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TOL-O-MATIC, INC.

ADAM &DISC CONECLUTCHES

Excellence In Motion®

1200-0018B

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Tol-O-Matic morally and financially supports internationalorganizations which help preserve and protect the environment on aglobal basis. When you are done with this catalog, please pass italong to someone else or recycle it again. Working together, we canmake a difference!

This catalog is printed in the U.S.A. on recycled paper.(50% recycled fiber, 10% post-consumer waste content)

© Copyright 1996 Tol-O-Matic, Inc. All rights reserved. • 8/1997 • 12M • OGI

Information furnished in this catalog is believed to be accurate and reliable. However, Tol-O-Matic assumes no responsibility for its use or for any errors that may appear in thisdocument. Tol-O-Matic reserves the right to change the design or operation of the equipmentdescribed herein and any associated motion products without notice. Information in thisdocument is subject to change without notice.

CONTENTSTOL-O-MATIC CLUTCHES.................................................................1

SELECTION ..............................................................................................2-4

ADAM CLUTCHES .........................................................................5 - 14200 SERIES..........................................................................................................6 - 7400 SERIES..........................................................................................................8 - 9600 SERIES .....................................................................................................10 - 11800 SERIES .....................................................................................................12 - 13ADAM BRAKE COMBINATIONS...............................................................14

DISC/CONE CLUTCHES............................................................15 - 271207, 1307 SERIES........................................................................................16 - 171208, 1308 SERIES........................................................................................18 - 191209, 1309 SERIES........................................................................................20 - 211310 SERIES...........................................................................................................22OPTIONAL COMBINATIONS ......................................................................23BRAKE COMBINATION DIMENSIONS ..................................................24BRAKE/SPROCKET COMBINATION DIMENSIONS........................ 25BRAKE/SHEAVE COMBINATION DIMENSIONS..............................26BRAKE/INLINE ADAPTER COMBO. DIMENSIONS......................... 27

ORDERING INFORMATION .....................................................28 -31

Tol-O-Matic is proud to announce itsquality systems have met the require-ments to pass ISO 9001 certification.

1

ADAM & DISC/CONECLUTCHES

ADAM: THE RUGGED CLUTCH WITH THEGENTLE TOUCH.

With higher heat dissipation, greater torque and betterresponse times than any other clutch in its class, the

Tol-O-Matic Adam clutch may very well be the most versa-tile clutch available on the market today. The parallel disc-plate design provides fast starts (but soft where needed) whilethe finned, cast-iron plate on 400, 600 and 800 Series modelsquickly dissipates heat generated in high cyclic applications.

But the benefits of the Adam clutch don’t end with great per-formance. Unlike other disc-plate clutches, the Adam clutchalso includes innovative servicing features designed to saveyou time and effort. Features like quick-change non-asbestosfriction material for fast, easy friction material replacementwithout dismounting and dismantling the clutch. There’s alsoa wear-adjustment nut on 400, 600 and 800 Series modelswhich allows you to compensate for friction material wearby easily adjusting the disc-plate gap to its original setting of1⁄32” (0.794mm).

DISC/CONE: IMMEDIATE, POSITIVEENGAGEMENT WITHOUT SLIPPAGE

Developed by Tol-O-Matic engineers more than 20 yearsago the Disc/Cone clutch is the only cone clutch in the

industry. In this unique design, the cone, attached to the pilot,engages a cup member for immediate, positive engagementwith no slippage.

Features of the Disc/Cone clutch include:

• High Torque • Space-saving design

• No slippage • Fast response based on low air consumption

The Disc/Cone clutch is available in two models; the 1200series and the 1300 series.

The 1300 series offers high torque in a space saving design.

The 1200 series has a cast iron, heat dissipating finned platewhich gives it almost 10 times the heat dissipating capacityof the comparable 1300 series model.

2

SELECTION

To determine if Tol-O-Matic manu-factures a clutch that will be suited

to your application, cross-referencethe application’s speed in revolu-tions per minute (RPM) and trans-mitted horsepower on the charts

below. Use the steps and the formu-lae on the following pages to insuretorque and heat dissipation is ade-quate for your application.

12131416

81

112115118120136

“200 Series”

“400 Series”

“600 Series”

“800 Series”

1 2

1 21210

15

75

123

110

19

100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 2200 2600 3000 3600

Tran

smitt

ed H

orse

pow

er

RPM

SELECTING A CLUTCH

TRANSMITTED HORSEPOWER VS RPM - ADAM CLUTCHES

This chart is based on 50PSI (3.52 Bar) actuating pressure.

1314

81

“1207 & 1307D Series”

“1208 & 1308D Series”“1209 & 1309C Series”“1310B Series”

1 2

1015

75

1

2

3

100 200 300 400 500 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800

Tran

smitt

ed H

orse

pow

er

RPM

1 21

1 22

12

34

This chart is based on 50PSI (3.52 Bar) actuating pressure.

TRANSMITTED HORSEPOWER VS RPM - DISC/CONE CLUTCHES

3

COMPILE APPLICATIONREQUIREMENTS

To determine the appropriate Tol-O-Matic clutch for an application com-pile the following information:

1. Available operating pressure

2. Input power shaft size

3. Starting time (seconds) required

4. Weight (lbs.) and radii (ft.) of therotating members

5. Speed (RPM)

6. Rotation reductions in multi-shaft systems

7. Cycle Rate/Hr.

Keep these general features in mindwhen determining whether an Adamclutch or a Disc/Cone clutch will bebest suited for your application

CALCULATE THETORQUE REQUIRED

Calculate the required torque for yourapplication using the formula:

(see page 4 for completeinstructions to calculate torque).

CALCULATE THE HEATDISSIPATION REQUIRED

When a clutch is engaged, somedegree of slippage occurs which gen-erates heat. The clutch must be prop-erly sized so that it can not only trans-mit the torque required, but also dissi-pate the heat generated and maintain aclutch temperature within acceptableoperating limits for the friction mater-ial (300° F). Calculate heat generated(which must then be dissipated) usingthe formula:

(see page 4 for complete instructionsfor energy calculations).

SELECT THE CLUTCHSIZE AND TYPE

Begin the selection once the torqueand energy calculations have beencompleted. For Adam clutches con-sult the Torque vs Pressure charts onpages 7 to 13. For Disc/Cone clutch-es consult the Torque vs Pressurecharts on pages 17 to 22.

Cross reference torque required andthe available operating pressure. If theintersection falls below the diagonalline the clutch will accommodate thetorque required for the application.

Next, consult the Heat Dissipationchart for the same clutch. (For Adamclutches Heat Dissipation charts areon pages 7 to 13. For Disc/Coneclutches Heat Dissipation charts areon pages 17 to 21.)

Cross reference the BTU/hr. and theRPM at which the application willrun. If the intersection falls below theline the clutch will accommodate theapplication. If the intersection isabove the line, a clutch with higherheat dissipation should be considered.

Now, simply select the bore size thatfits your application.

SELECT OPTIONS

Aclutch must have a means to trans-mit power. This may be done witheither sheaves or sprockets.

Sheaves

Tol-O-Matic offers several varieties ofsheave mounts on both the Adam andDisc/Cone models. See pages 26 and29 to 31 for models available. Thesesheaves are factory-mounted to thepilot. The pilots have bolt holes thatcan easily handle other sizes ofsheaves.

Sprockets

Tol-O-Matic offers several varieties ofsprockets for Disc/Cone clutches.(See pages 25 and 29 to 31 for modelsavailable.) Like sheave mounts, thesesprockets are factory-mounted to thepilot and the pilots have bolt holesthat can easily handle other sizes ofsprockets. Adam clutches have certainrequirements for sprocket plateswhich may be mounted to the pilotplate (see Sprocket Information forthe Adam clutch selected).

CONSIDER OPTIONALCLUTCH/BRAKE

Some applications may require con-trolled deceleration as well as acceler-ation. Adam clutches are availablewith a 10" disc and Tol-O-Matic’sP20DAcaliper disc brake. Disc/Coneclutches are available with an 8", 10",12" and 16" disc and either a Tol-O-Matic P20DAor P220DAcaliper discbrake. (See pages 23 to 27 and 29 to31 for models available.)

EWK N

or ETNt= =

2 2

5872 60

π

TWK N

t=

2

308

Adam Clutch

• High heat dissipation

• Softer starts

• Higher cyclicapplications

• Lining wearadjustment

• Quick-changefriction material

• Fast responsetime based onlow air con-sumption.

Disc/Cone Clutch

• High torque

• Space-savingdesign

• No slippage

• Fast responsebased on lowair consump-tion

1.

2.

3.

4.

5.

6.

4

SELECTION

Begin the calculation with this basic formula:

where:T = Torque (in foot-pounds)

N = Speed (in RPM)

W= Weight of the Rotating Member (in pounds)

K2= Radius of Gyration (in feet)

t = Starting Time (in seconds)

The radius of gyration is the distance from the centerof rotation at which the entire rotating mass could beconcentrated and still be equivalent to the actual dis-tributed mass (see diagrams, below).

For multiple shaft systems, use the following formula:

where:

WK2e = Equivalent of WK2 of multiple shaft system

WK2s = WK2 of shaft on which clutch is mounted

WK21 = WK2 of second shaft assembly

Ns = RPM of shaft on which clutch is mounted

N1 = RPM of second shaft

The formula is modified to read:

TWK N

te s=2

308

WK WK WKNNe s

s

2 212 1

2

= +

+ . . .T

WK Nt

=2

308

r2K

2=

2

SOLID CYLINDER ABOUT ITS OWN AXIS

r2

r1

K2=

r + r2

22

21

HOLLOW CYLINDER ABOUT ITS OWN AXIS

CALCULATING TORQUE

CALCULATING HEAT DISSIPATION

IF YOU NEED ANY ASSISTANCE IN SELECTING ATOL-O-MATIC CLUTCH FOR YOUR APPLICATION OR HAVE ANY

QUESTIONS ABOUT TOL-O-MATIC PRODUCTS

CALL TOLL FREE

1-800-328-2174FAX 612-478-8080

Heat dissipation must also be considered in sizing aclutch. To find the amount of heat which an applicationwill generate, (which in turn must be dissipated), usethe following formulae:

where:E = Kinetic Energy (in foot-pounds)

Then use:

To determine thermal horsepower, use:

Thermal HorsepowerBTU Hour

/=

2545

BTU Hour BTU Start Cycle Rate Hour/ / /= ( ) × ( )

BTU StartE

/ =778

EWK N

or ETNt= =

2 2

5872 60

π

5

ADAM CLUTCH

SEALED BALL BEARING

SPLINED SHAFT

• PARALLEL DISC-PLATE DESIGN PRO-VIDES SOFT STARTS

WHERE NEEDED.

