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Integrated Maintenance & Supply Chain System

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Page 1: CLR_G21-MES

Integrated Maintenance & Supply Chain System

Page 2: CLR_G21-MES

G21-MES Dashboard 6

G21-MES Supply Chain Excellence 7

ItemData (catalog) Management 8

Demand Forecast (analysis) 8

G21-MES Bar Code 13

G21-MES Maintenance Web Portal 14

Flight Operations 20

G21-MES Technical Library 23

G21-MES Services & Support 24

Acronyms used throughout document 26

CONTENTS

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G21-MES is based on the same concepts, which are currently utilized by the United States Military Supply Chain, Flight Operations, Maintenance, Property Book, and Logistics activities for Defense related activities.

Depot to the Organizational Levels

G21-MES is designed to assist organizations in handling all levels of both Aircraft Maintenance and Supply Chain. From Depot level down to the Prescribed Load Listing (PLL) and Crew Chief, G21-MES gives you Integrated Maintenance, Supply functions, and data with ease.

G21-MES is a MILSTRIP compliant system that is fully capable of supporting Foreign Military Sales (FMS) customers in the Aviation and Defense industries.

Introduction to G21-MES

The G21-MES (Military ERP System) is a fully integrated Military Enterprise Resource Planning System, based on ASP.NET and Microsoft SQL Server, featuring a web-based interface along with integrated Bar Coding.

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United States Department of Defense and OEM Integration

G21-MES incorporates the use of MILSTRIP format to pass data between all entities, inside and outside of your organization. G21-MES integrates seamlessly with all OEM Vendors, for CLS or PBL.

Standardization

The G21-MES Development Team ensures that the system is always current and in compliance with the latest United States Army training schools, and that it is similar to the same concepts taught in the United States Army training schools. This eliminates the need to learn something new. G21-MES simply provides users with the tools to incorporate and build on what they have already learned.

Flexibility

CLR Integrated Solutions, Inc. has developed G21-MES to provide customers with the flexibility to complete their mission in almost any environment or situation. Flight Operations, Maintenance, Technical Supply Chain, and Property personnel can perform duties and interface with the system right on the spot. Whether it is on top of the Aircraft or in the Shop, G21-MES makes it easy.

G21-MES integrates and interfaces with he United States

Army STAMIS (Standard Army Management Information

Systems).

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G21-MES DASHBOARD“You Do It (YDI)” Queries, Reports, and Key Metrics

G21-MES’s advanced filtering and querying system assists Commanders and Key Managers in quickly making critical decisions. G21-MES provides accurate, reliable, and up-to-date information on Maintenance and Logistics equipment, parts and processes.

The Advanced Dashboard interface can be tailored to show exactly what you want to see. Have your favorite and most important reports & data pop up immediately upon logging in.

Alert Notifications

Configure your Dashboard in G21-MES to send users critical alerts and notifications as soon as they happen. G21-MES can send it both via email on your phone or to the computer screen. Whether it is an Aircraft on the Ground (AOG) or an overdue requisition, G21-MES will keep you informed.

Quick Links (Favorites)

Quick Links helps you go directly to your favorite processes and screens. When you are in a hurry, G21-MES makes it fast and easy to do your jobs quickly and efficiently.

Don’t waste time searching for the screen that you need. Just store it in your favorites.

G21-MES is developed and maintained by the CLR Integrated Solutions, Inc. development team.

G21-MES is suitable for any environment

The team at CLR Integrated Solutions team is composed of Military experts in Aviation & Defense Supply Chain, Maintenance, Flight Operations, Property Book, and Information Technology (IT). CLR Integrated Solutions makes use of the latest technologies to provide all customers with a comprehensive solution.

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G21-MES SUPPLY CHAIN EXCELLENCEG21-MES helps users manage the movement, storage, and control of all types of Military or Commercial Supply inventory, equipment, and spare parts with ease.

Key G21-MES Supply Chain features are:

� 360-V Stock Management – G21-MES gives you 360-degree Visibility and Management of Stock and Assets from top to bottom.

� Centralized Master Item Data Management – G21-MES uses a centralized database for management and consistency of all parts, equipment, and assets.

