chris wowk mane 6970 master’s project. 4” nps flange/cover abaqus model developed multiple...

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Effects of Analysis Method, Cover Plate Thickness, and Bolt Preload on the Behavior of Bolted Flanges of Different Sizes Status Report 1 Chris Wowk MANE 6970 Master’s Project

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Page 1: Chris Wowk MANE 6970 Master’s Project.  4” NPS Flange/Cover ABAQUS Model Developed  Multiple Preload & Cover Thickness Models Successfully Run  Mesh

Effects of Analysis Method, Cover Plate Thickness, and Bolt

Preload on the Behavior of Bolted Flanges of Different

SizesStatus Report 1

Chris WowkMANE 6970

Master’s Project

Page 2: Chris Wowk MANE 6970 Master’s Project.  4” NPS Flange/Cover ABAQUS Model Developed  Multiple Preload & Cover Thickness Models Successfully Run  Mesh

4” NPS Flange/Cover ABAQUS Model Developed

Multiple Preload & Cover Thickness Models Successfully Run

Mesh Optimized for Contact Recognition Post-processing Algorithms for Determining

Average Contact Diameter and Flange Separation Developed

Analytical Flange Behavior Models in Process◦ Results will determine actual DOE FEA runs

Status

Page 3: Chris Wowk MANE 6970 Master’s Project.  4” NPS Flange/Cover ABAQUS Model Developed  Multiple Preload & Cover Thickness Models Successfully Run  Mesh

Preliminary FEA Analyses

1/8 (45° Segment) ABAQUS Model

(8 bolts)

Von Mises StressSpec Thicknesses & 2 lbf Preload

100x Deformation

Contact Pressure Only at OD of Cover/Flange

Page 4: Chris Wowk MANE 6970 Master’s Project.  4” NPS Flange/Cover ABAQUS Model Developed  Multiple Preload & Cover Thickness Models Successfully Run  Mesh

Contact Diameter Algorithm for Comparison to Analytic Solutions

𝐷𝑐𝑜𝑛𝑡𝑎𝑐𝑡=∑𝐶𝐹𝑜𝑟𝑐𝑒𝑛∗𝑟 𝑛

∑𝐶𝐹𝑜𝑟𝑐𝑒𝑛

Contact Forces and Location Extracted from

Path

Paths Along Bolt Center and in Between Bolts will be average

Page 5: Chris Wowk MANE 6970 Master’s Project.  4” NPS Flange/Cover ABAQUS Model Developed  Multiple Preload & Cover Thickness Models Successfully Run  Mesh

Algorithm for Deterring Flange Separation Along the Radius Developed and Working

Results Agree with Theory COPEN can also be used

should Flange separation

calculation method for analytic models still needs development

Flange Separation

0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1-0.00050

0.00050.001

0.00150.002

0.00250.003

0.00350.004

0.0045

Flange Separation vs Bolt Preload(Spec Thickness Flanges)

1 lbf WP 25YS

80YS COPEN

Page 6: Chris Wowk MANE 6970 Master’s Project.  4” NPS Flange/Cover ABAQUS Model Developed  Multiple Preload & Cover Thickness Models Successfully Run  Mesh

3/12 – First Progress Report Presentation 3/19 – Preliminary Background/Introduction

and Theory/Methodology Section Complete 4/2 – All Analysis Complete. Second

Progress Report 4/16 – Final Report Draft 4/30 – Prelim Final Report 5/14 – Final Report

Schedule Going Forward

Page 7: Chris Wowk MANE 6970 Master’s Project.  4” NPS Flange/Cover ABAQUS Model Developed  Multiple Preload & Cover Thickness Models Successfully Run  Mesh

ASME Boiler and Pressure Vessel Code Galai, Hichem, and Bouzid, A.H, Analytical Modeling of Flat

Face Flanges with Metal to Metal Contact Beyond the Bolt Circle, Journal of Pressure Vessel Technology, ASME, Vol 132. December 2010

Schneider, R. W, and Waters, E. O, The Background of ASME Code Case 1828: A Simplifying Model of Analyzing Part B Flanges, Journal of Pressure Vessel Technology, ASME, Vol. 100, No. 2, May 1978

References