email protected] Site: http://www.grizzlyindustrial.com

The specifications, drawings, and photographs illustrated in this manual represent the Model G1013 as supplied when the manual was pre-pared. However, owing to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.

Commentary

Read the manual before assembly and operation. Become familiar with the machine and its opera-tion before beginning any work. Serious per-sonal injury may result if safety or operational information is not under-stood or followed.


Unpacking

This Combination Sander is shipped from themanufacturer in a carefully packed carton. If youdiscover the machine is damaged after you’vesigned for delivery, and the truck and driver aregone, you will need to file a freight claim with thecarrier. Save the containers and all packingmaterials for possible inspection by the carrier orits agent. Without the packing materials, filing afreight claim can be difficult. If you need assis-tance determining whether you need to file afreight claim, or with the procedure to file one,please contact our Customer Service.

When you are completely satisfied with the con-dition of your shipment, you should inventory itsparts.

Figure 2. Overview of parts.


Parts Inventory

After all the parts have been removed from thecarton, you should have:

• Belt Guard• Disc Guard• Disc Table• Bolt Bag• Table Support• Sanding Unit• Motor• Miter Gauge• Belt Table• V-Belt• Base• Aluminum Disc• Disc Sanding Paper• Motor Pulley

NOTICEA full parts list and breakdown drawing canbe found toward the end of this manual. Foreasier assembly, or to identify missingparts, please refer to the detailed illustra-tions at the end of the manual.

Hardware Qty 5⁄16" - 18 x 5⁄8" Carriage Bolts 55⁄16" - 18 x 3⁄4" Hex Bolts 45⁄16" - 18 Hex Nuts 135⁄16" Flat Washers 201⁄4" - 20 x 11⁄4" Hex Bolts 41⁄4" - 20 x 1" Hex Bolts 41⁄4" - 20 Nuts 41⁄4" Flat Washers 161⁄4" - 20 x 11⁄4" Carriage Bolts 21⁄4" - 20 Wing Nuts 2M5-0.8 x 6mm Phillips® Head Screws 45mm Flat Washers 41⁄4" - 20 x 3⁄8" Setscrews 23⁄16" Sq. x 3⁄4" Keys 25⁄16" Fender Washer 1Rubber Feet 4Wire Nuts 23mm Allen® Wrench 1


Clean Up

BENCH LOADYour Model G1013 Combination Sander repre-sents a relatively large weight load in a small foot-print. Be sure that you workbench is adequatelyreinforced to support the weight of the sander.

WORKING CLEARANCESWorking clearances can be thought of as the dis-tances between machines and obstacles thatallow safe operation of every machine withoutlimitation. Ensure that your working area offersplenty of room for free movement and a substan-tial amount of distance between you and othersthat may be working in your shop area.

LIGHTING AND OUTLETSLighting should be bright enough to eliminateshadow and prevent eye strain. Electrical circuitsshould be dedicated or large enough to handlecombined motor amp loads. Outlets should belocated near each machine so power or exten-sion cords are not obstructing high-traffic areas.Be sure to observe local electrical codes for prop-er installation of new lighting, outlets, or circuits.

Site Consideration

The unpainted surfaces are coated with a waxyoil to protect them from corrosion during ship-ment. Remove this protective coating with a sol-vent cleaner or citrus-based degreaser. Avoidchlorine-based solvents as they may damagepainted surfaces should they come in contact.Always follow the usage instructions on the prod-uct you choose for clean up.

Do not use gasoline orother petroleum-basedsolvents to clean with.They have low flashpoints which make themextremely flammable. Arisk of explosion andburning exists if theseproducts are used .Serious personal injurymay occur.

Do not smoke while usingsolvents. A risk of explo-sion or fire exists and mayresult in serious personalinjury.

Many of the solventscommonly used to cleanmachinery can be toxicwhen inhaled or ingest-ed. Always work in well-ventilated areas far frompotential ignition sourceswhen dealing with sol-vents. Use care when dis-posing of waste rags andtowels to be sure they donot create fire or environ-mental hazards.

