coal upgrading implementation in indonesia

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Coal Upgrading Implementation in Indonesia

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  • TENPT TEKNOLOGI ENERGI NUSANTARA

    ICSINDONESIAN COAL SOCIETY PT. TEKNOLOGI ENERGI NUSANTARAINDONESIAN COAL SOCIETY

    COAL UPGRADING IMPLEMENTATION IN INDONESIA

    Taufik Sastrawinata

    Secretary General of ICSPresident Director of PT. TEN

    July 5-6, 2012, Beijing, China

  • Introduction

  • Government Energy Policy

  • Coal Map by Resources and Reserves

  • Coal Map by Calorific Value

    Geological Agency 2011

    Very High Calorific Value > 7.100 Kcal/kg

    High Calorific Value 6 100 7 100 Kcal/kgTOTAL RESOURCES 161.34 Billion TON TOTAL RESERVES 28 17 Billion TONHigh Calorific Value 6.100 7,100 Kcal/kg

    Medium Calorific Value 5.100 6.100 Kcal/kg

    Low Calorific Value < 5.100 Kcal/kg

    TOTAL RESERVES 28.17 Billion TON

  • Indonesian Coal Reserve per 1 January 2010

  • Coal Production and Export

    CHINA25%

    OTHERS20%

    JAPAN

    MALAYSIA6%

    INDIA17%

    14%

    KOREA9%

    TAIWAN9%

  • Major Coal Mining in Indonesia

    EXPORT

    40

    37.2134.36

    Nop2011

    PRODUCTION EXPORT

    1520253035

    24.37

    16.89 15.67

    0510

    PT.ADAROINDONESIA

    PT.KALTIMPRIMACOAL

    PT.KIDECOJAYAAGUNG

    PT.BERAUCOAL

    PT.ARUTMININDONESIA

    * Million Ton

  • Long Term Outlook Indonesian Coal Industry

  • Challenges

  • Coal Upgrading - Briquette

    The Coal Upgrading Briquette (CUB ) will provide a higher heating pg g q ( ) p g gvalue by reducing high moisture by using by drying the coal and to keep the dried product by briquetting

    High increase calorific values Best strength and handlingg g No dust and much less fine particles No use of chemicals No change of chemicals characteristic Can be applied to all coals

  • Process of Coal Upgrading

  • 1 Million Coal Briquetting, Inner Mongolia, ChinaFi i h d 2012Finished 2012

  • Major Equipment

  • Coal Upgrading Briquette

    After briquettedBefore briquetted

    surface inside

  • Raw Coal and CUB Analysisy

    P i t Coal Upgrading-Briquette

    Proximate Analysis

    (As Received)

    Raw Coal

    pg g q

    After briquette

    After 30 days in open air

    After 24 hour in water

    After 48 hour in water

    M i t 46 9 10 46 10 5 12 58 15 56Moisture 46.9 10.46 10.5 12.58 15.56Ash 0.95 1.86 - - -Volatile Matter 27.2 42.86 - - -Fixed Carbon 24.95 45 - - -Total 100 100 - - -Total Sulphur 0 09 0 14Total Sulphur 0.09 0.14 - - -

    Heating Value (k l/k ) 3393

    5636634 1 349(kcal/kg) 3393 5,634 5,517 5,349

    HGI 78 66.77 66.77 66.77 66.77

  • Coal Price

    USD 190.95

  • Coal Price UpdateCoal Price Update

    June 20 (Bloomberg) -- Swap contracts for lower-quality coal from Indonesia, theworlds biggest exporter of the power-station fuel, dropped 3.9 percent, accordingto Ginga Petroleum Singapore Pte. Prices for shipments to China fell 1.1 percent.g g p p p

    The contract for sub-bituminous coal with a heating value of 4,900 kilocalories akilogram for loading in July from Indonesia fell $2.50 to $61 a metric ton on a netas-received basis yesterday, the energy broker said in an e-mail today. Theswap for the third quarter was 70 cents lower at $60.80.

    Coal with a calorific value of 5,500 kilocalories a kilogram for shipment to SouthChina slipped $1 to $86 a ton on a net as-received basis, Ginga said. The swapfor the third quarter slid 50 cents to $86.

  • ReferencesReferences

  • Economic Analysisy

    Based on 45 % moisture reduce to 10 % total moisture Based on 45 % moisture reduce to 10 % total moisture Investment cost ~ $ 65 Million for approx. 1 Million ton CUB per year Coal mining production cost ~ $ 20/ton X 1.54 = $ 30.8/ton Coal land and sea transportation etc. ~ $ 5/tonp $ CUB operational cost ~ $ 10/ton Production cost including coal ~ $ 45.8/ton CUB pricing @ 5,600 kcal/kg ( arb) ~$ 86/ton g @ g ( ) CUB sales = $ 86.0 Million per year Production cost, incl. coal $ 45.80 /ton = $ 45.80 Million per year Government royalty 7% ~ 0.07x $86M = $ 6.00 Million per year Gross margin ~ 86 - 45.80 - 6.00 = $ 33.60 Million per year Tax Revenue 25 % = $ 8.40 Million per year Net margin = $ 25.20 Million per year

    P b k P i d 2 6 Payback Period < 2.6 years.

  • Economic Analysis: case CCOW Generation Iy

    Based on 45 % moisture reduce to 10 % total moisture Based on 45 % moisture reduce to 10 % total moisture Investment cost ~ $ 65 Million for approx. 1 Million ton CUB per year Coal mining production cost ~ $ 20/ton X 1.54 = $ 30.8/ton Coal land and sea transportation etc. ~ $ 5/tonp $ CUB operational cost ~ $ 10/ton Production cost including coal ~ $ 45.8/ton CUB pricing @ 5,600 kcal/kg ( arb) ~$ 86/ton g @ g ( ) CUB sales = $ 86.0 Million per year Production cost, incl. coal $ 45.80 /ton = $ 45.80 Million per year Government royalty 13.5% ~ 0.135x $86M= $ 11.61 Million per year Gross margin ~ 86 - 45.80 11.61 = $ 28.59 Million per year Tax Revenue 45 % = $ 12.87 Million per year Net margin = $ 15.72 Million per year

    P b k P i d 4 1 Payback Period = 4.1 years.

  • ICSINDONESIAN COAL SOCIETY

    TENINDONESIAN COAL SOCIETY

    WWW.ICS.OR.IDPT. TEKNOLOGI ENERGI NUSANTARA

    WWW.PT-TEN.CO.ID

    THANK YOU