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CleanroomsAntibacterial Panels

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Klimaoprema Cleanroom Technology is a leading Croatian manufacturer ofequipment for cleanrooms. We offer complete engineering, „turn key“solutions that include design, development, manufacturing, installation, vali-dation (GMP Classes A, B, C, D), service, HVAC and automatics. The entireknow-how in this sector is the result of our own research and development.Our applications have been confirmed in practice and meet the most strin-gent regulations pertaining to the pharmaceutical, chemical and food indu-stries.The experience we gain from our foundation in 1975. until today when Kli-maoprema Cleanroom Technology is a modern company with excellent en-gineers, quality CNC machine park, testing laboratory, ERP informationsystem for business process management and ISO 9001:2008 certified.The company employs more then 200 workers at a central location andheadquarters in Samobor, Croatia. The factory covers 9.300 m² production,storage and office space. We strive to be the company where at peoplewant to come to work, employees are satisfied and business partners re-ceive all necessary assistance required for implementation of projects.This Cleanroom cataloque is just a way to meet us. Personal contact andmeeting customers specific requirements is our mission and our staff, withtheir knowledge, engineering experience and energy, will realize your idea.Technical data and dimensions given in the catalogue are stan-dard. Upon request, variety of features and other dimensions ofproducts are possible.

... we go further

... to absolutely clean air!

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Content Cleanrooms by „turn key“ solutions ...........................................................................4Paneling Systems .................................................................................................................6Cleanroom Walls ..................................................................................................................8Antibacterial Panels .........................................................................................................10

Cleanroom Ceiling ............................................................................................................12

Cove Profiles .......................................................................................................................14

Cleanroom Windows ........................................................................................................15

Cleanroom Doors ..............................................................................................................16

Cleanroom Floors ..............................................................................................................18

Light in Cleanrooms .........................................................................................................19

Design of Ventilation systems......................................................................................20

Absolute Ceiling Filter FAC ............................................................................................22

Absolute Duct Filter FAK.................................................................................................24

Absolute Duct Filter with Grille FAR ..........................................................................25

Pass Box................................................................................................................................26

Interspace Filter Device MFU .......................................................................................27

Validations............................................................................................................................28

References ...........................................................................................................................30

Investor

Project designEngineering

Assembly

EquippingValidations

Service

What we can do for you?

Production

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Cleanrooms by „turn key“ solutions

Cleanrooms are spaces in which surgeries are performed,conduct scientific research and actions are done. These ac-tions can not come into contact with pollutants such asdust, air microbes and aerosol particles. Without clean-rooms today it is impossible to imagine manufacturing faci-lities of pharmaceutical, biotech, chemical, food, dairy andother industries that are sensitive to contamination fromthe environment. Cleanrooms can be entire production fa-cilities on more floors.

Cleanroom is defined and controlled space that is construc-ted in a way that input, generation, collection and retentionof particulates (contaminants) is minimized and controlled.It is the area in which filtered air has a positive pressure re-lative to surrounding areas in all operating conditions andwhere air efficiently washes the space. Cleanroom is thespace in which all relevant parameters are strictly control-led: temperature (19°C-25°C), humidity (45%-60%), noise,lighting and other parameters.

Standards and requirements for the production of medica-ments and surgical activities represent the concept of clean-rooms. Klimaoprema Cleanroom Technology designscleanroom spaces for production of sterile medicaments inwhich air is supplied through the appropriate filter efficiency(HEPA) and is necessary to maintain the difference in pres-sure between the individual zones. Cleanroom areas are de-signed to meet the requirements for the number of particlesin stationary (at-rest) and work (in operation) and theseconditions must be defined for each room (class) separately.

Cleanrooms are classified according to the number and sizeof permitted particles per volume of air. The standards defineair cleanliness. Large numbers such as "Class 100" or "Class1000" refer to US FED STD 209E, and indicate the numberof particles with a size 0.5 µm or larger per cubic foot of air.Thus, Class 100 according to the US FED 209E standard sti-pulates that the number of particles of size 0.5 µm or largermust not exceed a value of 100 particles per 1 ft³.

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Small numbers refer to ISO 14644-1 standards, which specifythe decimal logarithm of the particle size 0.1 µm or largerper cubic meter of air. Thus, for example, cleanroom ISOclass 5 has a maximum 105 = 100,000 particles per m³. Sinceapproximately 1 m³ is equal to 35 ft³, these two standardsare nearly equal when measured particles from 0.5 µm, alt-hough the testing standards are different. Plain air in theroom approximately is in class 1.000.000 or ISO 14644-9.

Necessary regulations when designing cleanrooms are GMPstandards (Good Manufacturing Practice) according to whichprinciples and guidelines should take place and to which pro-duction in the pharmaceutical industry should be documented.

GMP provides instant and consistent quality control. Our em-ployees continuously acquire new technologies to improvethe quality of products and offer the same service level as inEuropean countries. Project department staff of KlimaopremaCleanroom Technology are certified GMP standard experts.

Knowing the design and development of cleanroom spaceswe make the overall project by “turn-key” solutions, andwe equip the cleanrooms. We are permanently oriented to-wards customers whose needs we monitor and analyzewith particular care by designing and manufacturing clean-rooms in pharmacie, operating rooms, facilities for the pro-duction of food, engineering facilities, plants and otherelectronic industries.

