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LabVolt Series Datasheet CNC Mill Training System (Heavy Duty) Festo Didactic en 220 V - 50 Hz 05/2018

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LabVolt Series

Datasheet

CNC Mill Training System (Heavy Duty)

Festo Didactic

en 220 V - 50 Hz

05/2018

CNC Mill Training System (Heavy Duty), LabVolt Series

2 © Festo Didactic

Table of ContentsGeneral Description_______________________________________________________________________2Features & Benefits _______________________________________________________________________3List of Equipment_________________________________________________________________________3List of Manuals___________________________________________________________________________4Table of Contents of the Manual(s) __________________________________________________________4Additional Equipment Required to Perform the Exercises ________________________________________4Optional Equipment_______________________________________________________________________4System Specifications _____________________________________________________________________5Equipment Description ____________________________________________________________________5Optional Equipment Description ____________________________________________________________8

General DescriptionThe CNC Mill Training System provides training in computer-aided manufacturing (CAM) using an industrial-grade, microprocessor-driven, heavy-duty CNC mill. The system allows students to practice computer numerical controlled (CNC) code programming and editing, learn to operate mill components, controls, and tools, set a programmed reference zero, follow the steps necessary to machine a part to programmed specifications, and apply the machine code language to current mill technology.

The CNC Mill can machine pieces of soft materials such as plastic and wax, as well as harder materials such as aluminum, mild steel, and brass. It consists of a milling table, a headstock carrying the spindle motor, and a cast-iron vertical column with dovetail slide. The CNC mill is mounted on a solid steel chassis and is equipped with R8 tooling. The stock to be milled is secured in a vise that holds it to the milling table. Two ball screws, each driven by a stepper motor, are used to move the table along the X axis (left and right) and Y axis (backward and forward) to feed the stock through the periphery of the end mill. A third ball screw, also driven by a stepper motor, is used to move the headstock along the Z axis (up and down) for positioning the end mill. The speed of each stepper motor can be programmed separately for feed rates up to 508 mm/min (20 in/min). A 746 W (1.0 hp) dc motor rotates the spindle at speeds programmable up to 3400 rpm. The end mill can be changed to accommodate different stock materials and milling designs.

A computer is used to create NC part programs with G and M machine codes or their conversational code equivalents. The created programs are downloaded to the on-board microprocessor of the CNC mill, which stores and executes them. Since the CNC mill connects directly to the serial or Ethernet port of a computer, or directly to a network, no additional interface card is required. The computer is free to be used for any additional applications, since it is not dedicated to the control of the mill.

The CNC mill is designed for use with the included CNC Mill Software, Model 5660. This Windows®- based software allows the creation of G and M code part programs for download to the CNC mill. It features tool path emulation, which allows students to set up the tool paths and cut steps, and create a part program to simulate tool motion on a monitor in order to verify NC codes and the finished part prior to the actual cutting. Canned cycles can be programmed. The software can import NC part programs created with other CAM programs that support G and M codes.

The CNC mill features a control panel that allows manual operation. This panel includes a multiple-line LCD display, an easy-to-use membrane keypad, an error indicator/pause button, and a key-released emergency stop push button. The mill parameters, including the spindle speed, the feed rate, the reference point, and the X, Y, and Z axes coordinates can be set by accessing different menus. During the machining, the control panel displays the X, Y, and Z axes coordinates, as well as the current feed and spindle speed.

CNC Mill Training System (Heavy Duty), LabVolt Series

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The CNC mill is designed for maximum safety. Safety doors provide protection during machining. Magnetic interlocks located on the doors stop the spindle and the axes if a door is opened during machining. Limit switches prevent over-travel of the mill's spindle and table. Pressing the emergency stop push button on the control panel cuts off the power to the spindle motor and stops the axes.

The CNC mill supports low-voltage communications with robotic units to permit students to create automated work cells, ideal for implementing computer-integrated manufacturing (CIM). For this purpose, the CNC mill features a 15-pin TTL/IO port providing four 5 V digital inputs and four 5 V digital outputs for TTL communication to an automation work cell. This port can be connected to the Servo-Robot, Model 5250, offered as an option to achieve automatic loading and unloading of the stock with a robot arm. The CNC mill also features a 5-pin solenoid driver port providing connections for up to four auxiliary devices. This port can be connected, for example, to the pneumatic control box of the optional Pneumatic Vise, Model 5616, to achieve automatic clamping and unclamping of the stock loaded in the CNC mill. The TTL/IO and solenoid driver ports of the CNC mill are M-code supported through the CNC Mill Software, Model 5660.

