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Challenges and Opportunitiesin Renewable Energy and Chemicals
34th Governor’s Conference on the Environment
Aiguo Liu, Ph.D.Sud-Chemie Inc. 1600 W. Hill, Louisville, KY
October 21, 2010
• Overview of Süd-Chemie
– Background/history
– Global presence
– Business focuses
• Strategic R&D and Investment in Renewable Energy and Fuels by Süd-
Outline
2
Chemie
– Bioethanol
– Battery technology
– Liquid fuels from coal or biomass
– Chemicals from renewable resources
Süd-Chemie: developing future-oriented products for more than 150 years
Founding of BAG (now Süd-Chemie AG) inHeufeld; founding shareholder: Justus von Liebig
Bleaching earth andbentonite products
1962: Start of catalyst business
1857:
1906:
1857 1890 1930 1970 2010
Catalysts
Fertiliser
Bleaching earth/bentonite
3
Entry into pharmaceutical protection packaging and water treatment business
Manufacturer of Cleantech products:
– Biocatalysts
– Exhaust gas purification catalysts
– Lithium ion battery materials
– CTL/GTL catalysts
1970: Production of foundry chemicals based on bentonite
Foundry chemicals
1996:
Proximity to customers with around 80 production and sales centresin around 40 countries worldwide
4
29 R&D sites safeguard our technological leadership
Louisville/USA
Needham/USA
Germany:Bendorf, Hilden,Moosburg, Unterneukirchen
Toyama/Japan
Little Ferry/USAPohang/KoreaGermany:
Heufeld, MoosburgAlfred Station/
USA
St. Bruno/Canada
Munich/Germany
5
Novara/Italy
Puebla/MexicoBelen/USA
Baroda/India
Cileungsi/Indonesia
• Catalysts• Adsorbents• Central Research
Choisy-le-Roi/France
Pune/India
Cochin/India
Palo Alto/USA
Lima/Peru
Jacarei/Brazil
Yuncos/Spain
Pieter-maritzburg/SouthAfrica
Chloorkop/South Africa
Port Klang/Malaysia
Jinshan/China
Highly innovative global technology company
Business Units
(Sales 2009: EUR 1,071.6 million)
Regional focus
(sales by region 2009)
Strategic focus
Technology and innovation
Customer loyalty and
• Global specialty chemicals company
• Products enable efficient use of resources in customers‘ value-added chains
• Core business: adsorbents, additives and catalysts
Süd-Chemie Group
6
loyalty andorientation
Process optimisation
Portfolio and investment
management
Adsorbents and Additives
Foundry Products andSpecialty ResinsPerformance Packaging
Water Treatment
Catalytic Technologies
Energy and Environment
Germany
Europe excl. Germany
America
Asia/Middle East
Africa
• World market leader in niche markets
• Leading innovator in future areas
• Business expansion, mainly in growth markets worldwide
• SÜD-CHEMIE GROUPSales: 1,071.6 (Fiscal
2009, EUR million); Employees: 6,485
Enzymes (biocatalysts) for Bioethanol production
®#
• Dedicated research center in Munich for enzyme and biomass process
• Integrated process with dedicated enzyme production
• Raw material and product-specific enzyme development
• Construction of demonstration production of bioethanol from lignocellulosic raw material
• Collaborate with and partially financed by Bavaria Government of Germany
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The sunliquid® process developed by Süd-Chemie to produce cellulose ethanol
Hydrolysis FermentationPre-treatment
# is a registered trademark of Süd-Chemie AG®
Catalyst solutions as efficient alternatives to crude oil
Süd-Chemie catalysts enable chemical products to be made using the fossil fuels
natural gas, coal and biomass, as an alternative to crude oil
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Gas-to-liquid (GTL)/Gas-to-
chemicals (GTC)
Only catalyst producer in natural-gas-rich country of QatarManufacturing processes of chemicals and fuels from natural gas
Coal-to-liquid (CTL)/Coal-to-chemicals (CTC)• Coal-to-methanol, e.g. MEGAMAX®* catalysts)• Coal-to-propylene (MTPROP®* catalysts for theLurgi MTP®# process)
• Synthetic gas catalysts: R&D partnership with Dow Chemicals for manufacturing chemicals from coal/biomass
* MEGAMAX® and MTPROP®* are registered trademarks of Süd-Chemie AG # MTP® is a registered German trademark of Lurgi GmbH
Holistic Approach towards biomass conversion
Gas Cleaning
Fuel UpgradingFischer-Tropsch Synthesis
Methane, Methanol , higher alcohols, DME
Hydrogen Production
HydrogenSNG (CH4)AlcoholsFT gasolineFT dieselOlefinsOxochemicals
Hydrogen
synthesisGas cleanupGasificationLignocelluloses
Lignocelluloses
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Biomass
HydrogenationHydrogenolysis
HydrogenOlefinsChemicals
HydrogenAlcoholsPropylene glycolEthylene glycolOrganic acidsisosorbide
DehydrogenationOxidation
SugarsFermentation
Post-treatmentBio-oilPyrolysis
glycerinTransesterification
oses
Fatty Oils
Lignocelluloses/starch/sugar
Heterogeneousto replacehomogeneous
C6 Sugar Platform
+H2O
HO OH
HO OH
HO
glucose
HO
HO OH
HO OH
HO
sorbitol
OH
HO
1,2-propylene glycol
OH
HO
OH
ethylene glycol
OH
OH
HO
HO
OH
xylitol
HO
ethanol
OH
+H2
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HO
O
H
H
O
OH
isosorbide
HO
OH
glycerol
O H
O
O H
la c t ic a c i d
H O
ethanol
OH
OH
butandiol
More Difficult but higher value
Green (bio) ethylene Green (bio) propylene
C5 Sugar Platform
O
OH
HO
HO
OHxylose
O
O
furfural
O
HO
furfural alcohol
O
-H2O acid+H2 Cu, Ni
Ni, 250-3000CHydrogenation/
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O
furan
O
tetrahydrofuran
+H2
Cu, Co Ni
Hydrogenation/Hydrogenolysis
OH
HO
1,2-propylene glycol
HO
OH
ethylene glycol
HO
OH
1,4-butandiol
Glycerol Platform
OH
HO
1,2-propylene glycolOH
HO
OH
glycerol
H O
eth an o l
+H2
O H
H O
2 ,3 -b u ta n d io l
HO
OH
ethylene glycol
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O
acrolein
OHO
glycidol
OH
methanol
H O
O H
O
O H
glyceric acid
HO OH1,3-propylene glycol
HO OH
1,3-butandiol
+H2O, + H2
O
OH
1-hydroxyl-2-propanone
Polymer building blocks from Biomass - Biopolymers
HO
O
H
H
O
OH
isosorbide
O
OH
O
HO
succinic acidOH
O
OH
lactic acid
O
OH
HO
Commercial
Developmental
Estimated annual
growth of ~20%
Could reach >2.6
million tons by 2015
Growth Rate
14
Oadipic acid
O
O
HO
O
OH
furan dicarboxylic acid
O
Futuristic
0%
5%
10%
15%
20%
25%
30%
35%
40%
Asia Pacific Western Europe
North America
Rate
• Tremendous opportunities and returns
• Many technical challenges
• Combined production of bioenergy and biochemicals
• Right catalysts make process feasible
Summary
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• Right catalysts make process feasible
• Concerted efforts - commercial entities/private sectors working together with local community and governments