As a leading manufacturer of equipment for cleanrooms inCroatia and the region, Klimaoprema Cleanroom Techno-logy proves its quality not only through the final product,but by knowledge and professionalism of personnel whoprovide delivery, installation, manufacturing and communi-cation with business partners. Contact us with confidenceand Klimaoprema Cleanroom Technology will your conceptor idea that is just getting started, design, produce, as-semble, equip, validate and service the cleanroom.

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Paneling Systems

As houses are designed, cleanrooms are designedas well. All the elements that make a house; walls,floors, windows, doors and other elements, makea cleanroom also. The house is a safe home to itsowner and a cleanroom is safe place for opera-tors, pharmacists, surgeons and other staff.

Cleanrooms must be designed, constructed andadapted to suit the operations performed inthem. Project design should minimize the risk ofcontamination, dust and other impurities.

Lighting, temperature, humidity and ventilationmust comply with the requirements of actionsand must not affect the quality of the act or theoperation of the equipment.

Flow of people, materials and equipment must bein one direction as far as possible, in order toavoid possible interference and contamination.

Arrangement of space must allow orderly and lo-gical arrangement of material and equipment inorder to avoid possible cross-contamination andto exclude the risk of discharge or replacementof any phase of the operation or control.

Walls, floors and ceilings in cleanrooms shouldbe of impermeable material, smooth, withoutcracks and easily washable, and finishing of walls,floors and ceilings must be rounded.

The basic process fuels are an integral part of theplant, and their distribution to the place of con-sumption should be performed by the shortestroutes and connection to consumers should befrom the ceiling.

When designing and installing power lines it isimportant to avoid dents and ensure that theymaintain outside of cleanrooms.

Drains must be of adequate size and with nopossibility of spills or returned flow.

It is necessary to ensure an adequate exhaust sy-stem to control contaminants in case of eventualfailure of ventilation system.

It is necessary to ensure adequate electrical andpower supply.

Access to the facility must be controlled and li-mited to authorized persons with access to en-crypted or card reader.

Servicing and replacement of filters is performedin cleanrooms and service and replacement oflamps is performed from the technical area.

Conceptual design is the first step to successfulconstruction of cleanroom whose base are walls- panel systems.

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1. Cleanroom door

2. Wall panels (82, 62, 42 mm)

3. Floor

4. Glass wall

5. Cove profile

6. Lamp

7. Absolute Ceiling Filter FAC

8. Microbiological Safety Cabinet

9. Table

10. Pass Box

11. Weighing/Containment Booth

12. Cleanroom window

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Cleanroom Walls Wall Panels

l Wall panel is made out of two facing sheets, folded allaround the edges of aluminium frame

l Panel sheets can be made from:- Galvanized steel sheet coated in paint thickness 60-80 µm

- Aluminium sheet coated in paint thickness 60-80 µm- Antibacterial sheet- Inox sheet

l Between the sheets is filling with dense stone wool orpolystyrene which give excellent mechanical, thermo-dynamic and attenuation features and provide heat in-sulation, sound insulation and fire protection

l Panels are made watertight - all joints filled with sili-cone, retaining over pressure max. 500 Pa

l Panels without filling are used for installations or forcladding building structures, thickness min. 4 cm

l Standard wall color iz RAL 9002, other colors on re-quest

l Panel thickness: 42, 62, 82 mm

Performance:

l Hardnessl Smooth surface, without bumpsl Easy cleaning and maintenancel Waterproofl Resistance to abrasion, chemicalsl Thermal and sound insulationl Corrosion protectionl Long lasting

Technical features: Assembly:

l Panels are mounted on to solid aluminium base pro-file

l Fixing is done by aluminium „H“ profiles (before in-stalling the floor) or „U“ profiles (when floor is pre in-stalled)

l Panel joints are made out of aluminium profiles andconnections are siliconized

l Demontable panels for getting in larger equipment areavailable

l Easy montage/dismantling in case of changes

Cleanroom panel mounted on aluminium base profile

Horizontal connection of two Cleanroom panels

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WALL PANELS, THICKNESS 62 mm

Type CRWPAN62 GS RW

CRWPAN62 AL RW

CRWPAN62 ST RW

CRWPAN62 GS PS

CRWPAN62 AL PS

CRWPAN62 ST PS

CRWAB62 PS or RW

Description Modular monoblock Cleanroom wall panel, without visible substructureThickness 62 mm (± 1,0 mm)Dimensions According to project requirements. Max. dimensions 1200 x 3600 mm (width x height)

Facing sheets Galvanized steelsheet 0,8 mm

Aluminium sheet1,0 mm

Inox0,8 mm

Galvanized steelsheet 0,8 mm


Inox0,8 mm

Antibacterialalumi nium sheet

1,0 mm

FinishPolyester lacquered25 microns thickwith removableprotective film

Powder coated60 microns thickwith removableprotective film

Various sur-face finishingavailable

Polyester lacquered25 microns thickwith removableprotective film


Various surface finishing available

Powder coated PVC 100 microns thick

ColorRAL 9002

Other colors on requestaccording to the RAL chart

-RAL 9002


-RAL 9002

Other colors on request accordingto the RAL chart

Fixing Aluminium frame

Filling Stone wool (100 kg/m³), Reaction to fire: according to EN 13501-1+A1:2009, A2-s1, d0

