chipper ch 140 · 2018-10-25 · operation, maintenance and spare parts manual ch 140 chipper...

OPERATION, MAINTENANCE ANDSPARE PARTS MANUAL

CH 140 CHIPPERI--USA--291102--JaKwww.farmiforest.fi 03513950

03514400

FARMI ForestAhmolantie 6FIN---74510 PELTOSALMIFINLANDTel. +358 (0) 17 83 241Fax +358 (0) 17 823 606

It is very important to read this instructionhandbook thoroughly before using the machine!

CHIPPER CH 140

From machine: 351 1200

OPERATION,MAINTENANCEAND SPARE PARTS

CH 140 CHIPPERwww.farmiforest.fi

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1. TO THE OWNER---OPERATOR

Thank you for purchasing a Normet Corporation product.

Before we begin this manual, the people at Normet Corporation want you, the owner--operator , to know this piece of equipment can be very dangerous if safety proceduresand warnings are ignored. Read this manual carefully page by page until you under-stand it completely. Failure to do sowill reslult in personal injury and / or equipment dam-age.

All personnel including operators, maintenance crew, etc. should read this manual be-fore start up.

Thismanual shouldbeconsidered a permanent part of yourmachineand should remainwith the machine when you sell it.

IMPORTER:

NORTHEAST IMPLEMENT CO. RP.P.O. Box 402Spencer, N.Y. 14883U.S.A

Tel. +1---607---589 6160Fax +1---607---589 4026E---mail [email protected]

SAFETY INSTRUCTIONS


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2. SAFETY INSTRUCTIONS

2.1.TERMS AND SYMBOLS USED IN INSTRUCTIONS

Safety is a combination of operator com-mon sense and alertness at all timeswhen the machine is being operated orserviced.

THINKSAFETY!

Thismessage is used for general remind-ers of good safety practices or to directattention to unsafe practices. The mes-sagewill appear in your operator’smanu-al and/or the sign will appear on the ma-chine with the color combination of yel-low and black.

CAUTION!

This message denotes a specific poten-tial hazard. The sign will be displayed onthe machine in areas of potential hazard.The sign will have the color combinationof yellow and black.

WARNING!

This message denotes the most seriousspecific potential hazard. The sign will bedisplayed on the machine in areas of po-tential hazard.

DANGER!

Messages labeled ”Important” will ap-pear in your operator’smanual to providespecific instructions for performing ad-justments, services, etc. If theseinstruc---tions are not followed it could re-sult in damage to the machine.

IMPORTANT!

SAFETY INSTRUCTIONS


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3.GENERAL SAFETY

IMPORTANT! Do not operate this machine until you have read andunderstood the manual page by page.The owner of this machine is responsible forinstructing all operators and support personnel in theoperation and safety precautions of this chipper.Proper training prior to operating the chipper isobligatory.

DDDD Informeveryonewhoworks with the chipper about the risks and how they canavoid accidents.

DDDD Before the chipper is running, ensure that the working place is clear of any by-stander within a minimum risk zone of 50 ft. (15 meter).

DDDD Do not let children or untrained persons operate the chipper.DDDD Always have the chipper mounted on the 3--point hitch of the tractor. Other-

wise the chipper will tip over.DDDD There is a serious crushing hazard between tractor and chipper. Do not go be-

tween the tractor and the chipper in any case, for example when you aremounting the chipper to the tractor.

DDDD Check that the covers of the universal shaft are in their place and the ransmis-sion chains are fastened.

DDDD Safety goggles, earmuffs and a hard hat are obligatory when chipping. Userespirator mask, if necessary.

DDDD Do not wear loose clothing, loose sleeves, scarves or long uncovered hairaround moving parts of machinery. Also avoid gloves of poor condition orwith loose fitting, because they might get caught in the branches.

DDDD Stay alert! Do not operate the chipper when fatigued, or under the influence ofalcohol or drugs.

DDDD IMPORTANT! Never leave the chipper running and unattended.DDDD IMPORTANT! Failure to obey the warnings on the chipper or in the operator’s

manual will result in personal injury and / or death and / or equipment dam-age.

DDDD Check the material before you feed it. The material must be free from nails,stones and all other materials that are not wood, paper or plastic. IMPOR-TANT! Feeding wire and barbed wire into the chipper is very dangerous as itmight pull in the operator.

DDDD Make sure that no one is in the path of flying chips. Point the discharge pipeaway fromwindows, doorways and other areas where people or animals maybe.

DDDD Keep the work area clean so there is nothing to trip over.

SAFETY INSTRUCTIONS


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DDDD Disengage the PTO, cut the engine and remove the keys before any mainte-nance.

DDDD Useonlyoriginal parts replacements. IMPORTANT!Do notmake anymodifica-tions.

DDDD Check all moving parts. They should be fastened in place, in good workingcondition and all shields and guards must be in place.

DDDD Point the discharge downwind to prevent dust or chips from blowing ontothe operator.

DDDD If a wood jams inside the chipper, cut the engine and wait for all movementsto stop before reaching inside the feed chute.

DDDD Do not use the chipper indoors when you use it with a the tractor or with theseparate hydraulic motor. It’s possible to use the chipper indoors with theelectric motor use.

DDDD Youmust be very careful when working indoors. Protect yourself against pos-sible hazards like exhaust gas by sufficient ventilation, for dust that can catchfire by cleaning your environment regularly.

DDDD Always use the lock bolt before and during maintenance on the machine.DDDD Place the PTO shaft in the holding device when disconnected from tractor.

3.1.ROTATING KNIVES

Risk of cutting injury or hits by flying debris.Do not reach into the feed chute for any reason.Failure to follow these instructions could result in seriousinjury or death.Danger!

3.2.SAFETY INSTRUCTIONS FOR THE HYDRAULIC FEEDER AND FEED CHUTEDDDD IMPORTANT! Always also read the general safety instructions.DDDD IMPORTANT! Do not ever put any part of your body inside the feed chute!DDDD Prior to operating get familiar with the function and controls of the machine.All functions must be in blameless condition.

DDDD Test the stop function.DDDD Before starting up, check that there is no debris or foreign objects in thefeed chute.

DDDD Do not work in front of the feed chute opening! Stand on the left side of thechute when feeding, as the feed roller might jerk the wood up or to the right.

DDDD When checking malfunction, all controls must be in ”off” or in ”stop” posi-tion.

DDDD Let go of the wood when the feed roller or the knives get hold of it. To feedshort pieces, push them in with longer ones.

