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    Mechatronics Engineering DepartmentFaculty of Engineering

    National University of Sciences and Technology

    EM 415

    SPECIAL TOPICS IN MECHATRONICS

    CHAPTER 3 EXAMPLE

    Mr. Anas Bin Aqeel

    Department of Mechatronics Engineering

    National University of Sciences and Technology

    Pakistan

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    Instructions

    This file is based on Chapter 3 Example 2 given in your notes. It is taken from a previous exam paper.

    Open the file in Powerpoint and launch slideshow (from menu: Slideshow - from Beginning or click at the bottom right of

    the window)

    The example is broken down into a series of steps to illustrate how to tackle a question like this. At various points, you will be

    given multiple choice questions to work through which will show you how to develop the stiffness matrix for each element,

    construct the global stiffness matrix and solve to determine the displacement and stresses of the elements.

    Click on the Start button to progress

    Start

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    Here the node numbers are shown in circles at the nodes and the element numbers in square boxes in

    the middle of the element.

    Note we have also added the X and Y axis defining the global co-ordinate system.

    Stage 1

    1 2

    34

    Continue

    1

    2 3

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2

    , A23= 150 mm2

    , A42= 150 mm2

    .

    Figure 3.9 X

    Y

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    Before starting, decide on a set of units, and to work consistently

    with these all the way through. We could convert everything to SI

    units (kg, m, s, N, Pa). In this case, the dimensions are given in

    mm, so it makes more sense to use milimetres for length, but

    what units should we use for force and stress?

    Click on the button A, B or C or D, click clue to get a hint or jumpstraight to the answer

    Stage 3: Decide what units to use

    Clue

    Go straight to answer

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2

    , A23= 150 mm2

    , A42= 150 mm2

    .

    Figure 3.9

    A

    B

    C

    D

    N, GPa

    kN, MPa

    N, Pa

    N, MPa

    Units

    Force = ?

    Length = mm

    Stress/E = ?

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    Decide on the base units of mass, length and time and then derive the

    units for the others. In this case, we have decided to use mm for length,

    try the suggestion above for mass and time

    Click on the back button to return to the question

    Stage 3: Clue

    Back

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2

    , A23= 150 mm2

    , A42= 150 mm2

    .

    Figure 3.9

    Units

    Mass = g

    Length = mm

    Time = ms

    Force =

    Stress/E =

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    Press continue to go proceed

    Answer: CORRECT

    Continue

    The base units are kg, mm and ms, giving the units shown above

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2

    , A23= 150 mm2

    , A42= 150 mm2

    .

    Figure 3.9

    Units

    Mass [M] = g

    Length [L]= mm

    Time [T] = ms

    N

    s

    mkg

    10s

    10m10kg223

    3-3

    force

    MPa10N/m

    10m

    N

    area

    force 6223

    stress

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    Answer: INCORRECT

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2

    , A23= 150 mm2

    , A42= 150 mm2

    .

    Figure 3.9

    Start with the base units of mass, length and time given above

    and work out the corresponding units of force and stress

    Go back to question

    Units

    Mass = g

    Length = mm

    Time = ms

    Force =

    Stress/E =

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    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm

    2

    , A23= 150 mm

    2

    , A42= 150 mm

    2

    .

    Figure 3.9

    Answer: INCORRECT

    Start with the base units of mass, length and time given above

    and work out the corresponding units of force and stress.

    Go back to question

    Mass = g

    Length = mm

    Time = ms

    Force =

    Stress/E =

    Units

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    Press continue to go proceed

    Answer

    Continue

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm

    2

    , A23= 150 mm

    2

    , A42= 150 mm

    2

    .

    Figure 3.9

    The base units are kg, mm and ms, giving the units shown above

    Units

    Mass [M] = g

    Length [L]= mm

    Time [T] = ms

    N

    s

    mkg

    10s

    10m10kg223

    3-3

    force

    MPa10N/m

    10m

    N

    area

    force 6223

    stress

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    Next we will consider each element in turn, starting with Element 1.

    First sketch the element as shown and then calculate the angle.

    What is the angle in this case?