Polystyrene (30 kg/m³), Reaction to fire: according to EN 13501-1+A1:2009, A2-s1, d0

Stone wool or Polystyrene

Weight/m² 17 kg 11 kg 17 kg 14 kg 8 kg 14 kg 14 kgConnection Connection profileBase profile Aluminium base profile, height 100 mm or U shaped base profile

MARKCRWPAN Cleanroom Wall PanelGS Galvanized steel sheetAL Aluminium sheetST Stainless steel

MARKRW Stone WoolPS PolystyreneCRWAB Cleanroom Wall Panel Antibacterial

Technical data:

Other dimensions and performances according to customer request


TypeCRWPAN42 GS RW

CRWPAN42 AL RW

CRWPAN42 ST RW

CRWPAN42 GS PS

CRWPAN42 AL PS

CRWPAN42 ST PS

CRWAB42 PS or RW




Inox0,8 mm



Inox0,8 mm

Antibacterialaluminium sheet

1,0 mm






Various surfacefinishing available

Powder coatedPVC 100 microns thick

ColorRAL 9002


-RAL 9002


-RAL 9002

Other colors onrequest accordingto the RAL chart


Filling Stone wool (100 kg/m³), Reaction to fire: according toEN 13501-1+A1:2009, A2-s1, d0





TypeCRWPAN82 GS RW

CRWPAN82 AL RW

CRWPAN82 ST RW

CRWPAN82 GS PS

CRWPAN82 AL PS

CRWPAN82 ST PS

CRWAB82 PS or RW


Facing sheetsGalvanizedsteel sheet0,8 mm


Inox0,8 mm

Galvanizedsteel sheet0,8 mm


Inox0,8 mm


1,0 mm








ColorRAL 9002


-RAL 9002


-RAL 9002







Antibacterial Panels

l Coating with antibacterial performancesl Panels activate its antibacterial characteristics in the

presence of environmental conditions which favor thespread of bacteria, fungi and algae

l Dual action, inhibits the growth of germs and elimi-nates those that might be present

l Long lasting protection and hygiene even in those sit-uations where normal cleaning may not be guaranted

Through a logarithmic statistical calculation, the tests show that the Antibacterial panels preventgrowth and kill these very strong bacteria with an efficiency over 99%.

l Medical and dentalordinations

l Hospitalsl Pharmacy

l Laboratoriesl Food industryl Research Institutesl Computer centers

Antibacterial features

l Wide range of colors, with particular attention to pas-tel colors and shades that blend with the surroundingbackground

l Effectively against:

A choice full of benefits

Fields of application

Escherichia Coli Klebisella pneumoniae Staphylococcus aureus Salmonella typhimurim Listeria monocytogenes Legionella pneumophila Pseudomonas aeruginosa

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Performances

l Durabilityl Easy mainenancel Nice appearance, comfortable to touchl High aestheticsl Does not absorb waterl Fire resistance in accordance with standard

EN 13501-1l Chemical resistancel Shock resistancel Thermal resistancel Resistance to microorganismsl Resistance to corrosion and scratches

Technical detailesl Antibacterial coating - plastic coated PVC

layer, thickness 100 µml Plastic coated layer, thickness 60 µml Types of metal sheets: galvanized steel sheet, alu-

minium sheet, inoxl Wall/Ceiling antibacterial panels are made out

of two facing sheets, folded all around theedges of alumi ni um frame

l Between the sheets is filling with dense stonewool or polystyrene which give excellent me-chanical, thermodynamic and attenuation fea-tures and provide heat insulation, soundinsulation and fire protection


Protective film

Antibacterial film

Adhesive

Surface treatment

Surface treatment

Base coating

Zinc

Zinc

Metallic support

Product composition

Bacteria

Silver IonMaterial or Coating

Silver Ion release

Environment

Antimicrobial Surface

Surface film of moisture

Special Nano Technology

Metal sheet PVC surface contains ion of silver

Ion of silver inhibits the growth of bacteria

Eliminates those bacteria who might be present on surface

Nanoscale silver particles have been used in color

Providing a powerful antibacterial action

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Cleanroom Ceiling Ceiling Panels

Cove profile

Facing

Suspension

Performance:

l Hardnessl Smooth surface, without bumpsl Easy cleaning and maintenancel Waterproofl Resistance to abrasion, chemicalsl Walkablel Thermal and sound insulationl Corrosion protectionl Long lasting

Technical features:

l Ceiling panel is made out of two facing sheets, foldedall around the edges of aluminium frame

l Panel sheets can be made from:

- Galvanized steel sheet coated in paint thickness 60-80 µm

- Aluminium sheet coated in paint thickness 60-80 µm

- Antibacterial sheet

- Inox sheet

l Between the sheets is filling with dense stone wool orpolystyrene which give excellent mechanical, thermo-dynamic and attenuation features and provide heat in-sulation, sound insulation and fire protection

l Panels are made watertight - all joints filled with sili-cone, retaining over pressure max. 500 Pa

l Panels without filling are used for installations or forcladding building structures, thickness min. 4 cm

l Standard color iz RAL 9002, other colors on request


l Ceilings are walkable. Non walkable ceilings availableon request

Assembly:

l Ceiling panels are made from paneling systems inwhich the suspension is, for montage on concrete orsteel construction

l Installation of suspended ceiling with standard dimen-sions 1,2 x 2,4 m (depending on shape and height ofthe room)

l Ceiling grid has to be harmonized with installations,distribution system and other elements in between theceiling

l The ceiling is left open for installation of air distribu-ters, lights and skylights. Aroud them it will be silico-ned

Wall/ceiling panels connection. Ceiling invisibly suspended.

