certificate of approval no cf 137 c3s securiglass … · 2012. 9. 18. · page 6 of 63 signed...

CERTIFICATE OF APPROVAL No CF 137

This is to certify that, in accordance with

TS00 General Requirements for Certification of Fire Protection Products The undermentioned products of

C3S SECURIGLASS LIMITED

Canal Mills, Elland Bridge, Elland, West Yorkshire HX5 OSQ

Tel: 01422 376181 Fax: 01422 310077

Have been assessed against the requirements of the Technical Schedule(s)

denoted below and are approved for use subject to the conditions appended hereto:

______________________________________________________________________________

CERTIFIED PRODUCT TECHNICAL SCHEDULE

Pyrocet, Pyrocet XP, TS 25 Fire Resistant Glass, Pyrocet R and Pyrosec Glazing Systems and Materials Fire Resisting Glass

Signed and sealed for and on behalf of CERTIFIRE

Sir Ken Knight Issued: 30th May 2000 Chairman - Management Council Revised: 7th September 2012

Valid to: 2nd December 2013 of 63

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Issued: 30th May 2000 Revised: 7th September 2012 Valid to: 2nd December 2013

CERTIFICATE NO CF 137 C3S SECURIGLASS LIMITED

PYROCET, PYROCET XP (T & S), PYROCET R, PYROSEC FIRE RESISTING GLASS This Certificate of Approval relates to the fire resistance of the glass products described below when used in the following applications, as defined in BS 476: Part 22: 1987 subject to the undermentioned conditions.

Glass Specification Application Fire Resistance Performance

(mins)

Page No. Integrity Insulation

Pyrocet Timber doorsets 30 - 6 Pyrocet Timber screens 30 - 7-8 Pyrocet Steel screens 30 - 9-10 Pyrocet Steel doorsets 30 - 11-12 Pyrocet Steel screens 60 - 13 Pyrocet Steel doorsets 60 - 14-15 Pyrocet Steel screens 90 - 16 Pyrocet XP (T) Timber doorsets 30 - 17 Pyrocet XP (T) Timber screens 30 - 18-19 Pyrocet XP (S) Steel screens 30 - 20-21 Pyrocet XP (S) Steel doorsets 30 - 22 Pyrocet XP (S) Steel screens 60 - 23-24 Pyrocet XP (S) Steel doorsets 60 - 25-26 Pyrocet XP (S) Steel screens 90 - 27 Pyrocet R Steel screens 30 - 28 Pyrocet R Steel screens 60 - 29 Pyrocet R Steel screen (IGU) 30 - 30-31 Pyrosec 7/30 Timber doorsets 30 - 32 Pyrosec 7/30 Timber doorsets (IGU) 30 - 33 Pyrosec 7/30 Timber screens 30 - 34 Pyrosec 7/30 Timber screens (IGU) 30 - 35 Pyrosec 7/60 Timber doorsets 60 - 36 Pyrosec 12/60 Timber doorsets 60 - 37 Pyrosec 7/90 Timber doorsets 90 - 38 Pyrosec 12 Timber doorsets 60 - 39 Pyrosec 12 Timber screens 60 - 40 Pyrosec 12 Steel screens 30 - 41 Pyrosec 12 Steel screens 60 - 42 Pyrosec 16 & 16 Ext Timber doorsets 60 30 43 Pyrosec 16 & 16 Ext Timber doorsets 30 30 44 Pyrosec 16 & 16 Ext Timber screens 60 30 45 Pyrosec 16 & 16 Ext Timber screens 30 30 46 Pyrosec 16 & 16 Ext (IGU’s) Timber screens 30 30 47 Pyrosec 16 & 16 Ext (IGU’s) Steel screens 30 30 48 Pyrosec 16 & 16 DGU Steel doorsets 30 30 49 Pyrosec 16 Steel screens 60 - 50 Pyrosec 16 Steel screens 60 30 51 Pyrosec 16 & 16 Ext Steel screens 30 30 52

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PYROCET, PYROCET XP (T & S), PYROCET R, PYROSEC FIRE RESISTING GLASS (cont)

Pyrosec 25 & 25 Ext Timber doorsets 60 60 53 Pyrosec 25 & 25 Ext Timber screens 60 60 54 Pyrosec 25 & 25 Ext (IGU’s) Timber screens 60 60 55 Pyrosec 25 & 25 Ext Steel screens 60 60 56 Pyrosec 25 & 25 Ext Steel doorsets 60 60 57 Pyrosec 25 & 25 Ext (IGU’s) Steel doorsets 60 60 58 Pyrosec 25 & 25 Ext (IGU’s) Steel screens 60 60 59 Pyrosec ClearRun Butt Jointed in steel 120 120 60-61 Pyrosec 7/30, 7/60, 7/90, Glazing bars 30-60-90 0

62-63 Pyrosec 12/16/25 30-60 0-60

This certification is designed to demonstrate compliance of the product or system specifically with Approved Document B (England and Wales), Section 2 of the Technical Standards (Scotland), Technical Booklet E (N. Ireland). If compliance is required to other regulatory or guidance documents there may be additional considerations or conflict to be taken into account. This Certificate of Approval must be read in conjunction with CERTIFIRE Technical Schedule TS25, Fire Resistant Glass, Glazing Systems and materials. This product is approved on the basis of: i) Initial type testing. ii) A design appraisal against TS25. iii) Certification of quality management system to ISO 9001: 2008. iv) Inspection and surveillance of factory production control. v) Audit testing. General Requirements

Where the glass is installed in a timber or steel framed screen, the orientation of the screen shall be no more than ±10º from the vertical. There is no restriction to the direction of exposure for the Pyrocet, Pyrocet XP and Pyrosec glass. However, the Pyrocet R glass has a coating on one surface and this surface should be glazing facing the direction of fire. Orientation may, however, be restricted by the requirements of a non-symmetrical framing system. Where the glass is used in insulating glass units there may be restriction to the direction of exposure, as detailed in the relevant sections of this approval.

When using a thicker glass pane, the bead section size and thickness must not be reduced. If the bead has a bolection return the width will need to be increased to maintain its location against the frame or door face.

Where IGUs are approved, the non fire resistant pane can be float, toughened or laminated glass.

Where a timber liner is specified in the test information, this may be substituted with an intumescent liner.

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PYROCET, PYROCET XP (T and S), PYROCET R, PYROSEC FIRE RESISTING GLASS Pyrocet, Pyrocet XP, Pyrocet R, and Pyrosec glass shall not be fitted into partitioning systems were any part of the glass is higher than 4000mm from finished floor level.

The edge cover for Pyrocet, Pyrocet XP, Pyrocet R panes shall be restricted as follows:

a) steel systems 15mm maximum and 10mm minimum b) timber systems 10mm maximum and 8mm minimum Glass Details and Alternatives

Pyrocet is approved in 6, 15 and 19 mm thickness but only supplied as a ‘clear’ glass.

Pyrocet XP (S and T) are approved in nominal thicknesses of 6, 8, 10, 12, 15 and 19 mm and supplied as a ‘clear’ glass. The glass should not be sandblasted but if an obscure finish is required this can be achieved by acid etching the surface prior to toughening. Additionally the glass may be body tinted in bronze, blue, green and grey.

Pyrocet R is approved in nominal thicknesses of 6, 8, 10 and 12 mm but can only be supplied as a ‘clear’ glass.