    Click on the button A, B or C or D, click clue to get a hint or jumpstraight to the answer

    Stage 3: Consider each element in turn

    Clue

    Go straight to answer

    1 1 2

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm

    2

    , A23= 150 mm

    2

    , A42= 150 mm

    2

    .

    Figure 3.9

    X

    Y

    A

    B

    C

    D

    0

    45

    90

    180

    Element 1

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    The angle of the element is defined as the angle measured at the node

    with the lowest number ANTICLOCKWISE from the global X axis to the

    element.

    Click on the back button to return to the question

    Stage 3: Clue

    Back

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm

    2

    , A23= 150 mm

    2

    , A42= 150 mm

    2

    .

    Figure 3.9

    Node with lower node number

    1 1 2 X

    Y

    Element 1

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    Press continue to go proceed

    Answer: CORRECT

    Continue

    The element is aligned with the global X axis, so the angle between the X axis and the element is zero.

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm

    2

    , A23= 150 mm

    2

    , A42= 150 mm

    2

    .

    Figure 3.9

    = 0

    1 1 2 X

    Y

    Element 1

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    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2, A23

    = 150 mm2, A42

    = 150 mm2.

    Figure 3.9

    1 1 2 X

    Y

    Element 1

    Node with lower node number

    Answer: INCORRECT

    Remember the angle of the element is defined as the angle

    measured at the node with the lowest number ANTICLOCKWISE

    from the global X axis to the element.

    Go back to question

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    Press continue to go proceed

    Answer

    Continue

    The element is aligned with the global X axis, so the angle between the X axis and the element is zero.

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2, A23

    = 150 mm2, A42

    = 150 mm2.

    Figure 3.9

    = 0

    1 1 2 X

    Y

    Element 1

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    We know all of the quantities to work out the stiffness matrix for

    element 1. In your exam, you will be given a formula sheet with

    the standard formula for a truss finite element given above

    Next

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2, A23

    = 150 mm2, A42

    = 150 mm2.

    Figure 3.9

    Stage 3: Element 1

    cosc

    sins

    scss-cs-

    csccs-c-

    s-cs-scs

    cs-c-csc

    L

    EA

    22

    22

    22

    22

    j

    j

    i

    i

    V

    U

    V

    U

    UK

    Truss Finite Element: For a truss finite element

    aligned at angle to global X axis with a linear shape

    function. Relative to the global co-ordinate system:

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    Clue

    Multi-choice

    Go straight to answer

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2, A23

    = 150 mm2, A42

    = 150 mm2.

    Figure 3.9

    Calculate the stiffness matrix for element 1

    Stage 3: Element 1

    cosc

    sins

    scss-cs-

    csccs-c-

    s-cs-scs

    cs-c-csc

    L

    EA

    22

    22

    22

    22

    j

    j

    i

    i

    V

    U

    V

    U

    UK

    Truss Finite Element: For a truss finite element

    aligned at angle to global X axis with a linear shape

    function. Relative to the global co-ordinate system:

    = 0

    1 1 2 X

    YElement 1

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    Stage 3: Element 1

    A CB

    The stiffness matrix is:

    0000

    042000042000-

    0000

    042000-042000

    1 =][k

    0000

    042042-

    0000

    024-042

    1 =][k

    42000042000-0

    0000

    420000420000

    0000

    1 =][k

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2, A23

    = 150 mm2, A42

    = 150 mm2.

    Figure 3.9

    cosc

    sins

    scss-cs-

    csccs-c-

    s-cs-scs

    cs-c-csc

    L

    EA

    22

    22

    22

    22

    j

    j

    i

    i

    V

    U

    V

    U

    UK

    Truss Finite Element: For a truss finite element

    aligned at angle to global X axis with a linear shape

    function. Relative to the global co-ordinate system:

    = 0

    1 1 2 X

    YElement 1

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    Answer: INCORRECT

    Back

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2, A23

    = 150 mm2, A42

    = 150 mm2.

    Figure 3.9

    cosc

    sins

    scss-cs-

    csccs-c-

    s-cs-scs

    cs-c-csc

    L

    EA

    22

    22

    22

    22

    j

    j

    i

    i

    V

    U

    V

    U

    UK

    Truss Finite Element: For a truss finite element

    aligned at angle to global X axis with a linear shape

    function. Relative to the global co-ordinate system:

    = 0

    1 1 2 X

    YElement 1

    Be careful with the sine and cosine terms, remember alpha = o, so s = 0 and c = 1

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    Answer: INCORRECT

    Back

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2, A23

    = 150 mm2, A42

    = 150 mm2.

