CLW IN BRIEF

Chittaranjan Locomotive Works is the first locomotive building workshop in free India. It is a premier production unit of Indian Railways and one of the first major industries established in Independent India. Chittaranjan was selected as a site for locomotive building unit by the Ministry of Railways in the year 1947. The production was inaugurated on the auspicious day of 26th January 1950, the day India became Republic, by Smt. Basanti Devi, w/o the Great Patriot, DeshbandhuChittaranjan Das. The township as well as the factory have also been named after him. Chittaranjan is an undulated terrain of 18.4 sq km. It is a well planned township comprising of 08 distinct areas. Each of the area is having a lot of vegetation, contains residential accommodations, Health Unit, Schools, Institutes, Community centres, Parks, Play grounds and other recreational facilities. A 200 bedded Hospital named after Smt. Kasturba Gandhi, w/o Rastrapita Mahatma Gandhi, serves the entire Chittaranjan. Production in CLW was started with the manufacture of WG class Steam Locomotive and the first locomotive “Deshabandhu” was rolled out in the year 1950. CLW has manufactured 2351 Nos. Steam Locomotive of 05 different types and the production discontinued with “ANTIM SITARA” in 1973-74. Production of Diesel Shunting Locomotive (WDS4) started in the year 1967-68 with first loco named “ INDRAPRASTHA’’ on January 06, 1968. Diesel shunting locomotive of 07 different types were also produced by CLW and the production discontinued in 1993-94 after manufacturing 842 diesel locomotives. Manufacture of Electric Locomotive was started with the production of D.C. locomotive and the first loco. “BIDHAN” was produced on 14th November, 1961. To enhance capability and reliability in both passenger & freight traffic, manufacture of 25KV AC Electric locomotive was undertaken and the first loco was rolled out on 16th November, 1963. Due to persistence of continuous demand for high mobility and large phase AC locomotive with state of the art technology has been undertaken and

the WAP5, WAP7, WAG9& WAG9H type 3 phase AC locomotives are under

production at CLW. CLW is one of the world’s six 3 phase locomotive manufacturing units. Modernization and augmentation of production capacity from 200 to 275 locos per year. The demand of electric locomotives is going up continuously to cope with the increase in freight traffic and passenger traffic and to take care of requirements of new electrified routes. With increased electric locomotives requirement, CLW shall produce at the rate of 275 locomotives per year.

LOCATION OF TTC IN CRJ

Lay Out

Total area of the training Institution (In Acres) = 18.94 Hectors 46.80 Acres

Total covered area = 1093.21 meter²

Total open area = 188306.79 meter²

Objective of the Training Institution

To impart training to Apprentices and Railway employees as per

prescribed syllabuses and also to make them aware of updated

technology.

TTC ORGANISATION

ADMINISTRATIVE HOLIDAYS

1 Badna Parab (Saharai) 10.01.13 9 Independence Day 15.08.13 2 Netaji’s Birthday 23.01.13 10 Viskwakarma Puja 17.09.13

3 Republik Day 26.01.13 11 Gandhiji’s Birthday 02.10.13 4 Dol Yatra 27.03.13 12 Durga Puja (Saptami ) 11.10.13

5 Holi 28.03.13 13 Durga Puja (Astami ) 12.10.13 6 Good Friday 29.03.13 14 Durga Puja (Dasami ) 14.10.13

7 May Day 01.05.13 15 C.R.Das’s Birthday 05.11.13

8 Eid-Ul-Fitre 09.08.13 16 Chhat Puja 09.11.13 RESTRICTED HOLIDAYS

1 Makar Sankranti 14.01.13 7 Rakhi Purnima 21.08.13

2 Saraswati Puja 15.02.13 8 Ganesh Chaturthi 09.09.13

3 Bengali New Year’s Day 15.04.13 9 Mahalaya 04.10.13

4 Mahabir Jayanti 23.04.13 10 Id-Uz-Zoha (Bakri-Eid) 16.10.13

5 Rabindra Jayanti 09.05.13 11 Laxmi Puja 18.10.13

6 Buddha Purnima 25.05.13 12 Kali Puja/Diwali 02.11.13

13 Christmas Day 25.12.13

Principal/TTC

Sr. Lecturer

Assistant Lecturer

Ch. Office Supdt. Chief Trade Instructor

Office Supdt. Sr. Trade Instructor/

Trade Instructor Gr. I

Hostel

Superintendent

Sr. Clerk

BASIC DETAILS OF TTC/CLW

Name of the Training Institution Technical Training Centre/CLW/Chittaranjan

Complete postal address with PIN Code PO - Chittaranjan, Dist. – Burdwan, Pin -713331

Details of ISO and other certification obtained

As a whole CLW is ISO -9001 & ISO -14001 Certified Production Unit.

Telephone numbers of training institution.

Railway DOT (with STD code) FAX

40940 (o) 0341- 2526306 0341- 2526306

Mobile: 09163340331 (PTTC), 09163340433(Sr.Lecturer)

Date of setting up 24.11.1951

Details of Incharge

Name B.C. Ghosh

Designation Principal/ TTC

Mobile number 09163340331

E mail address principalttcclw@gmail.com

Faculties - Gazetted Senior Lecturer J.N.Hansda, 09163340433

Faculties –Non - Gazetted Asst. Lecturer (Elect) 01 Nos. Sr. Trade Instructor 01 Nos

Asst. Lecturer (Mech) 02 Nos Trade Instructor - I 03 Nos.

Asst. Teacher 01 Nos.

Total Nos. of Trainees Trained in Previous year:

Sl. Nos. Training Categories No of Trainees

1 TRAINEE SSE (Elect/Mech) 08

2 TRAINEE JEE (Elect/Mech) 23

3 I/S APP. MECH. 11

4 TRAINEE TECH GR. III 14

5 TRAINEE GR-‘D’ 228

6 BOPT TRAINEE 28

7 ACT APPRENTICES 193

8 VOCATIONAL TRAINEE 450

9 OTHER RAILWAY TRAINEE 18

10 TRAINING FOR STAFF & SUPERVISORS OF CLW 1970

PROGRAMME FOR TRAINING

The training is imparted to the following categories of trainees:-

FACILITIES HIGHLIGHTS

TRAINEE SSE (Elect/Mech) - 52 WEEKS

TRAINEE JEE (Elect/Mech) - 52 WEEKS

TRAINEE TECH GR. III - 06 MONTHS

TRAINEE GR-‘D’ - 01 MONTH

BOPT TRAINEE (GRADUATES & DIPLOMA HOLDER) - 1 YEAR

ACT APPRINTICES (ITI PASSED & MATRICULATE)

VOCATIONAL TRAINEE (STUDENTS/GRADUATES & DIPLOMA ENGINEERING)

OTHER RAILWAY TRAINEE

TRAINING FOR STAFF & SUPERVISORS OF CLW

BASIC TRAINING

SHOP

TRAINEE HOSTEL &

PLAYGROUND

LIBRARY & HINDI LIBRARY

AUDITORIUM 150 SEATS

MODEL ROOM ANTIQUE

MODEL ROOM COMPUTER TRAINING

ELECTRONIC LAB

UPGRADED CLASS ROOMS

MODERN TRAINING

AIDS

BASIC TRAINING SHOP

It is generally used to impart Basic Practical

Training to the TECH Gr. III, Trade Conversion

Trainees, BOPT& Act Apprentices. Beside well

equipped Fitting, Machine and Welding sections, a

MIG welding set is newly introduced for up

gradation of technical skill of Welder trainees.

Manufacturing of various types of prototype

miniature Loco models are also carried out time to

time.

TRAINEE HOSTEL & PLAYGROUND

Hostel TTC,for accommodation of Tr.SE’s,

Tr. JE’s, and Other Railway Trainees under training

in CLW. It has a seat capacity of 100 Nos., a large

Dining & Kitchen, with a very pleasant atmosphere.

Two Play Grounds are used by trainees regularly

and In house &Departmental Tournaments are

organized here with a grate encouragement.

LIBRARIES

Technical & Engineering books, Daily

Newspapers, Magazines are available in TTC

library. Some Hindi version Engineering books

are also available.

AUDITORIUM

150 seated Auditorium was

inaugurated by our Honorable

Railway Minister Sri

F.C.Badhwar, in 1951.Meetings,

Seminars, Conferences, Birthday

ceremonies, Special Classes and

Annual Functions are arranged

here on requirement.

MODEL ROOMS

Main attraction of visitors is the ancient

Steam Loco & Boiler models in Antic Model

Room. There are few models on Power

Transmission devices and Electrical circuits

for practical demonstration to the trainees.

Miniature running models of CLW build 3

Phase electric locomotives available and are

used to display in the national level

Exhibitions several times.

COMPUTER TRAINING

08 nos. of PC’s with windows_7 application

software is available for practical training

for Supervisors & ministerial staff of CLW.

Office Word, Excel, Power point, LEAP

office, Internet applications are carried out

here

CLASS ROOMS

There are 09 nos. well-equipped classrooms

available with Magnetic Green Boards, White

Boards, Overhead projector, LCD Projector

facilities. Interactive White Boards with Key

panels will be added very shortly in the facilities

GARDEN

Garden is decorated with beautiful seasonal

flowers, Palm trees, green lawn situated in

front of TTC building. There is also a

stationary fountain with many colorful tubs.

