chapter 18 welding drawings engineering drawing and design engineering drawing and design seventh...
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Chapter 18Chapter 18
Welding Drawings
EngineeringDrawing and Design
EngineeringDrawing and DesignSeventh EditionSeventh Edition
18-1 Designing for welding
The primary importance of welding is to unite various pieces of metal so that they will operate as a unit structure to support the loads to be carriedWelding processes include arc welding, gas welding, and resistance welding (40 total processes exist)
Gas & Arc WeldingMost common form is oxyacetylene welding gets heat from the burning of flammable gases. It is slow compared to other modern welding methods so is used primarily for repair & maintenanceArc welding is the major industrial welding process-heat is generated by an electric arc struck between a welding electrode, or rod, and the workpiece. The arc is hot and melting and solidification of the weld metal occurs rapidly.
Resistance welding
Widely used especially for mass production workHeat is created from resistance losses as a high amperage current is sent across a joint between 2 mating surfaces
Plug welding
A plug weld refers to joining two pieces by welding through a hold in one of the pieces*
WELDING DRAWINGS
BASIC WELDING JOINTS
J-GROOVEFLARE BEVEL GROOVESPOTPROJECTIONSEAM
FILLETPLUGSLOTSQUARE GROOVEBEVEL GROOVE
APPLICABLE WELDSTYPE OF JOINT
WELDING DRAWINGS
BASIC WELDING JOINTS
J-GROOVEFLARE V-GROOVEFLARE BEVEL GROOVEEDGE FLANGE
SQUARE GROOVEV-GROOVEBEVEL GROOVEU-GROOVE
APPLICABLE WELDSTYPE OF JOINT
WELDING DRAWINGS
BASIC WELDING JOINTS
FLARE V-GROOVEFLARE BEVEL GROOVEEDGE FLANGECORNER FLANGESPOTPROJECTIONSEAM
FILLETSQUARE GROOVEV-GROOVEBEVEL GROOVEU-GROOVEJ-GROOVE
APPLICABLE WELDSTYPE OF JOINT
WELDING DRAWINGS
BASIC WELDING JOINTS
J-GROOVEFLARE BEVEL GROOVESPOTPROJECTIONSEAM
FILLETPLUGSLOTBEVEL GROOVE
APPLICABLE WELDSTYPE OF JOINT
WELDING DRAWINGS
BASIC WELDING JOINTS
EDGE FLANGECORNER FLANGESPOTPROJECTIONSEAMEDGE
PLUGSLOTSQUARE GROOVEBEVEL GROOVEV-GROOVEU-GROOVEJ-GROOVE
APPLICABLE WELDSTYPE OF JOINT
The difference between Weld symbol & Welding symbol…*
Weld symbol indicates the type of weld
Welding symbol is a method of representing the weld on drawings. It includes supplementary information & consists of the following 8 elements.
Reference line Arrow Basic weld symbol Dimension and
other data Supplementary
symbols Finish symbols Tail Specification,
process or other reference
18-2 Welding Symbols
Tail of the symbol designates the welding specification, procedures, or other information used to make the weld*Letters designate weld & cutting processes (Table 18-3)A-2, SAW, process specifications all can be found in the weld tail symbol*
Location significance of Arrow*
Arrow side- for fillet, groove, flanged weld symbols the arrow connecting the welding symbol reference line to one side of the jointOther side – the side opposite the arrow sideBoth sides
WELDING DRAWINGS
WELD TERMINOLOGY
Weld terminology
LegFaceThroatGroove radiusRoot opening (groove weld) is the space between the pieces before welding*Root faceGroove angle
WELDING DRAWINGS
WELD TERMINOLOGY
WELDING DRAWINGS
WELD TERMINOLOGY
WELDING DRAWINGS
WELDING SYMBOLS
WELDING DRAWINGS
WELD TERMINOLOGY
WELDING DRAWINGS
WELD TERMINOLOGY
WELDING DRAWINGS
FILLET AND GROOVE WELDS
SINGLE DOUBLE
FILLET
WELDING DRAWINGSWELDING DRAWINGS
FILLET AND GROOVE WELDS
SINGLE DOUBLE
SQUARE
WELDING DRAWINGS
FILLET AND GROOVE WELDS
SINGLE DOUBLE
BEVELGROOVE
WELDING DRAWINGS
FILLET AND GROOVE WELDS
SINGLE DOUBLE
V-GROOVE
WELDING DRAWINGS
FILLET AND GROOVE WELDS
SINGLE DOUBLE
J-GROOVE
WELDING DRAWINGS
FILLET AND GROOVE WELDS
SINGLE DOUBLE
U-GROOVE