    Figure 3.9

    cosc

    sins

    scss-cs-

    csccs-c-

    s-cs-scs

    cs-c-csc

    L

    EA

    22

    22

    22

    22

    j

    j

    i

    i

    V

    U

    V

    U

    UK

    Truss Finite Element: For a truss finite element

    aligned at angle to global X axis with a linear shape

    function. Relative to the global co-ordinate system:

    = 0

    1 1 2 X

    YElement 1

    Be careful with the units, remember we are working in mm and MPa, so you

    can use the quantities exactly as they appear in the question.

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    Press continue to go to next question

    Answer:

    Continue

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2, A23

    = 150 mm2, A42

    = 150 mm2.

    Figure 3.9

    = 0

    1 1 2 X

    YElement 1

    2

    2

    1

    1

    1

    0000

    042000042000-

    0000

    042000-042000

    V

    U

    V

    U

    Uk =][

    From the question, we have E = 70000 MPa, A12= 300 mm2, and L12= 500mm.

    We know the angle alpha = 0, so sin() = 0 and cos() = 1

    We can plug all these numbers into the formula for [K] to give the result shown

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    We can now repeat the process for element 2.

    Next

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2, A23

    = 150 mm2, A42

    = 150 mm2.

    Figure 3.9

    Stage 3: Element 2

    cosc

    sins

    scss-cs-

    csccs-c-

    s-cs-scs

    cs-c-csc

    L

    EA

    22

    22

    22

    22

    j

    j

    i

    i

    V

    U

    V

    U

    UK

    Truss Finite Element: For a truss finite element

    aligned at angle to global X axis with a linear shape

    function. Relative to the global co-ordinate system:

    2

    3

    2

    X

    YElement 2

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    Clue

    Multi-choice

    Go straight to answer

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2, A23

    = 150 mm2, A42

    = 150 mm2.

    Figure 3.9

    Calculate the stiffness matrix for element 2

    Stage 3: Element 2

    cosc

    sins

    scss-cs-

    csccs-c-

    s-cs-scs

    cs-c-csc

    L

    EA

    22

    22

    22

    22

    j

    j

    i

    i

    V

    U

    V

    U

    UK

    Truss Finite Element: For a truss finite element

    aligned at angle to global X axis with a linear shape

    function. Relative to the global co-ordinate system:

    X

    Y

    2

    3

    2Element 2

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    Clue

    Back

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2, A23

    = 150 mm2, A42

    = 150 mm2.

    Figure 3.9

    Start off by drawing the element and working out the angle alpha.

    From the question, we have E = 70000 MPa, A23= 150 mm2, and L23= 566mm

    (calculated from the Figure).

    We can plug all these numbers into the formula shown above for [K]

    cosc

    sins

    scss-cs-

    csccs-c-

    s-cs-scs

    cs-c-csc

    L

    EA

    22

    22

    22

    22

    j

    j

    i

    i

    V

    U

    V

    U

    UK

    Truss Finite Element: For a truss finite element

    aligned at angle to global X axis with a linear shape

    function. Relative to the global co-ordinate system:

    X

    Y

    2

    3

    2Element 2

    = ?

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    Stage 3: Element 2

    A CB

    The stiffness matrix is:

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2, A23

    = 150 mm2, A42

    = 150 mm2.

    Figure 3.9

    cosc

    sins

    scss-cs-

    csccs-c-

    s-cs-scs

    cs-c-csc

    L

    EA

    22

    22

    22

    22

    j

    j

    i

    i

    V

    U

    V

    U

    UK

    Truss Finite Element: For a truss finite element

    aligned at angle to global X axis with a linear shape

    function. Relative to the global co-ordinate system:

    X

    Y

    2

    3

    2Element 2

    13125131251312513125

    13125-131251312513125

    13125-131251312513125

    1312513125-13125-13125

    9281928192819281

    9281928192819281

    9281-928192819281

    92819281-92819281

    9281928192819281

    9281-928192819281

    9281-928192819281

    92819281-9281-9281

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    Press continue to go to next question

    Answer: CORRECT

    Continue

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2, A23

    = 150 mm2, A42

    = 150 mm2.