SAFETY INSTRUCTIONS


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3.3.SAFETY INSTRUCTIONS FOR THE HYDRAULIC UNITDDDD Before performing lubrication work on any equipment, consult the manufac-turer’s instruction manual and follow the recommended procedures.

DDDD Before lubricating the machine, shut down the engine and stop the ma-chine.

DDDD Pressurized oil can be hazardous. Pressurized oil jet can penetrate skin andcause serious injuries or death.

DDDD Occasional skin exposure with oil is not dangerous. If though you can notprevent long---time exposure use protective gloves and other protectiveclothing.

DDDD Keep flammable material away from heat, sparks and open fire.DDDD Hot oil and oil spray can be hazardous. Small amounts swallowed or inhaleddo not usually cause toxication. Old oil is more dangerous than new.

DDDD If oil has got into eyes flush them with cool water after which go to doctor.Use safety goggles.

DDDD Avoid mixing lubricants of different grade and quality. Use only recom-mended oils or oils with corresponding characters.

3.4.SAFETY INSTRUCTIONS FOR THE SEPARATE HYDRAULIC MOTOR USE

DDDD Check the moving parts. They should be fastened in place, in good workingcondition and all shields and guards must be in place.

DDDD Informeveryonewhoworks with the chipper about the risks and how they canavoid accidents.

DDDD Donot let childrenor incapablepersonsoperate the chipper.Donotwear looseclothing, loose sleeves, neckties or long uncovered hair aroundmoving partsof machinery.

DDDD Disengage the PTO and turn the tractor off before you service the chipper.DDDD Use only original parts replacements. Do not make any modifications.DDDD Failure to obey thewarningsprinted on the chipperor in the operator’smanual

might result in a serious injury or death.DDDD When checking the malfunction, all devices must be in “off” position.DDDD Place the PTO shaft in the holding device when disconnected from tractor.

TABLE OF CONTENTS


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1. TO THE OWNER---OPERATOR 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. SAFETY INSTRUCTIONS 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.1.TERMS AND SYMBOLS USED IN INSTRUCTIONS 4. . . . . . . . . . . . . . . . . . . . .

3. GENERAL SAFETY 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.1.ROTATING KNIVES 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3.2.SAFETY INSTRUCTIONS FOR THE HYDRAULIC FEEDERAND FEED CHUTE 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3.3.SAFETY INSTRUCTIONS FOR THE HYDRAULIC UNIT 7. . . . . . . . . . . . . . . .3.4.SAFETY INSTRUCTIONS FOR THE SEPARATEHYDRAULIC MOTOR USE 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4. CHIPPER PRESENTATION 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1. FIELD OF APPLICATION 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2. MAIN COMPONENTS 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.3. DIMENSIONS 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.4. CHIPPER ACCESSORIES 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.5. PLATES AND STICKERS FOR THE CHIPPER 13. . . . . . . . . . . . . . . . . . . . . . . . .43511730 Plates and stickers for chipper CH 140 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5.TRAFFIC ON PUBLIC ROADS 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.1.TRANSPORT POSITION 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6.PREPARATIONS FOR START UP 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.1.LIFTING 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.2.MOUNTING THE CHIPPER UNIT 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.3.MOUNTING THE EXTENSION PLATE 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.4.PTO---SHAFT 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6.4.1.CUTTING THE PTO SHAFT TO THE CORRECT LENGHT 19. . . . . . . . . . . .

7.OPERATING THE CHIPPER 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.1.SAFETY WHEN OPERATING 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.2.PRIOR TO OPERATING 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.3.STARTING THE CHIPPER 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.4.CHIPPING 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.5.REDUCING THE POWER REQUIRED. 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.6.PROCEDURES AFTER OPERATING 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.6.1.CLEARING THE CHIPPER 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7.6.2.TURNING THE CHIPPER OFF IN TRACTOR USE 22. . . . . . . . . . . . . . . . . . .7.6.3.TURNING THE CHIPPER OFF IN HYDRAULIC MOTOR USE 23. . . . . . . .7.7.PARKING THE CHIPPER 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS


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8.SAFETY MAINTENANCE AND SERVICE 24. . . . . . . . . . . . . . . . . . . . . . .8.1. BEFORE LUBRICATION AND MAINTENANCE 25. . . . . . . . . . . . . . . . . . . . . .8.2. LUBRICATION 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.2.1.LUBRICATING THE BEARINGS 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.2.2.LUBRICATING THE PTO SHAFT 25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.3. BEARINGS 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.3.1.REPLACING THE BEARINGS 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.3.2.ADJUSTING THE BEARING CLEARANCE 27. . . . . . . . . . . . . . . . . . . . . . . . . .8.4. CHANGING THE SPLINED AXLE 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.5. KNIVES AND ANVILS 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.5.1.SHARPENING THE KNIVES 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.5.2.ADJUSTING THE CLEARANCE BETWEEN THE KNIVESAND THE HORIZONTAL ANVIL 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8.5.3.SHARPENING THE ANVIL 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.6. TIGHTENING THE BOLTS 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.6.1.TORQUES AND CLEARANCES 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

9. MAINTENANCE AND LUBRICATION SCHEME 33. . . . . . . . . . . . . . . . .

10. TROUBLE SHOOTING 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11. STORING AND DISCARDING 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.1. STORING THE CHIPPER 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11.2. DISCARDING THE CHIPPER 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

12.CRIME PREVENTION 35. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

13.TECHNICAL DATA 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13.1. DIRECTIVES AND STANDARDS APPLIED 36. . . . . . . . . . . . . . . . . . . . . . . . . .13.1.1.UNIFIED STANDARDS 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13.1.2.NATIONAL STANDARDS 36. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

TABLE OF CONTENTS


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SPARE PARTS

03510120 Discharge pipe 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

03514410 CH 140 Chipper 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bearing, feeder side 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Bearing, splined axle side 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting frame assy, Drawbar assy 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

03342144 F150 Mechanical feed chute 45. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

M4 PTO SHAFT 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

WHENORDERINGSPAREPARTS, PLEASE INDICATEMACHINESTYPE FROMTHEMACHINEPLATE,SPARE---PARTS ORDER NUMBER, DESCRIPTION AND QUANTITY REQUIRED.

EXAMPLE: CH140, 43510220, Knife, 2 pcs.

CHIPPER PRESENTATION


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4.CHIPPER PRESENTATION

4.1. FIELD OF APPLICATIONCH140 is a multi purpose chipper for processing small ---sized wood up to Ø 6,3” (160mm). It producesuniform chips to be used as fuel. CH140 is amobile, light---weightmachine for handling all kinds ofwoodwaste fromparks, roadsides and other environmental cleaning. The chipper canbe fittedwith a separatehydraulic power feed.