Make your shop “child safe.”Ensure that your workplaceis inaccessible to children byclosing and locking allentrances when you areaway. Never allow visitors inyour shop when assembling,adjusting or operating equip-ment.


SECTION 4: ASSEMBLY

Overview

The majority of your Combination Sander hasbeen assembled at the factory. The few remain-ing pieces will go together quickly and should bedone in the following order:

1. Feet to Base2. Sanding Unit to Base3. Table Support to Base4. Motor to Base5. Motor Pulley to Motor Shaft6. V-Belt to Pulleys7. Belt Guards to Sanding Unit8. Aluminum Disc to Motor Shaft9. Tables to Sanding Unit10. Wiring motor

Only a few common tools are required to assem-ble your Combination Sander. Specifically, theseare: 6" adjustable wrench, 10mm open endwrench, 12mm open end wrench, Phillips® headscrewdriver, 3mm Allen® wrench (supplied withmachine), and a rubber mallet.

Some metal parts mayhave sharp edges onthem after they areformed. Please examinethe edges of all metalparts before handlingthem. Failure to do socould result in injury.

Assemble as follows:

1. Attach the four (4) rubber feet to the baseusing the four (4) 1⁄4" - 20 x 1" hex bolts, four(4) 1⁄4" flat washers and four (4) 1⁄4" - 20 hexnuts. Be sure that the bolts protrude upwardthrough the base. See Figure 3.

Figure 4. Sanding unit mounted on base.

Figure 3. Order of foot attachment.

2. Place the preassembled Sanding Unit ontothe Base as shown in Figure 4. Secure withthe four (4) 5⁄16" - 18 x 3⁄4" hex bolts, eight (8)5⁄16" flat washers, and four (4) 5⁄16" - 18 hexnuts.

Assembly ProcessDo not connect power tothe machine when per-forming any assembly.Failure to do this mayresult in serious person-al injury.


Figure 5. Table support mounted on base.

Figure 6. Motor mounted on base.

3. Attach the Disc Table Support to the baseusing the four (4) 5⁄16" - 18 x 11⁄4" hex bolts,eight (8) 5⁄16" washers, and four (4) 5⁄16" - 18hex nuts. See Figure 5. Finger tighten fornow.

4. Mount the Motor to the base using the four(4) 5⁄16" - 18 x 5⁄8" carriage bolts, four (4) 5⁄16"washers, and four (4) 5⁄16" - 18 hex nuts. Besure that the bolts protrude upward throughthe motor base. See Figure 6. Finger tightenonly.

Figure 8. Inspecting pulley alignment.

Figure 7. Motor pulley attachment.

6. Place the V-Belt onto the pulleys.

7. Set a straightedge across the edge of bothpulleys and adjust the position of the motor tocorrect the pulley alignment. The straight-edge should evenly touch each pulley whenthey are aligned. See Figure 8.

5. Install the Motor Pulley onto the Motor Shaft.Lightly tap into place with a rubber mallet ifnecessary. Align the keyways on each andinsert the 3⁄16'' square key. Secure with a 1⁄4" -20 x 3⁄8'' setscrew. See Figure 7.


Figure 9. Belt guard attached to sander.

Figure 10. Belt table attached to sander.

9. Attach the belt guards as shown in Figure 9.Secure with four (4) M5-0.8 x 6mm Phillips®

head screws and 5mm washers.

10. Install the belt table using the 5⁄16" - 18 x 5⁄8"carriage bolt, 5⁄16" fender washer and 5⁄16" - 18hex nut. See Figure 10.

Figure 12. Disc table attachment.

11. Slide the 8'' aluminum disc onto the motorshaft. Lightly tap into place with a rubbermallet if necessary. Align the disc and motorshaft keyways and insert the 3⁄16'' square key.Secure the disc with a 1⁄4" - 20 x 3⁄8'' setscrew.See Figure 11.

Figure 11. 8" disc attached to motor.

12. Peel the backing from the new sanding discpaper and stick it to the Aluminum Disc.

13. Secure the Disc Table to its support bracketusing the two (2) 1⁄4" - 20 x 11⁄4" carriagebolts, two (2) 1⁄4" flat washers and two (2) 1⁄4"- 20 wing nuts. See Figure 12.

