clib and big-c model and opportunity for...
TRANSCRIPT
CLIB2021 and BIG-C Model and Opportunity for Cooperation
March, 10th 2015
Bratislava, Slovakia
Dr. Manfred Kircher Chairman Advisory Board
KADIB, CLIB2021
Email: [email protected]
Today‘s Wealth is generated by a fossil-based Economy
Energy/Mobility
Foto: Lamilux Rehau
Pharmaceuticals
Chemicals
Foto: MorgueFile
Foto: Bran
Fotos: Wikimedia Commons
Foto: Osvaldo Gago
Gas
Coal
commons.wikimedia; Spyridon Natsikos
Oil
Fossil Feedstock
limited
imported
volatile
Climate
CO2-Emission
Employment
in industrial centers
Renewable feedstock
limited
regional & global
divers
Climate
CO2-Circle
Employment
in rural regions
in industrial centers
7 bn t/a carbon
Global agro-photosynthesis
To compare:
11 bn t/a fossil carbon
globally consumed
(93% Energy, mobility;
7% materials)
Food/Feed
Energy/Mobility
Foto: Lamilux Rehau
Pharmaceuticals
Chemicals
Foto: MorgueFile
Foto: Ianusius
Foto: Bran
Fotos: Wikimedia Commons
Foto: Osvaldo Gago
3. 3. 2010 EU publishes Strategy for green Growth
Feedstock Cascade Use
Fotos: Wikimedia Commons
Foto: Bernd Schwabe
Foto: 4028mdk09
ind.Sidestreams
Waste
Foto: Bundesarchiv
Foto: Bernd schwabe
Forestry
Agriculture
Foto: 4028mdk09
Foto: 4028mdk09
Food/Feed
Energy/Mobility
Foto: Lamilux Rehau
Pharmaceuticals
Chemicals
Foto: MorgueFile
Foto: Ianusius
Foto: Bran
Fotos: Wikimedia Commons
Foto: Osvaldo Gago
2. 7. 2014 EU calls for Circular Economy
Carbon-dependent Sectors to be Prioritized !
World
Ethylene 140 mio t ♒ ︎ 120 mio t C
Sugar 165 mio t ♒ ︎ 69 mio t C
EU
Ethylene 20 mio t ♒ ︎ 17 mio t C
Sugar 18 mio t ♒ ︎ 8 mio t C
Fotos: Wikimedia Commons
Foto: Bernd Schwabe
Foto: 4028mdk09
ind.Sidestreams
Waste
Foto: Bundesarchiv
Foto: Bernd schwabe
Forestry
Agriculture
Foto: 4028mdk09
Foto: 4028mdk09
Foto: Lamilux Rehau
Chemicals
Long Distance
Mobility
Bioeconomy
Opportunities and Challenges
CLIB
Members and Topics
BIG-C
Regions and Topics
Slovak-German Opportunities
Bio-based Intermediates expected to grow by 11% AGR 2014-2018
Lux Research 24. January 2015
Bioeconomy
enters 1st gen. Food-Biomass Markets
State-of-the Art Just Starting Tomorrow
Sugar-/Oil-
Carbon
Big Chemical Industries step into 1st gen. Biochemicals
Succinity produces first commercial quantities
of biobased succinic acid Düsseldorf, March 3, 2014
Succinity GmbH, the joint venture between Corbion Purac and BASF for the
production and commercialization of biobased succinic acid, has announced the
successful start-up of its first commercial production facility. The plant, located at the
Corbion Purac site in Montmeló, Spain, has an annual capacity of 10,000 metric
tons...
BASF to build bio-BDO facility MAY 14, 2013
BASF announced that it plans to begin production of bio-BDO using Genomatica’s
one-step fermentation process, which uses sugar for feedstock. “Currently we
anticipate a plant capacity of 50,000 tons/year.....
Evonik Consortium develops new-to-the-world Biochemical
An Alternative Raw Material
for Polyamide 12
Evonik is operating a pilot plant for bio-based ω-amino lauric acid
Essen, July 30, 2013
The biobased ω-amino-lauric acid is an alternative to petroleum-based laurin
lactam (LL). ALS replaces the monomer LL in the manufacture of sustainable
high-performance plastics and yields an identical compound polyamide 12
(PA 12).