The CNC Mill Training System comprises the accessories, software, and cables required for system operation. These include a vise, a basic milling set, 100 blocks of industrial machinable wax, a serial cable, a cross-over Ethernet cable, and a copy of the CNC Mill Software, Model 5660.

The system also includes two user guides. The first user guide allows students to acquire experience with the equipment commonly found in automated manufacturing environments. The second user guide covers the operation of the CNC Mill Software.

Various assortments of milling tools and stock materials of different sizes are offered as options to enhance and expand system capabilities.

Features & Benefits• Key-released emergency stop push button• Ability to restart programs from stopping point after safety interruption• On-board embedded microprocessor• Stand-alone manual mode operation• Batch mode for independent operation or operation in CIM cells• Software program included with a full 3D tool path emulator and an easy-to-use graphical interface that allows the

programming of up to 20 tools• 12-key membrane keypad with 20-character by 4-line LCD display• Feed rate and spindle speed override• Stall indicator• Mill constructed with machined cast-iron bed and head stock• 746 W (1 hp) motor• Enclosed bed and work area• Rear panel input for 5250 TTL control• Pneumatic vise output• Connects to host computer through RS-232 or Ethernet port• Low-voltage communications with robotic units• Sturdy construction, with larger, more powerful components than the light-duty CNC Mill, Series 5400

List of Equipment

Qty DescriptionModel number

1 Wax Milling Stock Set ___________________________________________________________________ 5404-00

CNC Mill Training System (Heavy Duty), LabVolt Series

4 © Festo Didactic

1 Refer to the Computer Requirements in the software Specifications section of this datasheet if the computer is to be provided by the end-user.2 In accordance with the requirements of the Project Lead the Way program.

Qty DescriptionModel number

1 CNC Mill (Heavy Duty) ___________________________________________________________________ 5600-B51 CNC Mill Software - 1 User _______________________________________________________________ 5660-00

List of Manuals

DescriptionManual number

CNC Mill Software (User Guide) ______________________________________________________________ 36189-E0CNC Mill (User Guide) ______________________________________________________________________ 85977-E0

Table of Contents of the Manual(s)CNC Mill Software (User Guide) (36189-E0)• 0 Installation of the CNC Lathe/Mill Software• 1 Overview of the CNC Mill Software• 2 Menus• 3 The Part Program Editors• 4 Tutorial Exercises

CNC Mill (User Guide) (85977-E0)• 1 Overview and Installation• 2 Tools and Accessories• 3 Using the Mill Interface• 4 Milling Stock• 5 Tutorial Exercise• 6 Maintenance

Additional Equipment Required to Perform the Exercises

Qty DescriptionModel number

1 Personal Computer _____________________________________________________________________ 8990-05

Optional Equipment

Qty DescriptionModel number

1 Wax Milling Stock Set ___________________________________________________________________ 5403-001 Wax Milling Stock Set ___________________________________________________________________ 5404-001 Plexiglass Milling Stock Set ______________________________________________________________ 5405-001 Plexiglass Milling Stock Set ______________________________________________________________ 5406-001 Engraving Plate Set _____________________________________________________________________ 5407-001 Plexiglass Milling Stock Set ______________________________________________________________ 5408-001 Aluminum Milling Stock Set ______________________________________________________________ 5409-001 Plexiglass Milling Stock Set ______________________________________________________________ 5441-001 Quick Tool Changing System _____________________________________________________________ 5601-001 Quick Tool Changing System (Project Lead the Way) __________________________________________ 5601-101 Four-jaw Chuck Set _____________________________________________________________________ 5603-001 Heavy-Duty Milling Vise _________________________________________________________________ 5604-00

1

2

CNC Mill Training System (Heavy Duty), LabVolt Series

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3 Requires the Quick Tool Changing System, Model 5601-1, in accordance with the requirements of the Project Lead the Way program.4 Requires the Quick Tool Changing System, Model 5601-1, in accordance with the requirements of the Project Lead the Way program.5 Requires compressed air