8. Move the motor back to set the belt tension.The belt should deflect about 1⁄2" per sidewhen squeezed in the middle with moderatepressure. Tighten the motor down when ten-sion is correct.


Figure 13. Table aligned with sanding disc.

Figure 14. Cordset connection at motor.

14. Align the table so that there is a 1⁄16'' gapbetween the 8" disc and the table. SeeFigure 13. Tighten the bolts that secure thetable support bracket to the base.

15. Wire the motor by removing the motor junc-tion box cover and feed the power cord fromthe switch through the plastic grommet at thebottom of the junction box. Connect thewires according to the Wiring Diagram Insertincluded with this manual. If this insert ismissing, contact the appropriate service cen-ter listed in the Introduction for a replace-ment. See Figure 14.

DO NOT attempt to connect or adjust wiringwith the cordset plugged into its powersource. Serious danger of electrocutioncould result.

1⁄16" Gap


SECTION 5: Adjustments

Figure 16. Adjusting rear axle.

4. Move hands away from 8'' disc.

5. Plug sander into power and turn machine onand off quickly. Inspect tracking.

6. Repeat steps 1-5 until the belt is centered onthe rollers.

If the belt tracks properly on the two front rollers,but not on the rear roller, the rear roller must beadjusted. The roller shaft axle is slightly bent. Byturning the axle, belt tracking will be affected.

1. Turn off the sander and disconnect it from itspower source.

2. Remove rear belt guard.

3. Using a 10mm wrench, turn the rear axle nut.See Figure 16.

4. Keep rotating by hand until the sanding beltrides in the center of the roller.

5. Replace the rear belt guard.

The idler and drive rollers are slightly crowned tokeep the belt centered on the rollers. This will notcorrect improper tracking. Tracking must be peri-odically adjusted (particularly after belt replace-ment) to keep the belt properly aligned to therollers and the platen. To adjust tracking:

1. Unplug the machine!

2. Remove the Sanding Belt Table andSanding Belt Guards.

2. Turn the 8'' disc by hand to observe lateralbelt drift. DO NOT turn the sander on toinspect for belt drift.

3. By sight, center the Sanding Belt by adjust-ing the tracking knob. See Figure 15.

Figure 15. Location of tracking adjustments.

Tracking Knob

Rear Axle NutLock Knob

Belt Tracking

With the exception ofbelt tracking, adjust-ments to your Sandershould be made with thepower off and themachine unplugged!


Once you have turned off the switch and discon-nected the sander from its power source:

1. Loosen the hex nut as shown in Figure 18.

2. Tilt the table to the desired position.

3. Tighten the hex nut.

Belt Table Tilt

Figure 18. Belt table in tilted position.


1. Remove the two Sanding Belt Guards.

2. Press down on the top arm to release thebelt tension and remove the old belt. SeeFigure 17.

Note: you may find it easier to remove andreplace the belt with the belt table eithertipped down to 45˚ or completely removed.

3. Install new belt. Arrows on underside of thebelt should point in the direction of rollertravel. If your belt has no arrows, install it sothat the overlap on the seam travels down-ward (when facing the machine). Otherwisethe paper will catch on your stock and rip.Release the arm.

4. Replace the Sanding Belt Guards.

Belt Replacement

Figure 17. Sanding belt removal.



1. Remove the Sanding Disc Table.

2. Peel off the old Sanding Disc. Remove thebacking from the new Disc, center it andpress it firmly into place.

3. It may become necessary to remove theAluminum Disc from the Motor Shaftbecause the Sanding Disc cannot be peeledoff or the Aluminum Disc requires cleaning.Do not use petroleum-based solvents toclean the surface of the aluminum disc. Thisadversely affects adhesion.


1. Loosen the two wing nuts under the sandingdisc table. See Figure 19.

2. Tilt the table to the desired position.

3. Tighten the wing nuts.

Disc Table Tilt

Figure 19. Disc table in tilted position.

Disc Replacement


SECTION 6: Operations

Before you put your Combination Sander intouse, give it a quick inspection with the machineswitched off and disconnected from its powersource.