Over the long run, the entirely new process has the potential to complement
the butadiene-based production of PA12.
Bioeconomy
makes 2nd gen. Non-Food-Biomass Markets
State-of-the Art Just Starting Tomorrow
Lignocellulosic-
Carbon
Sugar-/Oil-
Carbon
. The world's first plant
for the production of second generation
biofuels has been opened in Northern Italy
9.10.2013
The world’s first commercial-scale plant for the production of bioethanol from non-
food biomass sources was officially inaugurated today before the Minister for
Economic Development Flavio Zanonato and the local Authorities (President of the
Regional Administration Roberto Cota, Mayor of Crescentino Marinella Venegoni,
President of the Provincial Administration Carlo Riva Vercellotti).
The Crescentino (Vercelli) bio-refinery is owned by Beta Renewables, a joint
venture between Biochemtex, a Mossi Ghisolfi Group engineering company, the
American fund TPG (Texas Pacific Group), and the Danish company Novozymes, a
world leader in bio-innovation.
2nd gen. Ethanol, Glycols and Power established in Italy
2nd gen. Lactic Acid from non-food Crop
Direvo develops consolidated bioprocess for lactic acid
production from lignocellulosic feedstocks Monday March 18 2013
Germany-based startup Direvo recently announced the development of a
consolidated bioprocess for lactic acid production from lignocellulosic
feedstocks.
Direvo claim that this is the first reporting of consolidated bioprocess for
producing lactic acid from lignocellulose. Working with pretreated Miscanthus
grass, Direvo fermented lactic acid on pilot scale in a single-step-synthesis
Bioeconomy
generates 3rd gen. Recycling Feedstock
CO2 ,CO
(Flue-, Syngas)
Lignocellulosic-
Carbon
Sugar-/Oil-
Carbon
State-of-the Art Just Starting Tomorrow
3rd gen. Chemicals under Development
Bacteria like the taste of syngas
Essen, 4.12.2013
For the first time, Evonik Industries has managed to use biotech methods to convert
syngas to pure 2-hydroxyisobutyric acid (2-HIBA) under industrial conditions. 2-
HIBA is a precursor used in the manufacture of PLEXIGLAS®. Waste gas is one
example of a source of syngas. "We have shown that there is a safe way of using
bacteria to turn syngas into a variety of products in the future," says Dr. Peter Nagler,
Evonik’s Chief Innovation Officer. In addition to 2-HIBA for the plastics industry, other
products could include their derivatives for the cosmetics industry, or C4 alcohols for
the paints and varnishes industry.
Bioeconomy forms New 1st, 2nd, 3rd gen. Value Chains
Foto: Bernd Schwabe
Value Pharma-
Active
Polyester
Amino Acid
Protein
Succinate
Sphingosine
Plastics
1,4-Butandiol
Isoprene
Rubber
Polyisoprene
L-tert.-Leucine
Value-Chain
Dermatolog.