Pyrosec is approved in nominal thicknesses of 7, 12, 16 and 25 mm and can be supplied as a ‘clear’ glass or with Matelux® acid etched or sandblasted glass. However, the thickness of the Pyrosec glass range may be increased by laminating a 7.5mm anti bandit or anti bullet glass pane to one or both sides using a single PVB interlayer. Insulating Glass Units are approved when constructed with one pane of Pyrocet, Pyrocet XP (S and T) or Pyrosec glass and one pane of float, toughened or laminated glass. In the case of Pyrosec laminated to a 7.5mm anti bandit or anti bullet glass pane to one or both sides using a single PVB interlayer, this construction can also be used to form one side of an Insulating Glass Unit (IGU) and it can be glazed either way around provided the second pane is a float or toughened glass. However, If the second pane is constructed with a non fire resistant laminated glass, then the IGU must be glazed with this pane to the fire side and the laminated Pyrosec pane to the non fire side. Alternatively, there may be no need to laminate an anti bandit or anti bullet glass pane to the Pyrosec pane to achieve the required security performance as this can be achieved by manufacturing the IGU with Pyrosec and a separate non fire resistant laminated glass pane of the required thickness.

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PYROCET, PYROCET XP (T and S), PYROCET R, PYROSEC FIRE RESISTING GLASS Glazing System /Materials - alternatives The applications in this CERTIFIRE certificate describe generic glazing systems that have achieved the relevant period of integrity when tested in conjunction with Pyrocet, Pyrocet XP (S), Pyrocet (T), Pyrocet R and Pyrosec glass. There are a number of alternative glazing systems available listed in the CERTIFIRE Product Register which may be suitable for use with these glass products up to the maximum sizes listed for the specific glazing system but may not have specific test evidence. When the glazing system is determined as suitable using this method, and the system shows sizes smaller than allowable by this certificate, the aperture sizes specified in the system certificate shall take precedence. When both ceramic fibre based glazing tape and closed cell foam glazing tape are detailed in the table under the application heading, these tapes are interchangeable without any detrimental effect on the performance. Framing Systems - alternatives The applications in this CERTIFIRE certificate describe generic framing systems that have achieved the relevant period of integrity when tested in conjunction with Pyrocet XP (S), Pyrocet (T), Pyrocet R, Pyrosec glass. There are a number of alternative framing systems available which are also suitable for use with Pyrocet XP (S), Pyrocet (T) and Pyrocet R glass, which may not have specific test evidence in conjunction with these Pyrocet glass types. These systems are those listed in the CERTIFIRE Product Register as suitable for use with modified toughened glass and up to the maximum sizes listed for the specific system. When the framing system is determined as suitable using this method, and the system shows sizes smaller than allowable by this certificate, the glass sizes specified in the framing system certificate shall take precedence. This approval relates to on going production. The product and/or its immediate packaging is identified with the manufacturer’s name, the product name or number, the CERTIFIRE name or name and mark, together with the CERTIFIRE certificate number and application when appropriate.

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Pyrocet Glass in timber framed doors for periods of 30 minutes integrity

1. 6 mm Pyrocet, single or IGU with toughened, float or laminated glass and an 8 mm cavity

2. 10 mm by 3 mm ceramic fibre tape or closed cell foam glazing tape

3. 26 mm high by 22 mm wide including a 5x5 mm bolection return (chamfered by 18o) hardwood glazing beads, minimum density 640 kg/m3

4. Hardwood or MDF beads can be pin or screw fixed with 50 mm long, at least 2 mm diameter steel pins or screws at 150 mm centres (35o to glass)

5. Hardwood liner, 6 mm thick and 640 kg/m3 density 6. Nominally 44 mm thick FD30 timber based door leaf

(thicker leaf may be required to accommodate laminated glass with required bead dimensions)

7. Non-combustible setting blocks and 10 x 1 mm Interdens liner (to all edges). If an approved intumescent liner is used instead of a hardwood liner at position 5, then the Interdens liner is not required

The doorset shall be CERTIFIRE approved and have test evidence for the inclusion of apertures of the proposed dimensions. Specifically, the following door blanks may incorporate this glazing system (aperture dimensions subject to CERTIFIRE approval or test evidence):

Halspan Prima 30 Pacific Rim Flamebreak 30 Falcon Panel Products Strebord 44 Baillargeon Blankfort 30 All CERTIFIRE approved doors

This Certificate of Approval relates to the sizes of Pyrocet Glass shown in Figure 1 below, when used in conjunction with the above system.

The aspect ratio of the glass may be unlimited within these aperture dimensions.

Figure 1. Maximum permitted Glass Dimensions

Maximum Area 1.5m2

Glass Width (mm)

Maximum Area 0.55 m2

250 500 1000 252 315 702 878

Glass Height (mm)

2500

2190 2140

2000

1752 1712

1500

Towards 0

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Pyrocet Glass in timber framed screens for periods of 30 minutes integrity

1. 6 mm Pyrocet, single or IGU with toughened, float or laminated glass and an 8 mm cavity

2. 25 mm by 25 mm hardwood beads (min. 650 kg/m3) with 15o chamfer


4. Setting blocks (hardwood or non-combustible board)

5. Interdens, 10 mm by 2 mm 6. Hardwood beads can be pin or screw

fixed with 50 mm long, 2 mm diameter steel pins (35o to glass) or no. 8 wood screws (30o to glass)

7. Hardwood frame, 640 kg/m3 minimum section size of 70 mm by 30 mm for mullions and transoms and 70 mm by 40 mm for perimeter sections

This Certificate of Approval relates to the sizes of single panes of 6 mm Pyrocet glass shown in Figure 2 below, when used in conjunction with above system. The aspect ratio of the glass may be unlimited within these glass dimensions.

Figure 2. Maximum permitted Glass Dimensions - Single Glass Panes

Towards 0

1500 1750 200019201536 2176

Maximum Area 4.17m2

Glass Height (mm)

Glass Width (mm)

2250

2000

1750

1500

1741

2176

1920

1536

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Pyrocet Glass in timber framed screens for periods of 30 minutes integrity (continued) This Certificate of Approval relates to the sizes of IGU panes of Pyrocet glass shown in Figure 3 below, when used in conjunction with above system. The aspect ratio of the glass may be unlimited within these glass dimensions.

* The frame section size must be increased to accommodate the additional width of the IGU. Where the IGU includes laminated glass, this must be positioned on the known fire risk side only. If a known fire exposure direction cannot be established then IGUs may not incorporate laminated glass.

Figure 3. Maximum permitted Glass Dimensions – Insulating Glass Units

Maximum Area 2.38m2

Glass Height (mm)

Glass Width (mm)

1210

1574

2000 1968

2250

1750

1500

2176

1741

Towards 0

750 1000 12501094

875 968

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Pyrocet Glass in steel framed screens for periods of 30 minutes integrity

1. Steel framing system based upon Forster, Vorst Alpine, R P Profiles, Jansen or

Mannesmann sections (which are covered appropriately by test or assessment evidence) using screw-fixed or clip-on retaining beads.

2. Ceramic fibre gasket, 20 mm by 3 mm 3. 6 mm Pyrocet, single or IGU with toughened, float or laminated glass and 8 mm cavity and

set on calcium silicate setting blocks to determine correct edge cover.


Maximum Area 4.02m2

Glass Height (mm)

Glass Width (mm)

Figure 4. Maximum permitted Glass Dimensions – Single Glass Panes

3000

2000

1500

2300

2875

1841

Towards

1250 1500 1750 1400

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1210


Pyrocet Glass in steel framed screens for periods of 30 minutes integrity (continued) This Certificate of Approval relates to the sizes of IGU panes of 6 mm Pyrocet glass shown in Figure 5 below, when used in conjunction with above system. The aspect ratio of the glass may be unlimited within these glass dimensions.

* The frame section size must be increased to accommodate the additional width of the IGU.

Where the IGU includes laminated glass, this must be positioned on the known fire risk side only. If a known fire exposure direction cannot be established then IGUs may not incorporate laminated glass.