1. Are all fasteners tight?

2. Is the sanding belt properly tracked and ten-sioned?

3. Rotate disc slowly by hand. Look and listenfor any scraping noises or anything thatimpedes smooth movement. Make appropri-ate adjustments before attempting to run themachine.

4. If the sander appears to be free of problemsthat might affect its operation, plug it in to itspower source and start the machine. Be sureto keep a finger on the OFF button, just incase of a problem with the machine. Run thesander briefly to allow inspection of belttracking.

5. Turn off the machine, disconnect it from itspower source, and re-inspect for loose fas-teners. If the tracking is not correct, refer tothe tracking adjustment guidelines in theAdjustments section.

Never use the Model G1013 for applicationsother than those for which it was made. DONOT overload the machine or use excessforce when sanding. Severe personalinjury, damage to the machine, or damageto your workpiece could occur.

Test-RunKeep loose clothing outof the way of machineryand keep hair pulledback.

Wear safety glasses dur-ing all operations on theshaper. Failure to com-ply may result in seriouspersonal injury.

Disconnect power to themachine when perform-ing any adjustments ormaintenance. Failure todo this may result in seri-ous personal injury.

Always wear a dust maskwhen operating thesander. Using thismachine produces saw-dust which may causeallergic reactions or res-piratory problems.


For general wood sanding, position and securetable, turn the machine on, and slowly feed yourworkpiece into the belt or disc. For disc sanding,note the direction of the disc rotation and be sureto feed your workpiece into the disc’s downwardspin. Also, be sure to keep the work table about1⁄16" away from the belt or disc.

Remove platen and move Small Upper IdlerRoller rearward so the workpiece will not be acci-dentally forced against it. Slowly feed the work-piece into the belt; the belt will follow the contourof the workpiece. See Figure 20.

Figure 20. Contour sanding.

General Sanding Contour Sanding


Figure 21. Belt arrangement for inside sanding.

To sand or grind an interior work area, the sand-ing belt must be fed through the workpiece andremounted on its rollers. Depending on yourapplication, you may either remove the platen orkeep it in place.

1. Remove the Belt Sanding Table and the BeltGuards.

2. Feed the Sanding Belt through the work-piece and over the Upper Idler Roller.Loosen the Small Upper Idler Roller, swing ittoward the front of the machine, and feed thebelt around the pulley.

3. Press down on the top arm and feed theremainder of the belt through the rollers asshown in Figure 21.

4. Replace guards and table.

5. Adjust belt tracking as described inAdjustments section.

Figure 22. False table for sharpening support.

Tilt the table to the desired sharpening angle andsecure it. Using C-Clamps, attach a suitablewood scrap to the table. See Figure 22. This actsas an auxiliary table to support the workpiece.This table should be 1⁄16" away from the belt. Itmay be necessary to cut a notch in your auxiliarytable to achieve this clearance.

Inside Sanding Sharpening


SECTION 7: MAINTENANCE

General

Table

Your combination sander is equipped with shield-ed and pre-lubricated ball bearings that requireno lubrication for the life of the bearings. All bear-ings are common sizes and are readily availablefrom a local bearing supply house or our ServiceDepartment. The roller shafts, however, will ben-efit from regular applications of light machine oil.See Figure 23.

The working table and other non-painted sur-faces on the Model G1013 should be protectedagainst rust and pitting. Wiping the sander cleanafter every use ensures that sawdust is notallowed to trap moisture against bare metal sur-faces.

Tables can be kept rust-free with regular applica-tions of products like Boeshield® T-9. For longterm storage you may want to consider productslike Kleen Bore's Rust Guardit™.

Make a habit of inspecting your sander each timeyou use it. Check for the following conditions andrepair or replace when necessary.

1. Loose mounting bolts.

2. Worn switch.

3. Worn or damaged cords and plugs.

4. Worn or damaged V-belt.

5. Poor belt tensioning ⁄ tracking.

Figure 23. Lubrication points.

LubricationDisconnect power to themachine when perform-ing any adjustments ormaintenance. Failure todo this may result in seri-ous personal injury.