In winter season the whole surrounding

spread with charming aroma of seasonal

flowers.

TRAINING FOR STAFF & SUPERVISORS OF CLW

AS PER ISO (9001 & 14001) REQUIRTMENT

A. ISO- SAFETY COURSES

Sl. No

Course Title Course M/ No & duration

Frequency Scheduled date

1 Prevention of fire & Fire Fighting

S/082, 03 days

12 24-04-13 26-04-13

20-05-13 22-05-13

26-06-13 28-06-13

24-07-13 26-07-13

27-08-13 29-08-13

25-09-13 27-09-13

29-10-13 31-10-13

27-11-13 29-11-13

25-12-13 27-12-13

29-01-14 31-01-14

26-02-14 28-02-14

25-03-14 27-03-14

2 Safety MS/015, 03 days

21 02-04-13 04-04-13

06-05-13 08-05-13

03-06-13 05-06-13

01-07-13 03-07-13

29-07-13 31-07-13

05-08-13 07-08-13

28-08-13 30-08-13

02-09-13 04-09-13

18-09-13 20-09-13

01-10-13 04-10-13

(Ex. 02.10.13)

28-10-13 30-10-13

06-11-13 08-11-13

19-11-13 21-11-13

03-12-13 05-12-13

23-12-13 25-12-13

01-01-14 03-01-14

20-01-14 22-01-14

05-02-14 07-02-14

24-02-13 26-02-13

05-03-14 07-03-14

18-03-13 20-03-13

3 Safety trg for JE’s & SSE’s

MS/015A, 03 days

6 10-04-13 12-04-13

12-06-13 14-06-13

12-08-13 14-08-13

07-10-13 09-10-13

11-12-13 13-12-13

11-02-14 13-02-14

B. ISO- SPECIAL SAFETY COURSES

Sl. No

Course Title Course M/ No & duration

Frequency Scheduled date

4 Rigger MS-016A 11 03-05-13 05-05-13

06-06-13 08-06-13

04-07-13 06-07-13

22-08-13 24-08-13

13-09-13 15-09-13

22-10-13 24-10-13

13-11-13 15-11-13

17-12-13 19-12-13

01-01-14 03-01-14

18-02-14 20-02-14

18-03-14 20-03-14

Sl. No

Course Title Course M/ No & duration

Frequency Scheduled date

5 Crain Driver

MS-016 11 03-05-13 05-05-13

06-06-13 08-06-13

04-07-13 06-07-13

22-08-13 24-08-13

13-09-13 15-09-13

22-10-13 24-10-13

13-11-13 15-11-13

17-12-13 19-12-13

01-01-14 03-01-14

18-02-14 20-02-14

18-03-14 20-03-14

6 Safety in Electrical operation

CC-0142, 02 days

05 29-07-13 30-07-13

18-07-13 19-07-13

18-11-13 19-11-13

14-01-14 15-01-14

12-03-14 13-03-14

C. ISO- OTHER SPECIAL COURSES

Sl. No

Course Title Course M/ No & duration Frequency Scheduled date

7 Computer Application, PH-II A/096,05 days On demand

8 EOT Crane Maintenance CC-0143,05 days On demand

9 CNC machine Programming CC-0144,05 days On demand

D ISO- COURSES ON ENVIRONMENT

Sl. No

Course Title Course M/ No & duration

Frequency Scheduled date

10 EMS Awareness for all

EMS-001, 03 days

12 03-04-13 05-04-13

13-05-13 15-05-13

11-06-13 13-06-13

03-07-13 05-07-13

06-08-13 08-08-13

04-09-13 06-09-13

01-10-13 04-10-13

(Ex.2.10.13)

04-11-13 07-11-13

(Ex. 5.11.13)

02-12-13 04-12-13

06-01-14 08-01-14

03-02-14 05-02-14

03-03-14 05-03-14

11 EMS Training for supervisors

EMS-002, 03 days

6 08-05-13 10-05-13

08-07-13 10-07-13

11-09-13 13-09-13

12-11-13 14-11-13

08-01-14 10-01-14

10-03-14 12-03-14

E. ISO- COURSES ON COMPUTER

Sl. No

Course Title Course M/ No & duration

Frequency Scheduled date

12 Computer Application

A/096, 05 days

12 08-04-13 12-04-13

06-05-13 10-05-13

03-06-13 07-06-13

08-07-13 12-07-13

19-08-13 23-08-13

09-09-13 13-09-13

21-10-13 25-10-13

11-11-13 15-11-13

09-12-13 13-12-13

06-01-14 10-01-14

03-02-14 07-02-14

10-03-14 14-03-14

F. ISO- REFRESHER COURSES

Sl No

Course Title Course M/ No & duration

Frequent Scheduled date

13 For SSE Mechanical ( Workshop )

MES-018,10 days 01 15-04-13 to 26-04-13 (Ex. 20.04.13 & 21.04.13)

14 For SSE Electrical ( Workshop )

MES-018A,10 days 01 20-05-13 to 31-05-13 (Ex. 25.05.13 & 26.05.13)

15 For JE Mechanical ( Workshop )

MES-019, 10 days 01 17-06-13 to 28-06-13 (Ex. 22.05.13 &23.05.13)

16 For JE Electrical ( Workshop )

MES-019A, 10 days 01 15-07-13 to 26-07-13 (Ex. 20.07.13 & 21.07.13)

17 For Artisan Staff

Mechanical Fitter CM01/31, 05 days 02 15-04-13

19-04-13 13-01 -14 17-01-14

18 For Artisan Staff Welder CM01/32, 05 days 02 20-05-13 24-05-13

27-01-14 31-01-14

19 For Artisan Staff Moulder CM01/33, 05 days 02 19-08-13 23-08-13

03-02-14 08-02-14

20 For Artisan Staff Melter CM01/34, 05 days 01 22-07-13 to 26-07-13

21 For Artisan Staff Fettler CM01/35, 05 days 01 23-09-13 to 27-09-13

22 For Artisan Staff Machinist CM01/36, 05 days 02 23-09-13 27-09-13

17.02.14 21.02.14

23 For Artisan Staff Heat Treatment

CM01/37, 05 days 02 21-10 -13 25-10-13

20-01-14 24-01-14

(Ex. 23.01.14)

24 For Artisan Staff Painter CM01/38,05 days 01 15-10-13 to 18-10-13

25 For Ch-OS , OS-I & II , Personnel Department ( P & G )

CM-40, 05 days 02 18-11-13 22-11-13,

10-02-14 14-02-14

26 For the Head Clerk, Sr. Clerk, Clerk

CM-41, 05 days 02 26-08-13 30-08-13

25-11-13 29-11-13

27 For Artisan staff, Arm Winder

CM-01A/42,05 days 02 15-07-13 19-07-13

11-11-13 15-11-13

28 For CDMS, DMS-I & II, Ch OS, OS-I & II(Store )

CM-43, 10 days 01 16-12-13 to 27-12-13 (Ex. 21.12.13 & 22.12.13)

29 For non Supervisory Staff of store

CM-44, 05 days 02 09-12-13 13-12-13,

17-03-14 21-03-14

21 Orientation Course for Gr-D Staff ( All Dept )

CM-45, 05 days 02 16-12-13 20-12-13,

24-03-14 28-03-14.

22 For Artisan Staff Elecric Fitter

CM-01A, 05 days 02 17-06-13 21-06-13,

11-11-13 15-11-13

-: COURSE CONTAINS ( IN BRIEF ) :-

EMS 001 EMS AWARENESS TRAINING FOR ALL (Except Supervisor) INTRODUCTORY BRIEF OF – 1SO , ISO – 14001:2004 & ISO – 9000 : 2000 , MEANING OF EMS, BASIS OF

ENVIRONMENT , POLLUTION, POLUTENTS, WHY EMS. ITS BENEFITS, INTRODUCTION TO A FEW

TERMS FREQUENTLY USED IN EMS SUCH AS ASPECT, IMPACT,SIGNIFICENT ASPECT & CALCULATION

, LEGAL ASPECT, EMP, OCP, EPR, etc, CALCULATION OF SIGNIFICANT ASPECT-VIS-À-VIS

IDENTIFICATION OF OBJECTIVES AND TURGET AND AGAINST LEGAL REQUIREMENT , DISCUSSION

ON STANDARD CLAUSES OF ISO-14001 , ‘EMS IS EVERYBODY’s BUSINESS’ – DETAILED DISCUSSION,

EFFECT OF RAPID INDUSTRIALIZATION , ENVIRONMENTAL POLICY OF CLW, IDENTIFYING

ACTIVITIES CAUSING ENVIRONMENTAL HAZARDS. AREA WISE, AIR, WATER & LAND POLLUTION,

CAUSES & REMEDIES , CATEGORY OF WASTES; IDENTIFICATION; MODE OF COLLECTION;

CONTAINMENT & DISPOSAL., NAME OF THE LEGAL AGENCIES IN CONNECTION WITH EMS.