Qty DescriptionModel number

1 Intermediate Milling Set _________________________________________________________________ 5607-001 Collet Set _____________________________________________________________________________ 5609-001 End Mill Set (Project Lead the Way) ________________________________________________________ 5612-101 Engraver Tool Set (for Model 5600) ________________________________________________________ 5613-001 Engraver Tool Set for Model 5600 (Project Lead the Way) ______________________________________ 5613-101 Pneumatic Vise (Heavy Duty) _____________________________________________________________ 5616-001 CNC Mill Software - 1 User _______________________________________________________________ 5660-00

System SpecificationsParameter Value

Power Requirements

Current 2 A

Service Installation Standard single-phase ac outlet

Physical Characteristics

Intended Location On a table able to support the weight of the equipment

Dimensions (H x W x D) 750 x 864 x 597 mm (29.5 x 34 x 23.5 in)

Net Weight 169 kg (372 lb)

Equipment Description

Wax Milling Stock Set 5404-00

The Wax Milling Stock Set includes 100 wax milling stocks. Each stock has the following dimensions: 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in).

Additional sets can be ordered separately.

SpecificationsParameter Value

Quantity

Wax Milling Stocks 100

Dimensions 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)

3

4

5

CNC Mill Training System (Heavy Duty), LabVolt Series

6 © Festo Didactic

6 Optional product training. Price provided on demand. For details and options, contact [email protected].

CNC Mill (Heavy Duty) 5600-B5

The CNC Mill can machine pieces of soft materials such as plastic and wax, as well as harder materials such as aluminum, mild steel, and brass. It consists of a milling table, a headstock carrying the spindle motor, and a cast-iron vertical column with dovetail slide. The CNC mill is mounted on a solid steel chassis and is equipped with R8 tooling. The stock to be milled is secured in a vise that holds it to the milling table. Two ball screws, each driven by a stepper motor, are used to move the table along the X axis (left

and right) and Y axis (backward and forward) to feed the stock through the periphery of the end mill. A third ball screw, also driven by a stepper motor, is used to move the headstock along the Z axis (up and down) for positioning the end mill. The speed of each stepper motor can be programmed separately for feed rates up to 508 mm/min (20 in/min). A 746 W (1.0 hp) dc motor rotates the spindle at speeds programmable up to 3400 r/min. The end mill can be changed to accommodate different stock materials and milling designs.

Manual

DescriptionManual number

CNC Mill (User Guide) ______________________________________________________________________ 85977-E0

Table of Contents of the Manual(s)

CNC Mill (User Guide) (85977-E0)• 1 Overview and Installation• 2 Tools and Accessories• 3 Using the Mill Interface• 4 Milling Stock• 5 Tutorial Exercise• 6 Maintenance

Additional Equipment Required to Perform the Exercises

Qty DescriptionModel number

1 Training on CNC Mill, 0.6 day ____________________________________________________________ 85977-TF

SpecificationsParameter Value

Power Requirements

Current 2 A

Service Installation Standard single-phase ac outlet

Supplied Fuses

6

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Parameter Value

Current Rating One 1 A and three 1.5 A

Voltage Rating 250 V

Mechanical Working Range

X Axis (Longitudinally) 178 mm (7 in)

Y Axis (Transversely) 102 mm (4 in)

Z Axis (Vertically) 203 mm (8 in), may vary with tool holder or collet used

Positioning

Repeatability ±0.025 mm (±0.001 in)

Resolution ±0.0079 mm (±0.00031 in)

Milling Table

Surface 140 x 305 mm (5.5 x 12 in)

Hold-Down T Slots Two, 15.9 mm (0.625 in) width, 63.5 mm (2.5 in) spacing

Maximum Table-to-Spindle Clearance 216 mm (8.5 in)

Cutting Spindle

Throat Clearance 191 mm (7.5 in)

Spindle Taper R8

Main Spindle Drive

Continuous Speed Range 0-3400 rpm

Motor 746 W (1 hp), overload protected

Feed Motors

Type Stepper

Resolution 400 steps/r

Rapid Traverse Speed 508 mm/min (20 in/min)

Mill Vise

Opening 98 mm (3.875 in)