� FEDLOG Data Availability – G21-MES contains a utility which allows for the import and update of all FEDLOG data. G21-MES provides users full access to the FEDLOG data on any device and from any location.

� Due-In Due-Out Management – Manage, create, follow-up, receive, and update all organizational Due-Ins (Requisitions) and Customer Due-Outs (Back Orders).

� Demand Forecast (Analysis) – Demand Forecasting in G21-MES analyzes and recommends the Stock Levels, Re-Order Points, Safety Levels, and Order Ship Time of all parts.

� Repair and Return (R&R) Management – G21-MES allows R&R personnel to view and control repairable, or retrograde, items from the early stages of identification to receiving from the repair source. G21MES provides tracking and management of R&R items between the OEM Vendors, Special Repair Agencies, and Freight Forwarders.

� Procurement Management – G21-MES provides the organization with the ability to create, track, purchase, and receive Over and Above, Offline, or Local purchases.

� Shipment Management – Ship and Track items safely within your organization.

� Data Sharing and Integration - G21-MES allows Data and Integration between all levels to support Supply Chain and Maintenance functions at all levels.

� User Friendly Reports and Queries - The user can produce easily modified reports, which can also be exported as PDF or Excel within minutes.

� Integration - G21-MES integrates with United States Defense agencies and OEM manufacturers.

Enjoy 360-V (360-degree Visibility) of your

Supply Chain.

Never lose visibility of your parts, no matter their size.

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ITEM DATA (CATALOG) MANAGEMENTG21-MES provides Depot’s, SSA’s, and PLL’s centralized control and visibility of all part data.

Store your part images in G21-MES to make these images available for any user, on any screen throughout the system.

DEMAND FORECAST (ANALYSIS) IN MINUTESG21-MES has a unique and completely automated Demand Forecast (Analysis) module that provides organizations the ability to constantly monitor and adjust the levels of parts at all times.

The Demand Forecast Module helps to Reduce Stock-Outs and Excess Stock.

G21-MES has a unique Demand Forecast (Analysis) feature that allows Supply Managers:v

� Create Forecasts for any Supply Chain DODAAC or activity.

� Build Demand Forecast Criteria and save the template for later use.

� Run specialized Queries and Reports.

� Download Stock Recommendations into Excel spreadsheets or PDF files for review.

� Modify and Update the Stock Level Codes (SLX), Requisition Levels (RO), Re-Order Points (ROP), and Safety Levels (SL) for that activity.

� Secured Approval for applying Demand Forecast results.

All parts and equipment data is managed centrally by

item managers, to provide consistent information throughout the system.

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Repair and Return (R&R)

G21-MES helps the organization to manage their Repair and Return program. Personnel can coordinate with Freight Forwarders and Repair agencies, and record vital data for Real-Time tracking of repair parts.

Data Sharing and Integration

Data Sharing and Integration is one of the strongest aspects of the G21-MES system. G21-MES supports and adheres to the Multi-Level hierarchy Supply Chain model, and it defines the relationships between all entities.

The system tracks:

� Purchase Requisitions (Due-Ins)

� Back Orders (Due-Outs)

� Returns (Serviceable, Unserviceable, and Condemned)

� And more...

You Do It (YDI) Reporting

G21-MES provides the user with the power and flexibility to create and modify their own reports and queries, without having to depend on IT support.

G21-MES helps the organization to manage their Repair and Return program.

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Enjoy Fast Stock Counting in G21-MES

G21-MES provides both a Stock Count (Location) Survey and Stock Count ID tracking for all locations and of each user performing the Stock Count.

G21-MES allows both strict user control and complete visibility of all Stock Count activities.

The User can also export and create a PDF Report or export to a Microsoft Excel file within minutes.

G21-MES AUTOMATED STOCK COUNT

G21-MES utilises a fully integrated Web-based Stock Count that integrates the power of the G21-MES web portal and the G21-MES barcode system, which gives the user a online, real time Stock Count system.

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Integration with G21-MES

G21-MES assists organization to interface and integrate with Defence agencies, customers, or OEM Vendors. G21-MES was designed to be an agnostic system, capable of interfacing and incorporating with any OEM’s system.

This capability assists the organization with maintaining all of its systems without restriction.

G21-MES utilizes Military Standard Requisitioning and

Issuing Procedures (MILSTRIP) format for exchanging data

between External and Internal activities.