EMS 002 ENVIRONMENTAL MANAGEMENT SYSTEM TRAINING FOR SUPERVISORS

INITIAL ENV’L REVIEW,BASIS OFENVIRONMENT , POLUTION , POLLUTANTS, IDENTIFICATION OF

OBJECTIVE AND TARGETS FOR ENVIRONMENTAL PERFORMANCE,

IMPACT , ASPECTS, LEGAL & OTHER REQUIREMENTS, ASPECTS IDENTIFICATION & CALCULATION

FOR ITS SIGNIFICANCE, ENVIRONMENTAL POLICY OF CLW, DISCUSSION ON STANDARD CLAUSES OF

ISO-14001, ENV’L MANAGEMENT PROGRAMME, OPERATION CONTROL PROCEDURE, EMERGENCY

PREPAREDNESS & RESPONSE, MONITORING & MEASUREMENT. NON – CONFORMANCE &

CORRECTIVE PLUS, PREVENTIVE ACTION.RECORDS, DOCUMENTATION LEVEL – I, II, III & IV, EMS

AUDIT – INTERNAL, EXTERNAL & CERTIFICATION.

S – 082 PREVENTION OF FIRE & FIRE FIGHTING TRIANGLE OF FIR, CLASSIFICATION OF FIRE, PREVENTION METHOD OF DIFFERENT TYPES OF FIRE,

EXTINCTION METHOD & CURRENT DEVELOPMENT, TYPES OF FIRE EXTINGUISHERS & RELEVANT

FIRE FIGHTING EQUIPMENTS/ACCESSORIES, OPERATION TECHNIQUES OF EXTINGISHERS, WITH

PRACTICAL DEMONSTRATION, DUTY OF STAFF AT THE TIME OF FIRE ACCIDENT AND

PRECAUIONERY MEASURES OF FIRE FIGHTERS, ANY OTHER SPECIAL POINTS, HOUSE KEEPING IN

CONNECTION WITH FIRE EXTINGUISHERS AND EQUIPMENTS,

INTRODUCTION OF FIRE PROOF MATERIALS AND THEIR FIELD OF USE, FIRE EXTINGUISHERS -- TYPE

‘A’, ‘B’, ‘C’, ‘D’ – VARIOUS PARTS, ELECTRICAL FIRE & EXTINGUISHER SUITABLE FOR THAT – DRY

CHEMICAL POWDER TYPE. MAINTENANCE OF EXTINGUISHER – ANNUAL. & REFILLING OF

CARTRIDGE

A – 096 COMPUTER APPLICATION INTRODUCTION TO COMPUTER :–WHAT IS COMPUTER ? CHARACTERISTIC OF COMPUTER, BASIC

APPLICATION OF COMPUTER,

COMPONENT OF COMPUTER SYSTEM: CPU,VDU, KEYBOARD & MOUSE, OTHER I/O DEVICES,

COMPUTER MEMORY, CONCEPTS OF HARDWARE & SOFTWARE, FUNCTIONS & SPECIFICATION ,

INTRODUCTION OF OPERATING SYSTEM – MS WINDOWS : CONCEPT OF DESKTOP , I CONS, MENUS,

RECYCLE BIN , ETC RUNNING AND APPLICATION SMART MANUS , AND MENU SELECTION, VIEWING ,

CREATING OF FILES AND FOLDERS, OPERATING AND CLOSING OF DIFFERENT WINDOWS,

APPLICATION SOFTWARE:-MS WORD & LEAP OFFICE ( HINDI ) : OPERATING , SAVING AND CLOSING

DOCUMENTS, PAGE SET-UP, MOVING AROUND A DOCUMENT , FORMATTING THE TEXT , HANDLING

THE TEXT, TABLE MANIPULATION, PRINT PREVIEW AND PRINT.

MS – 015 SAFETY TRAINING NEED FOR SAFETY, PHILOSOPHY OF ACCIDENT, COMMON CAUSES & REMEDIES, HAZARD

IDENTIFICATION & PREVENTIVE MEASURES, COST OF ACCIDENT AND EFFECT ON QUALITY,

PERSONAL PROTECTIVE EQUIPMENTS AND THEIR USES, SAFETY MANAGEMENT—WORKERS’

PARTICIPATION IN SAFETY MANAGEMENT, DUTIES OF A RAILWAY MAN IN CASE OF

RLY.ACCIDENT DURING HIS TRAVEL , I.E RULES, RELATING TO SAFETY, FEATURES, CONCERNING

SAFETY,OF FACTORY ACT, COMPENSATION ACT AND I.D. ACT.

CM 01A Refresher Course for Artisan Staff (Electric Fitter) THREE PHASE LOCO POWER &AUXILIARY CKT.DIAGRAM WITH MAIN POWER & AUX.CKT.

EQUIPMENTS & FUNCTIONS, BASIC ELECTRONICS-VACCUM & SOLID STATE, DIOD, TRIODE,

TRANSISTER, THYRISTOR, IGBT,MEASURING INSTRUMENTS & GAUGES, THEIR CALIBRATION,

ENGNEERING DRAWING, SPECIFICATION & STANDARDS, D. C. CIRCUITS INTRODUCTION. .A. C.

CIRCUITS INTRODUCTION, CIRCUIT ELEMENTS, SELECTION OF CABLES, SELECTION OF FUSES.

K. W., KVA, KVAR, PF & ITS CORRECTION, VARIOUS DRIVES AND ITS CONTROL.,

TRANSFORMER PRINCIPLE, OPERATION & MAINTENANCE, BASIC TRANSMISSION AND DISTRIBUTION

AND EARTHING OF CLW WORKSHOP &TOWNSHIP,3 PHASE, 4 WIRES & 3 WIRE SYSTEMS. ELECTRICAL

INSULATION, REFRIGERATION. SELECTION OF PUMPS, .I.E.RULES, DO’S & DONT’S OF ELECTRICIANS.

SAFETY IN ELECTRICAL OPERATION..

A-096(SPECIAL) COMPUTER APPLICATION-Ph-II RECAPTIULATION OF A/096 & LEAP OFFICE (HINDI), M.S. WORD –MOVING AROUND THE PAGES

&FILES; WORKING IN, TABLES WITHOUT LINES, ADJUSTING LINE THICKNESS; USE OF DIFFERENT

TYPE OF BULLETS &SL. NO; ADJUSTING LINE SPACING; USE OF INDENTS; ETC.,MAIL MERGE,

WORKING WITH WORD ART.BASICS OF POWERPOINT, MAKING A PRESENTATION, BASICS OF M.S.

EXCEL.,SIMPLE FORMULAE, USE OF FLOPPY DISC, HANDS ON EXPERIENCE,USE OF CD, VCD,PEN

DRIVE.

M/S-015A SAFETY TRAINING FOR JES & SES ( SHOP FLOOR )

FACTORIES ACT, 1948, W.B. FACTORIES RULE , 1958-ITS SALIENT FEATURES. CHAPTER-IV- SAFETY

PROVISION UNDER SECTION 21 TO SECTION 41,SAFETY ORGANISATION OF CLW , ITS ACTIVITIES,

SAFETY COMMITTEE, ACCIDENT PREVENTION COMMITTEE-WORKERS PARTICIPATION IN SAFETY

MANAGEMENT, ROLE OF SUPERVISORS IN ACCIDENT PREVENTION-MATERIALS HANDLING

EQUIPMENT, MACHINERY AND PLANT, HOUSE KEEPING, AWARENESS, SAFETY ATTITUDE,

COUNSELING, WHAT IS SHOCK AND FACTORS ON WHICH SEVERITY OF SHOCK DEPEND? WHAT IS

EARTHLING? HOW DIFFERENT ITEMS ARE EARTHED? ACCIDENT-PRONE AREA / JOBS IN CLW SHOP.

CASE STUDY OF RECENT ACCIDENTS IN CLW. SUPERVISOR’S ROLE AFTER ACCIDENT. REPORT

WRITING. USE AND MAINTENANCE OF PERSONAL PROTECTIVE EQUIPMENT ( PPE ). UP KEEPING OF

FIRST AID AND FIRE FIGHTING EQUIPMENT. MOCK DRILL. GROUP DISCUSSION ON PRACTICABLE

MEASURES FOR ACCIDENT PREVENTION IN CLW SHOPS.

