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  • 146

    Chapter 5

    COMPACT HEAT EXCHNAGER ANALYSIS USING NANOFLUIDS

    The thermal analysis of compact heat exchanger [9] is done by

    considering the fluid outlet temperatures or heat transfer rate as

    dependent variables, and is related to independent parameters as

    follows

    parameters&iablesvartindependen

    controls'designerunderparameters

    iablesvarconditionsoperating

    hci,ci,h

    iablesvardependent

    o,co,h ntarranagemeflow,A,U,C,C,T,TfqorT,T

    (5.1)

    Six independent and one variable which may be Th,o, Tc,o or q

    dependent variable of Equation (5.1) for a given flow arrangement

    can be transferred into two independent and one dependent

    dimensionless groups.

    Figure 5.1 Nomenclature of Heat Exchanger

    (source:Shah RK [9])

  • 147

    To get the dimensionless groups a two fluid exchanger shown in

    Fig. 5.1 is considered. By combining differential energy

    conservation equations for the control volume we get

    cchh dTCdTCdAqdq (5.2)

    Where the sign depends upon whether dTc is increasing or

    decreasing with increasing dA or dx.

    The local overall heat transfer rate equation on a differential base

    for the surface area dA is

    dATUdATTUdAqdqlocalch

    (5.3)

    Integration of Equations (5.2) and (5.3) across the exchanger

    surface area we get

    i,co,cco,hi,hh TTCTTCq (5.4)

    o

    mm R

    TTUAq

    (5.5)

    where Tm is the actual mean temperature difference (or MTD) that

    depends upon the exchanger flow arrangement and degree of fluid

    mixing within each fluid stream. The inverse of the overall thermal

    conductance UA is referred to as the overall thermal resistance (Ro)

    is represented as

    cocso

    w

    hsohohA

    1

    Ah

    1R

    Ah

    1

    hA

    1

    UA

    1

    (5.6)

    The wall thermal resistance Rw in Equation (5.6) is given by

  • 148

    walllayermultipleawithtubecircularafork

    d

    dln

    LN2

    1

    walllayerglesinawithtubecircularaforLNk2

    dd

    ln

    wallflataforkA

    R

    j j,w

    j

    1j

    t

    tw

    f

    o

    ww

    w

    (5.7)

    5.1 -NTU , P-NTU and MTD Methods

    Three different methods are shown in Table 5.1 based on the

    choice of three dimensionless groups. The relationship among

    three dimensionless groups is derived by integrating Equations

    (5.2) and (5.3) across the surface area for a specified exchanger

    flow arrangement.

    In the -NTU method[9], the heat transfer rate from the hot fluid to

    the cold fluid in the exchanger is expressed as

    i,ci,hmin TTCq (5.8)

    The exchanger effectiveness (0 1) is a ratio of the actual heat

    transfer rate from the hot fluid to the cold fluid to the maximum

    possible heat transfer rate qmax thermodynamically permitted. The

    qmax is obtained in a counterflow heat exchanger of infinite surface

    area operating with the fluid flow rates and fluid inlet temperatures

  • 149

    equal to those of an actual exchanger. The exchanger effectiveness

    is a function of NTU and C* in this method.

    The number of transfer units NTU (0 NTU ) is a ratio of the

    overall conductance UA to the smaller heat capacity rate Cmin. NTU

    designates the dimensionless heat transfer size or thermal size

    of the exchanger. The heat capacity rate ratio C* (0 C* 1) is

    simply a ratio of the smaller to the larger heat capacity rate for the

    two fluid streams.

    The P-NTU method[8] represents a variant of the -NTU method.