2420

1936

1574

1968

2500

2000

1500


Maximum Area 2.38m2

Glass Height (mm)

Glass Width (mm)

Towards 0

750 1000 1250

968

787 984

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PYROCET FIRE RESISTING GLASS Pyrocet Glass in steel door leaves for periods of 30 minutes integrity

1. CERTIFIRE approved steel

doorset

2. Ceramic fibre gasket, 15 mm by 3 mm

3. 6 mm Pyrocet. Glass to be set on calcium silicate setting blocks to determine the correct edge cover.

For this application the following conditions shall apply: 1. The doorset, including door frame and associated building hardware, should have

achieved at least 30 minutes integrity when tested, or subsequently assessed by one of the laboratories approved by CERTIFIRE as acceptable for this purpose, to BS 476: Part 22: 1987.

2. If the proposed doorset is to be used in double-leaf configuration, the test or assessment evidence should be applicable to double-leaf configurations.

3. Likewise, if the proposed doorset is to be used in the unlatched configuration, the available evidence should be applicable to unlatched doorsets.

4. The proposed doorset should also have included a glazed aperture or apertures of the intended size, shape, area and number.

5. When used to glaze CERTIFIRE approved doorsets which have smaller apertures than allowed in this certificate, the aperture sizes specified in the doorset certificate shall take precedence.

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Pyrocet Glass in steel door leaves for periods of 30 minutes integrity (continued) This Certificate of Approval relates to the sizes of single panes of 6 mm Pyrocet glass shown in Figure 6 below, when used in conjunction with above system. The aspect ratio of the glass may be unlimited within these glass dimensions.

868

888

1084

1356

1400

1000

800

1200

Maximum Area 1.19m2

Glass Height (mm)


Glass Width (mm)

Towards 0

600 800 1000

704 880 1085

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1. Steel framing system based upon Forster, Vorst Alpine, R P Profiles, Jansen or Mannesmann

sections (which are covered appropriately by test or assessment evidence) using screw-fixed or clip-on retaining beads.

2. Ceramic fibre gasket, 15 mm by 4 mm. 3. 6 mm Pyrocet glass to be set on calcium silicate setting blocks to determine the correct edge

cover. Glass shall be bonded to the glazing gasket (on both faces of each gasket) with Autostic ceramic adhesive along the top edge and upper half of the vertical edges.



Glass Width (mm)

Glass Height (mm)

1260

Towards 0

1000 1250 1500

1240 15501008

Maximum Area 3.55m2

1827

2253

2817

3000

2000

1500

2284

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Pyrocet Glass in steel door leaves for periods of 60 minutes integrity

1. CERTIFIRE approved steel doorset

2. Ceramic fibre gasket, 15 mm by 3

mm

3. 6 mm Pyrocet glass to be set on calcium silicate setting blocks to determine the correct edge cover

For this application the following conditions shall apply: 1. The doorset, including door frame and associated building hardware, should have achieved

at least 60 minutes integrity when tested, or subsequently assessed by one of the laboratories approved by CERTIFIRE as acceptable for this purpose, to BS 476: Part 22: 1987.





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Pyrocet Glass in steel door leaves for periods of 60 minutes integrity (continued) This Certificate of Approval relates to the sizes of single panes of 6 mm Pyrocet glass shown in Figure 8 below, when used in conjunction with above system. The aspect ratio of the glass may be unlimited within these glass dimensions.

Glass Width (mm)

1400

1000

800

1085

1350

868

120

1080 Maximum Area 0.95m2

Glass Height (mm)


Maximum Area 0.34m2

Towards 0

600 800 1000 704 880250

200

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2. Ceramic fibre gasket, 15 mm by 3 mm 3. 6 mm Pyrocet glass to be set on calcium silicate setting blocks to determine the

correct edge cover. Glass shall be bonded to the glazing gasket (on both faces of each gasket) with Autostic ceramic adhesive along the top edge and upper half of the vertical edges.


Figure 9. Maximum Permitted Glass Dimensions at Aspect ratio of 1:1

Maximum Area 1.6m2

Glass Height (mm)

2079

2000

1750

1500

Towards 0

12501264

Glass Width (mm)

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Pyrocet XP (T) Glass in timber framed doors for periods of 30 minutes integrity

1. 6 mm Pyrocet XP (T), single or IGU with toughened, float or laminated glass and an 8 mm cavity


3. 26 mm high by 22 mm wide including a 5x5 mm bolection return (chamfered by 18o) hardwood glazing beads, minimum density 640 kg/m3

4. Hardwood or MDF beads can be pin or screw fixed with 50 mm long, at least 2 mm diameter steel pins or screws at 150 mm centres (35o to glass)

5. Hardwood liner, 6 mm thick and 640 kg/m3 density 6. Nominally 44 mm thick FD30 timber based door leaf

(thicker leaf may be required to accommodate laminated glass with required bead dimensions)

7. Non-combustible setting blocks and 10 x 1 mm Interdens liner (to all edges). The hardwood liner (item 5) can be replaced with an approved intumescent liner. In this case the 10 x 1 mm Interdens liner is not required

The doorset shall be CERTIFIRE approved and have test evidence for the inclusion of apertures of the proposed dimensions. Specifically, the following door blanks may incorporate this glazing system (aperture dimensions subject to CERTIFIRE approval or test evidence):

Halspan Prima 30 Pacific Rim Flamebreak 30 Falcon Panel Products Strebord 44 Baillargeon Blankfort 30 All CERTIFIRE approved doors

This Certificate of Approval relates to the sizes of Pyrocet Glass shown in Figure 10 below, when used in conjunction with the above system.

The aspect ratio of the glass may be unlimited within these aperture dimensions.

Figure 10. Maximum permitted Glass Dimensions

Maximum Area 1.5m2

Glass Width (mm)


250 500 1000 252 315 702 878

Glass Height (mm)

2500

2190 2140

2000

1752 1712

1500

Towards 0

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Pyrocet XP (T) Glass in timber framed screens for periods of 30 minutes integrity

1. 6 mm Pyrocet XP (T), single or IGU with toughened, float or laminated glass and an 8 mm cavity

2. 25 mm by 25 mm hardwood beads (min. 650 kg/m3) with 15o chamfer


4. Setting blocks (hardwood or non-combustible board)

5. Interdens, 10 mm by 2 mm 6. Hardwood beads can be pin or

screw fixed with 50 mm long, 2 mm diameter steel pins (35o to glass) or no. 8 wood screws (30o to glass)

7. Hardwood frame, 640 kg/m3 minimum section size of 70 mm by 30 mm for mullions and transoms and 70 mm by 40 mm for perimeter sections

This Certificate of Approval relates to the sizes of single panes of 6 mm Pyrocet XP (T) glass shown in Figure 11 below, when used in conjunction with above system. The aspect ratio of the glass may be unlimited within these glass dimensions.

Figure 11. Maximum permitted Glass Dimensions - Single Glass Panes

Towards 0

1500 1750 200019201536 2176

Maximum Area 4.17m2

Glass Height (mm)

Glass Width (mm)

2250

2000

1750

1500

1741

2176

1920

1536

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Pyrocet XP (T) Glass in timber framed screens for periods of 30 minutes integrity continued) This Certificate of Approval relates to the sizes of IGU panes of 6 mm Pyrocet XP (T) glass shown in Figure 12 below, when used in conjunction with above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

* The frame section size must be increased to accommodate the additional width of the IGU. Where the IGU includes laminated glass, this must be positioned on the known fire risk side only. If a known fire exposure direction cannot be established then IGUs may not incorporate laminated glass.