MES-018 & 019 Refresher course for SSE /Mech ROLE OF SENIOR SUPERVISORS AND THEIR MANAGERIAL SKILLS, LABOUR LAWS & PERSONAL

MATTERS, MATERIAL MANAGEMENT, INTRODUCTION TO COMPUTERS, QUALITY MANAGEMENT

SYSTEM & SAFETY, PROFESSIONAL TOPICS:- FOUNDRY PRACTICE, CASTING DEFECT-CAUSE-

REMEDY, EFFECT OF ALLOYING ELEMENT IN STEEL CASTING, IRON CARBON DIAGRAM,

DESTRUCTIVE AND NON DESTRUCTIVE TESTING OF MATERIALS, LIMIT, FIT, TOLERANCE,

ALLOWANCE, USE, HANDLING, UPKEEP OF MEASURING INSTRUMENTS, CUTTING TOOLS & GAUGES,

CALIBRATION- WHAT,WHY,PERIODICAITY, CONCEPT OF DIFFERENT TYPES OF WELDING –GAS ARK,

RESISTANCE, FORGE, NON CONVENTIONAL WELDING-MIG, MAG, TIG, SAW ETC, DIFFERENT TYPES OF

METAL CUTTING PROCESS –PLASMA, ARC, GAS, FITTERS CONTRIBUTION TOWARDS SOUND

WELDING, WELDING DEFECTS-CAUSE –REMEDY, ENGG MATERIALS & THEIR SELECTION FOR

VARIOUS PURPOSES, DIFFERENT HEAT TREATMENT PROCESSES, TEMPERATURE CONTROL

MAINTENANCE OF LARGE HEATING OVEN,PREVENTIVE MAINTENANCE OF MACHINERY AND PLANS,

MAINTENANCE SCHEDULE, USES OF COOLANTS-PURPOSE AND PROPERTY, ADVANTAGE & DIS -

ADVANTAGES OF THREE PHASE LOCO OVER CONVENTIONAL LOCO,

BRIEF IDEA OF REGENERATIVE BREAKING

MES-018A & 019A REFRESHER COURSE FOR SSE /ELECT ROLE OF SENIOR SUPERVISORS AND THEIR MANAGERIAL SKILLS, LABOUR LAWS & PERSONAL

MATTERS, MATERIAL MANAGEMENT, INTRODUCTION TO COMPUTERS, QUALITY MANAGEMENT

SYSTEM & SAFETY, PROFESSIONAL TOPICS:-.SALIENT FEATURE OF I.E RULES-1956/ AC & DC

CIRCUITS, CIRCUITS ELEMENTS,/( INTRODUCTION )/ SELECTION OF CABLES, FUSES AND

INSULATORS, KW, KVA, KVAR, PF & ITS CORRECTION/ VARIOUS DRIVES, STARTERS, TRACTION

MOTORS, TRANSFORMERS, GENERATORS, ALTERNATORS- CONTROL. OPERATION , THEIR USES &

MAINTENANCE , TORQUE REQUIREMENTS, TESTING & FINDINGS LOSSES ( WHEREVER APPLICABLE) /

USE, HANDLING & UPKEEP OF ELECTRICAL INSTRUMENTS & THEIR CAL LIBERATION-WHAT , WHY ,

PERIODICITY/ PREVENTIVE MAINTENANCE OF ELECTRICAL EQUIPMENTS AND PROTECTIVE DEVICE/

SAFETY IN ELECTRICAL OPERATION/ LOCOMOTIVE POWER, AUXILIARY & CONTROL CKTS ,

CURRENT IMPROVEMENTS/ CHANGES IN DESIGN AND UP GRADATION OF DIFFERENT EQUIPMENTS/

TRACTION MACHINE, LOCOMOTIVE DESIGN FOR TRACTIVE EFFORT-ADHESION-DRAW-BAR PULL /

REHOSTATIC & REGENERATIVE LOCO BRAKING/ INTRODUCTION OF 3 PH. LOCOS/ SOFTWARE USE IN

THREE PHASE LOCOS, FAULT FINDINGS SYSTEM-USING MICRO IN OF CONCEPT ( OF FIRING BOX )

OPTICAL FIBER DAMPING AND USE OF LOOP BOXES/ CLW POWER SUPPLY ( WORKSHOP & TOWN SHIP

) ARRANGEMENTS, VCBS, HT ISO LETTERS, HT CABLES-THEIR FAULT FINDING INCLUDING CURRENT

DEVELOPMENTS AND CHANGES.

CM01/31 REFRESHER COURSE FOR ARTISAN STAFF ( MECHANICAL FITTER ) QMS AWARENESS FOR ALL, ENGNEERING DRAWING, SPECFICATION

& STANDARDS, . MEASURING INSTRUMENTS & GAUGES, THEIR CALIBRATION.

PROFESSIONAL TOPICS:- LIMITS, FITS & TOLERANCES, ALLOWANCE, INTERCHANGEABILITY, USE OF

DIFFERENT TOOLS EQUIPMENTS, THEIR SELECTION AND UPKEEP ( RELATED TO TRADE) BEARING-

VARIOUS TYPES, CLUTCH & THEIR USES, DESTRUCTIVE & ND TESTING OF MATERIALS-VARIOUS

TYPES, APPLICATION, AN OVER VIEW , BRIEF DISCUSSIONS ON PREVENTIVE MAINTENANCE OF M&P

AND THEIR MAINTENANCE SCHEDULE., TESTING OF TEST PIECES AFTER WELDING & FITTER’S

CONTRIBUTION TOWARDS SOUND WELDING .

CM01/32 REFRESHER COURSE FOR ARTISAN STAFF ( WELDER) QMS AWARENESS FOR ALL, ENGNEERING DRAWING, SPECFICATION & STANDARDS

MEASURING INSTRUMENTS & GAUGES, THEIR CALIBRATION.

PROFESSIONAL TOPICS:- WELDING, WELD ABILITY, REQUIREMENT OF WELDING IN FABRICATION

PROCESS, MEANING OF SOUND WELDING-THE METHOD IN GENERAL, SAFETY MEASURE TO BE

ADOPTED, HEAT AFFECTED ZONE, USE OF DIFFERENT TOOLS EQUIPMENTS, THEIR SELECTION &

UPKEEP (FOR WELDING & GAS CUTTING), WELDING POWER SOURCES, CONVENTIONAL POWER

SOURCES, SIGNIFICANCE OF POLARITY, ILL EFFECTS OF OVER HEATING – METHOD TO ELIMINATE,

OTHER MODERN METHODS , VIZ , TIG, MIG & SUBMERGED ARC WELDING PROCESS-THEIR MERITS &

DEMERITS OVER CONVENTIONAL WELDING SYSTEM., THE WELDING PROCESS – EDGE PREPARATION,

DIFFERENT JOINTS, IMPORTANCE OF ROOT RUN, METHOD OF DEPOSITING, SUBSEQUENT PASSES,

REINFORCEMENT, METHOD TO OBTAIN RADIOGRAPHIC QUALITY, ELECTRODES & THEIR

SPECIFICATION ,METHOD OF ELECTRODES CLASSIFICATION, WELDING DEFECTS, REMEDIES, USES OF

SAFETY EQUIPMENTS.

CM01/33 Refresher Course for Artisan Staff ( Moulder ) QMS AWARENESS FOR AL SAFETY IN STEEL FOUNDRY , ENGNEERING DRAWING, SPECFICATION

& STANDARDS, MEASURING INSTRUMENTS & GAUGES, THEIR CALIBRATION.,

PROFESSIONAL TOPICS.:- USE OF DIFFERENT TOOLS EQUIPMENTS, THEIR SELECTION & UPKEEP

( RELATED TO TRADE) , MOULD PREPARATION-SETTING-CURING & POURING, PREPARATION OF

DIFFERENT TYPES OF SAND, BINDERS AND THEIR SELF LIFE, PREPARATION OF MOULD &CORE

HARDNESS, PERMEABILITY, REINFORCEMENT, MOISTURE CONTENT , VENTING, WASHING,

DIFFERENT WASHES & THEIR REFRACTORINESS COLLAPSIBILITY , BAKE & NO BAKE PROCESS., CORE

SETTING & CLOSING OF MOULDS, USE OF CHAPLES& CHILLS, POURING OF MOULDS, CONTROLS OF

TEMPERATURE- GAS-SLAG, BOTTOM & TOP POURING , SPEED & TIME POST POURING TREATMENT.,

CONTROL OF QUALITY OF CASTING AT VARIOUS STAGES., DOS & DONT’S.

CM01/34 Refresher Course for Artisan Staff (MELTER) QMS AWARENESS FOR AL SAFETY IN STEEL FOUNDRY , ENGNEERING DRAWING, SPECFICATION

& STANDARDS, MEASURING INSTRUMENTS & GAUGES, THEIR CALIBRATION.

PROFESSIONAL TOPICS.:- SELECTION OF RAW MATERIAL – FOR CHARGING INTO FURNACE, QUALITY

OF CHARGE, SELECTION OF SCRAP AND OTHER ADDITIVES AND THEIR EFFECTS ON QUALITY OF

MOLTEN METAL, USE OF DIFFERENT TOOLS EQUIPMENTS, THEIR SELECTION & UPKEEP ( RELATED

TO TRADE) , PREPARATION OF CHARGE – INSPECTION OF FURNACE BEFORE CHARGING &

REPAIRING, ORDER AND ARRANGEMENT OF DIFFERENT TYPE OF CHARGED MATERIAL INTO

CHARGING BUCKET, SAFETY PREVENTION IN FASTENING OF BUCKETS, CHARGING INTO FURNACE

AND PREMELTING ADDITIONS, MELTING TECHNIQUE – PROCESS OF MELTING, FURNACE CONTROL

W.R.T CURRENT & VOLTAGE, IN PROCESS CONTROL – CARBON BOIL, REMOVAL OF S&P, IN PROCESS

ADDITIONS, SLAG BASICITY – MEASURE TO ACHIEVE, BATH SAMPLING FOR COMPOSITION CONTROL,

TEMPERATURE CONTROL & TAPPING, LADDLE PREPARATION -- ALIGNMENT CONTROL OF STOPPER

& NOZZLE – LINNING OF LADDLE, PREHEATING OF LADDLE, FITMENT OF REFRACTORY SLEEVES ON

STOPPER, TEMPERATURE CHECK OF MOLTEN METAL, TAPPING TECHNIQU, TEEMING TECHNIQUE –

CONTROL OF LADDLE, IN PROCESS CONTROL, COLLECTION OF FINAL SAMPLE, SPECIAL TECHNIQUES

– I) REMELTING OF SOLIDIFIED METAL/ EXCESS METAL INGOTS. II) PREHEATING OF FURNACE

LINING, CASTING DEFECTS - I) RELATED TO MELTING, TAPPING, TEEMING II) PRECAUTIONS , DOS &

DON’TS.