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CEILING PANELS, THICKNESS 62 mm

Type CRCPAN62 GS RW

CRCPAN62 AL RW

CRCPAN62 ST RW

CRCPAN62 GS PS

CRCPAN62 AL PS

CRCPAN62 ST PS

CRCAB62 PS or RW

Description Modular monoblock Cleanroom ceiling panelThickness 62 mm (± 1,0 mm)Dimensions According to project requirements. Max. dimensions 1200 x 3600 mm (width x height)



Inox0,8 mm



Inox0,8 mm

Antibacterial alu-minium sheet

1,0 mm



Various sur-face finishing available



Various surface finishing available

Powder coated PVC 100 microns thick

ColorRAL 9002


-RAL 9002


-RAL 9002




Polystyrene (30 kg/m³, Reaction to fire: according to EN13501-1+A1:2009, A2-s1, d0


Weight/m² 17 kg 11 kg 17 kg 14 kg 8 kg 14 kg 14 kgConnection Connection profileSuspension Invisible suspension, montage on concrete or steel structureWalkable Walkable up to 100 kg

Technical data:



Type CRCPAN42 GS RW

CRCPAN42 AL RW

CRCPAN42 ST RW

CRCPAN42 GS PS

CRCPAN42 AL PS

CRCPAN42 ST PS

CRCAB42 PS or RW




Inox0,8 mm



Inox0,8 mm


1,0 mm








ColorRAL 9002


-RAL 9002


-RAL 9002








Type CRCPAN82 GS RW

CRCPAN82 AL RW

CRCPAN82 ST RW

CRCPAN82 GS PS

CRCPAN82 AL PS

CRCPAN82 ST PS

CRCAB82 PS or RW


Facing sheetsGalvanizedsteel sheet0,8 mm


Inox0,8 mm

Galvanizedsteel sheet0,8 mm


Inox0,8 mm


1,0 mm








ColorRAL 9002


-RAL 9002


-RAL 9002



Filling Stone wool (100 kg/m³, Reaction to fire: according toEN 13501-1+A1:2009, A2-s1, d0




MARKCRCPAN Cleanroom Ceiling PanelGS Galvanized steel sheetAL Aluminium sheetST Stainless steel

MARKRW Stone WoolPS PolystyreneCRCAB Cleanroom Ceiling Panel Antibacterial

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Cove Profiles

Type Dimensions (mm)

Base aluminium profile 40 x 40

PVC cove profile 70 x 70

Aluminium cove profile 70 x 70

Technical features:

l All ceiling and wall connections made using cove pro-files

l All floor and wall connections made using cove profiles

l Cove profiles are covering aluminium profiles that ver-tically conect walls or horizontally connect walls withthe ceiling

l Made out of PVC or aluminium

l Due to flexibility there is no need for sealing

l Cove profiles are connecting wall panels with ceilingand wall panels with floor and form one complex

Performance:

l Hardness

l Smooth surface, without bumps

l Easy cleaning and maintenance

l Waterproof

l Flexibility

Technical data:

PVC cove profile Aluminium cove profile

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Cleanroom Windows

Window profile

Window

Silicone

Technical features:

Technical data:

l Window is an integral part of wall panel and togetherthey form one complex

l Thickness of the window is equal to the thickness ofthe wall panel

l Window is made of double glass 6+6 mm

l Window frame is filled with silica gel that absorbs moi-sture to avoid condensation in empty space betweentwo glasses

Performance:

l Hardness

l Smooth surface, without bumps

l Easy cleaning and maintenance

lWaterproof

l Protection from condensation

Assembly:

l Windows in aluminum frame fitted into panels

MARK

CRW Cleanroom Window

AL Aluminium framed


CLEANROOM WINDOW DIMENSIONS

TypeCRW 42 AL900 mm

CRW 42 AL1200 mm

CRW 82 AL900 mm

CRW 82 AL1200 mm

CRW 62 AL900 mm

CRW 62 AL1200 mm

Description Cleanroom windows from double glass 6+6 mm filled with silica gel against moisture

Thickness 42 mm 42 mm 82 mm 82 mm 62 mm 62 mmHeight 900 mm 1200 mm 900 mm 1200 mm 900 mm 1200 mm

Dimensions(mm)

600 x 900900 x 9001200 x 9001500 x 9001800 x 900

600 x 1200900 x 12001200 x 12001500 x 12001800 x 1200

600 x 900900 x 9001200 x 9001500 x 9001800 x 900

600 x 1200900 x 12001200 x 12001500 x 12001800 x 1200

600 x 900900 x 9001200 x 9001500 x 9001800 x 900

600 x 1200900 x 12001200 x 12001500 x 12001800 x 1200

Frame Aluminium

Cleanroom window mounted

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Cleanroom Doors

Sliding door

Technical features:

l Doors are made from wall panels and aluminium, filledwith rock wool or polystyrene

l Possible performance with or without windowl Fitted with key locks and door handles from inoxl On the floor side of doors is built drop seal that pre-

vents air to flow under the door (to maintain the pres-sure difference in space)

l Standard color iz RAL 9002, other colors on requestl All doors in spaces that are classified premises have

self-closing mechanism that ensures maximum adhe-sion

l Door glazing is performed without joints, slots, etc.l Doors are designed to maintain overpressure in the

room

Types of Cleanroom door:

l Manual leaf, one leaf/two leaf door

l Manual sliding, one leaf/two leaf door

l Automatic leaf, one leaf/two leaf door

l Automatic sliding, one leaf/two leaf door

Interlock systems:

l Possibility of different ways to programming the system

l When the doors within the system are closed, LEDlight is green. When one door opens, other automati-cally lock and the LED light is red

l When more doors are opened, light and alarm indica-tion will appear

l In case of alarm, panic button automatically unlocks alldoors

l Possibility of an authorized entery, using the security card

One leaf door

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Technical data:

CLEANROOM DOOR DIMENSIONS

TypeDimensions

(width x height)Filling

Lock withkey

Glass

One leaf swingdoor CRDAB orCRD 62 AL

800 x 2200/82/62 mm900 x 2200/82/62 mm1000 x 2200/82/62 mm1100 x 2200/82/62 mm1200 x 2200/82/62 mm

Polystyrene orrock wool, thickness 82/60 mm

Yes No

One leaf swingdoor with window CRDWAB AL orCRDW 62 AL

800 x 2200/82/62 mm900 x 2200/82/62 mm1000 x 2200/82/62 mm1100 x 2200/82/62 mm1200 x 2200/82/62 mm


Yes

Double 6+6 mm, in a plane with wing

400 x 700 mm

Two leaf swingdoor CRDAB ALor CRD 62 AL

1300 x 2200/82/62 mm1400 x 2200/82/62 mm1500 x 2200/82/62 mm1600 x 2200/82/62 mm1700 x 2200/82/62 mm1800 x 2200/82/62 mm1900 x 2200/82/62 mm2000 x 2200/82/62 mm2100 x 2200/82/62 mm2200 x 2200/82/62 mm


Yes No

Two leaf swingdoor with window CRDWAB ALor CRDW 62 AL

1300 x 2200/82/62 mm1400 x 2200/82/62 mm1500 x 2200/82/62 mm1600 x 2200/82/62 mm1700 x 2200/82/62 mm1800 x 2200/82/62 mm1900 x 2200/82/62 mm2000 x 2200/82/62 mm2100 x 2200/82/62 mm2200 x 2200/82/62 mm


Yes


400 x 700 mm

One leaf slidingdoor with window CRDSAB AL

800 x 2200 /42 mm900 x 2200 /42 mm1000 x 2200 /42 mm1100 x 2200 /42 mm1200 x 2200 /42 mm1300 x 2200 /42 mm

Polystyrene orrock wool,

thickness 40 mmNo


400 x 700 mm

Two leaf slidingdoor with window CRDSAB AL

1300 x 2200 /42 mm1400 x 2200 /42 mm1500 x 2200 /42 mm1600 x 2200 /42 mm1700 x 2200 /42 mm1800 x 2200 /42 mm1900 x 2200 /42 mm2000 x 2200 /42 mm2100 x 2200 /42 mm2200 x 2200 /42 mm

Polystyrene orrock wool,

thickness 40 mmNo


400 x 700 mm

TypeSwing doorsystem

Hydraulic pumpsRubberbumper

for one leafand two leaf

doors

• Weaker (for leaf doorwidth up to 1100 mm)

• Stronger (for leaf doorwidth up to 1400 mm)- Sprocket lock withsliding rail

- Adjustable doorclosing force

- Adjustable closingspeed of the door

- For right or leftside (pulling orpushing)

- Optical closingforce indicator

Rubberbumper for

wall protection


Mark

CRD Cleanroom door

CRDS Cleanroom door sliding

CRDWCleanroom door withwindow

CRDABAntibacterial Cleanroom door

CRDSABAntibacterial Cleanroom door sliding

CRDWABAntibacterial Cleanroomdoor with window

AL Aluminium sheet

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Cleanroom Floors

Technical features:

l Electro conductive (granular structure)l Antistaticl Suitable for underfloor heatingl Resistance to chemicals, mechanical stains and heatl No traces of damagel Without jointsl Watertightl Anti slipl Resistant surface, suitable for frequent, intensive clea-

ningl Many colors and patternsl Durability: 15-40 year

Security features:

l Fire resistance EN 13501-1: Bf1-S1 (DIN 4102 B1)l Floor slippery BGR 181: group R10l Attenuation of steps ISO 140-8: 3 dB

Minimum requirements:

l Electrical resistant EN 1081: ≤1 x 106 Ω

l Thickness EN 428: 2,2 mml Abrasion resistance EN 685: 31/43l Thermal conductivity EN12524: 0,25 W/mKl Residual imprint EN 433: 0,04l Weight per area unit EN 430: 2900 g/m²l Compressive strength: 80N/mm²l Adhesion: >3N/mm²l Mechanical flexibility: 15´000N/mm²l Hardness: Sh.75l High chemical resistance: DIN 53454, 53452, 53750,

ISO 868

l EPOXY- compact, smooth surface without pores, made from

epoxy resin powder granules- performed on the surface of the smoothing con-

crete or cement screed- suitable for pharmaceutical industry

l PVC- highly impregnated PVC- usually is performed on the cement screed surface

Types of Cleanroom floors:

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Light in Cleanrooms

Technical features:

l Metal housing, powder coated in white

l Lamps completely wired and ready to connect to thevoltage of electricity from the grounding

l Clear protective glass, 4 mm thick, strong

l For operating rooms, intensive care sections, labora-tories, cleanrooms

l Leading PE13 built on the top of the housing

l Lights are making one complex with panel systemsand provide air-tightness - positive pressure in ope-rating room

Assembly:

l Clenching in the ceiling

l Replacement of tubes in lamps is done from the tech-nical area or clean area

Technical data:

Fluorescent tubes Protection class

Cleanroomlamps

4 x 14 W

IP 54, IP 65, IP 664 x 24 W

2 x 36 W

2 x 54 W


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Design of Ventilation systems

Standards and guidelines for construction:

l HRN EN 1886 - ventilation for buildings

l HRN EN 13053 - ventilation for buildings

l VDI 3803 - air-conditioning systems, structural andtechnical principles

l VDI 6002 - hyginic standards for ventilation and air-conditioning systems

l DIN 1946 - ventilation and air-conditioning systemsin hospitals

Certificates:l TÜV München

Environmental and ambient air contains microorganisms, microbes, ferments,fungi, bacteria, viruses and other particles, and as such can not be distributedin the cleanroom. Basic requirements for the design of ventilation systemsin cleanrooms are:

• Air in space should be clean, without dust or other impurities• Temperature and relative humidity in indoor space should meet the cal-culated requirements depending on the purpose and activities in space

• Total air flow must contain at least some share of the outside fresh airDesign of ventilation systems is determinated by the process of bringing andtaking outside fresh air into the building, through projected openings, in orderto achieve and maintain a certain quality of air in the inner space. Air qualityin the inner space is a term associated with friendliness, health and produc-tivity of people who are in the space.

Air-handling unitsTechnical features:

l Hygienic air-handling units - specially constructed de-vices for air-conditioning of operating rooms, clean-rooms, laboratories, pharmaceutical and electronicfacilities

l Made from materials that do not pose any threat tohuman health and do not facilitate the growth ofharmful micro organisms

l Internal surfaces made of wear-resistant materials andeasily accessible for cleaning and disinfection purposes

l All parts for air movement should allow easy inspec-tion, cleaning and disinfection

l Control cabinets with all neccessary elements ofDDC regulation and elements of power installations(bimetals, contactors, cam control switches)

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Exhaust air Fresh airWinter: -18°C 90% rHSummer: 35°C 40% rH

Class 4 Class 4

Interlock 4 doors Interlock 2 doors

Class 4 Class 4 Class 4 Class 4

Fresh air duct

Supply air duct

Return air duct

Exhaust air duct

Startup pipe line of heating media

Return pipe line of heating media

Startup pipe line of cooling media

Return pipe line of cooling media

Glycol recuperator pipe line

KEY:Duct distribution equipment

KEY:Air-conditioning system

KEY:Duct distribution elements

KEY: Automatic control

Air volume control damper

Air pressure control damper

Sound attenuator

Ceiling diffuser with diffuser plate

Filter Heater

Heater/Cooler

Fan

Cooler

Humidifer

Temperature sensorPressure sensorCombined temperature and humidity sensor

Pressure switch

Temperature protection switch

Sound attenuator

Ventilation system in Cleanrooms:

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Absolute Ceiling Filter FAC Technical features:

Accessories:

Diffuser plates

l Absolute ceiling filter with diffuser plate is intendedfor supply of “absolutely” clean, filtrated air into ope-rating rooms, intensive care sections, laboratories andcleanrooms that are in class 7 and 8 according to ISO14644 standard

l Casing consists of upper module with air supply con-nection and lower module with absolute filter classE10, E11, E12, H13 or H14. Modules are made out ofstainless steel sheet

l Modules are made as an air-tight construction

l Absolute filter according to EN 1822 is installed inlower module

l Diffuser plate is made out of steel sheet, plastic coa-ted in white color RAL 9010. Other colors or per-formance out of inox available on request

l Size of diffuser plate is adapted to dimensions of thecasing

Casing connections for air supply:

l Horizontal circular connectionl Vertical circular connectionl Horizontal rectangular connectionl Horizontal rectangular connection with air-tight

damper (manual or motor drive)

l DOP test connection for installation on wall or ceilingpanel

l Connections for pressure drop measurements and fil-ter saturation control

l Differential pressure gauge

Components:

1. Upper module2. Lower module3. HEPA filter

4. Diffuser plate5. Air supply connection

For: FAC-V, FAC-HO, FAC-H, FAC-HZ for H height

DIFFUSER PLATE

DEV-K DEK-K DEU ANK ANP DVS-K

FAC

319 x H DEV-K 355/12 DEK-K 355 DEU 355 ANK 3 (CR) 358 ANP 355 -

471 x H DEV-K 510/24 DEK-K 510 DEU 510 ANK 6 (CR) 500 ANP 510 DVS-K 510

549 x H DEV-K 580/24 DEK-K 580 DEU 580 ANK 580 (CR) ANP 580 DVS-K 580

589 x H DEV-K 625/54 DEK-K 625 DEU 625 ANK 8 (CR) 625 ANP 625 DVS-K 625

624 x H DEV-K 660/54 DEK-K 660 DEU 660 ANK 660 (CR) ANP 660 DVS-K 660

For: FAC-V, FAC-HO, FAC-H, FAC-HZ for H height

DIFFUSER PLATE Effective area Aef (m2)