Maintenance PerformedApproximate Hours Of Use

Maintenance Notes

Date


The following pages contain general machinedata, parts diagrams/lists, troubleshooting guideand Warranty/Return information for your ModelG1013 Combination Sander.

If you need parts or help in assembling yourmachine, or if you need operational information,we encourage you to call our ServiceDepartment. Our trained service technicians willbe glad to help you.

If you have comments dealing specifically withthis manual, please write to our Bellingham,Washington location using the address in Section3: Introduction. The specifications, drawings, andphotographs illustrated in this manual representthe Model G1013 as supplied when the manualwas prepared. However, due to Grizzly’s policy ofcontinuous improvement, changes may be madeat any time with no obligation on the part ofGrizzly. Whenever possible, though, we sendmanual updates to all owners of a particular toolor machine. Should you receive one, add the newinformation to this manual and keep it for refer-ence.

We have included some important safety mea-sures that are essential to this machine’s opera-tion. While most safety measures are generallyuniversal, Grizzly reminds you that each work-shop is different and safety rules should be con-sidered as they apply to your specific situation.

We recommend you keep a copy of our currentcatalog for complete information regardingGrizzly's warranty and return policy. If you needadditional technical information relating to thismachine, or if you need general assistance orreplacement parts, please contact the ServiceDepartment listed in Section 3: Introduction.

Additional information sources are necessary torealize the full potential of this machine. Tradejournals, woodworking magazines, and your locallibrary are good places to start.

SECTION 8: CLOSURE

The Model G1013 was specifically designedfor sanding operations only. DO NOT MOD-IFY AND/OR USE THIS MACHINE FOR ANYOTHER PURPOSE. Modifications orimproper use of this tool will void the war-ranty. If you are confused about any aspectof this machine, DO NOT use it until youhave answered all your questions. Seriouspersonal injury may occur.

Like all power tools, there is danger associ-ated with the Model G1013 CombinationSander. Accidents are frequently caused bylack of familiarity or failure to pay attention.Use this tool with respect and caution tolessen the possibility of operator injury. Ifnormal safety precautions are overlookedor ignored, serious personal injury mayoccur.

Operating this equipment has the potentialto launch flying debris which could causeeye injury. Always wear safety glasses orgoggles when operating equipment.Everyday glasses or reading glasses onlyhave impact resistant lenses, they are notsafety glasses. Be certain the safety glass-es you wear meet the appropriate stan-dards of the American National StandardsInstitute (ANSI).


Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MACHINE DATASHEET

Design Type ................................................................................................... Bench Model

Overall Dimensions: Base ................................................................................................................10" x 18" Height ......................................................................................................................21" Width ........................................................................................................................15" Length ......................................................................................................................24" Table (Disc) ....................................................................................................5" x 121⁄2" Table (Belt) ...................................................................................................... 61⁄2" x 8" Container Dimensions ....................................................................... 10" x 191⁄2" x 21" Weight ................................................................................................................ 55 lbs. Foot Print .........................................................................................................18" x 10"Capacities: Sanding Belt ......................................................................................................1" x 42" Sanding Belt Speed .................................................................................. 4000 F.P.M. Aluminum Disc ........................................................................................... 8" Diameter Aluminum Disc Speed ............................................................................... 1720 R.P.M. Miter Gauge Groove ..........................................................................................3⁄8" x 3⁄4" Miter Gauge ...............................................................Die Cast Plastic / Aluminum Bar Table Tilt Range ................................................................................................0° - 45° Construction: Base ...................................................................................................... Stamped Steel Table (Disc) ....................................................................................... Ground Cast Iron Stand ..................................................................................................... Stamped Steel Table (Belt) ............................................................................................ Stamped Steel Motor: Type ...................................................................................... Capacitor Start Induction Horsepower .........................................................................................................1⁄2 H.P. Voltage ................................................................................................................. 110V Amps ......................................................................................................................... 12 Cycle and R.P.M. ......................................................................60 Hertz ⁄ 1720 R.P.M. Switch ....................................................................................................On ⁄ Off Toggle Power Transfer .............................................................................................. Belt Drive Bearings .....................................................................Sealed, Permanently Lubricated

Specifications, while deemed accurate, are not guaranteed.