CM01/35 Refresher Course for Artisan Staff (FETTLER) QMS AWARENESS FOR AL, ENGINEERING DRAWING, SPECIFICATION & STANDARDS, MEASURING

INSTRUMENTS & GAUGES, PROFFESSIONAL TOPICS.ARRANGING CASTING ON CHARGING TRAYS FOR

SHOT BLASTING., USE OF DIFFERENT TOOLS EQUIPMENTS, THEIR SELECTION & UPKEEP ( RELATED

TO TRADE) , SHOT BLASTING OF STEEL CASTING – SELECTION OF SHOTS, SETTING OF LOCATION OF

TABLE, TIME OF SHOOTING, INSPECTION OF SHOT BLASTED CASTING AND REBLASTING, IF

NECESSARY.REMOVAL OF RISERS AND GATES – EQUIPMENT USED, DECIDING ON LOCATION OF

OXYCUTTING, KNOCKING OUT OF BLIND RISERS. REMOVAL OF EXTRANEOUS PROTIONS –

(NECESSARY OF DRGS).FETTLING OF CASTING – EQUIPMENTS USED, FETTLING PRACTIE IN STEEL

FOUNDRY.HEAT TREATMENT OF CASTING – CHARGING INTO FURNACE, ANTI - DISTORTION

SUPPORT, RAISING OF TEMPERATURE, SOAKING PERIOD, COOLING DOWN, DISCHARGE OF CASTINGS.

FINAL FETTLING & SALVAGING OF CASTING – ARC GOUGING, WELDING & GRINDING. MAKING &

SETTING FOR DIMENSIONAL CHECK IF REQUIRED.FINISHING & APPLICATION OF ANTI – CORROSIVE

PAINTS & DESPATCH OF CASTINGS.INSPECTION OF CASTINGS AND CLEARING OF BOOKING –

SEGREGATION AND MARKING OF REJECTED CASTINGS – THEIR DISPOSAL

CM 01/36 Refresher Course for Artisan Staff (MACHINIST)

QMS AWARENESS FOR ALL, MEASURING INSTRUMENTS & GAUGES, THEIR CALIBRATION,

ENGINEERING DRAWING, SPECIFICATION &STANDARDS, PROFFESSIONAL TOPICS:-.DIFFERENT TYPES

OF CUTTING TOOLS MATERIALS, CUTTING TOOLS, DIFFERENT TYPES OF CUTTERS, USE OF INSERTS

(TUNGSTAN CARBIDE) & ADVANTAGES, TYPES, UTILITY, METHOD OF DIMENSIONAL ACCURACY OF

JIG & FIXTURES & THEIR CALIBRATION, USE OF DIFFERENT TYPES OF GAUGES IN MANUFACTURING

OF LOCO COMPONENTS AND THEIR CALIBRATION, .INTRODUCTION OF SHAPING, SLOTTING,

MILLING, PLANNING, BORING & LATHE MACHINE TOOLS&NEED FOR NC/CNC MACHINE, .UTILITY OF

USING DIFFERENT TYPES OF CUTTING COMPOUNDS, SAFETY & MAINTENANCE OF MAN & MACHINE

WHILE WORKING ON MACHINES..NON CONVENTIONAL MACHINE PROCESS.

CM01/37 Refresher Course for Artisan Staff (HEAT TREATMENT) QMS AWARENESS FOR AL, MEASURING INSTRUMENTS & GAUGES, THEIR CALIBRATION ,

ENGINEERING DRAWING, SPECIFICATION & STANDARDS, PROFFESSIONAL TOPIC:- MEANING OF

HEAT TREATMENT. SIGNIFICANCE OF HEAT TREATMENT ON DIFFERENT TYPES OF METALS, STEEL &

ALLOYS, VARIOUS IMPORTANT FABRICATED LOCO ITEMS, DETAILS OF VARIOUS PROCESS OF HEAT

TREATMENT SUCH AS STRESS RELIEVING,HARDENING, CARBURISING, TEMPERING (AUSTEMPERING,

MAR TEMPERING), METALLURGY OF HEAT TREATMENT, FORMATION OF HARDER MATRIX LIKE

SORBITE, TROOSTITE, MARTEN SITE, T-T-T CURVES, INTRODUCTION TO IRON-CARBON DIAGRAM

WITH SPECIFIC MENTION OF DIFFERENT ZONES OF TRANSFORMATIONS, CRITICAL TEMPERATURES,

DIFFERENT HEAT TREATMENT FURNACES & THEIR TEMPERATURE CONTROL. DIFFERENT TYPES OF

CONTROL EQUIPMENTS.

CM01/38 Refresher Course for Artisan Staff (PAINTER) QMS AWARENESS FOR ALL, PROFESSIONAL TOPICS:- WHY PAINTING IS NECESSARY ? SUCCESSFUL

METHOD OF PAINTING. A) GOOD SURFACE PREPARATION., B) GOOD PAINTING SCHEME, C) GOOD

PAINTING PROCEDURE. METHOD OF SURFACE PREPARATION: REMOVAL OF MILL SCALE, RUST,

DUST, APPLICATION AND PRE-TREATMENT SOLUTION AND ITS EFFECTIVENESS. PAINTING SCHEME

AS FOLLOWED AT CLW - A) CONVENTIONAL WAG-7 ETC, B) POLY URATHANE WAG-9, WAP ETC LIFE

EXPECTANCY. PAINTING PROCEDURE AS FOLLOWED IN CLW-PROCESS ADEQUACY , METHOD OF

IMPROVEMENT-- CRITICAL ANALYSIS OF CLW PROCESS VIS-A-VIS , IDEAL PROCESS AT EVERY

STAGE- EFFECT OF VIOLATION OF WORK INSTRUCTION - PRACTICAL DEMONSTRATION IN PAINTING

SHOP, HYGIENIC MEASURES AND USE OF PPES.

CM40 Refresher Course for Ministerial Staff

(Ch OS, OS-I & II.) QMS AWARENESS FOR ALL, PROFESSIONAL TOPICS (P & G BRANCH):-

ESTABLISHMENT RULES & PERSONNEL MATTERS

INTRODUCTION TO P-BRANCH WORKING, DIFFERENT SECTIONS OF P-BRANCH, VIZ. CADRE SECTION,

ESTABLISHMENT, RESERVATION CELL, PAY BILL SECTION P. F. SECTION, PASS, SETTLEMENT,

WELFARE SECTION THEIR WORKING & INTERDEPENDENCE, P-BRANCH SET UP OF CLW & RLY. BD.

RECRUITMENTS.MAINTENANCE OF SERVICE RECORDS, LEAVE RECORDS ETC.GRANT OF ADVANCES.

FIXATION OF PAY & SENIORITY.FORWARDING OF APPLICATION.SELECTION, SUITABILITY TESTS,

TRADE TESTS, E. B. TESTS ETC. PAYMENT OF SETTLEMENT DUES INCLUDING GRANT OF PENSION

COMPASSIONATE APPOINTMENTS.RE – IMBURSEMENT OF TUITION FEES.PAYMENT OF

COMPENSATION.RESERVATION OF SC/ST.LABOURS LAWS.WELFARE ACTIVITIES.

REDRESSAL OF STAFF GRIEVANCES :- TYPES, VARIOUS SOURCES, DIFFERENT WAYS OF

EXPRESSION, VIZ. INDIVIDUAL, STAFF COUNCIL, TRADE UNIONS, JCM, PNM,

ETC.IDENTIFICATION OF CAUSES :- LACK OF PROMPTNESS, DELAYS, GRIEVENCES REGARDING

VACANCIES, NO PAYMENT ITEMS, SETTLEMENT DUES, PAYMENT DELAYS, SENIORITY &

QUARTER DISPUTES, COMMUNICATION DISPUTES,

CORRUPTION, METHOD OF ELIMINATION & FOLLOW UP.GRIEVANCE HANDLING MACHINERY IN

CLW – PRESENT STATUS, SHORTCOMING & ITS REASONS, METHODS OF OVERCOMING,

COMPARING GRIEVANCE HANDLING MACHINERY OF CLW WITH THOSE OF RECOGNISED TRADE

UNIONS.ROLE OF EMPLOYEES IN REDUCTION OF GRIEVANCES – RESPONSIBILITY TAKING,

INITIATIVE, LEARNING & IMPROVING THEMSELVESS.

CM41 Refresher Course for Ministerial Staff

( Head Clerk, Sr. Clerk, Clerk.) QMS AWARENESS FOR ALL, PROFESSIONAL TOPICS (P & G BRANCH):-

ESTABLISHMENT RULES & PERSONNEL MATTERS

INTRODUCTION TO P-BRANCH WORKING, DIFFERENT SECTIONS OF P-BRANCH, VIZ. CADRE SECTION,

ESTABLISHMENT, RESERVATION CELL, PAY BILL SECTION P. F. SECTION, PASS, SETTLEMENT,

WELFARE SECTION THEIR WORKING & INTERDEPENDENCE, P-BRANCH SET UP OF CLW & RLY. BD.