    The -NTU relationship is different depending upon whether the

    shell fluid is the Cmin or Cmax fluid in the (stream asymmetric) flow

    arrangements commonly used for shell-and-tube exchangers. In

    order to avoid possible errors and to avoid keeping track of the Cmin

    fluid side, the temperature effectiveness P is taken as a function of

    NTU and R.

    i,1i,222i,2i,111 TTCPTTCPq

    112221 RPPRPP

    112221 RNTUNTURNTUNTU

    2

    1 R1R (5.9)

    In the MTD method[8], the heat transfer rate from the hot fluid to

    the cold fluid in the exchanger is given by

    mm TUAFTUAq (5.10)

  • 150

    where Tm the log-mean temperature difference (LMTD), and F the

    LMTD correction factor, a ratio of actual MTD to the LMTD, where

    2

    1

    21

    TT

    ln

    TTLMTD (5.11)

    Where 1T and 2T are defined as

    i,co,h2o,ci,h1 TTTTTT for all flow arrangements

    except for parallel flow

    o,co,h2i,ci,h1 TTTTTT for parallel flow

    Table 5.1 General Functional Relationships and Dimensionless

    Groups for -NTU, P-NTU, and MTD Methods (source : Shah [9])

    Generally -NTU method is used by automotive, aircraft, air

    conditioning, refrigeration and other industries that design or

    manufacture compact heat exchangers. The MTD method is used

    by process, power, and petrochemical industries that design or

  • 151

    manufacture shell and tube and other noncompact heat

    exchangers.

    5.2 Fin Efficiency and Overall Efficiency

    Extended surfaces have fins attached to the primary surface on

    one or both sides of a two-fluid or a multi-fluid heat exchanger.

    Fins can be of a variety of geometries plain, wavy, or interrupted

    and can be attached to the inside, outside, or both sides of

    circular, flat, or oval tubes, or parting sheets.

    The concept of fin efficiency accounts for the reduction in

    temperature potential between the fin and the ambient fluid due to

    conduction along the fin and convection from or to the fin surface

    depending upon the fin cooling or heating situation. The fin

    efficiency is defined as the ratio of the actual heat transfer rate

    through the fin base divided by the maximum possible heat

    transfer rate through the fin base which would be obtained if the

    entire fin were at the base temperature. Since most of the real fins

    are thin, they are treated as one-dimensional (1-D) with standard

    idealizations used for the analysis (Huang and Shah [177] ). This

    1-D fin efficiency is a function of the fin geometry, fin material

    thermal conductivity, heat transfer coefficient at the fin surface,

    and the fin tip boundary condition; it is not a function of the fin

    base or fin tip temperature, ambient temperature, and heat flux at

  • 152

    the fin base or fin tip in general. Fin efficiency formulas for some

    common fins are presented in Table 5.2.

    Figure 5.2 A flat fin over (a) an in-line and (b) staggered tube

    arrangement; the smallest representative segment of the fin

    for (c) an in-line and (d) a staggered tube arrangement.(source:

    Shah, [178])

    The fin efficiency for flat fins (Figure 5.2b) is obtained by a sector

    method [178]. In this method, the rectangular or hexagonal fin

    around the tube or its smallest symmetrical section is divided into

    n sectors (Figure 5.2). Each sector is then considered as a circular

    fin with the radius re,i equal to the length of the centerline of the

    sector. The fin efficiency of each sector is subsequently computed

    using the circular fin formula of Table. 5.2. The fin efficiency f for

  • 153

    the whole fin is then the surface area weighted average of f,i of

    each sector

    n

    1i

    i,f

    n

    0i

    i,fi,f

    f

    A

    A

    (5.12)

    In an extended-surface heat exchanger, heat transfer takes place

    from both the fins (f < 100%) and the primary surface (f = 100%).

    Therefore extended surface efficiency o is defined as

    fff

    f

    p

    o 1A

    A1

    A

    A

    A

    A (5.13)

    where Af is the fin surface area, Ap is the primary surface area, and

    A = Af + Ap.