4.2. MAIN COMPONENTS1. UPPER CHAMBER2. LOWER CHAMBER3. DISC4. KNIVES5. VERTICAL ANVIL6. HORIZONTAL ANVIL7. TWIG BLADE8. DISCHARGE CHUTE9. LID10.HOLDING DEVICE FOR THE PTO SHAFT

1 3

2

57

8

6

4

9 10

Fig.1. Main parts.

CHIPPER PRESENTATION


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4.3. DIMENSIONS

Fig.2. Dimensions of CH 140

4.4. CHIPPER ACCESSORIESD Single or dual motor hydraulic feed, manual or gravity hopperD Independent hydraulic unit HD11D Separate hydraulic motor drive HD 100D Skid Steer adaptationD Transmission T160

PLATES AND STICKERS


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4.5. PLATES AND STICKERS FOR THE CHIPPER

IMPORTANT! Do not remove any plate or sticker placed by themanufacturer on the chipper or the accessories.Replace missing ones immediately. You can orderthem as a spare parts.

1

23

456

8

79

10

11

PLATES AND STICKERS


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3.

4. 5.

401420803 pc

1 pc 41011750

1 pc 41014140

CH 140

1.

301406021 pc.

2.

1 pc.

6.

410141701 pc.

41014310

PLATES AND STICKERS


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410142705 pc

301411471 pc.

410141102 pc.

10.

9.

8.

7.

401411601 pc

410157501 pc.

11.

PLATES AND STICKERS


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43513680 Plates and stickers for chipper CH 140.

Part Order no. Description Remarks Qty.

1. 30140602 VALBY---sticker 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. 41014310 Safety precautions 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. 41011750 Machine plate 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4. 40142080 Safety goggles, earmuff and a hard hat are oblicatory when chipping 3. . . . . . . . . . . .5. 41014140 Do not operate this machine until the owner’s manual has been. . . . . . . . .

completely read and understood 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6. 41014120 Safety precautions before maintaining the chipper 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . .7. 40141160 Rotation speed and rotation direction of the PTO shaft 1. . . . . . . . . . . . . . . . . . . . . . . . .8. 30141147 Sharpening the knives 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9. 41014270 Lifting point 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10. 41014110 Beware of cutting tools 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11. 41015750 Mounting the extension plate 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ASSEMBLY AND MOUNTING


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5.TRAFFIC ON PUBLIC ROADS

IMPORTANT! Prior to every procedurealways recall the generalsafety instructions given inchapter 3.

Follow these special instructions toavoid risks of accidents. Otherwise themanufacturer or retailer will notassume any liability for damage.

You shall have full control of the unit inevery situation when driving.

Bumpy driving might damage thechipper / the feeding device.

Always follow the regulationsestablished by the law.

5.1.TRANSPORT POSITION1. Open the pawl lever of the feed chute andturn the chute aside. Disconnect one end ofthe control lever from the valve and lock thechute into transport position.

2. Turn the discharge chute into transportposition.

3. Before driving off, ensure the machine unit’sappropriate stability and check that thechipper is firmly connected to the tractor andall fasteners are in place.

IMPORTANT! Make sure that the rearlights of the tractor arevisible. Use a separate lightpanel, if needed.

6.PREPARATIONS FOR STARTUP

Do not attempt to operatethis chipper withoutproper training. Read andunderstand the owner’smanual before operatingthe machine.

WARNING!

Failure to heed the warnings printed onthe chipper or in the operators manualmight result in serious injury or death!

6.1.LIFTING

IMPORTANT! Prior to every procedurealways recall the generalsafety instructions given inchapter 3.

Make sure that nobodywillenter the lifting zone.

DANGER!

Always check beforelifting that the liftingequipment is in order anduse the marked liftingpoints, wheneverpossible. Always useproper lifting equipmentand check for its sufficientlifting capacity.

CAUTION!

Know the weight of the load and checkthat the performance of the liftingequipment will not be exceeded.

Check the hoisting cables and chainsregularly. Mark any discarded cableand remove it immediately.



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Weight , 530 lbs240 kg

Fig.3. CH140 lifting point.

6.2.MOUNTING THE CHIPPER UNIT1. Mount the 3---point hitch lift bar to thechipper frame.

2. Tighten the nuts with a 1 3/16” or 30 mmwrench to 190 foot---punds (260 Nm).

3. Mount the feeding device to the chipper witha hinge pin and, from the other side, with twoM12x40 bolts and M12 nuts. See fig. 4. (Ifyou use a hydraulic feeder, refer to separatemanual for instructions on mounting andconnecting the hydraulics.)

4. Connect the discharge chute to the chipperwith three M10 bolts and nuts. Adjust the lidcontrol with the rod.

5. A Power Take---Off shaft (PTO shaft)transfers the power to the chipper. Thechipper has a 1 3/8” diameter 6 spline PTOhookup.

6. Check for the correct length of the PTOshaft.(Refer to 6.4.)

Fig.4.

D Turn off the engine.D Lower the chipper on its legs on a hard, levelsurface.

D Turn the chipper’s axle by hand to ensurethat the disk can turn freely and that thereareno foreign objects in the chipper.

D Look inside feedchute to ensure that it isempty.

D Make sure that all shields are in place and in-tact. Removal of the shields is prohibited!

D Direct the discharge chute in desired posi-tion.

6.3.MOUNTING THE EXTENSIONPLATE

D If better stability is needed, use theextensionplate. Look also spare parts.

M12

M12

M12x30

Fig.5. Mounting the extension plate.



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6.4.PTO---SHAFT

IMPORTANT! If the tractor has aPTO---brake (for exampleFord), you have to use anoverrunning clutch. Shaftrecommendations:M4SLC

6.4.1.CUTTING THE PTO SHAFT TOTHE CORRECT LENGHT

If the PTO shaft is too longit might bind when thethree point hitch is liftedup. Damage might becaused to the bearings ofthe chipper or to the PTOof the tractor. If the PTOshaft is too long it must becut. Both PTO halvesmustbe shortened by equalamounts.

CAUTION!

1. Mount the chipper on the three---point hitchof the tractor.

2. Cut the engine and remove the keys. Lowerthe chipper on a firm and level surface.

3. Check that the splined shafts of the tractorand chipper are on the same level.

4. Connect one shaft half to the chipper PTOand the other half to the tractor PTO. Put thePTO halves side by side so that one shaftend is 1” from the PTO---end of the chipper.Mark the length required. The tubesmust beso short that they cannot reach the bottom inany chipper position. Cut the plastic tube.Refer to fig. 6. ---7.

Fig.6.