RECRUITMENTS.MAINTENANCE OF SERVICE RECORDS, LEAVE RECORDS ETC.GRANT OF ADVANCES.

FIXATION OF PAY & SENIORITY.FORWARDING OF APPLICATION.SELECTION, SUITABILITY TESTS,

TRADE TESTS, E. B. TESTS ETC.PAYMENT OF SETTLEMENT DUES INCLUDING GRANT OF PENSION

COMPASSIONATE APPOINTMENTS.RE – IMBURSEMENT OF TUITION FEES. PAYMENT OF

COMPENSATION. RESERVATION OF SC/ST.LABOURS LAWS.WELFARE ACTIVITIES.GRIEVANCES :-

TYPES, VARIOUS CORRUPTION, METHOD OF ELIMINATION & FOLLOW UP.GRIEVANCE HANDLING

MACHINERY IN CLW – PRESENT STATUS, SHORTCOMING & ITS REASONS, METHODS OF

OVERCOMING, COMPARING GRIEVANCE HANDLING MACHINERY OF CLW WITH THOSE OF

RECOGNISED TRADE UNIONS.

ROLE OF EMPLOYEES IN REDUCTION OF GRIEVANCES – RESPONSIBILITY TAKING, INITIATIVE,

LEARNING & IMPROVING THEMSELVESS SOURCES, DIFFERENT WAYS OF EXPRESSION, VIZ.

INDIVIDUAL, STAFF COUNCIL, TRADE UNIONS, JCM, PNM, ETC.

IDENTIFICATION OF CAUSES :- LACK OF PROMPTNESS, DELAYS, GRIEVENCES REGARDING

VACANCIES, NO PAYMENT ITEMS, SETTLEMENT DUES, PAYMENT DELAYS, SENIORITY &

QUARTER DISPUTES, COMMUNICATION DISPUTES,

CM01A/42 REFRESHER COURSE FOR MINISTERIAL STAFF

QMS AWARENESS FOR ALL, MEASURING INSTRUMENTS & GAUGES, THEIR CALIBRATION

ENGINEERING DRAWING, SPECIFICATION & STANDARDS, PROFFESSIONAL TOPICS

STACKING OF ARMATURE CORE, SLOTS REGULARISATION. LENGTH OF THE SLOT.

COMMUTATOR MOUNTING. PREPARATION OF EQUILISER WINDING. POWER COIL WINDING.

MANUFACTURE OF EQUILISER AND POWER COILS.. VPI. MICA UNDER CUTTING,

CHAMFERING AND DIAMOND CUTTING, FINAL VARNISH, BALANCING. FINAL TESTING,

INSPECTION. SAFETY IN ELECTRICAL OPERATION

CM43 Refresher Course forCDMS, DMS-I & II, Ch-OS, OS-I & II

1. A) STORE DEPOTS- LOCATION-FUNCTION

B) DEPOT ORGANIZATION-LAYOUT- FUNCTION OF OFFICIAL.

2. SECURITY ARRANGEMENTS IN DEPOTS AGAINST FIRE, THEFT & PILFERAGE,

MISAPPROPRIATION-PROCEDURE FOR LOOKING , SEALING DEPOSITING KEYS.

3. ACCOUNTAL OF STORES-RECEIPT & ACCOUNTAL OF MATERIALS, CHECK EXERCISED BEFORE

RELEASING PAYMENT & RECEIPT NOTE.

4. TYPES OF ISSUE VOUCHER-PROCEDURE FOR ISSUE OF MATERIAL & ACCOUNTAL.

5. BIN CARD- U. I. NO-MATERIAL CODE –STOCK KEEPER’S S/I NO-LEDGER-ODIT LIST-MONTHLY

LEDGER-COMPUTERIZATION.

6. ACCOUNTS STOCK VERIFICATION, DEPARTMENT STOCK VERIFICATION, STOCK SHEET

CLEARANCE.

7. PRESERVATION OF STORES-SHELF LIFE ITEMS-RUBBER ITEMS –WOODS-CHEMICAL EXPLOSIVE

MATERIAL –FIRE HAZARD

8. CATEGORY OF STORES-INVENTORY CONTROL-ABC & VED ANALYSIS-MAX/MIN –METHOD –EOG-

FORMULA -ANNUAL ESTIMATE SHEET-SAFETY STOCK-ACST METHOD.

9. OVER STOCK-INACTIVE-SURPLUS ITEM AND THEIR DISPOSAL.

10. A) SCRAPE DISPOSAL - TENDER SALE - AUCTION SALE-LOT FORMATION.

B) SURVEY COMMITTEE –MEMBERS-FUNCTION.

11. MATERIALS HANDLING EQUIPMENTS AND THEIR USES IN THE DEPOTS, UNIT PILLING,

CONTAINER SYSTEM-PALLET SYSTEM OF TALKING.

12. IMPREST STORES- SCHEDULE SUPPLY- PROCEDURE FOR ISSUE OF STORES, DELIVERY VANS.-

CASH PURCHASE,- POWER OF LOCAL PURCHASE.

13. SHOP MANUFACTURE ITEMS- RECOUPMENT –M8,M9 –SALE-ACCOUNTAL.

14. CLAIM & FINALIZATION OF CLAIM-CLAIM ISSUE NOTE- ACCOUNTAL.

15. A) DISPATCH THROUGH RAIL/ROAD- SAFE GUARD AGAINST LOSS IN TRANSIT- SETTLEMENT OF

CLAIM WITH CARRIER .

B) INTER DEPARTMENTAL TRANSFER-CLEARNESS OF STORE IN TRANSIT – PURCHASE

SUSPENSE

16. END IMPORTANT MATERIALS PURCHASE/ STOCK BY STORE DEPT.

17. PURCHASE PROCEDURE – PURCHASE THROUGH DGS & D- RATE CONTRACT-PAYMENT TERMS-

PRICE VARIATION CLAUSE-PRICE PREFERENCE CLAUSES-EXTENSION OF DELIVERY PERIOD-

LIQUIDITY DAMAGES-EARNEST MONEY-SECURITY DEPOSIT- BANK GUARANTY- PROPRIETORY

ARTICLE- POWER OF PURCHASE- REGISTRATION OF FIRMS.

18. GENERAL BUDGET & ST0RE BUDGET-SALIENT FEATURES.

CM44 REFRESHER COURSE FOR NON-SUP.STAFF OF STORES( Except Gr-D). QMS AWARENESS FOR ALL, PROFESSIONAL TOPICS :- PURCHASE POLICY OF STORES, HANDLING OF

MATERIALS, PRESERVATION OF STORES INCLUDING SHELF LIFE, SAFETY AND SECURITY OF STORES,

DISPOSAL OF INACTIVE & SURPLUS ITEMS, RECEIPT & ACCOUNTAL OF MATERIALS, DEPOT STOCK

VERIFICATION,CLAIM & FINALIZATION OF CLAIM, PREVENTION OF LOSS, THEFT OF STORES.

FUNCTION OF SURVEY COMMITTEE.

CM-45 Orientation course for Gr-D staff

TOPICS:-1. CLW ITS PRODUCT & TOWN SHIP- IN A NUTSHELL.

1. AN IDEA OF CLW WORKSHOP’S WORKING / LAYOUT.

2. QUALITY MANAGEMENT SYSTEM. ISO 9001: 2000.

3. VARIOUS WORKING PROCESSES IN THE WORKSHOP’S.

4. HANDLING OF HEAVY COMPONENTS, TRACTION MOTOR’S, TRACTION CONVERTER, TAPE

CHANGER, PANTOGRAPH, And STEEL PLATES & SHEETS.

5. SAFE HANDLING OF MATERIALS/ LIQUID/ ACIDS, GAS CYLINDERS/ RESIN & ADHESIVE.

6. USES & DANGERS OF COMPRESSED AIR.

7. MEASURING INSTRUMENTS/ TOOLS: THEIR UPKEEP/HANDLING.

8. DANGER ZONES IN WORKSHOP, PRECAUTION TO BE TAKEN.

9. INTERNAL TRANSPORT IN WORKSHOP.

10. SAFETY IN ELECTRICAL WORKING.

11. MEASURED TO BE ADOPTED DURING ACCIDENTS IN WORKSHOP AND DURING RAILWAY

TRAVELLING.

12. FIRST AID/ ELECTRICAL SHOCK TREATMENT.

13. RULES FOR PROPER USE OF PRIVILEGE PASSES AND PTO”S

14. FACTORY ACT-1948 LEAVE , DA, PF, RAILS VARIOUS LOANS AND ADVANCE. SALIENT

FEATURES.

15. ISSUE OF MATERIALS FROM STORES.

16. BRIEF IDEA OF MECHANICAL FORMS.

17. INCENTIVE SYSTEM IN CLW-SALIENT FEATURES.

18. MEDICAL / WELFARE FACILITY AVAILABLE AT CLW.

19. FILLING METHOD OF DOCUMENTS/ RECORD- LETTERS –OUTGOING /INCOMING.

20. UPKEEP & MAINTENANCE OF OFFICE RECORD/ FILES ETC.

21. ATTENDING TO TELEPHONE CALLS IN ABSENCE OF HEAD OF THE OFFICE.

CM-45 Orientation course for Gr-D staff

TOPICS:-1. CLW ITS PRODUCT & TOWN SHIP- IN A NUTSHELL.