FINNED, CAST-IRON PLATE (400, 600,AND 800 SERIES MODELS)

QUICK-CHANGE, NON-ASBESTOS FRIC-TION MATERIAL (SEE P. 2)

HEAT SHIELD WASHER

AIR GAPADJUSTING NUT

TO COMPENSATEFOR FRICTION

MATERIAL WEAR.

• HIGHER HEAT DISSIPATION, MORE

TORQUE AND BETTERRESPONSE TIMES

THAN OTHERCLUTCHES IN ITS

CLASS. • DISC-PLATE, PILOT-MOUNT DESIGN.

THRUST BALL BEARINGS.

QUICK-CHANGE FRICTIONMATERIAL

Tol-O-Matic’s 400, 600 and 800 SeriesAdam clutches offer a breakthrough ineasy clutch maintenance. Now, it is nolonger necessary to dismount and dis-assemble a clutch in order to change itsfriction material.

The friction material is in two semi-cir-cular pads, which are held to the fric-tion plate by flathead screws. Thesescrews are accessible through two

access holes in the finned plate, as thephotograph below shows.

To change the friction pads, simply

rotate the pilot plate to align the screwswith the access holes in the finnedplate. Insert a screwdriver through theaccess hole and remove the screwsholding the friction pads. The frictionpads may then be easily removed.Place new friction pads on the pilotplate and replace the screws. Repeatthe process for the second friction padand the job is finished. (NOTE: Duringreplacement, it may be necessary toadjust the end nut to restore the properclearance for the new friction pads.)

The Tol-O-Matic Adam clutchmay very well be the most versa-

tile clutch available on the markettoday. Fast starts (but soft whereneeded) and rapid heat dissipationcharacterize this series of clutches.

Quick-change non-asbestos frictionmaterial insure fast, easy replacementwithout dismounting and dismantlingthe clutch. Awear-adjustment nut on

400, 600 and 800 Series modelsallows you to compensate for frictionmaterial wear.

Adam clutches offer a model to suitevery need. Pneumatically actuated toa maximum pressure of 100 PSI (7BAR), Adam clutches offer a widerange of power transmission in a vari-ety of configurations. Each modeloffers a basic shaft bore size with a

selection of sleeve bushings and keysto accommodate smaller shaft sizes.You can also specify a solid bushingwhich may be machined to meet yourexact application specifications,including Metric sizes. For soft startapplications, optional low coefficientfriction material is available for 400,600 and 800 Series models (see page28 for ordering information).

ADAM – 200 SERIES

6

C

M

HB

J

P

K L

N

“D”BORE

R KEYWAY

“S” MOUNTING

GFE

.12"3.0mm

.273"6.9mm

.525"13.3mm

3.68"93.5mm

.71"17.9mm

Ø.625"15.9mm

Ø.985"25.0mm

Ø2.124"53.9mm

Ø2.750"69.9mm

#8-32 (2)SET SCREW

#10-32 (4), EQ. SPACEDON 2.437 B.C.

Ø2.96"75.2mm

BORE KEYWAY: 3/16" x 3/32" Thru

1/8-27 NPT

.273"6.9mm

Ø.625"15.9mm

Ø.985"25.0mm

Ø2.750"69.9mm

#8-32 (2)SET SCREW

.12"3.0mm

.344"8.7mm

3.68"93.5mm

.71"17.9mm

1/8-27 NPT

Ø2.96"75.2mm

DIMENSIONAL DATA

PILOT MOUNT

SHEAVE MOUNT

ASSEMBLY DESCRIPTIONNUMBER

2002-0010 Pilot Mount Clutch

2002-0110 Sheave Mount Clutch (2.57" O.D. sheave, 3V belt)

MODELS AVAILABLE:

# 2002-0010

SLEEVE BUSHINGS

“200 Series” models have a 5⁄8" (15.875mm)standard bore. Ashaft bushing with a key ora solid-core bushing without a key may bepurchased to accommodate additional shaftsizes (see table below).

NOTE: Customers selecting the blankbushing must supply the key to fit the select-ed shaft size.

7

OVERALL UNIT SPECIFICATIONSBore Size 5⁄8" (15.875mm)

Base Weight 3.5 lbs. (1.56 kg.)

Max. Pressure 100 PSI

FREE AIR CONSUMPTIONNew 0.180 cu. in.

Worn 0.574 cu. in.

SPROCKET INFORMATIONPilot Diameter - In. 2.126 (+.001 / -.000)

Pilot Diameter - mm 54 (+.025 / -.000)

Bolt Circle Dia.* - In. 2.437

Bolt Circle Dia.* - mm 61.899

Sprocket Clearance Holes (4 ea.) 7⁄32"

Mounting Screw Size§ #10-32

CHAIN/SPROCKET TEETH INFORMATIONCHAIN SIZE

25 35 41/40 50 60 80

No. Teeth 40 28 20 — — —

* Four Holes, equally spaced.§ Consult factory for metric threads

SLEEVE BUSHINGSBore ASSEMBLY NUMBERSize Bushing Kit (w/Key) Bushing Only

Blank — 2002-10001⁄2" 2002-9008 —

NOTE: The air gap between the frictionmaterial and the pilot plate is not adjustableon the “200 Series” Adam clutches.

700

600

500

400

300

200

1000

0

BT

U/H

ou

r

RPM1200600 1800

Th

ermal H

orsep

ow

er

.13

PRESSURE (PSI)0 20 40 60 80 100

150

120

90

60

30

0

Engagement Time

Return Time

TIM

E (m

Sec.

)

PRESSURE (PSI)0 20 40 60 80 100

100

80

60

40

20

0

TORQ

UE (I

n.-L

bs.)

PERFORMANCE DATATORQUE VS. PRESSURE

RESPONSE TIMES

HEAT DISSIPATION

SPROCKETS

The Adam Series Clutches have certainrequirements for sprockets mounted to thepilot mount plate. These include:

ADAM – 400 SERIES

8

1/8 NPT PORT

BORE KEYWAY: 3/16" Rect.

4 TAPPED HOLESEQUALLY SPACED

FG

Q

EMAX.BORE

CB DA

MLK

JH

NP2 SOC. HD.

SET SCREWS

1/8 NPT PORTM

H

FG

KJ

T,U

R

EMAX.BORE

S DW

P2 SOC. HD.

SET SCREWS

V

ASSEMBLY A B C D E F G H J K L M N P Q R S T U V WNUMBER DIA. B.C. +.000 DIA. MAX. DIA. DIA. EFF. SHEAVE V-BELT NO. SHEAVE

DIA. -.002 DIA. BORE KEYWAY P.D. GROOVES O.D.

2004-0014 3.50 3.00 2.499 1.37 0.875 3.50 4.62 4.75 1.30 1.05 1.10 0.70 0.46 1/4-20 1/4-20 — — — — — —

2004-0114 3.50 3.00 2.499 1.37 0.875 3.50 4.62 4.75 1.30 1.05 1.10 0.70 0.46 1/4-20 1/4-20 0.46 — 3V 1 0.88 3.35

2004-0314 3.50 3.00 2.499 1.37 0.875 3.50 4.62 4.75 1.30 1.05 1.10 0.70 0.46 1/4-20 1/4-20 0.46 3.80 A 1 0.89 —



2004-0014 88.9 76.2 63.5 34.8 22.2 88.9 117.3 120.7 33.0 26.7 27.9 17.8 11.7 1/4-20 1/4-20 — — — — — —

2004-0114 88.9 76.2 63.5 34.8 22.2 88.9 117.3 120.7 33.0 26.7 27.9 17.8 11.7 1/4-20 1/4-20 11.7 — 3V 1 22.4 85.1

2004-0314 88.9 76.2 63.5 34.8 22.2 88.9 117.3 120.7 33.0 26.7 27.9 17.8 11.7 1/4-20 1/4-20 11.7 96.5 A 1 22.6 —

C

M

HB

J

P

K L

N

“D”BORE

R KEYWAY

“S” MOUNTING

GFEDIMENSIONAL DATA

PILOT MOUNT

SHEAVE MOUNT

ASSEMBLY DESCRIPTIONNUMBER

2004-0014 Pilot Mount Clutch2004-0015*

2004-0114 Sheave Mount Clutch 2004-0115* (3.3" O.D. sheave, 3V belt)

2004-0314 Sheave Mount Clutch (3.8" 2004-0315* pitch dia. sheave, A belt)

2054-0014 Brake/Disc Combination 2054-0015* (P20DA with 10" dia. disc)**

MODELS AVAILABLE:

# 2004-0014

DIMENSIONS IN MILLIMETERS

DIMENSIONS IN INCHES

*Indicates Low Coefficient Friction Material**Refer to page 14 for dimensions

9

OVERALL UNIT SPECIFICATIONSBore Size 7⁄8" (22.23mm)



Free Air Consumption 0.232 cu. in.


Pilot Diameter - mm 63.5 (+.051 / -.000)




Mounting Screw Size§ 1⁄4"-20


25 35 41/40 50 60 80

No. Teeth 48 32 24 21 — —


700

600

500

400

300

200

100

00

BT

U/H

ou

r

RPM600 18001200

.25

.20

.15

.10

.05

Th

ermal H

orsep

ow

er

PRESSURE (PSI)0 20 40 60 80 100

100

80

60

40

20

0

Engagement TimeReturn Time

TIM

E (m

Sec.

)

PRESSURE (PSI)0 20 40 60 80 100

200

160

120

80

40

0

TORQ

UE (I

n.-L

bs.)


RESPONSE TIMES

HEAT DISSIPATION

SLEEVE BUSHINGS

“400 Series” models have a 7⁄8" (22.23mm)standard bore. Ashaft bushing with a key ora solid-core bushing without a key may bepurchased to accommodate additional shaftsizes (see table below).



Blank — 2004-10003⁄4" 2004-9012 2004-10125⁄8" 2004-9010 2004-10101⁄2" 2004-9008 2004-1008

SPROCKETS


ADAM – 600 SERIES

10

A EMAX.BORE

CB D

Q4 TAPPED HOLESEQUALLY SPACED

P2 SOC. HD.

SET SCREWS

LKJ

N

M

H

FG

1/8 NPT PORT

BORE KEYWAY: 1/4" Sq.