Width 79 mm (3.125 in)

End Mills with Two Flutes

Types: Square nose, 2 ends, shank diameter of 4.76 mm (3/16 in), mill diameter of 1.59 mm (1/16 in)

Square nose, 1 end, shank diameter of 9.53 mm (3/8 in), mill diameter of 3.18 mm (1/8 in)

Square nose, 1 end, shank diameter of 9.53 mm (3/8 in), mill diameter of 6.35 mm (1/4 in)

R8 End Mill Holder

Size For 9.53 mm (3/8 in) shank end mills

R8 Collet

Size For 4.76 mm (3/16 in) shank end mills

Edge Finder Single 9.525 mm (3/8 in) shank, 5.08 mm (0.2 in) head

Hold Down Set Clamping accessories for clamping the vise or part

Null Modem Serial Cable

Length 3.05 m (10 ft)

Connectors DB9 female/female

TTL/IO Cable

Length 3.05 m (10 ft)

Connectors DB15 male/male

Ethernet Crossover Cable

Length 2.13 m (7 ft)

Connectors RJ45 male/male

Engraving Plate Holder

Holding Dimensions 203.2 x 50.8 x 3.18 mm (8 X 2 X 0.125 in)

Set of Tools Hex keys, wrenches, and dial indicator

Shim

Dimensions 60 x 40 x 13 mm (2.3 x 1.6 x 0.5 in)

Physical Characteristics

Dimensions (H x W x D) 787 x 787 x 800 mm (31 x 31 x 31.5 in)

Net Weight 169 kg (372 lb)

CNC Mill Training System (Heavy Duty), LabVolt Series

8 © Festo Didactic

CNC Mill Software - 1 User 5660-00

The CNC Mill Software is a 32-bit

software that runs under Windows®. It features a parametric-based graphical tool editor, a 3D tool path emulator, and an easy-to-use graphical interface. The software can import NC part programs created with other CAM programs that support the G and M codes.

Additional licenses are available.

Manual

DescriptionManual number

CNC Mill Software (User Guide) ______________________________________________________________ 36189-E0

Table of Contents of the Manual(s)

CNC Mill Software (User Guide) (36189-E0)• 0 Installation of the CNC Lathe/Mill Software• 1 Overview of the CNC Mill Software• 2 Menus• 3 The Part Program Editors• 4 Tutorial Exercises

SpecificationsParameter Value

Licenses

Number of Users 1, 5, 10, 15, 20, 25, 30, or 35

Computer RequirementsA currently available personal computer with USB 2.0 ports, running under one of the following operating

systems: Windows® 7 or Windows® 8.

Optional Equipment Description

Wax Milling Stock Set (Optional) 5403-00The Wax Milling Stock Set includes 100 wax milling stocks. Each stock has the following dimensions: 127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in).

SpecificationsParameter Value

Quantity

Wax Milling Stocks 100

Dimensions 127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in)

CNC Mill Training System (Heavy Duty), LabVolt Series

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Plexiglass Milling Stock Set (Optional) 5405-00The Plexiglass Milling Stock Set includes plexiglass milling stocks that have the following dimensions:

• 15 smaller rectangular milling stocks: 127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in)• 10 larger rectangular milling stocks: 152.4 x 76.2 x 12.7 mm (6 x 3 x 0.5 in)• 15 square milling stocks: 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)

SpecificationsParameter Value

Smaller Rectangular Milling Stocks

Quantity 15

Dimensions 127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in)

Larger Rectangular Milling Stocks

Quantity 10

Dimensions 152.4 x 76.2 x 12.7 mm (6 x 3 x 0.5 in)

Square Milling Stocks

Quantity 15

Dimensions 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)

Plexiglass Milling Stock Set (Optional) 5406-00The Plexiglass Milling Stock Set includes 100 plexiglass milling stocks. Each stock has the following dimensions: 127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in).

SpecificationsParameter Value

Quantity

Plexiglass Milling Stocks 100

Dimensions 127 x 63.5 x 12.7 mm (5 x 2.5 x 0.5 in)

Engraving Plate Set (Optional) 5407-00The Engraving Plate Set includes 50 engraving plates. Each plate has the following dimensions: 203.2 x 50.8 x 3.18 mm (8 x 2 x 0.125 in).