Fig.7.

5. Cut a profile tube piece of similar length asthe plastic tube piece. Shorten the otherPTOshaft similarly. Finish by filing the sharpedges. See fig. 8. --- 9.

Fig.8.

Fig.9.

OPERATING INSTRUCTIONS


--- 20 ---

7.OPERATING THE CHIPPER

7.1.SAFETY WHEN OPERATING

Prior to any procedurealso recall the generalsafety instructions inchapter 3.IMPORTANT!

Inform everyone whoworks with the chipperabout the risks and howthey can avoid accidents.CAUTION!

Never leave the chipperrunning and unattended.Do not ever standbetween the tractor andthe chipper.DANGER!

Before the chipper is running,ensure that the working place isclear of any bystander within aminimum risk zone of 50 ft. (15meter).Do not let children or untrainedpersons operate the chipper.Do not use the chipperdisconnected from the powersource.When using a tractor, always havethe chippermountedon the 3---pointhitch of the tractor. Otherwise thechipper will tip over.Check that the covers of the PTOshaft are in their place and thetransmission chains are fastened.Safety goggles, earmuffs and a hardhat are obligatory when chipping.Use respirator mask, if necessary.

Do not wear loose clothing, loosesleeves, scarves or long uncoveredhair around moving parts ofmachinery. Also avoid gloves ofpoor condition or with loose fitting,because they might get caught inthe branches.Stay alert! Do not operate thechipper when fatigued or under theinfluence of alcohol / drugs.

7.2.PRIOR TO OPERATING

1. Disengage the PTO, cut the engine and re-move the keys.

2. Lower the chipper on its legs on a hard, evenground as shown in picture below, so that itwill not tip over.

OK!Fig.10. Choose a level ground.

3. Check for the free rotation of the disk by tur-ning the chipper axle byhand. Also check forany foreign object in the chipper and thefeed chute.

4. Make sure that all covers are in place and in-tact. Do not ever remove any cover!

5. Direct the discharge tube into desired positi-on.

The PTO shaft of a newchipper needs lubricatingprior to use!

IMPORTANT!



--- 21 ---

Whenusing anewchipper,always check thetightness of bolts andfasteners after oneoperating hour.

IMPORTANT!

7.3.STARTING THE CHIPPER

D IMPORTANT!Whenever engaging the PTOclutch on your tractor, you are turning a fly-wheel with a load of 300---600 lbs. Engagethe PTO slowly allowing the flywheel to startto rotate. Once you have the chipper run-ning, you may completely engage the PTOand then bring up the rpm’s to operatingspeed (540 --- 1000 rpm).

7.4.CHIPPING

Prior to any procedurealso recall the generalsafety instructions inchapter 3.IMPORTANT!

Beware of rotatingknives. Risk of cuttinginjury.Feeding wire and barbedwire into the chippermight drag in theoperator.Do not reach inside thefeed chute until allmovements havestopped!

DANGER!

Always keep proper firefighting equipment onhandwhen chipping. Keepan eye on the outsidetemperature of thechipper to preventoverheating of the knives.Stop chipping and let thechipper cool down.

CAUTION!

Good maintenance and a tidy workingplace is of utmost importance for

preventing fire. Check for hotbearings.Pour water down the feed chute, if thechipper starts smoking.Safety goggles, earmuffs and a hardhat are obligatory when chipping. Userespirator mask, if necessary.Do not wear loose clothing, loosesleeves, scarves or long uncoveredhair around moving parts ofmachinery. Also avoid gloves of poorcondition or with loose fitting, becausethey might get caught in the branches.If a wood jams inside the chipper, cutthe engine, remove the keys and waitfor all movements to stop beforereaching inside the feed chute.Look out for flying debris!Before feeding, make sure that thematerial is free from stones, nails andall other materials that are not wood,paper or plastic. Also avoid chippingwood that are frozen solid, as they willnot self---feed well.Do not stand in front of the feed chutewhen feeding. The feed roller mightjerk the wood up or to the right.D Feed the wood standing on the left side ofthe chute.

D When chipping wood, push the wood trunkinside the feed chute until the knives or thefeed roller touches the wood. The chipper isself ---feeding, so let go of the wood as soonas the knives or the feed roller touches it.

D Point the discharge downwind to preventdust or chips fromblowingonto the operator.Point the discharge pipe away from win-dows, doorways and other areas wherepeople or animals may be.

D Keep the work area clean so there is nothingto trip over.

D If you are using a hydraulic feeder, refer toseparate manual.



--- 22 ---

Do not use the chipper intemperatures below ---5 ˚F(---20 ˚C). Risk of knifedamage!IMPORTANT!

7.5.REDUCING THE POWERREQUIRED.

When using a small tractor to power the CH 140chipper, select a 540 rpm PTO speed. Run thetractor at full engine speed and the PTO will turnabout 600---650 rpm.

Should the tractor stall when chipping, reducethe power demand by making the chipper cutwith only one knife: Remove one knife and attachit to theother side of the disk.Now youwill beableto chip material twice as thick. IMPORTANT!Feed the material at half speed.

1. Disengage the PTO, cut the engine and re-move the keys.

2. Open the upper housing bolts (3/4” or 19mmwrench) and turn the upper housing aside.

3. Lock the disk with the lock bolt, fig. 20.4. Turn the feed chute to the side.5. Use protective gloves when handling theknives.

6. First remove the lock nut and then the knifeusing a 17 mm (11/16”) socket wrench. Thedisk bolts are threaded through the disk sothe bolts must be turned out.

7. Before fastening the knife on the other side,prepare the bolts as follows: Place a springwasher on the bolt. Screw on the lock nutand tighten it to 45 Nm (38 foot---pounds).

8. Place another spring washer on the bolt andthread the bolt through the knife into the diskas shown in figure 11. Tighten the bolts to 45Nm (38 foot---pounds). IMPORTANT! To re-tain the balance always use all four fas-tening bolts of the knife.

Interchange the cuttingand counterweight knivesat times toensure that theyare equally much wornand sharpened, and thedisk stays in balance.

IMPORTANT!

SPRING WASHERS

M10 X 40NUT M10

Fig.11. Remove the knife and attach it to theother side of the disk. The dotted line shows theknife in its normal cutting position.

7.6.PROCEDURES AFTEROPERATING

7.6.1.CLEARING THE CHIPPERD Prior to shutting down the chipper, alwaysrun a large branch ofØ 80 to100mm(3 to4”)into the knives and let the chipper cut off afew inches. By then reversing the feed direc-tion the knives will be cleared.

