chapter 3 - industrial

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    1. Able to discuss how effective purchasing andmaterials management provide a competitiveadvantage.

    2. Illustrate strategies designed to provide the

    proper supply and tell why these are used.3. Explain total cost ownership, value analysis,

    and other forms of economic purchaseevaluation.

    4. Describe the processes that purchasing usesto evaluate vendors and their offerings, aswell as how the process varies depending onthe organizations experience.

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    5. Recognize the major ethical issues facing

    purchasing agents and how they respond

    to those issues.

    6. Understand differences in government

    purchasing and compare government

    needs in industrialized nations with those

    of developing countries.

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    Delivering morebenefits

    Or lowering costs

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    1. Provide appropriate levels of supply of theright product or service.

    - JIT shipping products such that they arrive atthe customers location exactly when needed.

    - Concurrent manufacturing suppliers scheduletheir own manufacturing based on the shipmentneeds of their customers.

    - supplier can also keep inventory costs down,because the supplier can engage its own supplies in

    JIT systems.

    2. At the correct level of quality.

    3. For the lowest total cost.

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    = effective purchasing

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    Determining the price a company pays goesbeyond the peso cost.

    TOTAL COST PURCHASE PRICE DELIVERYSTORAGE SERVICE

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    Cost of ownership goes beyond the price paidfor a product

    TOTAL COST OFOWNERSHIP PRODUCT PRICE

    DELIVERY INSTALLATION

    MAINTENANCE / REPAIRPOWER COSTS

    SUPPLY COSTSOPERATING COSTSFINANCING

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    Economic Order Quantity (EOQ) the

    quantity minimizes both ordering and

    storing costs.

    - Any more than that would raise costs

    and not be economical.

    Forward buying buying in larger quantities

    than are currently needed because the

    discount is greater than the carrying costs.

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    A method of comparing the benefit,

    function and cost of materials, components,

    and work processes.

    Complexity Management the process of

    identifying links among the components

    that raise costs if any changes are made.

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    What is New

    Currently AlternativesBeing Done Being

    Considered

    COMPARE

    BENEFITSRECEIVED

    FUNCTIONS OFPRODUCT

    COST OFMATERIALS

    WORK PROCESSINVOLVED

    OUTCOME: GREATER VALUE FOR LESS COST

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    Adversarial purchasing philosophy to haveseveral vendors for each product.

    Partnership purchasing philosophy or preferredsupplier systems seeks to maximize the benefitsof collaboration between the buyer and a few

    suppliers. Provides: High purchase-volume materials, components, or products of

    strategic importance

    Specialized products requiring information and training foreffective use

    Services that require specialized knowledge for cost

    reductions or performance Materials that no other suppliers can provide

    Single sourcing when a company selects onesupplier to satisfy all needs in a given area.

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    Buy-Grid Model explaining how

    companies make decisions.

    Two Parts:

    Buy-phase model people go through a series of

    steps when making decisions.

    Buy-class model refers to the type of buying

    decisions: new buys, straight rebuys and

    modified rebuys

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    High-purchase-volume materials,components or strategic products

    Information and training for effective product

    use

    Services requiring specialized knowledge forcost reductions and/or performance

    Materials unavailable elsewhere

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    1. REDUCE PURCHASING COSTS

    CUTBACK ON EMPLOYEES

    REDUCE NUMBER OF VENDORS/TRANSACTIONS

    BUILD RELATIONSHIPS

    CENTRALIZE PURCHASING ACTIVITIES

    USE THE INTERNET

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    2. OUTSOURCE IN-HOUSE ACTIVITIES

    TRAINING

    MANUFACTURING PROCESSING ACTIVITIES

    INVOLVE SUPPLIERS (ESI)

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    3. CROSS-FUNCTIONAL TEAMS MADE UPOF COMPANY DEPARTMENTS,SUPPLIERS, CUSTOMERS

    4. INCREASE PROFESSIONALISM THROUGHCERTIFICATION PROGRAMS ANDESTABLISH A CODE OF ETHICS

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    63% have business degrees 21% are certified purchasing managers

    20% have other certifications

    67% are male

    The average CPM is 45.8 years old with 15years of purchasing experience.

    Spends an average of 28.4 million per year

    Earns an average 67,000 per year

    50% are on product development team

    70% are responsible for managing inventory

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    1. WHAT IS A CROSS-FUNCTIONAL TEAM?2. CAN YOU RECOGNIZE ONE AT YOUR

    CLIENTS ORGANIZATION?

    3. DO YOU KNOW HOW TO GET YOURCOMPANY INCLUDED IN YOUR CLIENTSCROSS-FUNCTIONAL TEAM?

    4. WILL YOUR COMPANY GIVE YOU THEPEOPLE RESOURCES TO SUPPORT YOUR

    CLIENTS NEEDS?

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    Best-Value Provider

    Action In-House Partner

    Training

    Transaction Processing

    Paper Processing

    Product DesignProduct Manufacturing

    Component Part Manufacturing

    R&D

    Marketing

    SalesAdvertising

    Research

    Support

    Human Resources Administration

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    ACCEPTABLE RISKBuy the Products,Components or Services

    UNACCEPTABLE RISKRetain Production andProvide Services

    RISK ASSESSMENT

    FINANCIAL RISKSResource Allocation

    Investment of Resources

    Accurate Cost Analysis

    Legal Issues

    MARKETING RISKSCustomer Impact

    Supplier Impact

    MANUFACTURING RISKS

    Reliability

    Expertise

    Equipment

    Patent Protection

    POLITICAL RISKS

    Management commitment/

    willingness to partner

    Turf Battles

    Internal Strife

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    Moral codes of conduct, rules for

    how someone should operate

    that can be followed as situation

    demand.

    Ethical Issues Facing Purchasing

    Receiving giftsAccess to information

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    Case 3.2 Newell Industries (page 92)