DEV-K DEK-K DEU ANK ANP DVS-K

FAC

319 x H 0,0149 m2 0,0150 m2 0,0192 m2 0,0295 m2 0,0380 m2 -

471 x H 0,0298 m2 0,0376 m2 0,0517 m2 0,0728 m2 0,0836 m2 0,0180 m2

549 x H 0,0436m2 0,0408 m2 0,0517 m2 0,1080 m2 0,1117 m2 0,0295 m2

589 x H 0,0671 m2 0,0616 m2 0,0718 m2 0,1280 m2 0,1117 m2 0,0295 m2

624 x H 0,0671 m2 0,0616 m2 0,0718 m2 0,1440 m2 0,1451 m2 0,0295 m2

ANK ANP DEK-K DEU DEV-K DVS-K

23

Technical data:

Key:

Horizontal circular

connection, FAC-HO

Dimensions FAC-HO Absolute filter dimensions b x h x t

Qmax(H13)m³/h

Dpp(H13)Pa

Qmax(H14)m³/h

Dpp(H14)Pa

DpkPaB

(mm)H

(mm)ɸD(mm)

A (mm)

FAC-H

O

319 x 380 319 380 158 355 305 305 78 250 175 250 220 400

471 x 470 471 470 248 510 457 457 78 570 175 570 220 400

549 x 470 549 470 248 580 535 535 78 770 175 770 220 400

589 x 520 589 520 298 625 575 575 78 890 175 890 220 400

624 x 535 624 535 313 660 610 610 78 1000 175 1000 220 400

624 x 650 624 650 353 660 610 610 150 2400 240 2400 275 400

624 x 835 624 835 398 660 610 610 292 3400 300 2400 2400 600

Vertical circular connection,

FAC-V

Dimensions FAC-V Absolute filter dimensions b x h x t

Qmax(H13)m³/h

Dpp(H13)Pa

Qmax(H14)m³/h

Dpp(H14)Pa

DpkPaB

(mm)H

(mm)ɸD(mm)

A (mm)

FAC-V

319 x 328 319 328 158 355 305 305 78 250 175 250 220 400

471 x 328 471 328 248 510 457 457 78 570 175 570 220 400

549 x 328 549 328 248 580 535 535 78 770 175 770 220 400

589 x 328 589 328 298 625 575 575 78 890 175 890 220 400

624 x 328 624 328 313 660 610 610 78 1000 175 1000 220 400

624 x 400 624 400 353 660 610 610 150 2400 240 2400 275 400

624 x 542 624 542 398 660 610 610 292 3400 300 2400 2400 600

Vertical rectangular connection, FAC-H

Dimensions FAC-H Absolute filter dimensions b x h x t

Qmax(H13)m³/h

Dpp(H13)Pa

Qmax(H14)m³/h

Dpp(H14)Pa

DpkPaB

(mm)H

(mm)C

(mm)D

(mm)A

(mm)

FAC-H

319 x 360 319 360 250 120 355 305 305 78 250 175 250 220 400

471 x 360 471 360 400 120 510 457 457 78 570 175 570 220 400

549 x 360 549 360 475 120 580 535 535 78 770 175 770 220 400

589 x 360 589 360 520 120 625 575 575 78 890 175 890 220 400

624 x 360 624 360 550 120 660 610 610 78 1000 175 1000 220 400

624 x 490 624 490 550 180 660 610 610 150 2400 240 2400 275 400

624 x 636 624 636 550 250 660 610 610 292 3400 300 2400 300 600

Horizontal rec-tangular con-nection with

airtight damper, FAC-HZ

Dimensions FAC-HZ Absolute filter dimensions b x h x t

Qmax(H13)m³/h

Dpp(H13)Pa

Qmax(H14)m³/h

Dpp(H14)Pa

DpkPaB

(mm)H

(mm)

C

(mm) D (mm)

A (mm)

FAC-H

Z

319 x 360 319 360 250 120 355 305 305 78 250 175 250 220 400

471 x 360 471 360 400 120 510 457 457 78 570 175 570 220 400

549 x 360 549 360 475 120 580 535 535 78 770 175 770 220 400

589 x 360 589 360 520 120 625 575 575 78 890 175 890 220 400

624 x 360 624 360 550 120 660 610 610 78 1000 175 1000 220 400

624 x 490 624 490 550 180 660 610 610 150 2400 240 2400 275 400

624 x 636 624 636 550 250 660 610 610 292 3400 300 2400 300 600

Mark

C [mm] Height of rectangular connection

D [mm] Length of rectangular connection

Qmax [m3/h] Air flow (max)

Qnom [m3/h] Air flow (nominal)

Dpp [Pa] Pressure drop on filter (initial)

Dpk[Pa] Pressure drop on filter (ultimate)

Mark

B [mm] Nominal size (width)

H [mm] Height

FD [mm] Connector diameter

A [mm] Dimension of diffuser plate

b [mm] Width of absolute filter

h [mm] Length of absolute filter

t [mm] Depth of absolute filter

24

Absolute Duct Filter FAK

Technical features:

Technical data:

l Absolute duct filter is designed for absolute air filtra-tion in spaces prior to the premises where high classof air cleanliness is required (hospitals, pharmaceuti-cal, food, electronic industry)

l Filter insert is absolute HEPA filter, class H13 or H14for airborne particles 0.3 µm, efficiency99,95÷99,995% according to EN 1822

l Replacement of filter insert is done from the side,after cover removal

l Casing contains connections for filter saturation con-trol

l Casing is made from galvanized steel sheet, plasticcoated in white color RAL 9010

Nominal size width x height x length (mm)

Filter dimensions width x height x length (mm)

Air flow Q (m³/h)

FAK

309 x 309 x 450 305 x 305 x 78 250

461 x 461 x 450 457 x 457 x 78 570

309 x 614 x 450 305 x 610 x 78 500

614 x 614 x 450 610 x 610 x 78 1000

309 x 309 x 600 305 x 305 x 292 500

461 x 461 x 600 457 x 457 x 292 1140

309 x 614 x 600 305 x 610 x 292 1000

614 x 614 x 600 610 x 610 x 292 2000

309 x 614 x 600 - max. 305 x 610 x 292 - max. 1500

614 x 614 x 600 - max. 610 x 610 x 292 - max. 3400


25

Absolute Duct Filter with Grille FAR

Technical features:

l Absolute duct filter with grille is intended for supply ofabsolutely clean, filtrated air into operating rooms, in-tensive care sections, laboratories, food industry andother cleanroom spaces

l Filter insert is absolute HEPA filter, class H13 or H14for airborne particles 0.3 µm, efficiency 99,95÷99,995%according to EN 1822

l Replacement of filter insert is done from the clean side,from the grille side

l Aluminium grille is made of extruded Al-profiles andprotected by anodic oxidation (anodization) in naturalaluminium color

l Filter casing is made from steel sheet, plastic coated inwhite color RAL 9010

l Installation at the end of the ventilation duct

Nominal size width x height x length

(mm)

Filter dimensions width x height x length

(mm)

Air flow Q (m³/h)

FAR

665 x 330 x 200 610 x 305 x 78 500

665 x 330 x 420 610 x 305 x 292 1000

665 x 630 x 200 610 x 610 x 78 1000

665 x 630 x 420 610 x 610 x 292 2000

Technical data:

Other dimensions and performances according tocustomer request

26

Pass Box

Technical features:

l Pass box is used in order to transfer material fromone room to another, which are in different purityclasses

l Mechanical interlock system is built-inl Made from polished inox AISI 304l Doors are made from heat-strengthened glass thi-

ckness 10 mml Optional connections for supply and return air from

the pass box l Optional installation of UV-C sterilization light. From

the control panel the work time of UV lamp is deter-mined. Once door of the pass box is opened, UV lampwill switch off automatically. Installation of an additio-nal UV filter on the door of the pass box, to protectusers.

l Optional performance without the possibility of blo-cking the door

TypeWorking space dimensions (mm)

height x width x depth fromhandle to handle

External dimensions (mm) height x width x depth from

handle to handle

PB 666 600 x 600 x 600 700 x 700 x 770

PB 444 400 x 400 x 400 500 x 500 x 570

Technical data:


27

Interspace Filter Device MFU

l Purpose: Purification of air in rooms, increasing the purity of air in the room where laminar flowbooths/hoods/cabinets are installed, when the item of work is put next to the device

l Mounting: in a wall or partition-walls between two rooms. Installation is air-tight and elastically per-formed in order to reduce vibrations and avoid air streaming

l Operating: microprocessor controlled parameters from the control panel

l Construction: plastic coated steel sheet, on the front side perforated discharge grille is mounted

l Main filter: Absolute filtration through HEPA H14 filter, efficiency 99,999%MPPS, according to EN 1822

l Room pressure: regulation by air grille and potentiometer on the control box

l Max. air flow: 2500 m³/h

l Max. overpressure: 60 Pa

l Built-in differential pressure gauge to control the overpressure in the room 0-60 Pa

l Built-in differential pressure gauge to control fulfillment of HEPA filter 0-500 Pa

l Built-in connector for DOP test

Technical features:

Depending on the size of the room various dimensions andperformances according to customer request.

Technical data:

Contaminated air from an unclean room is drawnthrough a pre filter and using the fan it is pushed throughthe absolute filter of MFU’s. Thus purified, absolutely cleanair goes out in the form of divergent jets on the pure sideof MFU’s and is intensively mixed with air in clean room,increasing the purity. This cycle is continuous while theMFU is in use, while clean room is being used.Speed adjustment of MFU’s is achieved through built-itspeed regulator on the wall in the non clean room.

Operation principle:

HEPA filtered air

Recirculating air

Ambient air

KEY:

Contaminated (unclean) room

Cleanroom

Control box

28

Validations

l Validations are done by international rulesand norms

l According to EN 12469 norm for micro-biological safety cabinets and according toGMP or ISO standards for clean roomswe do tests and measuring

l We confirm that the devices are correct,in accordance with regulations, proper ap-plication and compliance with customerneeds

l Speed test and uniformity of air flow testl HEPA and ULPA filters integrity testl Number of particles test in work spacel Visualization flow test, smoke testl Overpressure testl Noise and vibration testl Illumination test

Features:

29

Reference

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Reference

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Reference

11/2013

Gradna 78ACRO-10430 Samobor, CroatiaPhone: +385 (0) 1 33 62 513Fax: +385 (0) 1 33 62 [email protected]

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