    5.3 Heat Exchanger Pressure Drop

    Pressure drop in heat exchangers is an important consideration

    during the design stage. Since fluid circulation requires some form

    of pump or fan. Pressure drop calculations are required for both

    fluid streams, and in most cases flow consists of either two

    internal streams or an internal and external stream. Pressure drop

    is affected by a number of factors, namely the type of flow (laminar

    or turbulent) and the passage geometry. Usually a fan, blower, or

    pump is used to flow fluid through individual sides of a heat

    exchanger. Due to potential initial and operating high cost, low

  • 154

    Table 5.2 Fin Efficiency expressions for Plate-Fin and Tube-Fin Geometrics (source : Shah [178])

  • 155

    fluid pumping power requirement is highly desired for gases and

    viscous liquids. The fluid pumping power is approximately

    related to the core pressure drop (Shah, [178]) in the exchanger as

    flowTurbulentforADg2

    mL4046.0

    flowarminlaforRefDg2

    L4

    pm

    8.1

    o

    2.1

    h

    2

    c

    8.22.0

    h

    2

    c

    (5.14)

    From Equation (5.14) that the fluid pumping power is strongly

    dependent upon the fluid density ( 1/2) particularly for low-

    density fluids in laminar and turbulent flows, and upon the

    viscosity in laminar flow. Pressure drop can be an important

    consideration when blowers and pumps are used for the fluid flow

    since they are head limited. Also for condensing and evaporating

    fluids, the pressure drop affects the heat transfer rate. Hence, the

    pressure drop determination in the exchanger is important.

    Miller [179] suggested that core pressure drop may consist of one

    or more of the following components depending upon the

    exchanger construction (1) friction losses associated with fluid flow

    over heat transfer surface (this usually consists of skin friction,

    form (profile) drag, and internal contractions and expansions) (2)

    the momentum effect (pressure drop or rise due to fluid density

    changes) in the core (3) pressure drop associated with sudden

  • 156

    contraction and expansion at the core inlet and outlet and (4) the

    gravity effect due to the change in elevation between the inlet and

    outlet of the exchanger. The gravity effect is generally negligible for

    gases. The total pressure drop across the heat exchanger core is

    obtained by taking the sum of all of these contributions is

    eaci ppppp (5.15)

    Combining all of the effects and rearranging, yields the following

    general expression for predicting pressure drop in a heat

    exchanger core

    e

    ie

    2

    e

    e

    i

    m

    i

    h

    e

    2

    i

    i

    2

    K112D

    L4fK1

    2

    Gp

    (5.16)

    The efficiency accounts for the irreversibilities in the pump, i.e.

    friction losses. It is clear that a Reynolds number dependency

    exists for the expansion and contraction loss coefficients. For

    design purposes we may approximate the behavior of these losses

    by merely considering the Re = curves. These curves have the

    following approximate equations [8] are

    2e 1K

    22e 142.0K (5.17) The core frictional pressure drop in Equation (5.16) may be

    approximated as

    mhc

    2 1

    Dg2

    fLG4p

    (5.18)

  • 157

    Where lmavgm

    Tp

    R~

    1

    Here is the gas constant in R~

    J/kg K, pavg = (pi + po)/2, and Tlm=

    Tconst + Tlm where Tconst is the mean average temperature of the

    fluid on the other side of the exchanger; the LMTD Tlm

    5.4 Problem Formulation

    The configuration of the radiator for the present analysis is chosen

    from Charyulu et al. [159] for the purpose of establishing the

    advantages of using nanofluids. The details of the radiator(Fig 5.3)

    mounted on turbo charged diesel engine of type TBD 232 V-12

    cross flow compact heat exchanger with unmixed fluids consisting

    of 644 tubes made of brass and 346 continuous fins made of

    copper are presented in table 5.3- 5.4.

    The fluid parameters and normal operating conditions as

    presented by Charyulu et al. [159] are given in Table 5.5. A

    numerical method -NTU rating method can be applied for this

    compact heat exchanger by replacing the standard coolant water+

    50% ethylene glycol by Al2O3 + water nanofluids.

    5.5 Compact Heat Exchanger Geometry

    The core of compact heat exchanger with its principle components

    coolant tubes and fins are shown in Fig 5.4. Flat tubes are more

    popular for automotive applications due to their lower profile drag

  • 158

    compared with round tubes. The directions of the coolant and air

    flows across each other are represented in Fig.5.4. The ultimate

    Figure 5.3 Schematic of Radiator Assembly

    design object of the heat exchanger is to maximize the heat

    rejection rate while minimizing the flow resistance. We have

    considered compact heat exchanger surface 11.32-0.737-SR (Kays

    et al[8]) and the surface geometry parameters are given in Table

    5.3.