Maximum Area 2.38m2

Glass Height (mm)

Glass Width (mm)

1210

1574

2000 1968

2250

1750

1500

2176

1741

Towards 0

750 1000 12501094

875 968

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Pyrocet XP (S) Glass in steel framed screens for periods of 30 minutes integrity



2. Ceramic fibre gasket, 20 mm by 3 mm 3. 6 mm Pyrocet XP (S), single or IGU with toughened, float or laminated glass and 8 mm

cavity and set on calcium silicate setting blocks to determine correct edge cover. This Certificate of Approval relates to the sizes of single panes of 6 mm Pyrocet XP (S) glass shown in Figure 13 below, when used in conjunction with above system. The aspect ratio of the glass may be unlimited within these glass dimensions.

Maximum Area 4.02m2

Glass Height (mm)

Glass Width (mm)


3000

2000

1500

2300

2875

1841

Towards 0

1250 1500 17501400

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Pyrocet XP (S) Glass in steel framed screens for periods of 30 minutes integrity (continued) This Certificate of Approval relates to the sizes of IGU panes of 6 mm Pyrocet XP (S) glass shown in Figure 14 below, when used in conjunction with above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

* The frame section size must be increased to accommodate the additional width of the IGU.

Where the IGU includes laminated glass, this must be positioned on the known fire risk side only. If a known fire exposure direction cannot be established then IGUs may not incorporate laminated glass.

2420

1936

1574

1968

2500

2000

1500


Maximum Area 2.38m2

Glass Height (mm)

Glass Width (mm)

Towards 0

750 1000 1250

968

787 984 1210

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PYROCET XP (S) FIRE RESISTING GLASS Pyrocet XP (S) Glass in steel door leaves for periods of 30 minutes integrity

1. CERTIFIRE approved steel

doorset

2. Ceramic fibre gasket, 15 mm by 3 mm

3. 6 mm Pyrocet XP (S) glass to be set on calcium silicate setting blocks to determine the correct edge cover

For this application the following conditions shall apply:

1. The doorset, including door frame and associated building hardware, should have achieved at least 30 minutes integrity when tested, or subsequently assessed by one of the laboratories approved by CERTIFIRE as acceptable for this purpose, to BS 476: Part 22: 1987.





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Pyrocet XP (S) Glass in steel door leaves for periods of 30 minutes integrity (continued) This Certificate of Approval relates to the sizes of single panes of 6 mm Pyrocet XP (S) glass shown in Figure 15 below, when used in conjunction with above system. The aspect ratio of the glass may be unlimited within these glass dimensions.

868

888

1084

1356

1400

1000

800

120

Maximum Area 1.19m2

Glass Height (mm)


Glass Width (mm)

Towards 0

600 800 1000

704 880 1085

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2. Ceramic fibre gasket, 15 mm by 4 mm. 3. 6 mm Pyrocet XP (S) glass to be set on calcium silicate setting blocks to determine

the correct edge cover. Glass shall be bonded to the glazing gasket (on both faces of each gasket) with Autostic ceramic adhesive along the top edge and upper half of the vertical edges.

This Certificate of Approval relates to the sizes of single panes of 6 mm Pyrocet XP (S) glass shown in Figure 16 below, when used in conjunction with above system. The aspect ratio of the glass may be unlimited within these glass dimensions.


Glass Width (mm)

Glass Height (mm)

1260

Towards 0

1000 1250 1500

1240 1550 1008

Maximum Area 3.55m2 1827

2253

2817

3000

2000

1500

2284

of 63 Signed



Pyrocet XP (S) Glass in steel door leaves for periods of 60 minutes integrity

1. CERTIFIRE approved steel doorset

2. Ceramic fibre gasket, 15 mm by 3

mm

3. 6 mm Pyrocet XP (S) glass to be set on calcium silicate setting blocks to determine the correct edge cover

For this application the following conditions shall apply:

1. The doorset, including door frame and associated building hardware, should have achieved at least 60 minutes integrity when tested, or subsequently assessed by one of the laboratories approved by CERTIFIRE as acceptable for this purpose, to BS 476: Part 22: 1987.





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Pyrocet XP (S) Glass in steel door leaves for periods of 60 minutes integrity (continued) This Certificate of Approval relates to the sizes of single panes of 6 mm Pyrocet XP (S) glass shown in Figure 17 below, when used in conjunction with above system. The aspect ratio of the glass may be unlimited within these glass dimensions.

Glass Width (mm)

1400

1000

800

1085

1350

868

120

1080 Maximum Area 0.95m2

Glass Height (mm)


Maximum Area 0.34m2

Towards 0

600 800 1000 704 880250

200

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2. Ceramic fibre gasket, 15 mm by 3 mm. 3. 6 mm Pyrocet XP (S) to be set on calcium silicate setting blocks to determine the

correct edge cover. Glass shall be bonded to the glazing gasket (on both faces of each gasket) with Autostic ceramic adhesive along the top edge and upper half of the vertical edges.

This Certificate of Approval relates to the sizes of single panes of Pyrocet XP (S) glass shown in Figure 18 below, when used in conjunction with above system. The aspect ratio of the glass may be unlimited within these glass dimensions.

Figure 18. Maximum Permitted Glass Dimensions at Aspect ratio of 1:1

Maximum Area 1.6m2

Glass Height (mm)

2079

2000

1750

1500

Towards 0

12501264

Glass Width (mm)

of 63 Signed



Pyrocet R Glass in steel framed screens for periods of 30 minutes integrity

1. Steel framing system based upon Forster, Vorst Alpine, R P Profiles, Jansen or Mannesmann sections (which are covered appropriately by test or assessment evidence) using screw-fixed or clip-on retaining beads.

2. Ceramic fibre tape with adhesive on one side, 10 mm by 2 mm on flange face and 10 x 4 mm on beading face.

3. 6 mm Pyrocet R, single or IGU with toughened, float or laminated glass and 8 mm cavity and set on calcium silicate setting blocks to determine correct edge cover.

This Certificate of Approval relates to the sizes of Pyroset R glass shown in Figure 19 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions. Multi-pane screens are not permitted.

Glass Width (mm)

Figure 19. Maximum Permitted Glass Dimensions

1000 1500 2000 2500 1700 2125

3000

2500

2000

1500

1000

Glass Height (mm)

Towards 0

Maximum Area 5.1m2

2400

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Pyrocet R Glass in steel framed screens for periods of 60 minutes integrity

1. Steel framing system based upon Forster, Vorst Alpine, R P Profiles, Jansen or Mannesmann sections (which are covered appropriately by test or assessment evidence) using screw-fixed or clip-on retaining beads.

2. Ceramic fibre tape with adhesive on one side, 10 mm by 2 mm on flange face and 10 x 4 mm on beading face.

3. 6 mm Pyrocet R, single or IGU with toughened, float or laminated glass and 8 mm cavity and set on calcium silicate setting blocks to determine correct edge cover.

This Certificate of Approval relates to the sizes of Pyroset R glass shown in Figure 20 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions. Multi-pane screens are not permitted.

Glass Width (mm)


1000 1500 2000 2500 1700 1751

2500

2000

1500

1000

Glass Height (mm)

Towards 0

Maximum Area 4.20m2

2472 2400

of 63 Signed



Pyrocet R Insulating Glass Unit (IGU) in steel framed screens for periods of 30 minutes integrity For this application the following conditions shall apply: The ‘IGU’ shall comprise a single layer of 6 mm Pyrocet R glass, a 12 mm airspace with steel spacer bar and a single layer of 4 mm or greater toughened, laminated or float glass, to give an overall thickness of at least 22 mm thickness. The glass shall be installed into a previously tested or CERTIFIRE approved framing system (which is covered appropriately by test or assessment evidence) using pressure plate glazing, screw-fixed or clip-on retaining beads. The glass shall be glazed into the screen with ceramic fibre tape with self adhesive on one side adhered to both the internal face of the frame flange and to the beading face. The tape is also adjacent to the glass on both faces. The IGU is set on hardwood or non-combustible setting blocks to determine the correct edge cover. Maximum Permitted Pane Dimensions This Certificate of Approval relates to the sizes of Pyrocet R glass within an IGU shown in Figure 21 when used in conjunction with the above system. The glass may only be installed within single paned screens. The aspect ratio of the glass may be unlimited within these aperture dimensions.

of 63 Signed



Pyrocet R Insulating Glass Unit (IGU) in steel framed screens for periods of 30 minutes integrity (continued)

* The IGU must be oriented such that the toughened, laminated or float glass is on the fire risk side and the Pyrocet R coated surface faces the fire. If the fire risk side cannot be identified or may be from either direction, then this system shall not be used.