    Figure 3.9

    X

    Y

    2

    3

    2

    Element 2

    = 135

    3

    3

    2

    2

    2

    9281928192819281

    9281-928192819281

    9281-928192819281

    92819281-9281-9281

    V

    U

    V

    U

    Uk =][

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    Answer: INCORRECT

    Back

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2, A23

    = 150 mm2, A42

    = 150 mm2.

    Figure 3.9

    Be careful with the angle, remember this is measured at the node with the lower

    number, anticlockwise from the global X axis

    cosc

    sins

    scss-cs-

    csccs-c-

    s-cs-scs

    cs-c-csc

    L

    EA

    22

    22

    22

    22

    j

    j

    i

    i

    V

    U

    V

    U

    UK

    Truss Finite Element: For a truss finite element

    aligned at angle to global X axis with a linear shape

    function. Relative to the global co-ordinate system:

    X

    Y

    2

    3

    2Element 2

    = ?

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    Answer: INCORRECT

    Back

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2, A23= 150 mm2, A42= 150 mm

    2.

    Figure 3.9

    Be careful with the term L, this is the length of the element, so in this case,

    you will need to work this out using trigonometry from the information given

    in the figure.

    cosc

    sins

    scss-cs-

    csccs-c-

    s-cs-scs

    cs-c-csc

    L

    EA

    22

    22

    22

    22

    j

    j

    i

    i

    V

    U

    V

    U

    UK

    Truss Finite Element: For a truss finite element

    aligned at angle to global X axis with a linear shape

    function. Relative to the global co-ordinate system:

    X

    Y

    2

    3

    2Element 2

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    Press continue to go to next question

    Answer:

    Continue

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2, A23= 150 mm2, A42= 150 mm

    2.

    Figure 3.9

    From the question, we have E = 70000 MPa, A12= 300 mm2, and L12= 500mm.

    We know the angle alpha = 0, so sin() = 0 and cos() = 1

    We can plug all these numbers into the formula for [K] to give the result shown

    X

    Y

    2

    3

    2

    Element 2

    = 135

    3

    3

    2

    2

    2

    9281928192819281

    9281-928192819281

    9281-928192819281

    92819281-9281-9281

    V

    U

    V

    U

    Uk =][

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    Press continue to show the stiffness matrix for element 3

    Stage 3: Element 3

    Continue

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2, A23= 150 mm2, A42= 150 mm

    2.

    Figure 3.9

    Finally, we will repeat the procedure for element 3. You should be able to work

    this out using the formula given. Once you have written it down, check it against

    the answer given next...

    cosc

    sins

    scss-cs-

    csccs-c-

    s-cs-scs

    cs-c-csc

    L

    EA

    22

    22

    22

    22

    j

    j

    i

    i

    V

    U

    V

    U

    UK

    Truss Finite Element: For a truss finite element

    aligned at angle to global X axis with a linear shape

    function. Relative to the global co-ordinate system:

    2

    4

    3

    X

    Y

    Element 3

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    Press continue

    Answer:

    Continue

    A pin jointed frame has been represented using three 1-D

    truss elements, Figure 3.9. Use the Finite Element Method

    and the elemental stiffness matrix to calculate the

    displacements and elemental stresses. The structure is

    made from Aluminium with E = 70000 MPa, with the

    following cross sectional areas for the rod elements: A12=

    300 mm2, A23= 150 mm2, A42= 150 mm

    2.

    Figure 3.9

    Check you have correctly calculated the matrix for element 3.

    Note that next to each element, we have written the corresponding

    displacement vector {u}this will help when we are constructing the global

    stiffness matrix

    Element 3

    2

    4

    3

    X

    Y

    4

    4

    2

    2

    3

    928192819281-9281-

    928192819281-9281-

    9281-9281-92819281

    9281-9281-92819281

    V

    U

    V

    U

    Uk =][

    = 45

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    You have finished the first stage of this question.

    We will cover the rest in the lectures in Week

    3.