    Figure 5.4 Structure of typical Compact Heat Exchanger core

  • 159

    Table 5.3 Surface core geometry of flat tubes, continuous fins (surface 11.32-0.737-SR, Kays et al. ,[8])

    S.No Description Air side Coolant side

    1. Fin pitch 4.46 fin/cm

    2. Fin Metal Thickness 0.01 cm

    3 Hydraulic diameter, Dh 0.351cm 0.373cm

    4. Min free flow area / Frontal area ,

    0.780 0.129

    5. Total heat transfer area / Total volume,

    886 m2/m3

    138 m2/m3

    6. Fin area / Total area, 0.845

    Table 5.4 Compact heat exchanger Geometric factors

    Factor and Symbol

    Description

    A The free flow area on one side of the exchanger Af The frontal area on one side of the exchanger. It is

    given as product of the overall exchanger width and height or depth and height

    a The separation plate thickness b The separation plate spacing. de The equivalent diameter used to correlate flow friction

    and heat transfer and is four times the hydraulic radius rh

    L The flow length on one side of the exchanger P The perimeter of the passage p The porosity which is the ratio of the exchanger void

    volume to the total exchanger volume. rh The hydraulic radius, which is the ratio of the

    passage flow area to its wetted perimeter. S The heat transfer surface on one side of the

    exchanger Sf The surface of the fins, only , on one side of the

    exchanger. V The total exchanger volume, it is given as the product

    of width,dpth and height. The ratio of total surface area on one side of the

    exchanger to the total volume on both sides of the exchanger.

    The ratio of the total surface area to the total volume on one side of the exchanger.

    The fine thickness The fine efficiency 0 The overall passage efficiency The ratio of the free flow area to the frontal area on

    one side of the exchanger.

  • 160

    Table 5.5 Fluid parameters and Normal Operating conditions

    S.No Description Air

    Coolant

    1. Fluid mass rate 8 -20 kg/s 6000-10000 kg/hr

    2. Fluid inlet Temperature 20-55 0C 70-95 0C

    3 Fluid Temperature rise/ drop

    28 0C 6 0C

    4 5. 6. 7.

    Core width Core height Core depth Tube size

    0.6 m 0.5m 0.4m 1.872cm * .245cm

    5.6 Thermal Analysis Procedure

    Shah et al [9] gave a step-by-step procedure for thermal analysis

    (rating) of a compact cross-flow heat exchanger. Inputs are the

    exchanger construction, flow arrangement and overall dimensions,

    complete details on the materials and surface geometries on both

    sides including their non-dimensional heat transfer and pressure

    drop characteristics (h and f vs. Re), fluid flow rates, inlet

    temperatures, and fouling factors. The fluid outlet temperatures,

    total heat transfer rate, and pressure drops on each side of the

    exchanger are then determined.

    Step 1.

    Determine the surface geometric properties on each fluid side ie.

    the minimum free flow area Ao, heat transfer surface area A, flow

    lengths L, hydraulic diameter Dh, heat transfer surface area

    density , the ratio of minimum free-flow area to frontal area , fin

  • 161

    length lf, and fin thickness for fin efficiency determination, and

    any specialized dimensions used for heat transfer and pressure

    drop correlations. Considering core surface as 11.32-0.737-SR,

    geometric properties are as listed in table 5.3.

    Step 2.

    Compute the fluid bulk mean temperature and fluid

    thermophysical properties on each fluid side. Since the outlet

    temperatures are not known, they are estimated initially. Assume

    an exchanger effectiveness as 60 to 75% for most single-pass

    crossflow exchangers, or 80 to 85% for single-pass counter flow

    exchangers, and calculate the fluid outlet temperatures.

    i,ci,hhmini,ho,h TTC/CTT (5.19)

    icihcicoc TTCCTT ,,min,, / (5.20)

    The bulk mean temperatures on each fluid side will be the

    arithmetic mean of the inlet and outlet temperatures on each fluid

    side is calculated. Once the bulk mean temperature is obtained on

    each fluid side, obtain the fluid properties, which are , cp, k, Pr,

    and .