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ENJOY FAST STOCK COUNTING IN G21-MES

G21-MES provides a Stock Count section that includes comprehensive generating

and counting for all locations throughout your organization.

G21-MES provides both a Stock Count (Location) Survey and Stock Count ID tracking of all locations, and of each user performing the

Stock Count.

G21-MES allows both strict user control and complete visibility of

all Stock Count activities.

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G21-MES BAR CODEG21-MES Bar Code offers a fully functional Warehouse Management System (WMS) that will speed up your warehouse operations.

G21-MES Bar Code is integrated with the other G21-MES components; therefore, G21-MES Bar Code transactions are updated immediately throughout the system from anywhere in the Warehouse or outside in the yard.

G21-MES Bar Code increases efficiency and reduces errors with both simple screens & processes for Warehouse personnel.

G21-MES Bar Code puts warehouse data at the fingertips of Warehouse personnel, no matter where they are standing.

STOP making your users do double work!

Warehouse Operations

Give your personnel G21-MES Bar Code so that they can:

� Receive Incoming Shipments

� Transfer Items from Bin-to-Bin on the spot

� Look up Item Data and Location Information

� Track Lot and Expiration items

� On-the-Spot Receiving

G21-MES Bar Code makes the receiving process fast, efficient, and simple. Verify, scan, and locate items on the spot.

Speeds up your warehouse processes and operations.

No need to wait until you return to the computer.

G21-MES Bar Code Processes take place immediately

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Faster Inventories

G21-MES Bar Code will make your Yearly (100%) and cyclic inventory counts faster, more efficient, and easier. Most customers experience a Yearly Count that is at least three times faster than the manual method.

� Count and Update items as you count. G21-MES Bar Code sends data directly to the system during the 100% Inventory Counts.

� User Security and Integrity. G21-MES Barcode users can only see the counts that are assigned to them.

� Automated Recounts and Count Flags help users to track the number of counts.

Production Control and Quality Control can complete their work while both sitting at their Desk or on the move. Crew chiefs and Shop personnel never have to the leave the Aircraft to complete their work.

G21-MES On the Move!

The G21-MES Web Portal takes mobility to another level. G21-MES Web Portal allows Maintenance personnel to use Tablets (iPad, Samsung, Zoom, etc.) or Laptops, with industrial cases to complete:

� Production Control (PC) – G21-MES provides Production Control (PC) personnel with complete visibility of all Maintenance activities. PC personnel are able to view Aircraft data, statuses, part requisitions, work orders, and the ability to prepare the Aircraft to support the assigned missions.

G21-MES MAINTENANCE WEB PORTALG21-MES Web Portal provides Maintenance personnel the flexibility and mobility to do their job from just about anywhere, “On the Ground” or “In the Air”

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G21-MES On the Move! “continued”

� Quality Control (QC) – G21-MES allows Quality Control personnel to view Historical Information, inspect all Maintenance activities, and to administer Maintenance in accordance with Aviation quality standards.

� Aircraft Logbooks – G21-MES is able to deploy an automated Logbook and Historical record for an Equipment system on either a dedicated device or ruggedized laptop. Either device is capable of working in Garrison (Online) or Deployed (Offline) mode.

� Aviation Support Equipment Section (ASES) – G21-MES’s Aviation Support Equipment module facilitates the tracking and monitoring of the Tool Room, POL Items, and Calibrations/TMDE equipment.

� Back Shop & Maintenance Work Order (MWO) Management – G21-MES provides the Intermediate Maintenance Production Control the ability to assign and control all work in the Back Shops when creating automated Maintenance Work Orders.

� Parts Requisitioning– Maintenance personnel can directly request spare parts while correcting the Aircraft faults or Maintenance Work Orders (MWO). Personnel can both view the status of back orders and see when parts are approved, processed, and released.

� Automated Bench Stock Management & Replenishment– G21-MES’s automated Bench Stock provides the Maintenance organization full visibility and control of their Bench Stock program.

G21-MES E-Log utilizes the latest series of automated DA 2408

forms to provide the Maintenance personnel with a comprehensive

system for updating Aircraft logbooks, maintaining component

data, and numerous other maintenance processes.