GRIZZLY MODEL G1013 COMBINATION SANDER


PARTS LIST

1 P1013001 GUARD BACK2 PWN01 WING NUT 10-243 P1013003 TOP PIVOT BRACKET4 P1013004 KNOB BOLT 1⁄4-20 X 1"5 PEC03M E-CLIP 10mm6 P1013006 UPPER WHEEL SHAFT7 P1013007 SPECIAL CLIP8 P6200 BEARING 6200-2RS9 P1013009 TOP WHEEL10 PR01M SNAP RING 10mm11 PLW02 LOCK WASHER 1⁄4"12 PN05 HEX NUT 1⁄4" - 2013 P1013013 UPPER GUARD14 PW03M FLAT WASHER 6mm15 P1013015 KNOB BOLT 1⁄4"-20 X 1⁄2"16 PS19M PHLP HD SCR M5 - 0.8 x 617 P1013017 COMPLETE MITER GAUGE18 P1013018 TOP ARM19 P1013019 IDLER SHAFT20 P1013020 SLEEVE BEARING21A P1013021A IDLER WHEEL22 PW03 FLAT WASHER #1022A P1012022A PLASTIC WASHER23 PB12 HEX BOLT 5⁄16" - 18 x 11⁄4"24 P1013024 TORSION SPRING25 P1013025 PIVOT ARM SHAFT26 P1013026 BELT GUARD27 PB04M HEX BOLT M6 - 1.0 x 1028 P1013028 IDLER SHAFT29 PEC07M E-CLIP 7mm30A PK34M KEY 5 x 5 x 20mm30B P1013030B MOTOR PULLEY31A PVM30 V-BELT M-3032 P1013032 MOTOR 1⁄2 HP33 PN02 HEX NUT 5⁄16" - 1834 PW06 FLAT WASHER 1⁄4"35 PSW05 SWITCH W⁄ MOUNTING NUT36A PCB01 CARRIAGE BOLT 5⁄16"-18x 5⁄8"37 P1013037 RUBBER FOOT38 PB31 HEX BOLT 1⁄4" - 20 x 1"39 P1013039 BASE

REF PART # DESCRIPTION REF PART # DESCRIPTION

40 P1013040 DRIVE WHEEL41 PSS03 SETSCREW 1⁄4" - 20 x 3⁄8"42 P1013042 PLATE, RIGHT HAND43 P1013043 GUARD SUPPORT44 PB07 HEX BOLT 5⁄16" - 18 x 3⁄4"45 P1013045 LOWER GUARD46 G1209 SANDING BELT 47 P1013047 TABLE SUPPORT48 P1013048 BELT PLATEN49 P6202 BEARING 6202-2RS50 P1013050 FENDER WASHER 5⁄16"51 P1013051 SHAFT52 PR05M SNAP RING 15mm53 P1013053 BEARING CAP54 P1013054 ARBOR BEARING HOUSING55A P1013055A PULLEY56 P1013056 GUARD BRACKET57 P1013057 PLATE, LEFT HAND59 P1013059 BELT TABLE60 P1013060 COLUMN CHANNEL63 P1013063 8" ALUMINUM DISC64 PCB07 CARRIAGE BOLT 1⁄4" - 20 x 11⁄4"65 P1013065 DISC TABLE66 P1013066 TABLE SUPPORT67 PWN02 WING NUT 1⁄4" - 2068 G1212 8" SAND DISC69 PW02M FLAT WASHER 5mm70 P1013070 DISC COVER71 P1013071 SWITCH COVER72 P1013072 POWER CORD73 P1013073 BUSHING74 P1013074 CORD SUPPORT75 PN07 HEX NUT 10 - 2476 PB02M HEX BOLT M6-1.0 x 1277 PW07 FLAT WASHER 5⁄16"78 P1013078 RUBBER WASHER79 P1013079 MOTOR CORD80 P1013080 ON ⁄ OFF LABEL81 PS08 PHLP HD SCR 10 - 24 x 3⁄4"82 PR03M SNAP RING 12mm83 P1013083 SPACER


WARRANTY AND RETURNSGrizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser fromthe date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warrantyand any and all warranties that may be implied by law, including any merchantability or fitness, for any par-ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or representthat the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product andany legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-cial, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will thenissue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-chandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive toachieve better quality equipment. We make every effort to ensure that our products meet high quality anddurability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.