    With this cp, one more iteration may be carried out to determine

    Th,o or Tc,o from Equation (5.19) or (5.20) on the Cmax side, and

    subsequently Tm on the Cmax side, and refine fluid properties

    accordingly.

  • 162

    Step 3.

    Calculate the Reynolds number Re and heat transfer and flow

    friction characteristics of heat transfer surfaces on each side of the

    exchanger. And compute j or Nu and f factors. Correct Nu (or j) for

    variable fluid property effects (Shah, [180]) in the second and

    subsequent iterations from the following equations.

    m

    m

    w

    cr

    n

    m

    w

    cr T

    T

    f

    f

    T

    T

    Nu

    Nu

    for gases

    m

    m

    w

    cr

    n

    m

    w

    cr f

    f

    Nu

    Nu

    for liquids (5.21)

    where the subscript cr denotes constant properties, and m and n are empirical constants provided in Table 5.6 (a&b).

    Step 4.

    Compute the heat transfer coefficients for both fluids; determine

    the fin efficiency f and the extended surface efficiency o, finally,

    compute the overall thermal conductance UA from Equation (5.6).

    Step 5.

    From the known heat capacity rates on each fluid side, compute C*

    = Cmin/Cmax. From the known UA, calculate NTU = UA/Cmin. With

    NTU, C*, and the flow arrangement, determine the exchanger

    effectiveness from the Table 5.7

  • 163

    Table 5.6 (a) Property Ratio method exponents for Laminar flow

    (Shah Rk et al [180])

    Fluid

    Heating Cooling

    Gases 1,0 mn

    for 1 < Tw/Tm < 3

    81.0,0 mn

    for 0.5 < Tw/Tm < 1

    Liquids 58.0,14.0 mn

    for w/m < 1

    54.0,14.0 mn

    for w/m > 1

    Table 5.6(b) Property Ratio method exponents for Turbulent

    flow

    ( Shah RK et.al [180] )

    Fluid

    Heating Cooling

    Gases 3.0T/Tlogn 4/1mw10

    for 1 < Tw/Tm < 5, 0.6 < Pr< 0.9

    104

  • 164

    Step 2 and continue iterating Steps 2 to 6, until the assumed and

    computed outlet temperatures converge within the desired degree

    of accuracy.

    Step 7.

    Compute the heat transfer rate from

    inainc TTCQ ,,min (5.22)

    Step 8

    Compute the pressure drop on both side of the exchanger by using

    the equation (5.16)

    Table 5.7 -NTU relationship for cross-flow unmixed configuration (shah [9])

    Number of tube

    rows

    Side of

    Cmin

    Formula

    air *)1( /1 * Ce NTUeC 1 tube ** /)1(1 CeC NTUe air 2/*2*2 1,/1(1 * NTUKC eKCKCe 2 tube 2/*2/2 ** 1,)/(1(1 CNTUCK eKCKe air 3/*42*2*3 ** 1,/))2/)(3()3(1(1 CNTUKC eKCKCKKCe

    3 tube 3/*42*4*2/3 ** 1,/))2/)(2/3(/)3(1(1 CNTUCK eKCKCKCKKe

    -

    1exp

    1exp1 78.0*22.0

    *NTUCNTU

    C

    5.6.1 Equation used in Air side

    (1) The air side heat transfer coefficient for the specified core side

    geometry as presented by (Charyulu et al., [159]), ha

  • 165

    3/2Pra

    aaa

    a

    CpGjh (5.23)

    Where 383.0Re

    174.0

    a

    aj

    afr

    aA

    WG

    (5.24)

    a

    aha

    a

    DG

    ,Re (5.25)

    (2) Fin efficiency of plate fin can be calculated as

    mL

    mLtanhf where

    tk

    h2m

    fin

    a (5.26)

    The overall fin efficiency is determined by

    fff

    f

    p

    o 1A

    A1

    A

    A

    A

    A (5.27)