MKJ

H

FG

1/8 NPT PORTR

P2 SOC. HD.

SET SCREWS

T,U

EMAX.BORE

S DW

V

C

M

HB

J

P

K L

N

“D”BORE

R KEYWAY

“S” MOUNTING

GFEDIMENSIONAL DATA

PILOT MOUNT

SHEAVE MOUNTASSEMBLY DESCRIPTION

NUMBER


2006-0118 Sheave Mount Clutch 2006-0119* (4.5" O.D. 2 groove sheave,

3V belt)


3V belt)

2006-0318 Sheave Mount Clutch 2006-0319* (4.4" pitch dia. 2 groove

sheave, A belt)

2056-0018 Brake/Disc Combination** 2056-0019* (P20DA with 10" dia. disc.)

MODELS AVAILABLE:



2006-0018 4.25 3.50 2.999 1.81 1.125 4.00 6.00 5.56 1.51 1.38 1.26 0.70 0.63 1/4-20 1/4-20 — — — — — —2006-0118 4.25 3.50 2.999 1.81 1.125 4.00 6.00 5.56 1.51 1.38 1.26 0.70 0.63 1/4-20 1/4-20 0.46 — 3V 2 0.81 4.502006-0218 4.25 3.50 2.999 1.81 1.125 4.00 6.00 5.56 1.51 1.38 1.26 0.70 0.63 1/4-20 1/4-20 0.46 — 3V 2 0.81 5.302006-0318 4.25 3.50 2.999 1.81 1.125 4.00 6.00 5.56 1.51 1.38 1.26 0.70 0.63 1/4-20 1/4-20 0.46 4.4 A 2 0.56 —



2006-0018 107.9 88.9 76.2 46.0 28.6 101.6 152.4 141.2 38.4 35.1 32.0 17.8 16.0 1/4-20 1/4-20 — — — — — —2006-0118 107.9 88.9 76.2 46.0 28.6 101.6 152.4 141.2 38.4 35.1 32.0 17.8 16.0 1/4-20 1/4-20 11.7 — 3V 2 20.6 114.32006-0218 107.9 88.9 76.2 46.0 28.6 101.6 152.4 141.2 38.4 35.1 32.0 17.8 16.0 1/4-20 1/4-20 11.7 — 3V 2 20.6 134.62006-0318 107.9 88.9 76.2 46.0 28.6 101.6 152.4 141.2 38.4 35.1 32.0 17.8 16.0 1/4-20 1/4-20 11.7 111.8 A 2 14.2—

# 2006-0018




SLEEVE BUSHINGS

“600 Series” models have a 11⁄8"(28.57mm) standard bore. Ashaft bushingwith a key or a solid-core bushing without akey may be purchased to accommodateadditional shaft sizes (see table below).


11

1400

1200

1000

800

600

400

200

00

BT

U/H

ou

r

RPM1200600 1800

Th

erm

al H

ors

epo

wer.50

.40

.30

.20

.10

PRESSURE (PSI)0 20 40 60 80 100

100

80

60

40

20

0

Engagement Time

Return Time

TIM

E (m

Sec.

)

PRESSURE (PSI)0 20 40 60 80 100

500

400

300

200

100

0

TORQ

UE (I

n.-L

bs.)


RESPONSE TIMES

HEAT DISSIPATION

OVERALL UNIT SPECIFICATIONSBore Size 1-1⁄8" (28.57mm)





Blank — 2006-10005⁄8" 2006-9010 2006-10103⁄4" 2006-9012 2006-10127⁄8" 2006-9014 2006-1014

1" 2006-9016 2006-1016









25 35 41/40 50 60 80

No. Teeth — 40 30 25 21 —

SPROCKETS


ADAM – 800 SERIES

12

MK

JH

FG

1/8 NPT PORT

T,U

R

FMAX.BORE

S EW

P2 SOC. HD.

SET SCREWS

V

BORE KEYWAY: 3/8" Sq.

Q4 TAPPED HOLESEQUALLY SPACED

M

FG

1/8 NPT PORT

EMAX.BORE

CB DA

LKJ

NP2 SOC. HD.

SET SCREWS

H

C

M

HB

J

P

K L

N

“D”BORE

R KEYWAY

“S” MOUNTING

GFEDIMENSIONAL DATA

PILOT MOUNT

SHEAVE MOUNTASSEMBLY DESCRIPTION

NUMBER



3V belt)

2008-0326 Sheave Mount Clutch 2008-0327* (5.8" pitch dia. 2 groove

sheave, B belt)

2058-0026 Brake/Disc Combination 2058-0027* (P20DA with 12" dia. disc.)

MODELS AVAILABLE:



2008-0026 5.50 4.75 3.999 2.62 1.625 5.38 8.12 7.31 2.30 1.68 1.61 0.98 0.87 3/8-16 5/16-18 — — — — — —

2008-0126 5.50 4.75 3.999 2.62 1.625 5.38 8.12 7.31 2.30 1.68 1.61 0.98 0.87 3/8-16 5/16-18 0.63 — 3V 3 0.98 5.30

2008-0326 5.50 4.75 3.999 2.62 1.625 5.38 8.12 7.31 2.30 1.68 1.61 0.98 0.87 3/8-16 5/16-18 0.56 5.80 B 2 1.00 —



2008-0026 139.7 120.7 101.6 66.5 41.3 136.7 206.2 185.7 58.4 42.7 40.9 24.9 22.1 3/8-16 5/16-18 — — — — — —

2008-0126 139.7 120.7 101.6 66.5 41.3 136.7 206.2 185.7 58.4 42.7 40.9 24.9 22.1 3/8-16 5/16-18 16.0 — 3V 3 24.9 5.30

2008-0326 139.7 120.7 101.6 66.5 41.3 136.7 206.2 185.7 58.4 42.7 40.9 24.9 22.1 3/8-16 5/16-18 14.2 147.3 B 2 25.4 —

# 2008-0026




13

SLEEVE BUSHINGS

“800 Series” models have a 15⁄8"(41.28mm) standard bore. Ashaft bushingwith a key or a solid-core bushing without akey may be purchased to accommodateadditional shaft sizes (see table below).


2400

2000

1600

1200

800

400

00

BT

U/H

ou

r

RPM1200600 1800

Th

erm

al H

ors

epo

wer.90

.80

.70

.60

.50

.40

.30

.20

.10

PRESSURE (PSI)0 20 40 60 80 100

100

80

60

40

20

0

Engagement Time

Return Time

TIM

E (m

Sec.

)

PRESSURE (PSI)0 20 40 60 80 100

1320

1080

840

600

240

0

TORQ

UE (I

n.-L

bs.)


RESPONSE TIMES

HEAT DISSIPATION

OVERALL UNIT SPECIFICATIONSBore Size 1-5⁄8" (41.28mm)





Blank — 2008-10001" 2008-9016 2008-1016

1-1⁄8" 2008-9018 2008-10181-3⁄16" 2008-9019 2008-10191-1⁄4" 2008-9020 2008-10201-3⁄8" 2008-9022 2008-10221-7⁄16" 2008-9023 2008-10231-1⁄2" 2008-9024 2008-1024





Sprocket Clearance Holes (4 ea.) 1-1⁄32"




25 35 41/40 50 60 80

No. Teeth — — 38 31 26 19

SPROCKETS


14

For controlled deceleration and/or acceleration Tol-O-Matic offersclutch models in your choice of the following configurations:

Pilot Mount - For use with a variety of customer supplied sprockets orsheaves.

Sheave Mount - Tol-O-Matic offers preassembled units with sheavessized for 3V, Type Aand Type B V-belts.

Clutch/Brake - Includes one Tol-O-Matic P20DAcaliper disc brake andone disc mounted to the clutch pilot plate (available on 400, 600 and800 Series models only).

See Ordering page 28.

C

M

HB

J

P

K L

N

“D”BORE

R KEYWAY

“S” MOUNTING

GFEDIMENSIONAL DATA

D

EBORE

C

F

J H

G

L K

BKEYWAY

ADISC DIA. M

ADAM ASSEMBLY A B C D E F G H J K L MCLUTCH NUMBER DIA. KEYWAY BORE

400 2054-0014 10.00 3/16" rect. 4.75 1.14 0.875 4.62 5.375 1.70 3.40 1.16 2.32 .156600 2056-0018 10.00 1/4"sq. 5.56 1.35 1.125 6.00 5.375 1.70 3.40 1.16 2.32 .156800 2058-0026 10.00 3/8"sq. 7.31 2.14 1.625 8.12 5.375 1.70 3.40 1.16 2.32 .156

ADAM ASSEMBLY A B C D E F G H J K L MCLUTCH NUMBER DIA. KEYWAY BORE

400 2054-0014 254.0 4.8 rect. 120.7 29.0 22.2 117.4 136.5 43.2 86.4 29.5 58.9 4.0600 2056-0018 254.0 6.4 sq. 141.2 34.3 28.6 152.4 136.5 43.2 86.4 29.5 58.9 4.0800 2058-0026 254.0 9.5 sq. 185.7 54.4 41.3 206.3 136.5 43.2 86.4 29.5 58.9 4.0

BRAKE COMBINATIONSADAM CLUTCH



15

DISC/CONE CLUTCHES

NEEDLE ROLLERBEARING

FINNED, CAST-IRON PLATE(1200 MODELS)

COIL SPRING

PILOT CONE

CLUTCH SHAFT

AIR CYLINDER

• HIGH TORQUE• SPACE-SAVING

DESIGN

• NO SLIPPAGE

• FAST RESPONSE BASEDON LOW AIR CONSUMPTION

• DISC-PLATE, PILOT-MOUNT DESIGN.

THRUST BALLBEARINGS.

FEATURES:(1200 SERIES PICTURED)

Tol-O-Matic engineers developedthe Disc/Cone clutch more than

20 years ago, and its still the onlydisc/cone clutch available in theindustry today. In this unique designthe cone engages a cup on the pilotplate for immediate, positive engage-

ment with no slippage. Tol-O-MaticDisc/Cone Clutches offer high torqueand compact profiles in lower cyclicapplications.

The Disc/Cone clutch is available intwo models; the 1200 series and the1300 series.

The 1300 series offers a space savingdesign, while the 1200 series has acast iron, heat dissipating finned platewhich gives it almost 10 times theheat dissipating capacity of the 1300series model.