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G21-MES is a comprehensive system for updating Aircraft

logbooks, maintaining component data, and numerous other maintenance processes.

Production Control

G21-MES utilizes the latest series of automated DA 2408 forms to provide the Maintenance personnel with a comprehensive system for updating Aircraft logbooks, maintaining component data, and completing numerous other maintenance processes.

Aircraft Logbooks – Automated Flight, Maintenance, and Historical Forms

G21-MES employs an automated Equipment Logbook (E-Log) that functions in both Garrison Mode (Online) and in Deployment Mode (Offline). G21-MES E-Log utilizes the latest series of automated DA 2408 forms to provide the Maintenance personnel with a comprehensive system for updating Aircraft logbooks, maintaining component data, and numerous other maintenance processes.

Aviation Support Equipment Section (ASES)

The Aviation Support Equipment Section (ASES) module helps maintenance organizations control its equipment support sections. The components of the ASES module are:

� Tool Room Management – Manage, track, and control all sensitive items stored in the Tool Room (Tool Crib).

� Petroleum, Oils, and Lubricants (P.O.L.) Management – Tracking and storage of P.O.L. items stored in a Maintenance Facility, along with expiration dates.

� Calibrations / TMDE – G21-MES assists when registering, tracking, and provides alerts on the status of all Calibrations and TMDE equipment.

� Automated Bench Stock Management & Replenishment– G21-MES uses a centralized database for management and consistency of all parts, equipment, and assets.

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Automated Work Orders

G21-MES provides completely automated Maintenance Work Orders for the different types of Maintenance Checks and Services. Whether it is a PMCS, Scheduled Maintenance, or Unscheduled Maintenance, G21-MES MWO’s allow the PC, the Backshops, and the QC to integrate electronically.

G21-MES tracks all work orders to the Aviation intermediate Maintenance (AVIM). Production control can effectively assign and monitor all Work Order, the parts is returned to the customer.

G21-MES E-Log utilizes the latest series of automated DA 2408 forms to provide the Maintenance personnel with a comprehensive system.

G21-MES allows the Production Control, Maintenance Back Shops, and the Quality Control to electronically provide input to the same Maintenance Work Order (MWO).

Production Control creates and manages the MWO’s.

Maintenance Personnel can input task information and order parts. Quality Control inspects and approves.

G21-MES E-Log utilizes the latest series of automated

DA 2408 forms to provide the Maintenance personnel with a

comprehensive system.

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Integrated Parts Requisitioning

Maintenance Technicians, Crew Chiefs, and Back Shop personnel are able to create and submit requisitions at any time while doing their daily work. Whether it is directly from a fault, inspection, or Maintenance Work Order, personnel can create and submit their requisitions with ease.

Maintenance personnel can create batches of requisitions, and when they are certain, they can simultaneously submit all of their requisitions. G21-MES will automatically assign document numbers and link each request to the associated work task.

G21-MES employs a Submit, Approve, Process, and Release work flow to ensure that requisitions are expediently handled. Once Production Control approves, the Technical Supply can process and immediately release to Maintenance personnel.

Production Control and Maintenance personnel always have visibility of where their requisitions are throughout the process. PC personnel are able to view Aircraft data, statuses, part requisitions, work orders, and to prepare the Aircraft to support the assigned missions.

Whether it is a PMCS, Scheduled Maintenance, or Unscheduled Maintenance, G21-MES MWO’s

allow the PC, the Backshop Shop, and the QC to integrate

electronically.

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Automated Bench Stock

G21-MES provides Production Control, Maintenance managers, and Backshop managers total visibility & search capability of the Bench stocks in their location.

You don’t have to worry about being “AOG” for a part that is in another shop, because with G21-MES you can view it.

G21-MES contains a completely automated Bench Stock system for

Maintenance Shops.

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FLIGHT OPERATIONSThe G21-MES Flight schedule module provides Operations with the ability to assign missions and control flight schedules throughout the entire Organization. Tight integration with Maintenance activities allows G21-MES to inform Production Control of upcoming missions.

