china methanol conference presentation · acetic acid vinyl acetate polyvinyl acetate polyvinyl...
TRANSCRIPT
For 3rd Annual China Methanol ConferenceAugust 2004
9900
0102
0304E
0
2000
4000
6000
8000
10000
12000-000- metric tons
Year
Methanol Demand - Asia'99 - '04E, By Major Consuming Country
Primary Derivative Secondary Derivative Tertiary Derivative Quartenary DerivativeAcetic Acid Vinyl Acetate Polyvinyl Acetate Polyvinyl Alcohol
EVAAcetic Anhydride Cellulose Acetate (filter tow)Terephthalic Acid Polyesters (polyethylene terepthatlate)
Formaldehyde Phenol Formaldehyde ResinsUrea Formaldehyde ResinsMelamine ResinsPolyoxymethylene (POM or Polyacetal)PolyolsButanediol Polyesters (polybutyl terepthalate)MDIIsoprene Rubber (polyisoprene)ParaformaldehydeHexamine
Methyl tert-butyl ether (MTBE)
Methyl Methacrylate Polymethylmethacrylate (PMMA)Methacrylate/Acrylate Co Polymers
Methyl Chloride (Chloromethane) Methylene Chloride (CH2Cl2) Chloroform (CHCl3) Carbon Tetrachloride
MethylaminesMonomethyamineDimethylamineTrimethylamine
OthersDimethyl terephthalate (DMT) Purified Terephthalic Acid (PTA) PolyestersReducing agent Chlorine DioxideMethyl Mercaptan (methanethiol) DL-methionine (amino acid)
Developmental UsesDirect Uses (gasoline blending)Fuel CellsMethanol-to-Olefins
Asia definedfrom China toAustralia toIndiaCompoundedAverage AnnualGrowth (CAGR),99-04E = 7.9% Formaldehyde
= 8.1% Acetic Acid =
15.2%
Japan is onlycountry notexhibitinggrowth in thisperiod
0
2000
4000
6000
8000
10000
12000
14000
1999 2000 2001 2002 2003 2004E
Formaldehyde Acetic Acid Methyl tert-Butyl Ether (MTBE)Methyl Methacrylate Dimethyl terephthalate (DMT) Methanethiol (Methyl Mercaptan)Methylamines Methyl Chloride (Chloromethane) Direct Uses (gasoline blending)
Fuel Cells Methanol-to-Olefins Others
Growth istestament tobreadth of ChinaexpansionCAGR = 11.8% Formaldehyde
= 15.3 Acetic Acid =
12.5%Increased use ofmethanol ingasolineformulationsEstimated thatover 2 millionmetric tons ofdemand will beadded in the 5year period
0
1000
2000
3000
4000
5000
6000
1999 2000 2001 2002 2003 2004E
Formaldehyde Acetic Acid Methyl tert-Butyl Ether (MTBE)Methyl Methacrylate Dimethyl terephthalate (DMT) Methanethiol (Methyl Mercaptan)Methylamines Methyl Chloride (Chloromethane) Direct Uses (gasoline blending)Fuel Cells Methanol-to-Olefins Others
47%
2%9%
9%
5%2%3%3%3%3%
14%
49%
2%12%
8%
4%1%4%
3%3%
2%
12%
Urea Formaldehyde Resins Melamine Formaldehyde Resin
Phenol Formaldehyde Resins POM
Pentaeryithrytol TMP, TME, NPG
1,4 BDO MDI
Paraformaldehyde Hexamine
Others
Like Methanol,Formaldehydederivatives arecomplex and manyAsian demandestimated to be 9.9million tons in 2004Traditional resingrowth anticipatedto continue,followingconstruction trends
Chinaformaldehydedemand 2004E:4.6 million metrictonsPOM, MDI, BDOconsumptionbenefits from theexpansion of theChinese automotiveindustryPF resin useincreases withsophistication ofChina wood panelindustryPCB outsourcingtrend to continue
55%
2%7%
0%7%
1%0%0%4%
4%
20%
51%
1%
13%
4%
4%1%3%
3%
4%
3%
13%
Urea Formaldehyde Resins Melamine Formaldehyde Resin Phenol Formaldehyde Resins
POM Pentaeryithrytol TMP, TME, NPG
1,4 BDO MDI Paraformaldehyde
Hexamine Others
Trend to havingcapacity “bolted on” to downstream facilities to improveefficienciesSmall, silver oxidecatalyzedformaldehydeoperations in Chinawill continue to bepressuredCapacityinformation islimited; someestimates up to 7.5million tons
-
1,000
2,000
3,000
4,000
5,000
6,000
7,000
1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 20090%
20%
40%
60%
80%
100%
120%
Total Capacity Production Macro Operating Rate
MethanolCarbonylation tobecome dominantsource of AceticProductionNet trade alsoprovides scope forgrowth in aceticacid and derivativesproductionChina again drivesconsumptiongrowth
Acetic Acid Use in NEABy Derivative
34%
23%
13%
10%
20%
Vinyl Acetate Monomer Terephthalic Acid Acetic Anydride Acetate Esters Others
20033.1+
millionmetrictons
New Projects willgenerateincrementalmethanoldemandChinese MakingStrides inCarbonylationTechnologyImports, localproduction willbe replaced
Development of Methanol/CO Production in AsiaPercent of Nameplate Capacity
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008
Acetaldehyde Oxidation/Others Methanol Carbonylation
9900
0102
0304E
05E06E
07E08E
09E
0
2000
4000
6000
8000
10000
12000
14000
16000
-000- metric tons
Year
Methanol Demand - Asia'99 - '09E, By Major Consuming Country Total demand