2182

2727

2750

2500

2250

2000

1750

1000 1250 1500 1750 2000 1482 1852

Glass Height (mm)

Glass Width (mm)

Towards 0


Maximum Area 4.04m2

of 63 Signed



Pyrosec 7/30 Glass in timber based doorsets for periods of 30 minutes integrity The glass shall be glazed within a previously fire tested or CERTIFIRE approved timber based doorset utilising the following basic specification:

1 Pyrosec 7/30 or 7/30 Ext with clear or Matelux®

acid etched or sandblasted glass 2 Neutral silicone capping 3 12 mm wide by 5 mm thick ceramic fibre based

glazing tape or closed cell foam glazing tape 4 20 mm high by 19.5 mm wide (including 5 mm

high by 5 mm wide bolection with 15o chamfer) hardwood or MDF glazing beads, minimum density 640 kg/m3

5 Non-combustible / hardwood setting blocks 6 6 mm thick hardwood aperture liner 7 Hardwood or MDF beads can be pinned or

screw fixed with 50 mm long steel screws at 150 mm centres (30o to glass) for hardwood beads or 40 mm long steel pins at a maximum of 150 mm centres and angled at 450for MDF beads

8 Nominally 44 mm thick FD30 door leaf The doorset shall be CERTIFIRE approved or have test evidence for the inclusion of apertures of the proposed dimensions. This Certificate of Approval relates to the sizes of Pyrosec 7/30 or 7/30 Ext glass shown in Figure 22 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

1

2

5

3 7

4

8

6

600 700 800 900 1000 890

2400

2300

2200

2100

2000

Glass Height (mm)

Glass Width (mm)

Towards 0

Figure 22. Maximum Permitted Glass

Dimensions

of 63 Signed



Pyrosec 7/30 Glass (IGU’s) in timber based composite doorsets for periods of 30 minutes integrity Approval of Pyrosec 7/30 or 7/30 Ext IGU’s is approved, at the dimensions given in Figure 23 below, for use in certain specific designs of composite doorset. There is no limit regarding glass orientation. C3S Securiglass Limited should be contacted for further information on suitable applications.


Dimensions

528 580

Glass Height (mm)

Towards 0

979

890


of 63 Signed



Pyrosec 7/30 Glass in timber framed screens for periods of 30 minutes integrity The glass shall be glazed utilising the following basic specification:

1 Pyrosec 7/30 or 7/30 Ext with clear or Matelux®

acid etched or sandblasted glass 2 Neutral silicone capping 3 15 mm wide by 5 mm thick ceramic fibre based

glazing tape or 12 mm wide by 5 mm thick closed cell foam glazing tape

4 25 mm wide by 23 mm high (with 15o chamfer) hardwood or softwood glazing beads, minimum density 550 kg/m3

5 Non-combustible setting blocks 6 Hardwood or softwood beads can be pinned or

screw fixed with 38 mm long steel screws at 270 mm centres (30o to glass) or 40 mm long steel pins at a maximum of 150 mm centres and angled at 450

7 68 mm by 33 mm (minimum) hardwood or softwood frame, minimum density 471 kg/m3

This Certificate of Approval relates to the sizes of Pyrosec 7/30 or 7/30 Ext glass shown in Figure 24 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions and may be utilised in multi-paned screen systems with shared transoms and mullions.

1

2

3

45

6

7

Glass Width (mm)


Dimensions

Glass Height (mm)

Towards 0

Maximum Area 3.09 m2 1758

1360 1758 1958

2270

2900

2874

1100 1375

Maximum Area 3.95m2

820


of 63 Signed



Insulating Glass Units (IGU’s) including Pyrosec 7/30 Glass in timber framed screens for periods of 30 minutes integrity The IGU shall be glazed utilising one of the following specifications:

1 IGU comprising Pyrosec 7/30 or 7/30 Ext glass Pyrosec 7/30 or 7/30 Ext with clear or Matelux® acid etched or sandblasted glass, minimum 12 mm wide cavity and minimum 6 mm thick non-fire rated glass (toughened, float, laminated, coated, tinted)*

2 Neutral silicone capping 3 15 mm wide by 5 mm thick ceramic fibre based glazing tape or

12 mm wide by 5 mm thick closed cell foam glazing tape 4 25 mm wide by 23 mm high (with 15o chamfer) hardwood

glazing beads, minimum density 640 kg/m3 5 Non-combustible setting blocks 6 Hardwood beads can be pinned or screw fixed with 40 mm long

steel screws at 270 mm centres (30o to glass) or 40 mm long steel pins at a maximum of 150 mm centres, angled at 450

7 86 mm by 33 mm (minimum) hardwood frame, minimum density 471 kg/m3

* A minimum 6.8 mm laminated glass must be used as the external pane for IGU’s incorporating internal grade Pyrosec 7/30.

This Certificate of Approval relates to the sizes of IGU’s including Pyrosec 7/30 or 7/30 Ext glass shown in Figure 25 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

1

2

3

45

6

7

Glass Width (mm)


Dimensions

840 1400 1600 1800 1958 1794

Glass Height (mm)

2400

2200

2000

710

Towards 0

2300

1794


2874

of 63 Signed




1 Pyrosec 7/60 with clear or Matelux® acid etched or

sandblasted glass. 2 4 mm wide by 25 mm thick Therm-A-Bead glazing tape or 12

mm wide by 4 mm thick closed cell foam glazing tape or 5 mm thick ceramic fibre tape capped of with neutral silicone

3 30 mm high by 25 mm wide (including 5 mm high by 5 mm wide bolection with 20o chamfer) hardwood glazing beads, minimum density 640 kg/m3

4 Non-combustible / hardwood setting blocks 5 2 mm thick by 54 mm wide Therm-A-Line aperture liner 6 Hardwood beads can be screw fixed with 60 mm long steel

screws at 150 mm centres (30o to glass) or 40 mm long steel pins at a maximum of 150 mm centres, 50 mm from corners, angled at 450

7 Nominally 54 mm thick FD60 door leaf The doorset shall be CERTIFIRE approved or have test evidence for the inclusion of apertures of the proposed dimensions. This Certificate of Approval relates to the sizes of Pyrosec 7/60 glass shown in Figure 26 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

1

4

2 6

3

7

5

1563

800


Maximum Area 0.5m2

200 400 600 800 1000 250 313 500 625

1750

1500

1250

1000

750

Glass Height (mm)

Glass Width (mm)

Towards 0

Maximum Area 0.39m2

of 63 Signed




1 Single Pyrosec 12/60 with clear or Matelux® acid etched or

sandblasted glass. 2 4 mm wide by 25 mm thick Therm-A-Bead glazing tape or 12

mm wide by 4 mm thick closed cell foam glazing tape or 5 mm thick ceramic fibre tape capped of with neutral silicone


4 Non-combustible / hardwood setting blocks 5 2 mm thick by 54 mm wide Therm-A-Line aperture liner 6 Hardwood beads can be screw fixed with 60 mm long steel

screws at 150 mm centres (30o to glass) or 40 mm long steel pins at a maximum of 150 mm centres, 50 mm from corners, angled at 450

7 Nominally 54 mm thick FD60 door leaf

The doorset shall be CERTIFIRE approved or have test evidence for the inclusion of apertures of the proposed dimensions. This Certificate of Approval relates to the sizes of Pyrosec 12/60 glass shown in Figure 27 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

1196

1150

200 400 600 800 1000 508 528

1200

1100

1000

Glass Height (mm)

Glass Width (mm)

Towards 0


Maximum Area 0.61m2

1

4

2 6

3

7

5

of 63 Signed




1 Pyrosec 7/90 with clear or Matelux® acid etched or

sandblasted glass.