G21-MES Flight Ops features:

� Crewmember Database

� Electronic Flight Schedule creation and approval

� Electronic Risk Assessment Worksheets for Pilots

� Creation of Form DA 759

� Online Briefings

� Go/No-Go Reading Library

� Integration with the DA 2408-12

� Automatic update of the Crewmember Information

Flight Schedules

The Flight Ops module provides Flight Operations with the ability to create and publish automated Flight Schedules.

G21-MES makes it easy to assign crewmembers, mission and duty symbols, timings for landing and takeoffs, etc.

G21-MES Flight Ops provides Aviation Units the scheduling and

Crewmember Tracking tool to successfully plan and execute daily,

weekly and monthly missions.

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G21-MES also is capable of printing the different versions of Form DA 759 when Pilots leave for schooling and other related training.

Crewmember Database

G21-MES contains a Crewmember database for Pilots, Examiners, Test Pilots, Crew Chiefs, Observers etc. G21-MES will track and update all flight hours automatically through intense integration with the Flight Schedule, as well as track Medical exams, proficiency tests, RL, and FAC, and other important information.

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Grade Slips

Flight Operations examiners can build Grade Slip templates and use them to test the crewmembers on the various proficiency tests.

Air Traffic Control

G21-MES allows connectivity for Air Traffic Control personnel, so that they have access to the Daily Flights, Mission Information (if necessary), the crew, Takeoff and Landing Times, Parking information, Pilot Call signs, etc.

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G21-MES TECHNICAL LIBRARYThe G21-MES Technical Publications Library serves as a Central Repository for an Organization’s Publications. G21-MES makes this data available.

to personnel throughout the organization; whether they are locally at the same site, or at other sites. The G21-MES Technical Library ensures Integrity and Currency of all data that is distributed to personnel.

The Technical Library or Training Management Office (TMO) can:

� Upload Electronic Manuals

� Create Sections

� Search for Documents

� Publish or Un-publish Manuals

� Share Documents

Mechanics, Technical Supply, Operations, Administrative, etc. can all access the G21-MES Technical Library and view or download documentation that they are authorized to view.

The G21-MES Technical Publications Library serves as

a Central Repository for an Organization’s Publications.

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G21-MES SERVICES & SUPPORTCLR Integrated Solutions, Inc. professionals offer a wide variety of services in the Supply Chain, Maintenance, and Information Technology fields:

� Systems Analysis and Implementation

� System Support and Maintenance

� System Training

� Systems Documentation

� Standard Operating Procedures

� Project Management

� Hardware Analysis, Selection, and Acquisition

� LAN/WLAN Surveys and Implementation

� Supply Chain Consultation

� And many more services…

G21-MES is designed so that you can rapidly deploy and setup the system. It is a “One of a Kind” highly customizable system that supports both CLS

and PBL without the expensive overhead.

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21-MES - Military ERP System

AMAM - Aviation Maintenance Action Message

AO G- Aircraft on the Ground

ASAMS - Aviation Safety Action Message

ASES - Aviation Support Equipment Section

CLS - Contractor Logistics Support

DA - Department of the Army

DF - Demand Forecast

DODAAC - Department of Defense Activity Address Code

E-Log - Electronic Log

ERP - Enterprise Resource Planning

ETC - Et Cetera

FEDLOG - Federal Logistics Data

FM S- Foreign Military Sales

ID - Identification

IT - Information Technology

LAN - Local area network

MILSTRIP - Military Standard Requisitioning and Issuing Procedures

MWO - Maintenance Work Order

OEM - Original Equipment Manufacturer

PBL - Performance Based Logistics

PC - Production Control

PDF - Portable Document Format

PLL - Prescribed Load Listing

PMCS - Preventative Maintenance Checks & Services

POL- Petroleum, Oils, and Lubricants

QC - Quality Control

RL - Readiness Level

R&R - Repair and Return

RFID - Radio Frequency Identification

ROP - Re-Order Points

SL - Safety Levels

SLX - Stock Level Codes

SOF - Safety of Flight

SSA - Supply Support Area

STAMIS - Standard Army Management Information Systems

SQL - Structured Query Language

TMDE - Test, Measurement, and Diagnostics Equipment

TMO - Training Management Office

US - United States

WMO - Back Shop & Maintenance Work Order

WMS - Warehouse Management System

WLAN: - wireless local area network

YDI - You Do It

ACRONYMS USED IN THIS DOCUMENT

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