16

DISC/CONE CLUTCHES1207 AND 1307D SERIES

C

M

HB

J

P

K L

N

“D”BORE

R KEYWAY

“S” MOUNTING

GFEDIMENSIONAL DATA1207 SERIES

C

M

HB

J

P

K L

N

“D”BORE

R KEYWAY

“S” MOUNTING

GFEDIMENSIONAL DATA1307D SERIES

MODEL A B C D E F G H J K L M N P R S1307-0308 3.75 .97 2.56 .50 2.06 1.562 – .62 .88 2.75 1.50 .49 .62 1.44 1/8 x 1/16 No. 6-32 x .38 on 1.843 Dia. B.C.1307-0310 3.75 .97 2.56 .63 2.06 1.562 1.38 .62 .88 2.75 1.50 .49 .62 1.44 3/16 x 1/16 No. 6-32 x .38 on 1.843 Dia. B.C.

MODEL A B C D E F G H J K L M N P R S1207-0008 3.75 .97 2.56 .50 2.06 1.562 – .62 .88 2.75 4.12 1.50 .49 1.44 1/8 x 1/16 No. 6-32 x .38 on 1.843 Dia. B.C.1207-0010 3.75 .97 2.56 .63 2.06 1.562 1.38 .62 .88 2.75 4.12 1.50 .49 1.44 3/16 x 1/16 No. 6-32 x .38 on 1.843 Dia. B.C.

C

M

HB

A

J

P

K L

N1/8 NPT

“D”BORE

“R” KEYWAY

“S” MOUNTINGHOLES

GFE

“D”BOREDIA.

“R” KEYWAY


C

HB

A

J K

M1/8NPT

GFE

LN


MODEL A B C D E F G H J K L M N P R S1207-0008 95.3 24.6 65.0 12.7 52.3 40.0 – 15.8 22.4 69.9 104.7 38.1 12.5 36.6 1/8 x 1/16 No. 6-32 x .38 on 1.843 Dia. B.C.1207-0010 95.3 24.6 65.0 16.0 52.3 40.0 35.1 15.8 22.4 69.9 104.7 38.1 12.5 36.6 3/16 x 1/16 No. 6-32 x .38 on 1.843 Dia. B.C.



MODEL A B C D E F G H J K L M N P R S1307-0308 95.3 24.6 65.0 12.7 52.3 40.0 – 15.8 22.4 69.9 38.1 12.5 15.8 36.6 1/8 x 1/16 No. 6-32 x .38 on 1.843 Dia. B.C.1307-0310 95.3 24.6 65.0 16.0 52.3 40.0 35.1 15.8 22.4 69.9 38.1 12.5 15.8 36.6 3/16 x 1/16 No. 6-32 x .38 on 1.843 Dia. B.C.


17

175

150

125

100

75

50

25

00

BT

U/H

ou

r

RPM1200600 1800

Th

erm

al H

ors

epo

wer.0629

1207 CLUTCH

1/32

PRESSURE (PSI)0 20 40 60 80 100

100

80

60

40

20

0

Engagement TimeReturn Time

TIM

E (m

Sec.

)

0 37 89 140 167 224TORQUE (In.-Lbs.)

PRESSURE (PSI)0 20 40 60 80 100

250

200

150

100

50

0

TORQ

UE (I

n.-L

bs.)

STATIC300 RPM600 RPM1200 RPM1745 RPM


(1207 & 1307D)

RESPONSE TIMES (1207 & 1307D)

HEAT DISSIPATION (1207)

CYCLE RATES (CPM)1 3 5 10 15 20 25 30 35 40

300 247 247 247 247 247 247 247 247 247 247600 240 240 240 240 240 240 240 240 240 180

1200 220 220 220 220 220 220 220 203 180 1601745 200 200 200 200 200 200 160 143 123 105

TORQUE (In.-Lbs.)

RPM

1207RPM vs TORQUE AT VARIOUS CYCLE RATES

CYCLE RATES (CPM)1 3 5 10 15 20 25 30 35 40

300 247 247 247 247 247 247 247 247 247 222600 240 240 240 240 240 240 240 240 190 177

1200 220 220 220 220 190 65 371745 200 200 200 57 35

TORQUE (In.-Lbs.)

RPM

1307DRPM vs TORQUE AT VARIOUS CYCLE RATES

MAXIMUM THERMAL DISSIPATIVE CAPACITY OF 1307DCLUTCH BASED ON 1745 RPM AND 15 CPM = 60 BTU/HR.

1307D OVERALL UNIT SPECIFICATIONS

Bore Size Base Weight Free Air Consumption Max. PressureNew Worn

1⁄2" 3.1 lbs. (1.4 kg.) 0.24 cu. in. 1.09 cu. in. 100 PSI5⁄8" 3.1 lbs. (1.4 kg.) 0.24 cu. in. 1.09 cu. in. 100 PSI

1207 OVERALL UNIT SPECIFICATIONS


1⁄2" 4.0 lbs. (1.8 kg.) 0.24 cu. in. 1.09 cu. in. 100 PSI5⁄8" 4.0 lbs. (1.8 kg.) 0.24 cu. in. 1.09 cu. in. 100 PSI

18

DISC/CONE CLUTCHES1208 AND 1308D SERIES

C

M

HB

J

P

K L

N

“D”BORE

R KEYWAY

“S” MOUNTING


C

M

HB

J

P

K L

N

“D”BORE

R KEYWAY

“S” MOUNTING

GFEDIMENSIONAL DATA1308D SERIES

C

M

HB

A

J

P

K L

N1/8 NPT

“D”BORE

“R” KEYWAY


GFE

“D”BOREDIA.

“R” KEYWAY


C

HB

A

J K

M1/8NPT

GFE

LN



MODEL A B C D E F G H J K L M N P R S1308-0310 4.66 1.14 3.56 .63 3.00 2.187 2.00 .72 1.25 3.75 1.81 .60 .63 1.94 3/16 x 3/32 No.10-24 x .38 on 2.59 Dia. B.C.1308-0312 4.66 1.14 3.56 .75 3.00 2.187 2.00 .72 1.25 3.75 1.81 .60 .63 1.94 3/16 x 3/32 No.10-24 x .38 on 2.59 Dia. B.C.1308-0314 4.66 1.14 3.56 .88 3.00 2.187 2.00 .72 1.25 3.75 1.81 .60 .63 1.94 3/16 x 3/32 No.10-24 x .38 on 2.59 Dia. B.C.


MODEL A B C D E F G H J K L M N P R S1308-0310 118.4 29.0 90.4 16.0 76.2 55.6 50.8 18.3 31.8 95.3 46.0 15.2 16.0 49.3 3/16 x 3/32 No.10-24 x .38 on 2.59 Dia. B.C.1308-0312 118.4 29.0 90.4 19.1 76.2 55.6 50.8 18.3 31.8 95.3 46.0 15.2 16.0 49.3 3/16 x 3/32 No.10-24 x .38 on 2.59 Dia. B.C.1308-0314 118.4 29.0 90.4 22.4 76.2 55.6 50.8 18.3 31.8 95.3 46.0 15.2 16.0 49.3 3/16 x 3/32 No.10-24 x .38 on 2.59 Dia. B.C.

MODEL A B C D E F G H J K L M N P R S1208-0010 4.66 1.14 3.56 .63 3.00 2.187 – .72 1.25 3.75 6.00 1.81 .60 1.94 3/16 x 3/32 No.10-24 x .38 on 2.593 Dia. B.C.1208-0012 4.66 1.14 3.56 .75 3.00 2.187 – .72 1.25 3.75 6.00 1.81 .60 1.94 3/16 x 3/32 No.10-24 x .38 on 2.593 Dia. B.C.1208-0014 4.66 1.14 3.56 .88 3.00 2.187 2.00 .72 1.25 3.75 6.00 1.81 .60 1.94 3/16 x 3/32 No.10-24 x .38 on 2.593 Dia. B.C.


MODEL A B C D E F G H J K L M N P R S1208-0010 118.4 29.0 90.4 16.0 76.2 55.6 – 18.3 31.8 95.3 152.4 46.0 15.2 49.3 3/16 x 3/32 No.10-24 x .38 on 2.593 Dia. B.C.1208-0012 118.4 29.0 90.4 19.1 76.2 55.6 – 18.3 31.8 95.3 152.4 46.0 15.2 49.3 3/16 x 3/32 No.10-24 x .38 on 2.593 Dia. B.C.1208-0014 118.4 29.0 90.4 22.4 76.2 55.6 50.8 18.3 31.8 95.3 152.4 46.0 15.2 49.3 3/16 x 3/32 No.10-24 x .38 on 2.593 Dia. B.C.

19

PRESSURE (PSI)

TIM

E (m

Sec.

)

0 20 40 60 80 100

100

80

60

40

20

0

Engagement Time

Return Time

0 83 221 343 470 580TORQUE (In.-Lbs.)

PRESSURE (PSI)0 20 40 60 80 100

700

600

500

400

300

200

100

0

TORQ

UE (I

n.-L

bs.)

STATIC300 RPM SLIP600 RPM SLIP1200 RPM SLIP1745 RPM SLIP


(1208 & 1308D)

RESPONSE TIMES (1208 & 1308D)

CYCLE RATES (CPM)1 3 5 10 15 20 25 30 35 40

300 635 635 635 635 635 635 635 635 635 635600 600 600 600 600 405 290 225 155 80 40

1200 505 380 275 851745 315 35

TORQUE (In.-Lbs.)

RPM

1308DRPM vs TORQUE AT VARIOUS CYCLE RATES

CYCLE RATES (CPM)1 3 5 10 15 20 25 30 35 40

300 635 635 635 635 635 635 635 635 635 635600 600 600 600 600 600 600 600 600 550 475

1200 560 560 560 450 330 275 150 851745 430 370 315 205 80 50 35

TORQUE (In.-Lbs.)

RPM


800

700

600

500

400

300

200

100

00

BT

U/H

ou

r

RPM1200600 1800

Th

erm

al H

ors

epo

wer

5/169/321/47/323/165/321/83/321/161/32

1208 CLUTCH


MAXIMUM THERMAL DISSIPATIVE CAPACITY OF 1308DCLUTCH BASED ON 1745 RPM AND 3 CPM = 90 BTU/HR.