Active
Ethanol
2,3 BDO
Corn
Seed
Lignocellulose
Starch
Sugar
Oil Palm
Plant-
Biomass
Syngas
CO, CO2, H2
Fatty Acids
Adhesive
Cosmetics
Bottle
Tire
Mobility/Energy
Pharmaceutical
Sugar, Plant Oil
Bioeconomy is an Innovation Opportunity
0
2
4
6
8
10
12
14
1900 1950 2000
Polymer
Innovation
File:20111002Zuckerrueben
Hockenheim09.jpg
Oil, Gas, Coal File:Oil Pump (8037088873).jpg
All fotos: commons.wikimedia.org Foto: Andreas Praefcke File:Straw bales in Tippecanoe
County, Indiana.png
> 2014 > 2020
Industrial
Emission
Municipal
Waste Foto: Bernd Schwabe
Agro-,
Forestry
Waste
Feedstock flexibility
Processing cost
Product innovation
The Cost Challenge: Feedstock make > 40% of Cost (bulk-chemicals)
Feedstock
Auxiliary Materials
Energy
Cost of Labour
Maintenance
Depreciation Interest
0%
20%
40%
60%
80%
100%
Cost
fossil bio
5 5
300 5
30
20
85
20
35
Expected Biomass Trade Routes by 2020 [TWh] Source: The Future of Industrial Biorefineries; World Economic Forum, 2010
:Plant-Oil
:Biomass
10
15
10
The Supply Chain Challenge: Bioeconomy provides Regional Opportunites
Bioeconomy
Opportunities and Challenges
CLIB
Members and Topics
BIG-C
Regions and Topics
Czech-German Opportunities
100 Members
40 % SME
30 % international
>60 bn EUR Sales
200 mio EUR Bio-R&D Budget
Funded by members and supported by:
Investors &
Founders Industry
Infrastructure
SME
highlighted segments show international members
CLIB2021 links Bioeconomy Stakeholders
Academia
Value Pharma-
Active
Polyester
Amino Acid
Protein
Succinate
Sphingosine
Plastics
Feedstock-
Industries
(Bio-)Chemical Industries
& SME
Consumer Industries
1,4-Butandiol
Isoprene
Rubber
Polyisoprene
L-tert.-Leucine
Value-Chain
Dermatolog.
Active
Agri-, Silvi-, Aqua-
culture,
C-emitting Industries
Bioeconomy
drives Cross-Sectorial Value Chains
Ethanol
2,3 BDO
Corn
Seed
Lignocellulose
Starch
Sugar
Oil Palm
Plant-
Biomass
Syngas
CO, CO2, H2
Fatty Acids
Adhesive
Cosmetics
Bottle
Tire
Energy
Pharmaceutical
CLIB helps to build Consortia in R&D, Piloting & Commercialization
10.03.2015 23
Logo: selected CLIB members
Supplier
Feedstock
Processes
Customer
Technology
R&D
Bioeconomy
Opportunities and Challenges
CLIB
Members and Topics
BIG-C
Regions and Topics
Czech-German Opportunities
Population: 40.5 m
GDP: 1.780 bn $
GDP/capita: 43.650 $
Industry: 25 % of GDP
Agro&Food: 195 bn $
Chemical: 218 bn $
BIG-C 25
Population: 17 M GDP: 579 Bn Euro GDP/capita: 34.059 Industry: 29% contr. GDP Chemical: 60 Bn Euro Revenue
Population: 17,5 M GDP: 582 Bn Euro GDP/capita: 33.257 Industry: 25,4% contr. GDP Chemical: 65 Bn Euro Revenue
Population: 6.35 M GDP: 221 Bn Euro GDP/capita: 33.400 Industry: 19,5% contr. GDP Chemical: 43 Bn Euro Revenue
BIG-C (Fl-NL-NRW) is Europe‘s Industrial mega-Cluster
BIG-C is strong by effective Pillars of Competitiveness
26
Effective governmental & administrative institutions Excellent infrastructure Supportive macroeconomic environment Top human capacity building
BIG-C targets 4 Feedstock to Product (F2P) Value Chains
27
Consumer products
Building blocks
Feedstock
1. F2P Lignocellulose
2. F2P Agriculture
3. F2P Organic waste
4. F2P CO/CO2
Fotos: Wikimedia Commons
Foto: Bernd Schwabe
Foto: 4028mdk09
Industrial streams
Municipal waste
Foto: Bundesarchiv
Foto: Bernd
Forestry
Agriculture
Foto: 4028mdk09
Foto: 4028mdk09
Flagship "Chemicals from carbon monoxide" – potential value chains -
1. Syngas from steel mills
Chemieforum NRW, Marl, 08.12.14 Dr. Achim Marx, CLIB2021 28
Feedstock production
Feedstock processing
Intermediate production
Product formation
Marketing & sales
Steel
mill Converter
gas
CO / H2 Ethanol
Several
Several
2. Municipal solid wastes (MSW)
MSW Waste gas CO / H2 Ethanol
3. Chlorine polluted (industrial) wastes
MSW Waste gas CO / H2 Ethanol
4. CO2 from cement production
Cement
plant CO2 CO / H2 Ethanol
Several
Several
Several
Several
Several
Several