SpecificationsParameter Value

Quantity

Engraving Plates 50

Dimensions 203.2 x 50.8 x 3.18 mm (8 x 2 x 0.125 in)

Plexiglass Milling Stock Set (Optional) 5408-00The Plexiglass Milling Stock Set includes 25 plexiglass milling stocks. Each stock has the following dimensions: 152.4 x 76.2 x 12.7 mm (6 x 3 x 0.5 in).

SpecificationsParameter Value

Quantity

Plexiglass Milling Stocks 25

Dimensions 152.4 x 76.2 x 12.7 mm (6 x 3 x 0.5 in)

CNC Mill Training System (Heavy Duty), LabVolt Series

10 © Festo Didactic

Aluminum Milling Stock Set (Optional) 5409-00

The Aluminum Milling Stock Set includes 50 aluminium milling stocks. Each stock has the following dimensions: 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in).

SpecificationsParameter Value

Quantity

Aluminum Milling Stocks 50

Dimensions 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)

Plexiglass Milling Stock Set (Optional) 5441-00

The Plexiglass Milling Stock Set includes 100 plexiglass milling stocks. Each stock has the following dimensions: 50.8 mm (2 in) x 50.8 mm (2 in) x 12.7 mm (0.5 in).

SpecificationsParameter Value

Quantity

Plexiglass Milling Stocks 100

Dimensions 50.8 x 50.8 x 12.7 mm (2 x 2 x 0.5 in)

CNC Mill Training System (Heavy Duty), LabVolt Series

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Quick Tool Changing System (Optional) 5601-00

The Quick Tool Changing System includes the following equipment:

• A master holder for inserting quick-change end mill holders.

• R8 End Mill Holders with the following shank diameters: 4.76 mm (3/16 in), 6.35 mm (1/4 in), two 9.53 mm (3/8 in), 12.7 mm (1/2 in).

SpecificationsParameter Value

Master Holder For inserting quick-change end mill holders

R8 End Mill Holders

Shank Diameter 4.76 mm (3/16 in), 6.35 mm (1/4 in), two 9.53 mm (3/8 in), 12.7 mm (1/2 in)

Quick Tool Changing System (Project Lead the Way) (Optional) 5601-10

The Quick Tool Changing System (Project Lead the Way) includes the following equipment:

• A master holder for inserting quick-change end mill holders.

• R8 end mill holders with the following shank diameters: 3.18 mm (1/8 in), 6.35 mm (1/4 in), two 9.53 mm (3/8 in), 12.7 mm (1/2 in).

SpecificationsParameter Value

Master Holder For inserting quick-change end mill holders

R8 End Mill Holders

Shank Diameter 3.18 mm (1/8 in), 6.35 mm (1/4 in), two 9.53 mm (3/8 in), 12.7 mm (1/2 in)

Four-jaw Chuck Set (Optional) 5603-00The Four-jaw Chuck Set includes the following equipment:

• A four-jaw chuck with a chuck diameter of 89 mm (3.5 in) and a hole diameter of 25 mm (1 in).• A hold-down set comprising clamping accessories for installing the chuck on the mill table.

Specifications

CNC Mill Training System (Heavy Duty), LabVolt Series

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Parameter Value

Four-jaw Chuck

Chuck Diameter 89 mm (3.5 in)

Hole Diameter 25 mm (1 in)

Hold-Down Set Clamping accessories for installing the chuck on the mill table

Heavy-Duty Milling Vise (Optional) 5604-00The Heavy-Duty Milling Vise includes the following equipment:

• A mill vise with an opening of 98 mm (3.875 in) and a width of 79 mm (3.125 in)• A hold-down set of clamping accessories to clamp the vise on the mill table

SpecificationsParameter Value

Mill Vise

Opening 98 mm (3.875 in)

Width 79 mm (3.125 in)

Hold-Down Set Clamping accessories for clamping the vise on the mill table

Intermediate Milling Set (Optional) 5607-00

The Intermediate Milling Set includes the following equipment:

• One 3.175 mm (1/8 in) end mill, 9.525 mm (3/8 in) shank, 2 flutes, square end

• One 3.175 mm (1/8 in) end mill, 9.525 mm (3/8 in) shank, 2 flutes, ball end

• One 4.763 mm (3/16 in) end mill, 9.525 mm (3/8 in) shank, 2 flutes, square end

• One 4.763 mm (3/16 in) end mill, 9.525 mm (3/8 in) shank, 2 flutes, ball end

• One 6.35 mm (1/4 in) end mill, 9.525 mm (3/8 in) shank, 2 flutes, square end• One 6.35 mm (1/4 in) end mill, 9.525 mm (3/8 in) shank, 2 flutes, ball end• One 9.53 mm (3/8 in) end mill, 9.525 mm (3/8 in) shank, 2 flutes, square end• Two 9.53 mm (3/8 in) end mill, 9.525 mm (3/8 in) shank, 2 flutes, ball end• One 12.7 mm (1/2 in) end mill, 9.525 mm (3/8 in) shank, 2 flutes, square end• A hold-down set of clamping accessories to clamp the vise or part on the mill table• An edge finder: single 9.53 mm (3/8 in) shank, 5.08 mm diameter (0.2 in) head• Six R8 end mill holders for 9.53 mm (3/8 in) shank end mills• A R8 collet for 9.53 mm (3/8 in) shank end mills• A t-slot cleaner

SpecificationsParameter Value

End Mills Set (Single-End, Two Flutes)

Types One 3.175 mm (1/8 in) end mill, 9.525 mm (3/8 in) shank, square end

One 3.175 mm (1/8 in) end mill, 9.525 mm (3/8 in) shank, ball end

One 4.763 mm (3/16 in) end mill, 9.525 mm (3/8 in) shank, square end

One 4.763 mm (3/16 in) end mill, 9.525 mm (3/8 in) shank, ball end

One 6.35 mm (1/4 in) end mill, 9.525 mm (3/8 in) shank, square end

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Parameter Value

One 6.35 mm (1/4 in) end mill, 9.525 mm (3/8 in) shank, ball end

One 9.53 mm (3/8 in) end mill, 9.525 mm (3/8 in) shank, square end

Two 9.53 mm (3/8 in) end mill, 9.525 mm (3/8 in) shank, ball end

One 12.7 mm (1/2 in) end mill, 9.525 mm (3/8 in) shank, square end

Hold-Down Set Clamping accessories for clamping the vise or part on the mill table

Edge Finder Single 9.53 mm (3/8 in) shank, 5.08 mm diameter (0.2 in) head

R8 End Mill Holders

Quantity 6

Size For 9.53 mm (3/8 in) shank end mills

R8 Collet

Size For 9.53 mm (3/8 in) shank end mills

Accessory T-slot cleaner

Collet Set (Optional) 5609-00

The Collet Set includes seven R8 collets of the following sizes: 1.59, 3.18, 6.35, 7.94, 9.53, 11.11, and 12.7 mm (1/16, 1/8, 1/4, 5/16, 3/8, 7/16,

and 1/2 in).

SpecificationsParameter Value

Type R8

Quantity 7

Sizes 1.59, 3.18, 6.35, 7.94, 9.53, 11.11, and 12.7 mm (1/16, 1/8, 1/4, 5/16, 3/8, 7/16, and 1/2 in)

End Mill Set (Project Lead the Way) (Optional) 5612-10

The End Mill Set includes the following equipment:

• Two 3.18 mm (1/8 in) end mills, 3.18 mm (1/8 in) shank, 2 flutes, ball end

• Two 3.18 mm (1/8 in) end mills, 9.53 mm (3/8 in) shank, 2 flutes, square end

• Two 4.76 mm (3/16 in) end mills, 9.53 mm (3/8 in) shank, 2 flutes, square end• Two 6.35 mm (1/4 in) end mills, 6.35 mm (1/4 in) shank, 2 flutes, ball end• Two 6.35 mm (1/4 in) end mills, 9.53 mm (3/8 in) shank, 2 flutes, square end• Two 7.94 mm (5/16 in) end mills, 9.53 mm (3/8 in) shank, 2 flutes, square end• Two 9.53 mm (3/8 in) end mills, 9.53 mm (3/8 in) shank, 2 flutes, square end

SpecificationsParameter Value

End Mills Set (Single-End, Two Flutes)