1308D OVERALL UNIT SPECIFICATIONS


5⁄8" 7.0 lbs. (3.2 kg.) 0.50 cu. in. 2.65 cu. in. 100 PSI3⁄4" 7.0 lbs. (3.2 kg.) 0.50 cu. in. 2.65 cu. in. 100 PSI7⁄8" 7.0 lbs. (3.2 kg.) 0.50 cu. in. 2.65 cu. in. 100 PSI



5⁄8" 8.0 lbs. (3.6 kg.) 0.50 cu. in. 2.65 cu. in. 100 PSI3⁄4" 8.0 lbs. (3.6 kg.) 0.50 cu. in. 2.65 cu. in. 100 PSI7⁄8" 8.0 lbs. (3.6 kg.) 0.50 cu. in. 2.65 cu. in. 100 PSI

20

DISC/CONE CLUTCHES1209 AND 1309C SERIES

C

M

HB

J

P

K L

N

“D”BORE

R KEYWAY

“S” MOUNTING


C

M

HB

J

P

K L

N

“D”BORE

R KEYWAY

“S” MOUNTING

GFEDIMENSIONAL DATA1309C SERIES

C

M

HB

A

J

P

K L

N1/8 NPT

“D”BORE

“R” KEYWAY


GFE

“D”BOREDIA.

“R” KEYWAY


C

HB

A

J K

M1/8NPT

GFE

LN



MODEL A B C D E F G H J K L M N P R S1309-0316 5.75 1.50 4.37 1.00 4.38 2.62 – 1.06 1.75 4.56 2.25 .50 .63 2.34 1/4 x 1/8 5/16-18 x .36 on 3.5 Dia. B.C.1309-0318 5.75 1.50 4.37 1.125 4.38 2.62 – 1.06 1.75 4.56 2.25 .50 .63 2.34 1/4 x 1/8 5/16-18 x .36 on 3.5 Dia. B.C.1309-0320 5.75 1.50 4.37 1.25 4.38 2.62 – 1.06 1.75 4.56 2.25 .50 .63 2.34 1/4 x 1/8 5/16-18 x .36 on 3.5 Dia. B.C.1309-0322 5.75 1.50 4.37 1.38 4.38 2.62 2.50 1.06 1.75 4.56 2.25 .50 .63 2.34 5/16 x 5/32 5/16-18 x .36 on 3.5 Dia. B.C.


MODEL A B C D E F G H J K L M N P R S1309-0316 146.1 38.1 111.0 25.4 111.3 66.6 – 26.9 44.5 115.8 57.2 12.7 16.0 59.4 1/4 x 1/8 5/16-18 x .36 on 3.5 Dia. B.C.1309-0318 146.1 38.1 111.0 28.6 111.3 66.6 – 26.9 44.5 115.8 57.2 12.7 16.0 59.4 1/4 x 1/8 5/16-18 x .36 on 3.5 Dia. B.C.1309-0320 146.1 38.1 111.0 31.8 111.3 66.6 – 26.9 44.5 115.8 57.2 12.7 16.0 59.4 1/4 x 1/8 5/16-18 x .36 on 3.5 Dia. B.C.1309-0322 146.1 38.1 111.0 35.1 111.3 66.6 63.5 26.9 44.5 115.8 57.2 12.7 16.0 59.4 5/16 x 5/32 5/16-18 x .36 on 3.5 Dia. B.C.

MODEL A B C D E F G H J K L M N P R S1209-0016 5.75 1.50 4.37 1.00 4.38 2.625 – 1.06 1.75 4.56 8.00 2.25 .50 2.34 1/4 x 1/8 5/16-18 x .38 on 3.5 Dia. B.C.1209-0018 5.75 1.50 4.37 1.125 4.38 2.625 – 1.06 1.75 4.56 8.00 2.25 .50 2.34 1/4 x 1/8 5/16-18 x .38 on 3.5 Dia. B.C.1209-0020 5.75 1.50 4.37 1.25 4.38 2.625 – 1.06 1.75 4.56 8.00 2.25 .50 2.34 1/4 x 1/8 5/16-18 x .38 on 3.5 Dia. B.C.1209-0022 5.75 1.50 4.37 1.38 4.38 2.625 2.50 1.06 1.75 4.56 8.00 2.25 .50 2.34 5/16 x 1/8 5/16-18 x .38 on 3.5 Dia. B.C.


MODEL A B C D E F G H J K L M N P R S1209-0016 146.1 38.1 111.0 25.4 111.3 66.7 – 26.9 44.5 115.8 203.2 57.2 12.7 59.4 1/4 x 1/8 5/16-18 x .38 on 3.5 Dia. B.C.1209-0018 146.1 38.1 111.0 28.6 111.3 66.7 – 26.9 44.5 115.8 203.2 57.2 12.7 59.4 1/4 x 1/8 5/16-18 x .38 on 3.5 Dia. B.C.1209-0020 146.1 38.1 111.0 31.8 111.3 66.7 – 26.9 44.5 115.8 203.2 57.2 12.7 59.4 1/4 x 1/8 5/16-18 x .38 on 3.5 Dia. B.C.1209-0022 146.1 38.1 111.0 35.1 111.3 66.7 63.5 26.9 44.5 115.8 203.2 57.2 12.7 59.4 5/16 x 1/8 5/16-18 x .38 on 3.5 Dia. B.C.

21

PRESSURE (PSI)0 20 40 60 80 100

100

80

60

40

20

0

Engagement Time

Return Time

TIM

E (m

Sec.

)

PRESSURE (PSI)0 20 40 60 80 100

1200

1000

800

600

400

200

0

TORQ

UE (I

n.-L

bs.)

STATIC300 RPM SLIP600 RPM SLIP1200 RPM SLIP1745 RPM SLIP

PERFORMANCE DATA

TORQUE VS. PRESSURE (1209 & 1309C)

RESPONSE TIMES (1209 & 1309C)

CYCLE RATES (CPM)1 3 5 10 15 20 25 30 35 40

300 1000 1000 1000 1000 1000 960 855 725 660 585600 960 960 960 700 470 270 200

1200 650 550 4251750 430 210

TORQUE (In.-Lbs.)

RPM

1309CRPM vs TORQUE AT VARIOUS CYCLE RATES

CYCLE RATES (CPM)1 3 5 10 15 20 25 30 35 40

300 1000 1000 1000 1000 1000 1000 1000 1000 10001000600 960 960 960 960 960 960 960 960 885 810

1200 900 900 900 900 900 900 725 560 4251750 830 830 760 550 360 220

TORQUE (In.-Lbs.)

RPM


1309C OVERALL UNIT SPECIFICATIONS


1" 12.0 lbs. (5.4 kg.) 0.55 cu. in. 3.48 cu. in. 100 PSI

1-1⁄8" 12.0 lbs. (5.4 kg.) 0.55 cu. in. 3.48 cu. in. 100 PSI





1" 17.0 lbs. (7.7 kg.) 0.55 cu. in. 3.48 cu. in. 100 PSI




1600

1400

1200

1000

800

600

400

200

00

BT

U/H

ou

r

RPM1200600 1800

Th

erm

al H

ors

epo

wer

5/89/161/27/163/85/161/43/161/81/16

1209 CLUTCH


MAXIMUM THERMAL DISSIPATIVE CAPACITY OF 1309CCLUTCH BASED ON 1745 RPM AND 2 CPM = 184 BTU/HR.

22

DISC/CONE CLUTCHES1310B SERIES

C

M

HB

J

P

K L

N

“D”BORE

R KEYWAY

“S” MOUNTING

GFEDIMENSIONAL DATA1310B SERIES

“D”BOREDIA.

“R” KEYWAY


C

HB

A

J K

M

GFE

LN 1/4NPT


MODEL A B C D E F G H J K L M N P R S1310-0922 8.03 2.31 N/A 1.38 N/A 3.936 N/A 1.65 N/A 6.88 3.56 1.12 N/A 3.50 5/16 x 5/32 3/8-18 x .62 on 5.0 Dia. B.C.1310-0924 8.03 2.31 N/A 1.50 N/A 3.936 N/A 1.65 N/A 6.88 3.56 1.12 N/A 3.50 3/8 x 3/32 3/8-18 x .62 on 5.0 Dia. B.C.1310-0932 8.03 2.31 N/A 2.00 N/A 3.936 N/A 1.65 N/A 6.88 3.56 1.12 N/A 3.50 1/2 x 1/4 3/8-18 x .62 on 5.0 Dia. B.C.


MODEL A B C D E F G H J K L M N P R S1310-0922 204.0 58.7 N/A 35.1 N/A 100.0 N/A 41.9 N/A 174.8 90.4 28.5 N/A 88.9 5/16 x 5/32 3/8-18 x .62 on 5.0 Dia. B.C.1310-0924 204.0 58.7 N/A 38.1 N/A 100.0 N/A 41.9 N/A 174.8 90.4 28.5 N/A 88.9 3/8 x 3/32 3/8-18 x .62 on 5.0 Dia. B.C.1310-0932 204.0 58.7 N/A 50.8 N/A 100.0 N/A 41.9 N/A 174.8 90.4 28.5 N/A 88.9 1/2 x 1/4 3/8-18 x .62 on 5.0 Dia. B.C.

PRESSURE (PSI)0 20 40 60 80 100

4000

3500

3000

2500

2000

1500

1000

500

0

TORQ

UE (I

n.-L

bs.)


1310B OVERALL UNIT SPECIFICATIONSBore Size Base Weight Free Air Consumption Max. Pressure

1-3⁄8" 34.0 lbs. (15.42 kg.) 1.59 cu. in. (13.45 worn) 100 PSI

1-1⁄2" 34.0 lbs. (15.42 kg.) 1.59 cu. in. (13.45 worn) 100 PSI

2" 34.0 lbs. (15.42 kg.) 1.59 cu. in. (13.45 worn) 100 PSI

For the 1310B models Disc/Cone clutch maximum RPM is600 RPM. Three lubrication points are provided on 1310Models: two through the wall of the shaft (one at each end)and one through the cup.

PRESSURE (PSI)0 20 40 60 80 100

130

120

110

100

90

80

Engagement Time

Return Time

TIM

E (m

Sec.

)

RESPONSE TIMES

MAXIMUM HEAT DISSIPATION FOR 1310B IS 400 BTU/HR.

23

OPTIONAL COMBINATIONS DISC/CONE CLUTCH

SHEAVE MOUNTS

Sizes available from 2.9 PD to 7.4 PD,also available in combination with aP20DAor P220DAbrake.

See Ordering pages 29 to 31.

BRAKE COMBINATIONS

For controlled deceleration Disc/Brake combinations are available forall Disc/Cone clutch models. Includes Tol-O-Matic’s P20DAorP220DAbrake and one disc mounted to the unit.


INLINE ADAPTERS

Allows direct inline coupling, also available in combinationwith a P20DAor P220DAbrake.