1. AN IDEA OF CLW WORKSHOP’S WORKING / LAYOUT.

2. QUALITY MANAGEMENT SYSTEM. ISO 9001: 2000.

3. VARIOUS WORKING PROCESSES IN THE WORKSHOP’S .

4. HANDLING OF HEAVY COMPONENTS, TRACTION MOTOR’S , TRACTION CONVERTER, TAPE

CHANGER, PANTOGRAPH, STEEL PLATES & SHEETS.

5. SAFE HANDLING OF MATERIALS/ LIQUID/ ACIDS, GAS CYLINDERS/ RESIN & ADHESIVE.

6. USES & DANGERS OF COMPRESSED AIR.

7. MEASURING INSTRUMENTS/ TOOLS: THEIR UPKEEP/HANDLING.

8. DANGER ZONES IN WORKSHOP, PRECAUTION TO BE TAKEN.

9. INTERNAL TRANSPORT IN WORKSHOP.

10. SAFETY IN ELECTRICAL WORKING.

11. MEASURED TO BE ADOPTED DURING ACCIDENTS IN WORKSHOP AND DURING RAILWAY

TRAVELLING.

12. FIRST AID/ ELECTRICAL SHOCK TREATMENT.

13. RULES FOR PROPER USE OF PRIVILEGE PASSES AND PTO”S

14. FACTORY ACT-1948 LEAVE , DA, PF, RAILS VARIOUS LOANS AND ADVANCE. SALIENT

FEATURES.

15. ISSUE OF MATERIALS FROM STORES.

16. BRIEF IDEA OF MECHANICAL FORMS.

17. INCENTIVE SYSTEM IN CLW-SALIENT FEATURES.

18. MEDICAL / WELFARE FACILITY AVAILABLE AT CLW.

19. FILLING METHOD OF DOCUMENTS/ RECORD- LETTERS –OUTGOING /INCOMING.

20. UPKEEP & MAINTENANCE OF OFFICE RECORD/ FILES ETC.

21. ATTENDING TO TELEPHONE CALLS IN ABSENCE OF HEAD OF THE OFFICE.

MS-016

Safety Course for Crane Operator

TOPICS:- 1 BASIC CONSTRUCTION OF CRANES, NAME OF COMPONENTS AND THE PURPOSE AND USE

OF ALL CONTROLS AND GAUGES .

2. INTERPRETATION OF LOAD/CAPACITY CHART FOR CRANE.

3. USE OF THE OPERATORS HAND BOOK, APPROVED CODES OF PRACTICE.,

4. PRE-USE CHECKS, START, RUNNING CHECKS AND CLOSE DOWN PROCEDURE.

5. MANOEUVRING THE CRANE PROGRESSING TO CONFINED SPACE.

6. CRANE CONFIGURATION & SET UP.

7. LIFTING ACCESSORIES.

8. LIFTING LOADS.

9. TRAVELLING WITH SUSPENDED LOADS.

10. PLACING LOADS ACCURATELY.

11. CONTROLLING LOAD SWING.

12. HOW TO STAY WITHIN SAFE WORKING PARA METRES.

13. ACCIDENT PREVENTION & CONTROL.

14. DOS & DON’TS.

15. SAFETY PRE-CAUTIONS IN CRANE OPERATION.

16. LEGAL REQUIREMENTS IN LIFTING OPERATION.

17. RESPONDING TO SIGNALS & INSTRUCTIONS.

18. PRE-CAUTIONS AND ACTIONS FOR OVER HEAD SERVICES AND OTHER HAZARDS.

19. CRANE DRIVERS ACHIEVEMENT T EST.

20. DEMOSTRATION & PRACTICE.

MS-016A Safety Course for Rigger

1. ROLES AND RESPONSIBILITIES OF A RIGGER.

2. ATTIRE FOR A RIGGER.

3. USE OF PPES.

4. PRECAUSTIONS DRING RIGGING.

5. LEGAL REQUIREMENTS.

6. SAFETY FACTOR/SAFE WORKING LOAD

7. ESTIMATING LOADS.

8. CENTRE OF GRAVITY OF REGULAR AND IRREGULAR LOADS.

9. HAZARDS RELATED TO LIFTING OPERATIONS.

10. DOS AND DON’TS OF LIFTING OPERATIONS.

11. COMMON CRANE ACCIDENTS.

12. EMERGENCY PROCEDURES.

13. CONSTRUCTION OF WIRE ROPES.

14. TYPES OF SLINGS(E.G. CHAINS, WIRE ROPE AND FIBRE ROPES).

15. TYPES OF END FITTINGS & CONNECTIONS.

16. WIRE ROPE CLIPS.

17. INSPECTION OF WIRE ROPE SLINGS.

18. INSPECTION OF WEBBING SLINGS.

19. INSPECTION OF CHAIN SLINGS.

20. PRACTISE GOOD HOUSEKEEPING OF LIFTING GEAR & ACCESSORIES.

21. SLINGING METHODS (E.G DIRECT ATTACHMENT, CHOKER HITCH, BASKET HITCH, LOOSE LOAD)

22. EFFECTS OF SLING ANGLES.

23.SELECTION OF CORRECT SLING & SLINGING METHOD TO DIFFERENT LOADS.

24. RIGGING GUIDELINES.

25. 3 STEP HOIST

26. 3 STEP LOWER.

27. LIFTING PLAN AND PERMIT TO WORK SYSTEM.

28. PREPARATION OF TIMBER WEDGES OR SLIPPERS.

29. APPLY RIGGING TECHNIQUES TO LOADS.

30. CONDUCT LOAD SAFETY CHECKS TO ENSURE LOAD IS SAFELY REGGED.

31. EXCHANGE OF SIGNAL BETWEEEN RIGGER & CRANE OPERATIOR.

32. ESTIMATE LOAD AND DETERMINE CENTRE OF GRAVITY (FOR SEVEN DIFFERENT TYPES OF

LOADS).

33 PRACTISE REGGING ON FIVE DIFFERENT LOADS

34. APPLY CORRECT SLING AND SLING METHOD TO REGULAR AND IRREGULAR LOADS.

35. APPLY 3-STEP LIFTING & LOWERING METHOD.

36.LIFT, LOWER, CHECK AND ESTIMATE CLEARANCE INCLUDING BLIND SPOTS.

37. DISMANTLE AND RESTORE RIGGING EQUIPMENT.

LESSON PLAN

WORKSHOP CALCULATION

Act Apprentices (1st Session)

CHAPTER LESSON

1. FUNDAMENTAL OPERATIONS

2. CONVERSION

3. POWER & ROOTS

4. PERCENTAGE

5. RATIO & POROPORTRION

6. REVISION

a. ADDITION & SUBTRACTION OF DECIMAL NUMBER

b. B. MULTIPLICATION & DIVISION OF DECIMAL NUMBER

a. FRACTION TO DECIMAL & VICE-VERSA

a. POWER & ROOTS FACTOR b. MULTIPLICATION & DIVISION OF POWER

FACTORS c. SQUARE ROOT OF NUMBER d. PROBLEMS.

a. DEFNATION b. CHANGING PERCENTAGE TO DECIMAL c. CHANGING DECIMAL TO PERCENTAGE d. CHANGING PERCENTAGE TO FRACTION & VICE-

VERSA. e. RELATED PROBLEMS.

a. DEFINATION b. FINDING RATION PROPORTIONS. c. FINDING DIRECT & INDIRECT PROPORTION d. APPLICATION OF RATIO AND PROPORTION &

RELATED PROBLEMS.

A. CHAPTER 1 TO 3 B. CHAPTER 4 TO 5

WORKSHOP CALCULATION 2ND SESSION

CHAPTER LESSON

1. Revision of 1st session 2. -----do-----

1. Algebra 1. Symbols, Fundamental algebra operations 2. Sign & symbols used in algebra 3. Algebric addition, subtraction 4. Alagebric multiplication & division 5. Power & exponent 6. Algebric Simplification problems. 7. Algebric formula 8. Factors & equations 9. Logerithms 10. Use of logarithm tables.

2. Geometry 1. Introduction 2. Angles & properties of angles 3. Triangles & properties of triangles 4. Rectangle, square,Rhombus, parallelogram & their

properties 5. Circle and properties.