growth over 3.6million tonsCAGR 04E-09E“slows” to 5.3%Near term growthlead by China, laterperiod growth morebroad, includesIndia, SEA
0
2000
4000
6000
8000
10000
12000
14000
16000
18000
1999 2000 2001 2002 2003 2004E 2005E 2006E 2007E 2008E 2009E
Formaldehyde Acetic Acid Methyl tert-Butyl Ether (MTBE)Methyl Methacrylate Dimethyl terephthalate (DMT) Methanethiol (Methyl Mercaptan)Methylamines Methyl Chloride (Chloromethane) Direct Uses (gasoline blending)Fuel Cells Methanol-to-Olefins Others
Follows the growth in formaldehyde, acetic acid shown earlierDevelopmental uses not seen to be contributors to growth in this period
Within Asia External to Asia
Country Capacity to Produce Country Capacity to Produce Capacity For Asia(Million metric tons) (Million metric tons) (Million metric Tons)
China 4.70 Saudi Arabia 4.41 2.87Indonesia 0.94 Iran 1.74 1.30Malaysia 0.73 Qatar 0.91 0.55New Zealand 1.24 Bahrain 0.47 0.23India 0.45 Others 2.1 0.45
Total Asia 8.06 Total External 9.63 5.40
Total Available Capacity for Asia:13.46 million metric tons
Demand, Asia, 2004E:12.18 million metric tons
Methanol Production Capacity Serving Asia, 2004E
Red line showsgap in Asiansupply ofmethanol oncumulative basisGreen lineshowscumulativesurplus ofmethanol takingall availablecapacity intoconsiderationImplies thatfuture Chinaprojects forcedto compete withMiddle East,other projects
-4000
-3000
-2000
-1000
0
1000
2000
3000
4000
2000 2001 2002 2003 2004E 2005E 2006E 2007E 2008E 2009E
Capacity Additions, Asia Available Capacity Additions Ex Asia
Demand Growth Net - Asia Only
Net - Incl Ex Asia
Almost 2 milliontons of MeOH tobe sourcedoutside of Asianregion in nextfive yearsCapacity tosupply fromOceania notexpected toincrease through2009
0
1000
2000
3000
4000
5000
6000
7000
8000
9000
1999 2000 2001 2002 2003 2004E 2005E 2006E 2007E 2008E 2009E
Imports Exports Net
China production economics have set new pricing floor for near term (formerly US position)Producers must ensure they can run for prolonged periods in “badtimes”
Historical Methanol Prices
0
50
100
150
200
250
300
350
400
450
500
Do
llars
Per
To
n
FOB USGC
FOB W. Europe
Spot China, delivered
Gulf War speculation
Slowed US economicactivity and oversupply
Restructuring andMTBE "mania"
Further Industryconsolidation
5.85 Mmtons of newcapacity added (20% of
world demand)
Asian FinancialCrisis
New World Scale FacilityCapacity Impact
Sept 11Attacks
Venezuelan Strikes, NZGas Redetermination
Natural GasCrisis, Strong
China DemandGrowth,Industry
Source: ACN
• Largest proven single line unitsprocess 2500 tpd coal (approx600,000 methanol at 100percent availability) –largerscale envisioned
• “Front end” used in many other processes, including IGCC(combined cycle), Ammoniaproduction (China)
• For methanol, C:H ratio too highand CO2 removal necessary
• Higher Capital Cost
• Higher Fixed O&M costs
• Several Technology Providers
Feed Preparation
Milling. Drying, Pressurizing
and/or Slurrification
Air Separation (O2)
Gasification
Syngas Prep
Cooling
Desulphurization (COS Hydrolysis)
CO2 Removal
Converter/Pressurization
Sulphur Recovery
Water Treatment
To Conventional Methanol Synthesis
Rough Estimate, For Demonstration Only, Requires Further Verification
$100
$120
$140
$160
$180
$200
$220
$240
$15.0 $17.5 $20.0 $22.5 $25.0 $27.5 $30.0 $32.5 $35.0 $37.5 $40.0 $42.5 $45.0 $47.5 $50.0
Coal Cost, $/ton
$100
$120
$140
$160
$180
$200
$220
$240$2.50 $2.75 $3.00 $3.25 $3.50 $3.75 $4.00 $4.25 $4.50 $4.75 $5.00 $5.25 $5.50 $5.75 $6.00
Coal - Modern Coal - Small Scale Natural Gas
Likely China
Likely China
Likely China
Middle East Delivered to China, incl Duty, Typical
Feedstocks are typically “low end” and low cost: Coal, VGO, petroleum coke
High and fluctuating natural gas pricesFor IGCC, enables peak shaving powerFor China –increased self-sufficiency“Cost Maturation” benefitsEnvironmental benefits Lower site emissions –modern processes (with scrubbing capability) In China, syngas is also used to manufacture town gas, eliminating need
for residents to burn coal for home heating, reducing air pollution fromthis source
Also in China, coal slurry can be prepared using wastewater fromexisting processes and remove these discharges into rivers
Capital CostsRisks –technologyUnknowns in O&M fixed costs; can be higher than “advertised” by technology licensorsSponsors typically being “pushed” technology, may require new skills (sulphur, ash disposal, wastewater