Toeliminate thepossibilityof jamming the chipperwhen starting up again,leave a branch in thechipper as a reminder ofhaving cleared the knives.

IMPORTANT!

7.6.2.TURNING THE CHIPPER OFF INTRACTOR USED Let the tractor rpm idle before turning thePTO to OFF---position. This is especially im-portant on tractors with PTO brakes, such asFord, where you, after idling the tractor,should slowly move the PTO control lever tothe OFF---position.



--- 23 ---

7.6.3.TURNING THE CHIPPER OFF INHYDRAULIC MOTOR USE

After turning the chipperoff wait for all movementsto stop; the disk willcontinue to rotate byflywheel momentum afterthe PTO has beendisconnected.

DANGER!

Never disconnect thehydraulics from highrpm’s. This will cause riskof cavitation and mightdamage the hydraulicmotor. Check that nosounds of cavitation emitfrom the hydraulic motor.

CAUTION!

To prevent cavitation it isvery important to slowlyreduce the base machinerpm’s to idle beforedisconnecting thehydraulics.

IMPORTANT!

7.7.PARKING THE CHIPPER

D Ensure that the chipper is placed on a hardlevel and horizontal surface.

D Ensure that there is nomaterial in the chipperor in the feed chute except for the remainderbranch.

D Clean the working area.

LUBRICATING AND MAINTENANCEINSTRUCTIONS


--- 24 ---

8.SAFETY MAINTENANCE ANDSERVICE

Prior to any procedure also recall the general safety instructions inchapter 3.Use only original spare parts.Observe common safety practice.IMPORTANT!

Before performing lubrication work on anyequipment, consult the manufacturer’sinstruction manual and follow therecommended procedures.

Ensure that the chipper is on a firm and levelsurface.

! WARNING!

! WARNING! Before lubricating themachine, shut down theengine and stop the machine.

When handling the knives, use protectivegloves.

Do not ever stand between the tractor and thechipper.Modifications of chipper areprohibited.

! DANGER! Pressurized oil can be hazardous.Pressurized oil jet can penetrate skin andcause serious injuries or death.

! CAUTION! Occasional skin exposure with oil is notdangerous. If though you can not preventlong---time exposure use protective glovesand other protective clothing.

! WARNING! Keep flammable material away from heat,sparks and open fire.



--- 25 ---

8.1. BEFORE LUBRICATION ANDMAINTENANCE

Always disengage thePTO and turn the tractorOFF before you service orrepair the chipper.WARNING!

Wait for all movement to stop beforereaching inside the feed chute.

Remove the keys so that the tractor cannot be started up accidentally.

Lock the disk for service or repair

Park the chipper on hard and levelground, so it will not fall down.

8.2. LUBRICATION

Hot oil and oil spray ishazardous.

Avoid skin contact with oiland grease. Alwaysconsult a physician incases of getting oil in theeyes or possible skinchanges.

WARNING!

Avoid mixing lubricants of differentgrade and quality. Use onlyrecommended oils or oils withcorresponding characters.

Follow the instructions and regulationsof the manufacturers and theauthorities.

Always wear proper clothing, skinprotecting crèmes or appropriategloves.

Never use lubricating oils or greases toclean your hand with. Metal particlesand additives in the lubricants mightdamage the skin.

8.2.1.LUBRICATING THE BEARINGSThe bearings are factory---greased with ShellAlvania Grease R 3. Use a similar lubricant,such as Kendall L427. IMPORTANT! Too muchgrease will cause heat, which reduces lubri-cation.

D Lubricate the bearings every 200 workinghours or once a year.

1.Disengage the PTO, cut the engine and re-move the keys.2.Open the upper housing bolt and remove /turn aside the upper housing.3.Lock the disk with the lock bolt, fig. 20.4.Remove / turn aside the feed chute.5.Remove the top of the bearing housing. Re-move as much old grease as you can and re-place it with new, but do not fill the housingcompletely. Refer to Replacing the bearing asadvised in chapter 8.3.1.6.Replace the top of the bearing housing. Tigh-ten to 38 foot---pounds (50 Nm).

8.2.2.LUBRICATING THE PTO SHAFTD Lubricate the PTO shaft prior to operatingand with intervals shown in fig. 12.

In cold weather theplastic tubes must begreased to preventthem from freezingsolid.

Swing joints sideways for greasing

8h 8h

20hApply grease to insideofthe profile tube

h= working hours

Fig.12. The lubrication spots and intervals ofthe P.T.O shaft.



--- 26 ---

8.3. BEARINGS

8.3.1.REPLACING THE BEARINGS7. Remove the fastening bolts M10 (7) andthe upper bearing housings (6).

8. Mark the location of the tightening cone onthe shaft.

9. Lift the disk.10.Bend the claw of the securing ring (3) outfrom the notch on the axle nut and openthe axle nut.

11.Remove the axle nut, securing ring, spacerring (4), bearing (5), spacer ring (9), andtightening cone (10).

12.Install the tightening cone, spacer ring (9),and bearing on the disk shaft. Note thethickness of the spacer ring (9) --- see Fig.13.

13.Install the securing ring with the claws fa-cing outwards and the inside claw in thegroove of the tightening cone, and installthe axle nut.

14.The inner ring of the bearing should presstightly against the tightening cone.

15.Tighten the axle nut with a hook spanneruntil the bearing is tightly on the cone, orto 80 Nm. However, the outer ring of thebearing should turn freely. Note the locati-on of the tightening cone on the shaft.

16.Bend one claw of the securing ring (3) intoa notch on the axle nut.

17.Install the other half of the dust cover andend plate on the bearing housing. Installthe spacer ring (4) on the shaft.

18.Lower the disk to the bearing housing.19.Attach the other half of the dust cover tothe upper bearing housing; install the up-per bearing housing fastening bolts andtighten to 50 Nm.

20.Lubricate the bearing housing. An excessiveamount of grease causes overheating andimpairs lubrication.

110

98

54

11

67

h=12.7

32

h=5.4

Fig.13. Bearing, feeder side.

11

8

53

1110

67

2

Fig.14. Bearing, splined shaft side.

D The bearings at the feeder side and spli-ned shaft side are different from eachother. The bearing at the splined shaft si-de, Fig. 14., does not have spacer rings (4and 9) and an end plate (1). The bearing atthe splined shaft side has dust covers onboth sides (11).



--- 27 ---

8.3.2.ADJUSTING THE BEARINGCLEARANCE1. Remove the fastening bolts (M10) (7) andthe upper bearing housings (6).