2 4 mm wide by 25 mm thick Therm-A-Bead glazing tape.


4 Non-combustible / hardwood setting blocks

5 2 mm thick by 54 mm wide Therm-A-Line aperture liner

6 Hardwood beads can be screw fixed with 60 mm long steel screws at 150 mm centres (30o to glass)

7 Nominally 54 mm thick FD60 door leaf The doorset shall be CERTIFIRE approved or have test evidence for the inclusion of apertures of the proposed dimensions. This Certificate of Approval relates to the sizes of Pyrosec 7/90 glass shown in Figure 28 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

1000

900

800

700

600

880

200 400 600 800 1000 500 550

Glass Height (mm)

Glass Width (mm)

Towards 0


Maximum Area 0.44m2

1

4

2 6

3

7

5

of 63 Signed


CERTIFICATE No CF 137 C3S SECURIGLASS LIMITED

PYROSEC FIRE RESISTING GLASS Pyrosec 12 Glass in timber based doorsets for periods of 60 minutes integrity The glass shall be glazed within a previously fire tested or CERTIFIRE approved timber based doorset utilising the following basic specification:

1 Pyrosec 12 2 Neutral silicone capping 3 12 mm wide by 4 mm thick closed cell foam tape 4 30 mm high by 22 mm wide (including 5 mm high by

5 mm wide bolection with 20o chamfer) hardwood glazing beads, minimum density 640 kg/m3

5 Non-combustible/hardwood setting blocks 6 6 mm thick hardwood aperture liner (not required for

hardwood cored door leaves) 7 60 mm long steel screws at 150 mm centres (30o to glass) 8 Nominally 54 mm thick FD60 door leaf

The doorset shall be CERTIFIRE approved or have test evidence for the inclusion of apertures of the proposed dimensions. This Certificate of Approval relates to the sizes of Pyrosec 12 glass shown in Figure 29 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

400 500 600 700 800 710

1900

1800

1700

1600

Glass Height (mm)

Glass Width (mm)

Towards 0

1830

1

2

5

73

4

8

6


Dimensions

of 63 Signed



PYROSEC FIRE RESISTING GLASS

Pyrosec 12 Glass in timber framed screens for periods of 60 minutes integrity The glass shall be glazed utilising the following basic specification:

1 Pyrosec 12 2 Neutral silicone capping 3 20 mm wide by 5 mm thick ceramic fibre based

glazing tape or closed cell foam tape 4 30 mm wide by 27 mm high (with 10 - 15o chamfer)

hardwood glazing beads, minimum density 550 kg/m3

5 Non-combustible setting blocks 6 60 mm long steel screws at 200 mm centres (30o to

glass) 7 82 mm by 33 mm (minimum) hardwood frame,

minimum density 550 kg/m3

This Certificate of Approval relates to the sizes of Pyrosec 12 glass shown in Figure 30 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

1

2

3

45

6

7


Dimensions

1886 914 1480

2400

Glass Height (mm)

Glass Width (mm)

Towards 0

1480


Maximum Area 0.79 m2 418

of 63 Signed


1

32

5

4

6

7


PYROSEC FIRE RESISTING GLASS Pyrosec 12 Glass in steel framed screens for periods of 30 minutes integrity The glass shall be glazed within a previously fire tested (see example below) or a CERTIFIRE approved steel framing system. The framing system shall have test evidence, such as Jansen Economy 50 or R P Profiles, or be CERTIFIRE approved for the inclusion of apertures of the proposed dimensions. This Certificate of Approval relates to the sizes of Pyrosec 12 glass shown in Figure 31 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

1. Pyrosec 12 2. Ceramic fibre based glazing tape, 20 mm x 3 mm 3. Glazing bead 25 mm x 20 mm 4. Screw, 15 mm long 5. Steel section, 60 mm x 50 mm x 1.5 mm 6. Mineral wool insulation 7. Setting Block

Glass Height (mm)

1171

2880

Maximum Area 4.7m2

1315 1510 1644 1887

Glass Width (mm)

Towards 0

937

2900



of 63 Signed


1

32

5

4

6

7


PYROSEC FIRE RESISTING GLASS Pyrosec 12 Glass in steel framed screens for periods of 60 minutes integrity The glass shall be glazed within a previously fire tested (see example below) or a CERTIFIRE approved steel framing system. The framing system shall have test evidence, such as Jansen Economy 50 or R P Profiles, or be CERTIFIRE approved for the inclusion of apertures of the proposed dimensions.

This Certificate of Approval relates to the sizes of Pyrosec 12 glass shown in Figure 32 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

1. Pyrosec 12 2. Ceramic fibre based glazing tape, 20 mm x 3 mm 3. Glazing bead 25 mm x 20 mm 4. Screw, 15 mm long 5. Steel section, 60 mm x 50 mm x 1.5 mm 6. Mineral wool insulation 7. Setting Block

Glass Height (mm)

692

1889

Maximum Area 1.41m2

695 750 1424 1538

Glass Width (mm)

Towards 0

641

2040



of 63 Signed



PYROSEC FIRE RESISTING GLASS Pyrosec 16 Glass in timber based doorsets for periods of 60 minutes integrity and 30 minutes insulation The glass shall be glazed within a previously fire tested or CERTIFIRE approved timber based doorset utilising the following basic specification:

1 Pyrosec 16 or Pyrosec 16 Ext 2 Neutral silicone capping 3 12 mm wide by 4 mm thick closed cell foam tape 4 30 mm high by 20 mm wide (including 5 mm high by




The doorset shall be CERTIFIRE approved or have test evidence for the inclusion of apertures of the proposed dimensions. This Certificate of Approval relates to the sizes of (Pyrosec 16 and Pyrosec 16 Ext) Pyrosec glass shown in Figure 33 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

400 500 600 700 800

710

1900

1800

1700

1600

Glass Height (mm)

Glass Width (mm)

Towards 0

1830

1

2

5

73

4

8

6


Dimensions

of 63 Signed



PYROSEC FIRE RESISTING GLASS Pyrosec 16 Glass in timber based doorsets for periods of 30 minutes integrity and 30 minutes insulation The glass shall be glazed within a previously fire tested or CERTIFIRE approved timber based doorset utilising the following basic specification:

1 Pyrosec 16 or Pyrosec 16 Ext 2 Neutral silicone capping 3 12 mm wide by 4 mm thick closed cell foam tape 4 30 mm high by 20 mm wide (including 5 mm high by




The doorset shall be CERTIFIRE approved or have test evidence for the inclusion of apertures of the proposed dimensions. This Certificate of Approval relates to the sizes of (Pyrosec 16 and Pyrosec 16 Ext) Pyrosec glass shown in Figure 34 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

400 500 600 700 800

710

1900

1800

1700

1600

Glass Height (mm)

Glass Width (mm)

Towards 0

1830

1

2

5

73

4

8

6


Dimensions

of 63 Signed



PYROSEC FIRE RESISTING GLASS Pyrosec 16 Glass in timber framed screens for periods of 60 minutes integrity and 30 minutes insulation The glass shall be glazed utilising the following basic specification:

1 Pyrosec 16 and Pyrosec 16 Ext 2 Neutral silicone capping 3 12 mm wide by 4 mm thick closed cell foam tape 4 23 mm high by 25 mm wide (with 15o chamfer)

hardwood glazing beads, minimum density 640 kg/m3 5 Non-combustible setting blocks 6 50 mm long steel screws at 250 mm centres (30o to

glass) 7 75 mm by 37 mm (minimum) hardwood perimeter

framing sections, 75 mm by 54 mm (minimum) hardwood internal transom/mullion framing sections, minimum density 640 kg/m3

This Certificate of Approval relates to the sizes of Pyrosec 16 and Pyrosec 16 Ext glass shown in Figure 35 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

1200 1400 1600 1800 2000 1944

2800

2600

2400

2200

2000

Glass Height (mm)

Glass Width (mm)

Towards 0


2700

1944

1

2

3

45

6

7


Dimensions

of 63 Signed



PYROSEC FIRE RESISTING GLASS Pyrosec 16 Glass in timber framed screens for periods of 30 minutes integrity and 30 minutes insulation The glass shall be glazed utilising the following basic specification:

1 Pyrosec 16 and Pyrosec 16 Ext 2 Neutral silicone capping 3 10 mm wide by 5 mm ceramic fibre based glazing tape 4 27 mm high by 25 mm wide (with 15o chamfer)





1600 1920

Glass Height (mm)

Glass Width (mm)

Towards 0


2900

1900

1

2

3

45

6

7


Dimensions

of 63 Signed




Pyrosec 16 IGU Glass in timber framed screens for periods of 30 minutes integrity and 30 minutes insulation

The glass shall be glazed utilising the following basic specification:

1 IGU comprising Pyrosec 16 or Pyrosec 16 Ext glass, a minimum 8 mm wide air cavity and minimum 6 mm thick non-fire rated glass (toughened, float, laminated, coated, tinted)*

2 Neutral silicone capping 3 20 mm wide by 5 mm ceramic fibre based glazing tape 4 27 mm high by 25 mm wide (with 15o chamfer)





1700 2125

Glass Height (mm)

Glass Width (mm)

Towards 0

Maximum Area 6.1 m2

2900

1700

1

2

3

45

6

7


Dimensions

of 63 Signed



PYROSEC FIRE RESISTING GLASS Pyrosec 16 IGU Glass in ‘Jansen Janisol II’ and ‘Forster Fuegolight’ steel framed screens for periods of 30 minutes integrity and 30 minutes insulation The glass shall be glazed within a ‘Jansen Janisol II’ or ‘ Forster Fuegolight’ framed screens. Please consult the frame manufacturer for drawings of glazing system. This Certificate of Approval relates to the sizes of Pyrosec 16 IGU glass (comprising Pyrosec 16 or Pyrosec 16 External Grade, a minimum 12 mm wide air cavity and minimum 6 mm thick non-fire rated glass (toughened, float, laminated, coated, tinted)*) shown in Figure 38 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions. * A minimum 6.8 mm laminated glass must be used as the secondary pane for IGU’s incorporating internal grade Pyrosec 16.

Glass Height (mm)

Maximum Area 4.22m2

1440 2835

Glass Width (mm)

Towards 0

2935

1400


of 63 Signed


CERTIFICATE No CF 137

C3S SECURIGLASS LIMITED PYROSEC FIRE RESISTING GLASS Pyrosec 16 Glass (including IGU’s) in steel doorsets for periods of 30 minutes integrity and insulation The glass shall be glazed within a previously fire tested (see example below) or a CERTIFIRE approved steel profiled doorleaf framing system.

1. Forster Fuego Light 30-65mm x 50mm (ref 735.800/T)

2. Forster Fuego Light 30-65mm x 50mm (ref 735.805/T)

3. Beads Forster – 35mm by 20mm (ref: 901247)

4. Screws – 4 mm diameter by 16 (ref 906377)

5. Ceramic paper 20mm by 5mm

6. Silicone Dow Corning Firestop 700

7. Weatherstripping ref 905307

8. Mineral wool insulation

9. Pyrosec 16

The steel profiled door framing system shall have test evidence, such as Forster Fuegolight, or be CERTIFIRE approved for the inclusion of apertures of the proposed dimensions for the fire resistance required (i.e. 30 minutes integrity and 30 minutes insulation). If the proposed doorset is to be used in double-leaf configuration, the test or assessment evidence should be applicable to double-leaf configurations. Likewise, if the proposed doorset is to be used in the unlatched configuration, the available evidence should be applicable to unlatched doorsets. When used to glaze CERTIFIRE approved doorsets which have smaller apertures than allowed in this certificate, the aperture sizes specified in the doorset certificate shall take precedence. This Certificate of Approval relates to the sizes of Pyrosec 16 glass (inc. IGU’s) shown in Figure 39 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

1404 1755

Glass Height (mm)

Glass Width (mm)

Towards 0

Maximum Area 4.18m2

2980

2384

Figure 39. Maximum

Permitted Glass Dimensions

of 63 Signed


1

32

5

4

6

7



Pyrosec 16 Glass in steel framed screens for periods of 60 minutes integrity

The glass shall be glazed within a previously fire tested (see example below) or a CERTIFIRE approved steel framing system. The framing system shall have test evidence, such as Jansen Economy 50, or be CERTIFIRE approved for the inclusion of apertures of the proposed dimensions. This Certificate of Approval relates to the sizes of Pyrosec 16 glass shown in Figure 40 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

1. Pyrosec 16 2. Ceramic fibre based glazing tape, 20 mm x 3 mm 3. Glazing bead 25 mm x 20 mm 4. Screw, 15 mm long 5. Steel section, 60 mm x 50 mm x 1.5 mm 6. Mineral wool insulation 7. Setting block

Glass Height (mm)

726

1889

Maximum Area 1.49m2

695 787 1424 1613

Glass Width (mm)

Towards 0

641

2140



of 63 Signed



PYROSEC FIRE RESISTING GLASS Pyrosec 16 Glass in steel framed screens for periods of 60 minutes integrity and 30 minutes insulation The glass shall be glazed within a previously fire tested (see example below) or a CERTIFIRE approved steel framing system. The framing system shall have test evidence, such as Jansen Janisol II, or be CERTIFIRE approved for the inclusion of apertures of the proposed dimensions. This Certificate of Approval relates to the sizes of Pyrosec 16 glass shown in Figure 41 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

1. Pyrosec 16 2. Neutral silicone capping 3. Ceramic fibre based glazing tape, 20 mm x 5 mm 4. Setting block 5. Fire resistant laminate, 14 mm x 1.5 mm 6. Fibre reinforced strip, 31 mm x 5 mm 7. Glazing bead, 30 mm x 20 mm x 1.3 mm 8. Screw, 15 mm long 9. Steel section, 73 mm x 59 mm x 50 mm x 1.6

mm 10. Fire resistant ceramic filling 11. Mounting bracket 12 Mineral wool insulation

1

73

10

8

12

11

2

5

69

4

Figure 41. Maximum


Glass Height (mm)

Towards 0

Maximum Area 1.03m2 500

1872 2060

550

2900

2836

900 990

Maximum Area 2.8m2

Glass Width (mm)

of 63 Signed



PYROSEC FIRE RESISTING GLASS Pyrosec 16 Glass in steel framed screens for periods of 30 minutes integrity and 30 minutes insulation The glass shall be glazed within a previously fire tested (see example below) or a CERTIFIRE approved steel framing system. The framing system shall have test evidence, such as Jansen Janisol II or Forster Fuegolight, or be CERTIFIRE approved for the inclusion of apertures of the proposed dimensions. This Certificate of Approval relates to the sizes of Pyrosec 16 and Pyrosec 16 Ext glass shown in Figure 42 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions. 1600 1920

Glass Height (mm)