3. Mensuration 1. Introduction 2. Plain figures- triangles, square, rectangle, parallelogram 3. –do— 4. Plain figures – segments 5. Solid figures – Cylinder, Pyramid, Cone

4. Trigonometry 1. Introduction 2. Ratio, use of trigonometrical, table 3. Value of angles in trigonometry 4. Finding height & distance by trigonometry

5. Graphs 1. Abscissa & ordinates 2. Graphs of straight line 3. Graphs of two sets of varying quantities

SUBJECT: TRADE THEORY (FITTER)

Chapter Description Lesson Plan

1. Safety Precaution 1. Introduction, Definition of safety 2. General shop safety 3. Safely while working with Machines like Lathe, Drill, Milling

shaping etc. 4. – do - 5. Safety with Hand tools File, Chisel, Hammer etc. 6. – Do - 7. Electrical safety, accident prevention

2. Measuring Instruments

1. Precessions and non-precessions measurement Linear Measurement (Direct & indirect measurement) it’s units.

2. Specification description and use of steel Rules, Dividers, Calipers , Hermaphrodite

3. Specification description of use of Micrometer . Least Count. 4. – do- 5. Specification, description and use of vernier caliper. 6. Height gauge- Description and use. 7. Angular Measurement Try Square, Bevel protector-Description &

use. 8. Sine bar –Description and use 9. Combination set Description and use . 10. Surface measurement spirit level, surface plate, angle plate-

description & use 11. Different types and gauges (snap, plug, Box, ring, SWG, Filler etc.)

Description and use. 12. – D0-

3. Marking Tools 1. Centre Punch, Dot punch-Description and use. 2. Hammers(Ball pen, straight peen , Cross peen, Sleaze, Mallet-

Description specification and use.

3. V-Block , Marking table-care and use.

4. Hand Tools 1. Bench Vice-construction description types, use , care and maintenance.

2. Tool material, steel classification- description 3. Hacksaw frames, blades specification, description, types and

methods of use. 4. Files- Specification, description material, Grade, cut, shape and

use. 5. –Do- 6. Filing- Methods, Safety care and maintenance. 7. Cold Chisels- Specification description material and use.

5. Limit, Fit, Tolerance &Interchangeability

1. Interchangeability system descriptions advantage of use. 2. Limits, Deviations – Definition Types Examples 3. Tolerance, Allowance- Definition, Types, Examples 4. Types of fit- Description with Example. 5. Revision numerical and test.

6. Grinding &Grinding Wheels.

1. Abrasive- Definition Types description. 2. Natural, Artificial abrasive description & used. 3. Grain, Grade, Bond, Structure- description & nature of use. 4. Grinding Wheel- specification. 5. Selection of Grinding wheel dressing truing Balancing definitions

and use. 6. Different types of Grinding M/C safety precautions.

7. Lapping & Honing 1. Lapping- Definition Lapping abrasives. 2. Lapping tools, paste, Lubricant- Description Lapping procedure. 3. Honing- definition Honing sticks. 4. Honing procedure, Lapping Honing- difference.

8. Power transmission 1. Power transmission- Definition, Different methods. 2. Belts- Types & use. 3. Pulleys- Description & use. 4. – DO 5. Chain Drive& Rope Drive - Description & use. 6. Coupling- Types, Description & use. 7. --- DO --- 8. Gears – Types- description. 9. ---- DO --- 10. Gear trains – Types, description & advantages.

9 Metals & Heat Treatment

1. Metals &non metal :- Definition & Description. 2. Properties of metals description. 3. Ferrous &non ferrous metals – Description. 4. Mechanical properties – Definition, Description. 5. Pig iron- Process of manufacture, Description. 6. Cast iron :- Description process of manufacture. 7. Cast iron – Types. 8. Steel- classification, description. 9. Alloy steel- Description, use. 10. Non ferrous metals & use. 11. Heat treatment- Definition purpose of heat treatment. 12. Different heat treatment process Annealing normalizing,

tempering, Hardening, Case & Surface hardening description.

13. --- do –

14. --- do---- 15. ---do --- 16. Tempering on hand tools Procedure.

10 Screw Thread 1. Screw thread – Terms & Definition. 2. Screw threads – Forms description & use. 3. ----- do------- 4. Lead, Pitch, Multi &single start Right Hand ,left

hand thread- description & use.

11 Fastening 1. Fastener – Types, Description . 2. Temporary fasteners – Use, Types. Description. 3. Nut bolt – Types, description & use. 4. Bolts – Types description & use. 5. ----do ---- 6. Screw – Types, description & uses. 7. Keys – Types, description & uses. 8. Rivets – types description & uses. 9. Riveted joint – types & description. 10. Soldering – Definition , Description Methods. 11. Brazing – Definition, description, Methods.

12 Jig & fixture 1. Jig – definition , Types constructional features & use. 2. Fixture – Definition , types & use. 3. Constructional features & use. 4. ----do -----

13 Drills 1. Drill – Material, types, parts & sizes. 2. ---do --- 3. Cutting angles, cutting speed, teed & depth of cut &

numerical. 4. ----do --- 5. Drill trouble, cauces& remedy. 6. Drilling operations – Description & use. 7. Different types of Drilling machines. 8. –do ---

14 Taps & Dies 1. Taps – Types, method of tapping. 2. Broken tap remove – process description. 3. Dies- material, parts & use.

15 Lathe 1. Lathe – definition, types description specification of Lathe. 2. ----do ----- 3. Centre lathe – construction 7 verrious parts description. 4. ----do---- 5. ----do ---- 6. Job halding devices- construction description & use. 7. ---do ---- 8. Lathe operation turning, facing, nurling,

Boring, Parting, Drilling , Thread cutting etc- Method and description. –

9. ---do ---- 10. Taper turning –Methods, Description. 11. Lathe tools – materials description. angles.

16 Bearing 1. Bearing – Introduction classification & description. 2. Ball bearing – Types & description. 3. Roller bearing – Types & description. 4. -----do----

17 Welding 1. Welding –Introduction, definition, Types. 2. Pressure, Non Pressure welding – Description. 3. Arc – Methods 4. Mac 5. Arc – Welding – Electrodes, classification& use. 6. Gas welding – Introduction methods & use. 7. Safety & use.

18 Lubrication & Lubricant

1. Lubrication & Lubricant : methods properties. 2. Types, differing From Coolant.

19 Installation maintenance & servicing

1. Intallatin ,maintenam& overhead of machinemy, equipments. 2. Preventive maintence – Description ,differntion with shut down

maintence.

TURNER

Chapter Lesson Plan

1. Safety 1. Importance of safety and precautions to be observed 2. Causes of accidents & its remedies.

2. Measurement 1. Introduction 2. Steel hule – Types, graduation & limitation

3. Tools and Equipments 1. Hammers – Material, type & its use. 2. Chiesel – Material, type & its use 3. –do- 4. Punch – Material & construction 5. Different types of punch and their uses 6. Vide – Types & uses 7. Files – Different types, cut, grade, shape, materials 8. –do- 9. Try Square – Types, parts, material used 10. Hack Saw – Types, uses Blade size, Different pitch for

different materials 11. –do- 12. Calipers – Types & uses. 13. –do- 14. 14. Vee Block, scribing block, straight Edge, Material,

Shape & uses 15. – Review- 16. –do- 17. Surface Plate – Necessity & use 18. Tap – Different types, uses and cure while tapping 19. Die – Types & uses.

4. M/c. & M/c. Tools 1. Defination, Classification

5. Lathe 1. History & gradual development of Loathe 2. Classification, Function construction of different parts of a

Lathe 3. –do-

4. Function of different parts of a Lathe 5. Cutting tool types, shapes & different angles 6. Orthogonal & oblique cutting 7. Different types of tool parts 8. Different types of operations, Back gear arrangements 9. Cutting speed, Feed & depth of cut and their related

problems. 10.

6. Drill M/c. 1. Defination, construction, different parts 2. Nomenclature of drill 3. Boring tool, Counter boring & counter sinking 4. Types of drill, cutting speed, feed and depth of cut

7. Coolant & Lubricant 1. Types, necessity, Selection 2.

8. Inter chagability 3. 1. Limit, Fits & Tolerance 4. Types of Fit 5. Hole Basis & shaft basis system.

9. Measuring Instruments 1. Steel Rule- Types graduation & limitation 2. Vernier Caliper, construction, principle, graduation and

reading, least count 3. –do— 4. Outside Micrometer- parts, principle, graduation, reading

& construction. 5. –do- 6. Different types, sources of error & how to avoid. 7. Inside Micrometer, parts, principle, graduation, reading &

construction 8. –do- 9. Different types, sources of error & rectify 10. Combination set-Function, construction & uses. 11. Gauge & its different types 12. Vernier height gauge 13. Different types of screw threads

10. Brazing & soldering 1. Defination& types 2. Basic process 3. –do-

11. Jig & Fixture 1. Defination, type & use 2. –do-

12. Grinding wheel 3. 1. Defination& specification 4. Types

13. Heat treatment 1. Defination, objective 2. Different types

14. CNC 1. Defination, objective 2. Different types

15. Milling M/c. 3. 1. Function types 4. Types of milling

16. Surface finish 1. Defination& types of symbols.

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WG STEAM LOCOMOTIVE

ZDM-5 DIESEL LOCOMOTIVE

WAG - 7 : 5000 HP,25 kV ac, speed 100 km/hrs.

WAP - 4 : 5000 hp,25kV, ac, speed 130 km/hrs.

WAG -9 : 6000 hp, 25kV ac,100 km/hrs. 3-phase drive

Dr. Silver : 6000 hp, 25kV ac,100 km/hrs. 3-phase drive

WAP-5: 5400 hp,25 kV ac 160 km/hr. 3-phase drive

WAP - 7 : 6000 hp, ac, 140 km/hrs. 3-phase drive.

TTC PHOTO GALARY

TTC PHOTO GALARY

To develop and up-grade the

quality of human resources

to meet the customer’s

expectation.