2. Remove the grease from the bearing hous-ing.

3. Lift the disk.4. Bend the claw of the securing ring (3) outfrom the notch on the axle nut and openthe axle nut.

5. Remove the spacer ring (3) if thebearing is atthe feeder side.

6. Measure the radial clearance on top of thebearing between the rollers and outer ringwith a feeler gauge. The clearance should be0.02–0.03 mm. Measure the clearance bypushing the feeler gaugebetween the rollers(point A, Fig. 16.) through the bearing andthen moving the gauge back and forth be-tween the rollers and outer ring --- see Fig.17. Donot force the feeler gauge through theclearance.

7. If the clearance exceeds 0.03 mm, bend theclaw of the securing ring (2) out from thenotch on the axle nut (1).

8. The bearing is tightened by turning the axlenut clockwise with a 70 mm or 2 3/4” hookspanner until the right clearance is achieved.Do not tighten by hammering the axle nut.

9. Turn the axle nut clockwise until the notch isaligned with the nearest claw of the securingring. Bend the claw into the notch. Do notbend the claw that was bent earlier.

10.Lower the disk to the bearing housing.11.Install the upper bearing housing and tight-en the bolts (6) to 50 Nm.

12.Lubricate the bearing housing. An excessiveamount of grease causes overheating andimpairs lubrication.

43

56

21

Fig.15. Bearing, feeder side.

A

Fig.16. Push the feeler gauge between therollers and outer ring.

Fig.17. Measuring the clearance.

Fig.18. Tightening the bearing



--- 28 ---

8.4. CHANGING THE SPLINED AXLE

IMPORTANT! Only a qualified person is allo-wed to change the splined axle.

1.Disengage the PTO, cut the engine and re-move the keys.2.Open the upper housing bolts and remove it.3.Remove / turn aside the feed chute.4.Remove the top of the bearing housings.5.Lift away the disk.6.Remove the bearings, fig. 13.IMPORTANT! Welding damages the bea-rings.

7.Grind a 7/16” (11 mm) deep groove about11/16”” (17 mm) from the edge of the axle,fig.19.8.Turn the axle so that it comes loose and canbe removed.9.Clean the hole before mounting the new axle.Tap the new axle slightly in place.10.Protect the joint faces from splashes beforewelding.11.Weld a fillet weld, for example ESAB 68.81,OK 48, OK Femax 38.65 with 3 runs. Finish thewelding.12.Reassemble the chipper.

Grind a 7/16” (11 mm) deep groove about11/16” (17 mm) from the edge of the axle

19/32” (15 mm)1/18” (2 mm)

11/18” (17 mm)

43510420

Fig.19. Changing the splined axle.



--- 29 ---

8.5. KNIVES AND ANVILS

ROTATING KNIVES!Wait for all movement tostop before reachinginside the feed chute.DANGER!

The disk continues rotating by flywheelmomentum after the PTO has beendisengaged.

Use protective gloves when handlingthe knives.

Failure to follow safety precautionscould result in serious personal injuryor death.

8.5.1.SHARPENING THE KNIVESThe knives need sharpening when:

D The wood does not self --- feed well.D The power demand has increased.D The chip surface is rough.

By keeping the knives asoriginal pairs they willwear equally and the diskwill stay in balance.IMPORTANT!

Avoid getting the knife hot whensharpening. Sharpen both knives thesame amount.1.Disengage the PTO, cut the engine and re-move the keys.2.Open the upper housing bolts (3/4” or 19mmwrench). Turn the upper housing to the side.3.Lock the disk with the lock bolt, fig. 20.4.Remove or turn the feed chute to the side.5.Remove the four locknuts behind the knifeframe (socket size 11/16” or 17mm). See fig 20.6.Remove the fastening bolts of the knife,which are threaded through the disk (socketsize 17mm or 11/16”). Be aware of knuckle in-jury, if the wrench should slip when turning.

Lock bolt

Fig.20.

Fig.21.

7.Sharpen the knives at an angle of 30 deg-rees. Refer to fig. 22.



--- 30 ---

mm ( 0.008”)about

Fig.22.

8.Check the condition of fastening bolts andnuts. Clean the knife pockets before reinstallingthe knives.9.Fasten the knife and tighten the bolts to 38foot---pounds or 45 Nm.10.If needed, adjust the anvil clearance as advi-sed in the next chapter. The anvil clearance hasto be adjusted after every 5 to 10 sharpening,when the clearance between the knife and anvilexceeds 1,5 mm or 1/17”.11.Reassemble

8.5.2.ADJUSTING THE CLEARANCEBETWEEN THE KNIVES AND THEHORIZONTAL ANVILNormally you can sharpen the knives 10 timesbefore the anvil needs to be adjusted. Adjustthe anvil if the clearance to the edge of theknives exceeds 1,5 mm or 1/16 of an inch. Re-fer to fig. 24.

1.Disengage the PTO, cut the engine and re-move the keys.2.Open the upper housing bolts (3/4” or 19mmwrench). Turn the upper housing to the side.3.Lock the disk with the lock bolt, fig. 20.4.Remove or turn the feed chute to the side.

5.Loosen the three fastening bolts (A, B) of theanvil. One of them is located under the feedchute. The wrench size is 15/16” or 24 mm.6.Turn the disk so that a knife and the anvil areopposite each other. Adjust the anvil with thenuts (C.) fig. 23. wrench size 3/4” or 19 mm)until a clearance of 1/20...1/30 of an inch. If youdo not have a gauge, use the tickness of amatchbox cover as a guide.7.Tighten the adjusting nuts (C). Tighten theanvil fastening bolts (A, B) to 200 Nm or 155foot---pounds.

A C

B

Fig.23.



--- 31 ---

CHIP LENGTH

CLEARANCE 1/20” -- 1/30” (1.2--1.5mm)

ROTOR

ANVIL LOCK BOLT (A)

TIGHTENING TORQUE 155 FOOT POUNDS (200 Nm)

KNIFEANVILADJUSTING NUTS (C)

ANVIL

KNIFE BOLT

TIGHTENING TORQUE 38 FOOT POUNDS(45 Nm)

Fig.24.

8.5.3.SHARPENING THE ANVILIf you notice wear or rounding of the inner edgeof the anvil, sharpen the anvil so that originalangles are retained.



--- 32 ---

8.6. TIGHTENING THE BOLTS

D The tightness of fasteners and the bolts in the chipper must be checked once a week. IMPOR-TANT! On a new machine check the tightening after one hour of use.

D Refer to Maintenance and lubrication schedule, chapter 9. Tighten as indicated in the specifica-tions below.

3

2

1

4

5

Fig.25. .