SPROCKET MOUNTS

Sized for 35A25 to 50A27, also avail-able in combination with a P20DAorP220DAbrake.


Disc/Cone Clutches are offered in a wide variety of optional combinations.

24

C

M

HB

J

P

K L

N

“D”BORE

R KEYWAY

“S” MOUNTING

GFEDIMENSIONAL DATA

2.321.701.16

3.40

4.38

.74 3.75

2.75

8" DISCDIA.

1.703.40

J

C A

B

“K” DISCDIA.

H

.7502.2501.5004.500

2.3754.750

G

2.321.701.16

3.40

4.38

.74 3.75

2.75

8" DISCDIA.

1.703.40

J

C A

B

“K” DISCDIA.

H

.7502.2501.5004.500

2.3754.750

G

BRAKE COMBINATIONSDISC/CONE CLUTCH

MODEL CLUTCH CALIPER DISC1607-00XX 1307D P20DA 8 in.

MODEL A B C G H J K CLUTCH CALIPER1608-00XX 4.66 3.75 .91 3.00 4.31 3.94 10.00 1308D P220DA1609-00XX 5.75 4.56 1.27 4.00 5.31 4.94 10.00 1309C P220DA1410-00XX 8.03 6.88 2.19 7.09 8.40 8.03 16.00 1310B (2) P220DA

MODEL CLUTCH CALIPER DISC1507-00XX 1207 P20DA 8 in.

MODEL A B C G H J K CLUTCH CALIPER1508-00XX 4.66 3.75 .91 4.00 5.32 4.94 10.00 1208 P220DA1509-00XX 5.75 4.56 1.27 5.00 6.32 5.94 12.00 1209 P220DA

NOTE: The last two digits of each model number (XX) represent the bore size in sixteenths of an inch. For available bore sizes: 1207 & 1307D page 17, 1208 & 1308D page 19, 1209 & 1309C page 21, 1310B page 22.All dimensions in inches. (Multiply inches by 25.4 for dimensions in Millimeters)

25

SPROCKET COMBINATIONSDISC/CONE CLUTCH

C

M

HB

J

P

K L

N

“D”BORE

R KEYWAY

“S” MOUNTING

GFEDIMENSIONAL DATA

2.321.701.16

3.40

4.38

.74 3.75

2.75

8" DISCDIA.

.2735A25

SPROCKET

1.703.40

F

C A

B

“K” DISCDIA.

H

.7502.2501.5004.500

2.3754.750

G

D

E

D C A

B

E

2.321.701.16

3.40

4.38

.74 3.75

2.75

8" DISCDIA.

.2735A25

SPROCKET

1.703.40

C A

B

“K” DISCDIA.

H

.7502.2501.5004.500

2.3754.750

G

DE

F

D

A

B

EC

MODEL CLUTCH CALIPER DISC SPROCKET1607-06XX 1307D P20DA 8 in. 35A25

MODEL CLUTCH CALIPER DISC SPROCKET1507-06XX 1207 P20DA 8 in. 35A25

MODEL A B C D E G H J K CLUTCH CALIPER1608-05XX 4.66 3.75 .91 .36 40A22 3.00 4.31 3.94 8.00 1308D P220DA1609-05XX 5.75 4.56 1.27 .71 40A28 4.00 5.31 4.94 10.00 1309D P220DA1609-06XX 5.75 4.56 1.27 .49 50A27 4.00 5.31 4.94 10.00 1309C P220DA1410-01XX 8.03 6.88 2.19 1.19 80A22 7.09 8.40 8.03 16.00 1310B (2)P220DA

MODEL A B C D E G H J K CLUTCH CALIPER1508-05XX 4.66 3.75 .91 .36 40A22 4.00 5.31 4.94 10.00 1208 P220DA1509-05XX 5.75 4.56 1.27 .71 40A28 5.00 6.31 5.94 12.00 1209 P220DA1509-06XX 5.75 4.56 1.27 .49 50A27 5.00 6.31 5.94 12.00 1209 P220DA

MODEL CLUTCH A B C D E1507-01XX 1207 3.75 2.75 .97 35A25 .401508-01XX 1208 4.66 3.75 1.14 40A22 .471509-01XX 1208 5.75 4.56 1.50 40A28 .481509-02XX 1209 5.75 4.56 1.50 50A27 .51

MODEL CLUTCH A B C D E1607-01XX 1307D 3.75 2.75 .97 35A25 .401608-01XX 1308D 4.66 3.75 1.14 40A22 .471609-01XX 1309C 5.75 4.56 1.50 40A28 .481609-02XX 1309C 5.75 4.56 1.50 50A27 .511310-01XX 1310B 8.03 6.88 2.31 80A22 .287

NOTE: The last two digits of each model number (XX) represent the bore size in sixteenths of an inch. For available bore sizes: 1207 & 1307D page 17,1208 & 1308D page 19, 1209 & 1309C page 21, 1310B page 22. All dimensions in inches. (Multiply inches by 25.4 for dimensions in Millimeters)

26

SHEAVE COMBINATIONSDISC/CONE CLUTCH

C

M

HB

J

P

K L

N

“D”BORE

R KEYWAY

“S” MOUNTING

GFEDIMENSIONAL DATA

2.321.701.16

3.40

4.38

.74 3.75

2.75

8" DISCDIA.

.35

2.9 P.DIA.“A” SHEAVE

1.703.40

J

C A

B

“K” DISCDIA.

H

.7502.2501.5004.500

2.3754.750

G

DF

E

F CH A

BD

E

2.321.701.16

3.40

4.38

.74 3.75

2.75

8" DISCDIA.

.35

2.9 P.DIA.“A” SHEAVE

1.703.40

J

C A

B

“K” DISCDIA.

H

.7502.2501.5004.500

2.3754.750

G

DF

E

F CH A

BD

E

MODEL CLUTCH CALIPER DISC SHEAVE1607-08XX 1307D P20DA 8 in. 2.9 P.D. “A”

MODEL CLUTCH CALIPER DISC SHEAVE1507-08XX 1207 P20DA 8 in. 2.9 P.D. “A”

MODEL A B C D E F G H J K CLUTCH CALIPER1608-08XX 4.66 3.75 .91 .39 .52 3.00 4.31 3.94 10.00 1308D P220DA1609-06XX 4.66 3.75 .91 .39 .52 3.00 4.31 3.94 10.00 1308D P220DA1609-08XX 5.75 4.56 1.27 .69 .58 4.00 5.31 4.94 10.00 1309C P220DA1410-04XX 8.03 6.88 2.19 1.6 .59 7.09 8.40 8.03 16.00 1310B (2)P220DA

MODEL CLUTCH A B C D E F1607-03XX 1307D 3.75 2.75 .51 3.15 .31 2.9 “A”1608-03XX 1308D 4.66 3.75 .55 4.20 .44 3.4 “A” | 3.8 “B”1609-02XX 1308D 4.66 3.75 .55 5.00 .44 4.2 “A” | 4.6 “B”1609-03XX 1309C 5.75 4.56 .85 5.75 .50 5.0 “A” | 5.4 “B”1310-04XX 1310B 8.03 6.88 1.87 N/A .44 7.4 “B”

MODEL CLUTCH A B C D E F1507-03XX 1207 3.75 2.75 .51 3.15 .31 2.9 “A”1508-03XX 1208 4.66 3.75 .55 4.20 .44 3.4 “A” | 3.8 “B”1508-02XX 1208 4.66 3.75 .55 5.00 .44 4.2 “A” | 4.6 “B”1509-03XX 1209 5.75 4.56 .85 5.75 .50 5.0 “A” | 5.4 “B”

3.4 “A”3.8 “B”4.2 “A”4.6 “B”5.0 “A”5.4 “B”7.4 “B”

MODEL A B C D E F G H J K CLUTCH CALIPER1508-08XX 4.66 3.75 .91 .39 .52 4.00 5.31 4.94 10.00 1208 P220DA1509-06XX 4.66 3.75 .91 .39 .52 4.00 5.31 4.94 10.00 1208 P220DA1509-08XX 5.75 4.56 1.27 .69 .58 5.00 6.31 5.94 12.00 1209 P220DA

3.4 “A”3.8 “B”4.2 “A”4.6 “B”5.0 “A”5.4 “B”


27

INLINE ADAPTER COMBOSDISC/CONE CLUTCH

C

M

HB

J

P

K L

N

“D”BORE

R KEYWAY

“S” MOUNTING

GFEDIMENSIONAL DATA

2.321.701.16

3.40

4.38

.743.75

2.75

8" DISCDIA.

1/8 X 1/16KEYWAY

.69

1.56.500 DIA.+.000

-.002

1.703.40

J

C A

B

“K” DISCDIA.

H

.7502.2501.5004.500

2.3754.750

G

ED

FM

L

EDC J

H AG

B

F

2.321.701.16

3.40

4.38

.743.75

2.75

8" DISCDIA.

1/8 X 1/16KEYWAY

.69

1.56.500 DIA.+.000

-.002

1.703.40

J

C A

B

“K” DISCDIA.

H

.7502.2501.5004.500

2.3754.750

G

ED

FM

L

E

DCJ

H AG

BF

MODEL CLUTCH CALIPER DISC INLINE ADAPTER1607-07XX 1307D P20DA 8 in. 1307-1043

MODEL CLUTCH CALIPER DISC INLINE ADAPTER1507-07XX 1207 P20DA 8 in. 1307-1043

MODEL A B C D E F G H J K L M CLUTCH CALIPER1608-07XX 4.66 3.75 .91 .72 1.13 1.91 4.00 5.31 4.94 10.00 .750 3/16x3/32 1308D P220DA1609-07XX 5.75 4.56 1.27 .94 1.37 2.06 5.00 6.31 5.94 12.00 1.00 1/4x1/8 1309C P220DA1410-08XX 8.03 6.88 2.19 1.75 2.75 3.44 7.09 8.40 8.03 16.00 .750 1/2x1/4 1310B (2)P220DA

MODEL A B C D E F G H J K L M CLUTCH CALIPER1508-07XX 4.66 3.75 .91 .72 1.13 1.91 4.00 5.31 4.94 10.00 .750 3/16x3/32 1208 P220DA1509-07XX 5.75 4.56 1.27 .94 1.37 2.06 5.00 6.31 5.94 12.00 1.00 1/4x1/8 1209 P220DA

MODEL CLUTCH A B C D E F G H J1607-04XX 1307D 3.75 2.75 1/8 x 1/16 .500 .69 1.34 1.41 5.16 .971608-04XX 1308D 4.66 3.75 3/16 x 3/32 .750 .73 1.62 1.61 6.27 1.141609-04XX 1309C 5.75 4.56 1/4 x 1/8 1.000 .93 1.88 1.75 7.50 1.501310-08XX 1310B 8.03 6.88 1/2 x 1/4 2.000 1.75 2.75 N/A 11.22 2.31

MODEL CLUTCH A B C D E F G H J1507-04XX 1207 3.75 2.75 1/8 x 1/16 .500 .69 1.34 1.41 5.16 .971508-04XX 1208 4.66 3.75 3/16 x 3/32 .750 .73 1.62 1.61 6.27 1.141509-04XX 1209 5.75 4.56 1/4 x 1/8 1.000 .93 1.88 1.75 7.50 1.50


28

ORDERING - ADAMMODELS AVAILABLE:

“200 SERIES”Description Assembly No.Pilot Mount Clutch 2002-0010Sheave Mount Clutch (2.57" O.D. sheave, 3V belt) 2002-0110See page 7 for available sleeve bushings and assembly numbers for ordering.