Types Two 3.18 mm (1/8 in) end mills, 3.18 mm (1/8 in) shank, ball end

Two 3.18 mm (1/8 in) end mills, 9.53 mm (3/8 in) shank, square end

Two 4.76 mm (3/16 in) end mills, 9.53 mm (3/8 in) shank, square end

Two 6.35 mm (1/4 in) end mills, 6.35 mm (1/4 in) shank, ball end

Two 6.35 mm (1/4 in) end mills, 9.53 mm (3/8 in) shank, square end

Two 7.94 mm (5/16 in) end mills, 9.53 mm (3/8 in) shank, square end

Two 9.53 mm (3/8 in) end mills, 9.53 mm (3/8 in) shank, square end

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Engraver Tool Set (for Model 5600) (Optional) 5613-00

The Engraver Tool Set includes the following equipment:

• Two 0.79 mm (1/32 in) end mills, 4.76 mm (3/16 in) shank, 2 flutes

• Two 1.59 mm (1/16 in) end mills, 4.76 mm (3/16 in) shank, 2 flutes

• One R8 collet for 4.76 mm (3/16 in) shank end mills

SpecificationsParameter Value

End Mills Set (Double-Ended, Two Flutes)

Types Two 0.79 mm (1/32 in) end mills, 4.76 mm (3/16 in) shank

Two 1.59 mm (1/16 in) end mills, 4.76 mm (3/16 in) shank

R8 Collet

Size For 4.76 mm (3/16 in) shank end mills

Engraver Tool Set for Model 5600 (Project Lead the Way) (Optional) 5613-10The Engraver Tool Set (Project Lead the Way) includes the following equipment:

• One 0.79 mm (1/32 in) end mill, 3.18 mm (1/8 in) shank, 4 flutes• One 1.59 mm (1/16 in) end mill, 3.18 mm (1/8 in) shank, 4 flutes• One 60° single-flute countersink, 3.18 mm (1/8 in) shank

SpecificationsParameter Value

End Mills Set (Single End, Four Flutes)

Types One 0.79 mm (1/32 in) end mill, 3.18 mm (1/8 in) shank

One 1.59 mm (1/16 in) end mill, 3.18 mm (1/8 in) shank

60° Single-Flute Countersink

Size 3.18 mm (1/8 in)

Shank 3.18 mm (1/8 in)

Pneumatic Vise (Heavy Duty) (Optional) 5616-00

The Pneumatic Vise consists of a cylinder-operated, heavy-duty pneumatic vise used to automatically clamp and unclamp the stock loaded in the CNC Mill. The Pneumatic Vise is supplied with a pneumatic control box that connects to the solenoid driver port of the CNC Mill, permitting M-

code control of the extension and retraction of the vise cylinder with the CNC Mill Software, Model 5660. The air compressor is not included.

Specifications

CNC Mill Training System (Heavy Duty), LabVolt Series

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Parameter Value

Vise Jaws

Operation Pneumatic

Width 63 mm (2.48 in)

Depth 9 mm (0.35 in)

Use For 50.8 mm (2 in) square parts

Vise Cylinder

Type Double-acting

Bore 22.2 mm (0.875 in)

Stroke 25 mm (1 in)

Pneumatic Control Box

Maximal Air Supply 275 kPa (40 psig)

Vise Control Input Connects to the solenoid driver port of the CNC Mill

Pneumatic Output Ports Two, the air flow through each port can be metered manually

Personal Computer (Optional) 8990-05

The Personal Computer consists of a desktop computer running under

Windows® 10. A monitor, keyboard, and mouse are included.

SpecificationsParameter Value

Power Requirements

Current 1.05 A

Service Installation Standard single-phase ac outlet

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16 © Festo Didactic

Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.

Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Festo Didactic Inc. 2018. All rights reserved.

Festo Didactic SE

Rechbergstrasse 373770 DenkendorfGermany

P. +49(0)711/3467-0F. +49(0)711/347-54-88500

Festo Didactic Inc.

607 Industrial Way WestEatontown, NJ 07724United States

P. +1-732-938-2000F. +1-732-774-8573

Festo Didactic Ltée/Ltd

675 rue du CarboneQuébec QC G2N 2K7Canada

P. +1-418-849-1000F. +1-418-849-1666

www.labvolt.com

www.festo-didactic.com