8.6.1.TORQUES AND CLEARANCES

ITEM Socket size Torque, Nm (Foot pounds)

1, Check knife bolts tightness 17mm (11/16”) 45 (38)

2, Check bearing housing bolts tightness onboth sides

19mm (3/4”) 50 (38)

3, Check anvil bolts tightness 24mm (15/16”) 200 (155)

ITEM Socket size Measurement

4, Check clearance between knives and anvil 19mm (3/4”) 1,2--1,5 mm (1/30”)

5. Check bearing’s radial clearance 0,02---0,03 mm(0.0008” to 0.0012”)



--- 33 ---

9.MAINTENANCE AND LUBRI-CATION SCHEME

GENERAL EVERY 8HOURS

EVERY 20HOURS

EVERY 40HOURS

EVERY2000HOURSOR 1YEAR

PROCEDURE SEEPAGE

KNIVES ANDAND ANVILS

X ORWHENNEEDED

Check forsharpness andclearance

32

X ORAFTER

ONE WEEK

Check for thebolt tightness 32

PTO SHAFTX X

Lubricate asadvised inchapt. 8.2.2.

24

BOLTS ANDFASTENERS

X

Check theknives and theanvils and whenneccesarysharpen orcorrect theclearancebetween them.On a newmachine afterone hour of use.

29

BEARINGSX

Grease thebearings. 24 and

26

TROUBLESHOOTING


--- 34 ---

10.TROUBLE SHOOTING

PROBLEM PROPABLE CAUSES SOLUTIONSPULVEROUS CHIPPED MATERIAL TOO HIGH RPM’S REDUCE RPM’S

INFERIOR CHIPPED MATERIAL INCORRECT CLEARANCEBETWEEN KNIVES AND ANVILS

ADJUST THE CLEARANCE

DULL---EDGED KNIVES SHARPEN THE KNIVES

POOR CHIPPING OF BRANCHES TOO LOW RPM’S INCREASE RPM’S

STRANGE CHIPPER NOISE BEARINGS NOT OK 1. GREASE THE BEARINGS

2. REPLACE THE BEARINGS

LOOSE BOLTS OR FASTENERS TIGHTEN THE BOLTS ANDFASTENERS

INCORRECT CLEARANCEBETWEEN KNIVES AND ANVILS


INSUFFICIENT CHIPPING POWER INCORRECT CLEARANCEBETWEEN KNIVES AND ANVILS


DULL---EDGED KNIVES SHARPEN THE KNIVES

TRACTOR STALLING WHENCHIPPING

INSUFFICIENT POWER REDUCE THE POWER DEMAND BYMAKING THE CHIPPER CUT WITHONLY ONE KNIFE, REFER TO 7.5.

STORING AND CRIME PREVENTION


--- 35 ---

11.STORING AND DISCARDING

11.1. STORING THE CHIPPER

D If the chipper is to be stored for a longer peri-od, cover the knives with grease and makesure that the water drains of the lower hous-ing are open.

11.2. DISCARDING THE CHIPPER

D When the machine comes to the end of itsworking life, it has tobeduly discarded. Con-tact local authorities for more information.

12.CRIME PREVENTION

D Contact local authorities and / or yourretailer.

D If a theft occurs, notify the law enforcementagency having jurisdiction and theinsurance carrier immediately.

D Give a full description and a complete set ofserial and identification numbers to theinvestigating officer and insurance carrier.

D If available, provide the investigating officerwith photographs of the actual machine,manu--- facturers literature and knowledgeofany iden--- tifiable marks that would assist inidentifying the machine.

D Regularly check the identification plates onall machines and report any missing ordestroyed plate.

TECHNICAL DATA AND DIRECTIVES/STANDARDS


--- 36 ---

13.TECHNICAL DATA

Output 5---20 m3/h (177---706 ft3/h)Mean chip length 13 mm (1/2”)Max wood diameter 160 mm (41/2”)Power demand 10---40 kW (15---40 H.P.)Tractor PTO speed 540---1000 RPMNumber of knives 2 pcs.Power source Tractor or hydraulic motorMounting 3---point hitch CAT IRotor diameter � 670 mm (26 1/3”)Rotor weight 100 kg (220 lbs)Rotor’s rotation speed 900---1700 RPMBearings Spherical roller bearingsDischarge chute 360� adjustableDischarge chute height 86” (1,2 m)Opening of upper chamber Single hingeChipper weight (no feeder) 625 lbs (285 kg)Oil demand, P.T.O. speed--- chip 13 mm (1/2”), 540 rpm

3---10 gal / min

Type of feed chute Manual chute or hydraulic feedSound pressure levelSound power levelCEN / TC144 WG8N16

102 dB (A)120 dB (A)

13.1. DIRECTIVES AND STANDARDSAPPLIED

13.1.1.UNIFIED STANDARDS

D EN292--2D EN294

D EN60204--1

13.1.2.NATIONAL STANDARDS

D PrEN13252D prEN1553--1

SPARE PARTS


03514400

--- 37 ---

03510120 Discharge pipe

1

2

3

3

4

5

6

79

108


03510120 Discharge pipe, complete. . . . . . . . . . . .1. 43510250 Discharge pipe 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. 43510240 Lid 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. 52117108 Lock nut 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4. 03510300 Chain 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5. 94612082 Draw spring DU26 DL2,6 L106 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. 43340769 Nut 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7. 43511670 Safety bolt M10x35 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8. 52840295 Cotter pin 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9. 43340751 Reel 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10. 43511650 Safety bolt M10x50 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPARE PARTS


03514400

--- 38 ---

03514400 CH 140 Chipper.

1

2

2.42.1

2.22.3

3

9

1011

1213

17

16

19

20 21

2425

26

27

31

32

48

4950

51

3

11

11 11

11

9

8

3130

10

60

18

25

14

1522

15

22

56

56.1

56.2

56.356.4

15

12

47

SPARE PARTS


03514400

--- 39 ---

03514400 CH 140 Chipper


1. 33514290 Lower housing 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. 03510200 Disc, complete 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.1. 33510190 Disc 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2. 43510220 Knife 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3. 52060258 Screw M10x40 DIN933 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.4. 52117108 Lock nut M10 DIN985 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

3. Bearing See separate spare parts list. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4. ---. . .5. ---. . .

6. ---. . .7. ---. . .8. ---. . .9. 52062056 Screw M12x60 DIN931 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10. 41215682 Washer 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

11. 52117124 Lock nut M12 DIN985 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12. 52062916 Screw M16x60 DIN933 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13. 52110079 Nut M16 DIN934 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14. 43510420 Shaft 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15. ---. .