“400 SERIES”Description Assembly No.Pilot Mount Clutch 2004-0014Sheave Mount Clutch (3.3" O.D. sheave, 3V belt) 2004-0114Sheave Mount Clutch (3.8" pitch dia. sheave, Abelt) 2004-0314Brake/Disc Combination (P20DAwith 10" dia. disc) 2054-0014Pilot Mount Clutch, Low Coefficient Friction Material 2004-0015Sheave Mount Clutch (3.3" O.D. sheave, 3V belt), Low Coefficient Friction Material 2004-0115Sheave Mount Clutch (3.8" pitch dia. sheave, Abelt), Low Coefficient Friction Material 2004-0315Brake/Disc Combination (P20DAwith 10" dia. disc), Low Coefficient Friction Material 2054-0015See page 9 for available sleeve bushings and assembly numbers for ordering.

“600 SERIES”Description Assembly No.Pilot Mount Clutch 2006-0018Sheave Mount Clutch (4.5" O.D. 2-groove sheave, 3V belt) 2006-0118Sheave Mount Clutch (5.3" O.D. 2-groove sheave, 3V belt) 2006-0218Sheave Mount Clutch (4.4" pitch dia. 2-groove sheave, Abelt) 2006-0318Brake/Disc Combination (P20DAwith 10" dia. disc) 2056-0018Pilot Mount Clutch, Low Coefficient Friction Material 2006-0019Sheave Mount Clutch (4.5" O.D. 2-groove sheave, 3V belt), Low Coefficient Friction Material 2006-0119Sheave Mount Clutch (5.3" O.D. 2-groove sheave, 3V belt), Low Coefficient Friction Material 2006-0219Sheave Mount Clutch (4.4" pitch dia. 2-groove sheave, Abelt), Low Coefficient Friction Material 2006-0319Brake/Disc Combination (P20DAwith 10" dia. disc), Low Coefficient Friction Material 2056-0019See page 11 for available sleeve bushings and assembly numbers for ordering.

“800 SERIES”Description Assembly No.Pilot Mount Clutch 2008-0026Sheave Mount Clutch (5.3" O.D. 2-groove sheave, 3V belt) 2008-0126Sheave Mount Clutch (5.8" pitch dia. 2-groove sheave, B belt) 2008-0326Brake/Disc Combination (P20DAwith 10" dia. disc) 2058-0026Pilot Mount Clutch, Low Coefficient Friction Material 2008-0027Sheave Mount Clutch (5.3" O.D. 2-groove sheave, 3V belt), Low Coefficient Friction Material 2008-0127Sheave Mount Clutch (5.8" pitch dia. 2-groove sheave, B belt), Low Coefficient Friction Material 2008-0327Brake/Disc Combination (P20DAwith 10" dia. disc), Low Coefficient Friction Material 2058-0027See page 13 for available sleeve bushings and assembly numbers for ordering.

29

ORDERING - DISC/CONE

“1207 SERIES”Description Assembly No.Clutch 1207-08 1207-0008Clutch 1207-10 1207-0010

“1208 SERIES”Description Assembly No.Clutch 1208-10 1208-0010Clutch 1208-12 1208-0012Clutch 1208-14 1208-0014

“1209 SERIES”Description Assembly No.Clutch 1209-16 1209-0016Clutch 1209-18 1209-0018Clutch 1209-20 1209-0020Clutch 1209-22 1209-0022

“1307D SERIES”Description Assembly No.Clutch 1307D-08 1307-0308Clutch 1307D-10 1307-0310

“1308D SERIES”Description Assembly No.Clutch 1308D-10 1308-0310Clutch 1308D-12 1308-0312Clutch 1308D-14 1308-0314

“1309C SERIES”Description Assembly No.Clutch 1309C-16 1309-0316Clutch 1309C-18 1309-0318Clutch 1309C-20 1309-0320Clutch 1309C-22 1309-0322

“1310B SERIES”Description Assembly No.Clutch 1310B-22 1310-0922Clutch 1310B-24 1310-0924Clutch 1310B-32 1310-0932Clutch/Sprocket 1310-0122Clutch/Sprocket 1310-0124Clutch/Sprocket 1310-0132

“1310B SERIES” (Cont.)Description Assembly No.Clutch/Sheave 1310-0422Clutch/Sheave 1310-0424Clutch/Sheave 1310-0432Clutch/In Line Adapter 1310-0822Clutch/In Line Adapter 1310-0824Clutch/In Line Adapter 1310-0832

“1410 SERIES”Description Assembly No.1310B-22/CDB Combination 1410-00221310B-24/CDB Combination 1410-00241310B-32/CDB Combination 1410-00321310B-22/CDB Sprocket 80A22 Combination 1410-01221310B-24/CDB Sprocket 80A22 Combination 1410-01241310B-32/CDB Sprocket 80A22 Combination 1410-01321310B-22/CDB Sheave 7.0PD Combination 1410-04221310B-24/CDB Sheave 7.0PD Combination 1410-04241310B-32/CDB Sheave 7.0PD Combination 1410-04321310B-22/CDB In Line Adapter Combination 1410-08221310B-24/CDB In Line Adapter Combination 1410-08241310B-32/CDB In Line Adapter Combination 1410-0832

“1507 SERIES”Description Assembly No.1207-08/CDB Combination 1507-00081207-10/CDB Combination 1507-00101207-08 Sprocket 35A25 1507-01081207-10 Sprocket 35A25 1507-01101207-08 Sheave 2-0PD Combination 1507-03081207-10 Sheave 2-0PD Combination 1507-03101207-08 In Line Adapter Combination 1507-04081207-10 In Line Adapter Combination 1507-04101207-08/CDB/Sprocket 35A25 Combination 1507-06081207-10/CDB/Sprocket 35A25 Combination 1507-06101207-08/CDB/In Line Adapter Combination 1507-07081207-10/CDB/In Line Adapter Combination 1507-07101207-08/CDB/Sheave 2-9PD Combination 1507-08081207-10/CDB/Sheave 2-9PD Combination 1507-0810

MODELS AVAILABLE: MODELS AVAILABLE:

30

“1508 SERIES”Description Assembly No.1208-10/CDB Combination 1508-00101208-12/CDB Combination 1508-00121208-14/CDB Combination 1508-00141208-10 Sprocket 40A22 Combination 1508-01101208-12 Sprocket 40A22 Combination 1508-01121208-14 Sprocket 40A22 Combination 1508-01141208-10 Sheave 4.2PD Combination 1508-02101208-12 Sheave 4.2PD Combination 1508-02121208-14 Sheave 4.2PD Combination 1508-02141208-10 Sheave 3.4PD Combination 1508-03101208-12 Sheave 3.4PD Combination 1508-03121208-14 Sheave 3.4PD Combination 1508-03141208-10 In Line Adapter Combination 1508-04101208-12 In Line Adapter Combination 1508-04121208-14 In Line Adapter Combination 1508-04141208-10/CDB/Sprocket 40A22 Combination 1508-05101208-12/CDB/Sprocket 40A22 Combination 1508-05121208-14/CDB/Sprocket 40A22 Combination 1508-05141208-10/CDB/Sheave 4.2PD Combination 1508-06101208-12/CDB/Sheave 4.2PD Combination 1508-06121208-14/CDB/Sheave 4.2PD Combination 1508-06141208-10/CDB/In Line Adapter Combination 1508-07101208-12/CDB/In Line Adapter Combination 1508-07121208-14/CDB/In Line Adapter Combination 1508-07141208-10/CDB/Sheave 3.4PD Combination 1508-08101208-12/CDB/Sheave 3.4PD Combination 1508-08121208-14/CDB/Sheave 3.4PD Combination 1508-0814

“1509 SERIES”Description Assembly No.1209-16/CDB Combination 1509-00161209-18/CDB Combination 1509-00181209-20/CDB Combination 1509-00201209-22/CDB Combination 1509-00221209-16 Sprocket 40A28 Combination 1509-01161209-18 Sprocket 40A28 Combination 1509-01181209-20 Sprocket 40A28 Combination 1509-01201209-22 Sprocket 40A28 Combination 1509-0122

“1509 SERIES” (Cont.)Description Assembly No.1209-16 Sprocket 50A27 Combination 1509-02161209-18 Sprocket 50A27 Combination 1509-02181209-20 Sprocket 50A27 Combination 1509-02201209-22 Sprocket 50A27 Combination 1509-02221209-16 Sheave 5.0PD Combination 1509-03161209-18 Sheave 5.0PD Combination 1509-03181209-20 Sheave 5.0PD Combination 1509-03201209-22 Sheave 5.0PD Combination 1509-03221209-16 In Line Adapter Combination 1509-04161209-18 In Line Adapter Combination 1509-04181209-20 In Line Adapter Combination 1509-04201209-22 In Line Adapter Combination 1509-04221209-16/CDB/Sprocket 40A28 Combination 1509-05161209-18/CDB/Sprocket 40A28 Combination 1509-05181209-20/CDB/Sprocket 40A28 Combination 1509-05201209-22/CDB/Sprocket 40A28 Combination 1509-05221209-16/CDB/Sprocket 50A27 Combination 1509-06161209-18/CDB/Sprocket 50A27 Combination 1509-06181209-20/CDB/Sprocket 50A27 Combination 1509-06201209-22/CDB/Sprocket 50A27 Combination 1509-06221209-16/CDB/In Line Adapter Combination 1509-07161209-18/CDB/In Line Adapter Combination 1509-07181209-20/CDB/In Line Adapter Combination 1509-07201209-22/CDB/In Line Adapter Combination 1509-07221209-16/CDB/Sheave 5.0PD Combination 1509-08161209-18/CDB/Sheave 5.0PD Combination 1509-08181209-20/CDB/Sheave 5.0PD Combination 1509-08201209-22/CDB/Sheave 5.0PD Combination 1509-0822