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10. Which benchtop tools do you own? Check all that apply.

___1" x 42" Belt Sander ___6" - 8" Grinder___5" - 8" Drill Press ___Mini Lathe___8" Table Saw ___10" - 12" Thickness Planer ___8" - 10" Bandsaw ___Scroll Saw___Disc/Belt Sander ___Spindle/Belt Sander___Mini Jointer

___Other__________________________________________________

11. How many of the machines checked above are Grizzly? ____________

12. Which portable/hand held power tools do you own? Check all that apply.

___Belt Sander ___Orbital Sander___Biscuit Joiner ___Palm Sander___Circular Saw ___Portable Planer___Detail Sander ___Saber Saw___Drill/Driver ___Reciprocating Saw___Miter Saw ___Router

___Other__________________________________________________

13. What machines/supplies would you like Grizzly Industrial to carry?

________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

14. What new accessories would you like Grizzly Industrial to carry?

________________________________________________________________________________________________________________________________________________________________________________________________________________________________________

15. What other companies do you purchase your tools and supplies from?

__________________________________________________________

__________________________________________________________

16. Do you think your purchase represents good value?

___Yes ___No

17. Would you recommend Grizzly Imports to a friend?

___Yes ___No

18. Would you allow us to use your name as a reference for Grizzly customersin your area? Note: We never use names more than three times.

___Yes ___No

19. Comments:_________________________________________________

__________________________________________________________

__________________________________________________________

__________________________________________________________

__________________________________________________________

1. How did you learn about us?

___Advertisement ___Friend___Catalog ___Card Deck___World Wide Web

___Other__________________________________________________

2. Which of the following magazines do you subscribe to.

___American Woodworker ___Practical Homeowner___Cabinetmaker ___Shop Notes___Family Handyman ___Today’s Homeowner___Fine Homebuilding ___WOOD___Fine Woodworking ___Wooden Boat___Home Handyman ___Woodshop News___Journal of Light Construction ___Woodsmith___Old House Journal ___Woodwork___Popular Mechanics ___Woodworker___Popular Science ___Woodworker’s Journal___Popular Woodworking ___Workbench

___Other__________________________________________________

3. Which of the following woodworking/remodeling shows do you watch?

___Backyard America ___The New Yankee Workshop___Home Time ___This Old House___The American Woodworker ___Woodwright’s Shop

___Other__________________________________________________

4. What is your annual household income?

___$20,000-$29,999 ___$60,000-$69,999___$30,000-$39,999 ___$70,000-$79,999___$40,000-$49,999 ___$80,000-$89,999___$50,000-$59,999 ___$90,000 +

5. What is your age group?

___20-29 ___50-59___30-39 ___60-69___40-49 ___70 +

6. How long have you been a woodworker?

___0 - 2 Years ___8 - 20 Years___2 - 8 Years ___20+ Years

7. How would you rank your woodworking skills?

___Simple ___Advanced___Intermediate ___Master Craftsman

8. What stationary woodworking tools do you own? Check all that apply.

___Air Compressor ___Panel Saw___Band Saw ___Planer___Drill Press ___Power Feeder___Drum Sander ___Radial Arm Saw___Dust Collector ___Shaper___Horizontal Boring Machine ___Spindle Sander___Jointer ___Table Saw___Lathe ___Vacuum Veneer Press___Mortiser ___Wide Belt Sander

___Other__________________________________________________

9. How many of your woodworking machines are Grizzly? _____________

Name ____________________________________________________________________________________Street ____________________________________________________________________________________City ______________________________________________________________State________Zip_________Phone Number_______________________E-Mail_______________________FAX________________________MODEL#_____________________SERIAL#_______________________Order___________________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Ofcourse, all information is strictly confidential.

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GRIZZLY INDUSTRIAL, INC.P.O. BOX 2069BELLINGHAM, WA 98227-2069

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Name_______________________________

Street_______________________________

City______________State______Zip______

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