16. 43511630 Screw M12x50 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17. 33510180 Upper housing 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18. 52062031 Screw M12x40 DIN933 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19. 43340546 Screw 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20. 33341009 Vertical anvil 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

21. 33340993 Horizontal anvil 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22. ---. .23. ---. .24. 43291103 Anvil adjuster 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25. 52110053 Nut M12 DIN934 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

26. 52062106 Screw M16x30 DIN933 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27. 52062098 Screw M16x25 DIN933 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28. ---. .29. ---. .30. 03291143 Chain 250 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

31. 52832045 Rivet 4,8x19 Fe 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32. 43310499 Washer 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33. ---. .34. ---. .35. ---. .

SPARE PARTS


03514400

--- 40 ---

03514400 CH 140 Chipper

1

2

2.42.1

2.22.3

3

9

1011

1213

17

16

19

20 21

2425

26

27

31

32

48

4950

51

3

11

11 11

11

9

8

3130

10

60

18

25

14

1522

15

22

56

56.1

56.2

56.356.4

15

12

47

SPARE PARTS


03514400

--- 41 ---

03514440 CH 140 Chipper


36. ---. .37. ---. .38. ---. .39. ---. .40. ---. .41. 52060241 Screw M10x35 DIN933 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42. ---. .43. ---. .44. ---. .45. ---. .

46. 52211042 Spring washer M10 DIN127 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47. 43341429 Locking pin 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48. 52842143 Cotter pin 5x105 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49. 43511660 Safety screw M16x240 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50. 52117165 Lock nut M16 DIN985 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

51. 43341270 Mounting plate 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52. ---. .53. ---. .54. ---. .55. ---. .

56. 43513140 Extension plate mounting 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56.1 43512490 Extension plate 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56.2 52062023 Screw M12x30 DIN933 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56.3 52200508 washer M12 DIN440 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56.4 52117124 Lock nut M12 DIN985 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57. ---. .58. ---. .59. ---. .60. 43511630 Safety screw M12x50 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPARE PARTS


03514400

--- 42 ---

Bearing, feeder side

1

3

4

5

5.1

6

2.3

2.12.2

5.2

7


1. 54513569 End plate 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. 54512371 Tightener sleeve, complete 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.1. Shaft nut 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2. Lock plate 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3. Tightener sleeve 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. 43513360 Spacer ring D90x12,7 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4. 54512363 Bearing 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5. 54513551 Bearing housing 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.1. 52401215 Grease nipple 1/8” 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5.2. Screw M10x50 DIN931 10.9 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6. 43513350 Spacer ring D90x5,4 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7. 52334232 Seal Order no. including four pieces 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPARE PARTS


03514400

--- 43 ---

Bearing, splined axle side

3

4

4.1

2.3 1

2.2

4.2

1 2.1


1. 52334232 Seal Order no. including four pieces 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. 54512371 Tightener sleeve, complete 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.1. Shaft nut 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2. Lock plate 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3. Tightener sleeve 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. 54512363 Bearing 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4. 54513551 Bearing housing 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.1. 52401215 Grease nipple 1/8” 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4.2. Screw M10x50 DIN931 10.9 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPARE PARTS


03514400

--- 44 ---

Mounting frame assy, Drawbar assy

Part Order no. Description Remarks Qty

1. Mounting frame, assy 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.1. 52062213 Screw M20x40 DIN933 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.2. 52117207 Lock nut M20 DIN985 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.3. 52211083 Spring washer M20 DIN127 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.4. 52060175 Screw M8x25 DIN933 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.5. 43482290 Hose fastener 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.6. 52200037 Washer M8 DIN126 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.7. 52117082 Lock nut M8 DIN985 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.8. 43511780 Cover of universal shaft 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.9. 52200334 Washer M8 DIN440 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.10. 43514210 Plate 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

2. Drawbar, assy 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.1. 43341254 Drawbar 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.2. 40293797 Sleeve 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.3. 52842150 Ring pin 10x45 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.4. 52832094 Rivet 4,8x15 Fe 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2.5. 54826110 Chain 300 mm 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

1.5

2.1

2.4

2.3

1.4

2.2

1.1

1.21.3

1.4

1.6

1.6

1.9

1.6

1.7

1.7

1.7

1.82.51.10

SPARE PARTS


03514400

--- 45 ---

03342144 F150 Mechanical feed chute


1. 03342151 Feed chute 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2. 43340876 Flap, compl. incl.parts 3,4,5,6,7 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3. 43340884 Flap 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4. 43340900 Flap rubber 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5. 43340918 Support 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6. 52832094 Pop rivet 4,8 x 15 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7. 52200011 Washer M5 DIN 126 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8. 52060399 Bolt M8 x 80 DIN 931 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9. 52117082 Nut M 8 DIN 985 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

SPARE PARTS


03514400

--- 46 ---

INDEX


--- 47 ---

AACCESSORIES, 12

AFTER OPERATING, 22

ANVIL, 29

BBEARINGS, 26

BEFORE LUBRICATION , 25

BOLTS, 32

CCHIPPING, 21

CLEARING THE MACHINE, 22

CRIME PREVENTION, 35

DDECALS , 13

DIMENSIONS, 12

DIRECTIVES , 36

DISC, 11

DISCARDING, 35

DISCARDING , 35

DISCHARGE CHUTE, 11

EEXTENSION PLATE, 18

FFIELD OF APPLICATION, 11

GGENERAL SAFETY, 5

HHOLDING DEVICE , 11

HORIZONTAL ANVIL, 11

HYDRAULIC MOTOR USE, 23

IINSTALLATION, 18

KKNIVES AND ANVIL, 29

LLID, 11

LIFTING, 17

LOWER CHAMBER, 11

LUBRICATION, 25

MMAINTENANCE, 25

NNATIONAL STANDARDS, 36

OOPERATING , 20

OWNER---OPERATOR, 3

INDEX


--- 48 ---

PPARKING , 23

POWER , 22

PREPARATIONS , 17

PRESENTATION, 11

PTO---SHAFT, 19

SSAFETY INSTRUCTIONS, 4

SPLINED AXLE, 28

STANDARDS , 36

STARTING THE CHIPPER, 21

STICKERS, 13

STORING , 35

SYMBOLS , 4

TTECHNICAL DATA, 36

TERMS , 4

TRAFFIC , 17

TRANSPORT POSITION, 17

TROUBLE SHOOTING, 34

TURNING THE CHIPPER OFF , 22

TWIG BLADE, 11

UUNIFIED STANDARDS, 36

UPPER CHAMBER, 11

VVERTICAL ANVIL, 11

chipper ch 140 · 2018-10-25 · operation, maintenance and spare parts manual ch 140 chipper...

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