“1607 SERIES”Description Assembly No.1307D-08/CDB Combination 1607-00081307D-10/CDB Combination 1607-00101307D-08 Sprocket 35A25 Combination 1607-01081307D-10 Sprocket 35A25 Combination 1607-01101307D-08 Sheave 2.9PD Combination 1607-03081307D-10 Sheave 2.9PD Combination 1607-03101307D-08 In Line Adapter Combination 1607-0408

ORDERING - DISC/CONEMODELS AVAILABLE: MODELS AVAILABLE:

31

“1607 SERIES” (Cont.)Description Assembly No.1307D-10 In Line Adapter Combination 1607-04101307D-08/CDB/Sprocket 35A25 Combination 1607-06081307D-10/CDB/Sprocket 35A25 Combination 1607-06101307D-08/CDB/In Line Adapter Combination 1607-07081307D-10/CDB/In Line Adapter Combination 1607-07101307D-08/CDB/Sheave 2.9PD Combination 1607-08081307D-10/CDB/Sheave 2.9PD Combination 1607-0810

“1608 SERIES”Description Assembly No.1308D-10/CDB Combination 1608-00101308D-12/CDB Combination 1608-00121308D-14/CDB Combination 1608-00141308D-10 Sprocket 40A22 Combination 1608-01101308D-12 Sprocket 40A22 Combination 1608-01121308D-14 Sprocket 40A22 Combination 1608-01141308D-10 Sheave 4.2PD Combination 1608-02101308D-12 Sheave 4.2PD Combination 1608-02121308D-14 Sheave 4.2PD Combination 1608-02141308D-10 Sheave 3.4PD Combination 1608-03101309D-12 Sheave 3.4PD Combination 1608-03121308D-14 Sheave 3.4PD Combination 1608-03141308D-10 In Line Adapter Combination 1608-04101308D-12 In Line Adapter Combination 1608-04121308D-14 In Line Adapter Combination 1608-04141308D-10/CDB/Sprocket 40A22 Combination 1608-05101308D-12/CDB/Sprocket 40A22 Combination 1608-05121308D-14/CDB/Sprocket 40A22 Combination 1608-05141308D-10/CDB/Sheave 4.2PD Combination 1608-06101308D-12/CDB/Sheave 4.2PD Combination 1608-06121308D-14/CDB/Sheave 4.2PD Combination 1608-06141308D-10/CDB/In Line Adapter Combination 1608-07101308D-12/CDB/In Line Adapter Combination 1608-07121308D-14/CDB/In Line Adapter Combination 1608-07141308D-10/CDB/Sheave 3.4PD Combination 1608-08101308D-12/CDB/Sheave 3.4PD Combination 1608-08121308D-14/CDB/Sheave 3.4PD Combination 1608-0814

“1609 SERIES”Description Assembly No.1309C-16/CDB Combination 1609-00161309C-18/CDB Combination 1609-00181309C-20/CDB Combination 1609-00201309C-22/CDB Combination 1609-00221309C-16 Sprocket 40A28 Combination 1609-01161309C-18 Sprocket 40A28 Combination 1609-01181309C-20 Sprocket 40A28 Combination 1609-01201309C-22 Sprocket 40A28 Combination 1609-01221309C-16 Sprocket 50A27 Combination 1609-02161309C-18 Sprocket 50A27 Combination 1609-02181309C-20 Sprocket 50A27 Combination 1609-02201309C-22 Sprocket 50A27 Combination 1609-02221309C-16 Sheave 5.0PD Combination 1609-03161309C-18 Sheave 5.0PD Combination 1609-03181309C-20 Sheave 5.0PD Combination 1609-03201309C-22 Sheave 5.0PD Combination 1609-03221309C-16 In Line Adapter Combination 1609-04161309C-18 In Line Adapter Combination 1609-04181309C-20 In Line Adapter Combination 1609-04201309C-22 In Line Adapter Combination 1609-04221309C-16/CDB/Sprocket 40A28 Combination 1609-05161309C-18/CDB/Sprocket 40A28 Combination 1609-05181309C-20/CDB/Sprocket 40A28 Combination 1609-05201309C-22/CDB/Sprocket 40A28 Combination 1609-05221309C-16/CDB/Sprocket 50A27 Combination 1609-06161309C-18/CDB/Sprocket 50A27 Combination 1609-06181309C-20/CDB/Sprocket 50A27 Combination 1609-06201309C-22/CDB/Sprocket 50A27 Combination 1609-06221309C-16/CDB/In Line Adapter Combination 1609-07161309C-18/CDB/In Line Adapter Combination 1609-07181309C-20/CDB/In Line Adapter Combination 1609-07201309C-22/CDB/In Line Adapter Combination 1609-07221309C-16/CDB/Sheave 5.0PD Combination 1609-08161309C-18/CDB/Sheave 5.0PD Combination 1609-08181309C-20/CDB/Sheave 5.0PD Combination 1609-08201309C-22/CDB/Sheave 5.0PD Combination 1609-0822

MODELS AVAILABLE: MODELS AVAILABLE:

Tol-O-Matic Caliper Disc Brakes find uses in industrial settings all overthe world. Used on everything from assembly lines to wind generatorsand lawn maintenance equipment, Tol-O-Matic calipers offer the brakingcapacity you need at an economical price.The variety of sizes, maximum torque out-put and thermal capabilities insure youwill find the optimal brake for yourapplication.

Tol-O-Matic’s Float-A-Shaft right angle gear drive was invented over 35 yearsago, and the competition still hasn’t caught up. That’s because it’s the onlymodel that “floats” on rotating shafts. No other design has the versatility, durability, safety, or the ease of operation as Float-A-Shaft.

You can’t find a more flexible gear drive. If the distances between take-ups are varied during operation, both shafts can be slid axially through the Float-A-Shaft. They’re available inright or left hand drives to meet yourexact requirements. And what’smore, the floating shafts havereversable drive to suit your changing operation.

OTHER PRODUCTS

32

CALIPER DISC BRAKES

FLOAT-A-SHAFT

In this example a conveyor belt is using a Spring Applied Brake,which provides braking when hydraulic pressure is not applied.This type of braking is especially useful in situations where safetyis an issue.

Tol-O-Matic has the resources to help you getwhat you need.PRODUCTS AND PEOPLE YOU NEED TO GET THE JOB DONE RIGHT.At Tol-O-Matic we have the resources and the experience to give you what you need when you need it.Working together we can find solutions whether it is a new feature, better performance or a whole newproduct line. Our sales department will make sure all your questions are answered. Our engineers will assistyou with application design. Our model shop will make all the tooling and specials you need for a newproduct —not in 6 months or a year—but when you need them.

QUALITY PRODUCTS, COMPETITIVELY PRICED WHEN YOU WANT THEM.Our engineering laboratory pushes our products to the breaking point running them 24 hours a day, 7 days aweek for millions of cycles looking for ways to improve them. They work with R&D to develop newmanufacturing techniques and to perfect new products. For each new product, detailed engineereddrawings are converted into hand crafted sample products are tested, then precision tooling is built on siteby Tol-O-Matic’s own skilled craftsmen with the highest sta ndards of quality, care and dedication to details.The products are tested again by engineering and by selected field representatives. Tol-O-Matic has heavilyinvested in research to guarantee you delivery of the highest quality products not in months or weeks, butwithin days of your order, and with a warranty rate less than .2 of 1%.

UNCONDITIONAL 100% SATISFACTION GUARANTEE.Tol-O-Matic has built its reputation on customer satisfaction. For almost 40 years it has been our policy that,if for any reason you have a problem with any Tol-O-Matic product ordered, we will do whatever it takes tomake sure you are 100% satisfied. Working together we will arrive at a solution that works best for you.

TOL-O-MATIC TRAINING CENTERThere is a Tol-O-Matic product for just about every application that may come your way and it is our goalto remove every obstacle, give you every tool, device and piece of knowledge necessary to learn how tosize and apply Tol-O-Matic products. That is why we supply the most advanced in-depth training in theindustry— free of charge to all our distributors and their customers.

Located in west suburban Minneapolis,Tol-O-Matic headquarters (a 100,000sq. ft. state-of-the-art facility) is designedfor improved communication andmanufacturing techniques to meetcustomer needs today and well into thefuture.

TOL-O-MATIC3800 County Road 116

Hamel, MN 55340http://www.Tolomatic.com

Email: [email protected]: 478-8000

Fax: 478-8080Toll Free: 1-800-328-2174

To order any of these FREE catalogs, call your Tol-O-Matic distributor or the factory at 1-800-328-2174

Tol-O-Matic makes products for anything that moves!

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1.AXIDYNE® ELECTRIC LINEAR MOTION ACTUATORS ANDCONTROLS

• BCES and LSES Screw-Drive Actuators

• BCEB Belt-Drive Actuators• Stepper Control Systems• DC Control Systems

Full Line CAT NO. 3600-4024

• BC3S Screw-DriveActuatorsCAT NO. 3600-4039

• Closed Loop DC SystemCAT NO. 3600-4044

2.RODLESS SLIDES• Linear Slides

CAT NO. 0600-0001• Magnetically Coupled

SlidesCAT NO. 2400-4000

3.GRIPPERS AND ROTARYACTUATORS

• Grippers/Rack and PinionRotary ActuatorsCAT NO. 1900-4000

• Vane Rotary ActuatorsCAT NO. 1800-0006

4. POWER TRANSMISSION• Caliper Disc Brakes

CAT NO. 0701-4000• Adam Disc-plate and

Disc Cone ClutchesCAT NO. 1200-0018

• Float-A-Shaft Gear DrivesCAT NO. 0100-0210

5.ROD CYLINDER SLIDES• H-Block™• Power-Block™• Channel-Block™• U-Block™

Full Line CAT NO. 5109-4008

6.RODLESS CYLINDERS• Magnetically Coupled

CylindersCAT NO. 2400-4000

• Cable CylindersCAT NO. 1001-0219

• Band Cylinder®

BC2 Series™CAT NO. 0510-4000

• Band Cylinder®


• Band Cylinder®


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