WELDING DRAWINGS
FILLET AND GROOVE WELDS
SINGLE DOUBLE
FLARE- BEVEL
GROOVE
WELDING DRAWINGS
FILLET AND GROOVE WELDS
SINGLE DOUBLE
FLARE-V GROOVE
Orientation of specific weld symbols
Fillet, bevel-groove, J-groove, flare-groove, corner-flange welds symbols are drawn with the perpendicular leg always to the leftBreak in arrow-when only 1 member of a joint is to be prepared, the arrow has a break and points toward that member figure 18-9
Location of weld symbol wrt joint*
Welds on the arrow side of the joint are shown by placing the weld symbol below the reference lineWelds on the other side of the joint are shown by placing the weld symbol above the reference lineWelds on both sides of the joint are shown by placing the weld symbol on both sides of the reference line
Field welds & All around welds
Field welds*
Not made in the shop or at the place of initial constructionSmall black flag symbol* is placed above and at right angles to the reference lineFigure 18-10
All around weldsWeld extending completely around a joint is indicated by a weld-all-around symbol placed at the intersection of the reference line and the arrowFigure 18-11Not required for welds extending around the circumference of a pipe
More about weld symbols….
Combined weld symbols figure 18-12Contours obtained by welding
• Flat• Convex• Concave
Finishing of weldsgrinding(G)Chipping(C)Machining (M)Rolling (R)Hammering (H)
Last slide on weld symbols
Multiple reference lines indicate a sequence of operations to be done at a single location*
Tail of welding symbol* Welding process Tables 18-3,18-4 Omitted when no
references are required
WELDING DRAWINGS
COMBINED WELDING SYMBOLS
Design of welded joints
The size of the weld should always be designed with reference to the size of the thinner memberFillets welds are cheaper and easier to apply than groove
Full-strength fillet welds joining 2 different thicknesses of material should be sized using a table of recommended full strength weld sizes based on the thinner plate*
WELDING DRAWINGS
FINISHING OF WELDS
18-3 Fillet Welds & weld symbol (WS)
Dimensions of fillet welds are shown on the same side of the reference line as the WS & to the leftSpecify dimensions of fillet welds on both sides of a jointVertical part of fillet weld symbol always on left*
If using a general note giving fillet weld dimensions, dimensions may be left off WSIf dimensions differ from general note show them on WSLength of weld shown to right of WS
More on fillet welds…
Staggered intermittent fillet welds are designated in the weld symbol by staggering where the weld symbol appears on the reference line (p.652*)
Size of fillet welds
Table 8-5 p.651A practical method to size fillet welds is to design the weld for the thinner plate, making it sufficient to carry 1/3 to ½ the carrying capacity of the plate.
WELDING DRAWINGS
COMPARISON OF A CAST SHAFT SUPPORT WITH A WELDED STEEL SHAFT SUPPORT
18-4 Groove Weld symbolDimensions of groove weld are shown on the same side of the reference line as the welding symbolWhen both sides of a double-groove weld have the same (or different) dimension, both sides are dimensioned, however the root opening needs to appear only onceWhen a general note governs dimensions of groove welds, groove welds need not be dimensioned on the weld symbol
Back and Backing welds
Back or backing weld symbols are used to indicate bead-type back or backing welds of singe-groove weldsThe back weld is made after the groove weldThe backing weld is made before the groove weld
WELDING DRAWINGS
APPLICATION OF BACK AND BACKING WELD SYMBOLS
18-5 Other basic welds
PlugSlotSpotSeamSurfaceFlangedStud
WELDING DRAWINGS
OTHER BASIC WELDING SYMBOLS AND THEIR LOCATION SIGNIFICANCE