    (3) Pressure drop for fin side as given by Kays et al.[8]

    e

    ie

    2

    e

    e

    i

    m

    i

    h

    e

    2

    i

    i

    2

    K112D

    L4fK1

    2

    Gp

    (5.28)

    where

    aoaim ,,

    11

    2

    11

    Friction factor f is given by

    3565.0Re

    3778.0

    a

    f (5.29)

    (4) Air heat capacity rate , Ca

    aaa CpmC (5.30)

  • 166

    5.6.2 Equations used Nanofluid side

    (1) A correlation to determine the heat transfer coefficient of the

    Al2O3 + H2O nanofluid in turbulent flow (Eqs. 5.31) has been

    developed in previous studies by Vasu et al. ([170]-[172]). The

    correlation is found in good agreement with the experimental data

    with standard Deviation of 6.4% and Average deviation of 5% (see

    section 4.2).

    nfh

    nfnf

    nfD

    KNuh

    ,

    (5.31)

    Where 4.08.0 PrRe0256.0 nfnfnfNu for Al2O3 + H2O

    nf

    nfh

    nf

    Du

    ,maxRe (5.32)

    nf

    nfnf

    nfk

    CpPr (5.33)

    2324.0

    05.0175.0Re

    f

    p

    m

    f

    nf

    k

    k

    k

    k for Al2O3 + H2O (5.34)

    The eq.(5.34) is used to calculate Thermal conductivity for

    nanofluids (Vasu et al.,[170]) which is found to be in good

    agreement with the experimental data with standard deviation of

    4% and Average deviation of 2% (see section 3.2).

    The other properties viscosity, density and specific heat of

    Nanofluids are calculated by using the following equations (see

    section 2.4,2.4 & 2.6)

  • 167

    )9.53311.391( 2fnf (5.35)

    pfnf )(1 (5.36)

    nf

    ppf

    nf

    CpCp

    f)-1(Cp (5.37)

    (2) Pressure drop is given as (Kays et al.[8]).

    nfhnf

    nfnf

    cD

    HfGP

    ,

    2

    (5.38)

    Where

    25.0Re079.0 nfnff (5.39)

    (3) Coolant heat capacity rate, Cnf

    nfnfnf CpmC (5.40)

    The Heat exchanger effectiveness for cross flow unmixed fluids, is

    as given by Kays et al.[8] (see table 5.7)

    1exp

    1exp1 78.0*22.0

    *NTUCNTU

    C (5.41)

    Where

    nf

    a

    C

    CC *

    a

    aa

    C

    AUNTU (5.42)

    Overall heat transfer coefficient, based on air side is given as

    nf

    a

    nfaa hhU

    111 (5.43)

  • 168

    Figure 5.5 The overall heat transfer coefficient

    Total heat transfer rate

    inainc TTCQ ,,min (5.44)

    For evaluation of various parameters used in the analysis of

    compact heat exchanger a M.file in MATLAB is developed. This is

    useful in estimating the fluid properties at different operating

    temperatures, different surface core geometry of cross flow heat

    exchanger and heat transfer coefficients. Pressure drops, overall

    heat transfer coefficients and heat transfer rate are also estimated.

    The flowchart of the numerical analysis is shown in Fig.5.6.

    5.7 Results and Discussions

    The numerical results thus obtained are presented in graphical

    form through fig 5.7 to 5.14. Figure 5.7 & 5.8 indicates that

    nanofluids possess higher heat transfer characteristics than

  • 169

    conventional coolant water and 50% ethylene glycol. The overall

    heat transfer coefficient for nanofluids is found higher than water

    and increasing with increase of the volume fraction of

    nanoparticles.

    5.7.1 Effect of Air inlet Temperature

    One of the most important factors governing the performance of an

    automotive radiator system is the air inlet temperature. At different

    air inlet temperatures the cooling capacity and overall heat

    transfer coefficient of the radiator is found and is shown in Fig.

    5.9- 5.10 for the two limiting air flows (12kg/sec and 6 kg/sec) for

    a range of temperature from 00C to 500C. As expected the heat

    transfer rate clearly decreases with air inlet temperature rise, as

    the cooling temperature difference is being reduced. It is

    interesting to point out that the Al2O3+H2O nanofluids is posing

    higher cooling capacity than that of water as coolant. The influence

    of air inlet temperature on the overall heat transfer coefficient is

    very small whereas the air pressure drop is found moderate.

  • 170

    Figure 5.6 Schematic of the Numerical method

  • 171

    5.7.2 Effect of Air and Coolant mass flow rate

    The cooling capacity of the compact heat exchanger is strongly

    dependent on both fluids mass flow rate. Figure 5.11 & 5.12 shows

    the heat transfer characteristic of the selected radiator over a wide

    range, by fixing the geometry and temperature levels at the normal

    situation. It is observed that cooling capacity is increasing with

    both air and coolant flow rates. The cooling capacity is more with

    increasing air flow rate. The pressure drop also increases

    quadratically with both air and coolant mass flow rates and is

    found almost same for all flow rate of air(6-12 kg/sec) and

    coolant(6000- 10000 kg/hr). It is observed that the cooling

    capacity and overall heat transfer coefficient of the radiator is very

    high when Al2O3 + H2O nanofluids is used as coolant as shown in

    Fig. 5.7 & 5.8. However the particle concentration in the fluid

    causes more pressure drop when compared to conventional

    coolants.

    5.7.3 Effect of Coolant inlet Temperature

    The heat transfer characteristics of radiator also depend as the

    coolant inlet temperature. It is observed from the Fig. 5.13 that

    with increases of the coolant inlet temperature the cooling capacity

    is increase. From the Fig. 5.13 it is evident that the cooling

    capacity of 4 vol% Al2O3 + H2O nanofluids is very high when

  • 172

    compared with water as coolant. However, the pressure drop are

    nearly double than that of water.

    5.7.4 Effect of Nanoparticle volume fraction

    Figure 5.14 indicates the effect of nanoparticle concentration in

    fluid. With increase of the volume fraction of the nanoparticle

    concentration the cooling capacity and pressure drop increases in

    a moderate manner. Further at given concentration the pressure

    drop decreases with coolant inlet temperature.

    5.8 Conclusion

    In this chapter a detailed study of thermal and hydraulic behavior

    of compact heat exchanger using Al2O3 + water nanofluid is given.

    The calculations have been carried out by well verified and

    validated detailed rating and design of compact heat exchanger

    model using -NTU method. A detailed comparative analysis was

    carried out by considering different parameters like flow rate and

    inlet temperature of both fluids using standard coolant (water +

    50% Ethylene glycol) and Al2O3 + water nanofluid on turbo

    charged diesel engine of type TBD 232 V-12 radiator and are

    graphically presented. It is observed that the cooling capacity has

    been increased by 15 20 % with different volume fractions of the

    nanoparticles will keeping the pressure drop constant. Therefore

    for a given cooling capacity (say 400kw) the amount of Nanofluids

    flow rate decreases and which can leads to the pumping power of

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    coolant has been reduced by 75% when 4vol% Al2O3 + water is

    used as coolant.

    Similarly due to high heat transfer coefficients of nanofluids

    compared with base fluids, it is possible to reduce the surface area

    of the air side while transferring the same heat capacity. It is

    observed that for a given cooling capacity (say 400kW), 5%

    reduction in the air side surface area can be obtained by using

    4vol% Al2O3 + water is used as coolant. Reduction in radiators size

    can lead to 5% reduction on the aerodynamic drag coefficient. With

    reduction of the aerodynamic drag we can achieve significant

    increase in fuel efficiency.

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    Figure 5.7 Comparison of Nanofluid as coolant with conventional coolant (water)

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    Figure 5.8 Comparison of Nanofluid as coolant with conventional coolant (water)

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    Figure 5.9 Air inlet Temperature influence on the cooling capacity

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    Figure 5.10 Air inlet Temperature influence on the overall heat transfer coefficient

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    Figure 5.11 Air flow influence on cooling capacity & Pressure drop

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    Figure 5.12 Coolant flow influence on Cooling capacity & Pressure drop

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    Figure 5.13 Coolant inlet Temperature influence on Cooling Capacity

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    .

    Figure 5.14 Coolant inlet Temperature and volume fraction of Nanoparticle on cooling Capacity

    and Pressure drop