Glass Width (mm)

Towards 0

Maximum Area 5.4m2

2900

1900

Figure 42. Maximum


1. Pyrosec 16 and Pyrosec 16 EG 2. Neutral silicone capping 3. Ceramic fibre based glazing tape, 20 mm x 5 mm 4. Setting block 5. Fire resistant laminate, 14 mm x 1.5 mm 6. Fibre reinforced strip, 31 mm x 5 mm 7. Glazing bead, 30 mm x 20 mm x 1.3 mm 8. Screw, 15 mm long 9. Steel section, 73 mm x 59 mm x 50 mm x 1.6 mm 10. Fire resistant ceramic filling 11. Mounting bracket 12. Mineral wool insulation

1

73

10

8

12

11

2

5

69

4

of 63 Signed



PYROSEC FIRE RESISTING GLASS Pyrosec 25 Glass in timber based doorsets for periods of 60 minutes integrity and insulation The glass shall be glazed within a previously fire tested or CERTIFIRE approved timber based doorset utilising the following basic specification:

1 Pyrosec 25 and Pyrosec 25 Ext 2 Neutral silicone capping 3 15 mm wide by 4 mm thick closed cell foam tape 4 30 mm high by 15.5 mm wide (including 5 mm high by



hardwood cored door leaves) 7 60 mm long steel screws at 150 mm centres (30o to

glass) 8 Nominally 54 mm thick FD60 door leaf

The doorset shall be CERTIFIRE approved or have test evidence for the inclusion of apertures of the proposed dimensions. This Certificate of Approval relates to the sizes of Pyrosec 25 and Pyrosec 25 Ext glass shown in Figure 43 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

400 500 600 700 800 710

1900

1800

1700

1600

Glass Height (mm)

Glass Width (mm)

Towards 0

1830

1

2

5

73

4

8

6


Dimensions

of 63 Signed




Pyrosec 25 Glass in timber framed screens for periods of 60 minutes integrity and insulation The glass shall be glazed utilising the following basic specification:

1 Pyrosec 25 and Pyrosec 25 Ext 2 Neutral Silicone capping 3 15 mm wide by 4 mm thick closed cell foam tape 4 27 mm high by 30 mm wide (with 15o chamfer) hardwood

glazing beads, minimum density 640 kg/m3 5 Non-combustible setting blocks 6 50 mm long steel screws at 250 mm centres (30o to glass) 7 95 mm by 33 mm (minimum) hardwood perimeter framing

sections, 95 mm by 46 mm (minimum) hardwood internal transom/mullion framing sections, minimum density640 kg/m3

This Certificate of Approval relates to the sizes of Pyrosec 25 and Pyrosec 25 Ext glass shown in Figure 44 below, when used in conjunction with the above systems. The aspect ratio of the glass may be unlimited within these aperture dimensions.

1

2

3

45

6

7

3000

2600

2400

2200

2000


Dimensions

1600 1800 2000 2200 2400 1658 2283

Glass Height (mm)

Glass Width (mm)

Towards 0

2874


of 63 Signed




Insulating Glass Units (IGU’s) including Pyrosec 25 Glass in timber framed screens for periods of 60 minutes integrity and insulation

The IGU shall be glazed utilising one of the following specifications:

1 IGU comprising Pyrosec 25 or Pyrosec 25 External Grade, a minimum 12 mm wide air cavity and minimum 6 mm thick non-fire rated glass (toughened, float, laminated, coated, tinted)*. IGU’s may be triple glazed to a similar specification with the Pyrosec 25 forming the central pane and a pane of non-fire rated glass positioned each side of the Pyrosec 25

2 Neutral Silicone capping 3 15 mm wide by 4 mm thick closed cell foam tape 4 20 mm high by 40 mm wide (either square of up to 15o

chamfer) hardwood glazing beads, minimum density 640 kg/m3

5 Non-combustible setting blocks 6 50 mm long steel screws at 300 mm centres (30o to glass) 7 95 mm by 33 mm (minimum) hardwood perimeter framing

sections, 95 mm by 46 mm (minimum) hardwood internal transom/mullion framing sections, minimum density 640 kg/m3

* A minimum 6.8 mm laminated glass must be used as the secondary pane for IGU’s incorporating internal grade Pyrosec 25.

This Certificate of Approval relates to the sizes of IGU’s including Pyrosec 25 and Pyrosec 25 Ext glass shown in Figure 45 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

1

2

3

45

6

7

3000

2600

2400

2200

2000


1600 1800 2000 2200 2400 1658 2283

Glass Height (mm)

Glass Width (mm)

Towards 0

2874


of 63 Signed



PYROSEC FIRE RESISTING GLASS Pyrosec 25 Glass in steel framed screens for periods of 60 minutes integrity and 60 minutes insulation The glass shall be glazed within a previously fire tested (see example below) or CERTIFIRE approved steel framing system utilising the following basic specification. The edge cover to each pane shall be no less than 15 mm minimum

1 Pyrosec 25 and Pyrosec 25 Ext 2 Neutral silicone capping 3 15 mm wide by 3-6 mm thick ceramic fibre based

glazing tape 4 Non-combustible setting blocks 5 Steel Section 30 mm by 30 mm by 3 mm 6 55 mm by 19 mm calcium silicate 7 35 mm long steel screws at 250 mm centres


1

2

3

4

75

6

Maximum Area 4.64m2 (note these glass dimensions are only applicable when Janisol 3 framing system is used)

1300 1400 1600 1750 2615

Glass Height (mm)

Glass Width (mm)

Towards 0

1500

2900



2300

2700 Maximum Area 4.7m2 (note these glass dimensions are only applicable when Forster Fuegolight framing system is

d)

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Pyrosec 25 Glass in Steel Doorsets for periods of 60 minutes integrity and 60 minutes insulation The glass shall be glazed within a previously fire tested (see example below) or a CERTIFIRE approved steel profiled doorleaf framing system. The steel profiled door framing system shall have test evidence, such as RP Isofeu 60, or be CERTIFIRE approved for the inclusion of apertures of the proposed dimensions for the fire resistance required (i.e. 60 minutes integrity and 60 minutes insulation). If the proposed doorset is to be used in double-leaf configuration, the test or assessment evidence should be applicable to double-leaf configurations. Likewise, if the proposed doorset is to be used in the unlatched configuration, the available evidence should be applicable to unlatched doorsets. When used to glaze CERTIFIRE approved doorsets which have smaller apertures than allowed in this certificate, the aperture sizes specified in the doorset certificate shall take precedence.


Glass Width (mm)

Glass Height (mm)

988 1282 Towards 0

Maximum Area 2.94m2

2900

2300

Figure 47. Maximum


1. Pyrosec 25 or Pyrosec 25 EG 2. Neoprene glass edge seal 3. Neoprene glass edge seal 4. Intumescent seal 25 mm x 1.5 mm 5. Neoprene door edge seal 6. Steel glazing bead 7. Screw, 15 mm long 8. Steel section 9. Infill to section 10. Steel section 11. Steel section 12. Insulation 50 mm x 5 mm 13. Siporex board 14. Mineral wool insulation

1

6

245

7 38910

11121314

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1

6

245

7 38910

11

12


PYROSEC FIRE RESISTING GLASS Insulating Glass Units (IGU’s) including Pyrosec 25 Glass in steel doorsets for periods of 60 minutes integrity and insulation

The glass shall be glazed within a previously fire tested (see example below) or a CERTIFIRE approved steel profiled doorleaf framing system.

*A minimum 6.8 mm laminated glass must be used as the external pane for IGU’s incorporating internal grade Pyrosec 25.

The steel profiled door framing system shall have test evidence, such as RP Technik Isofeu 60, or be CERTIFIRE approved for the inclusion of apertures of the proposed dimensions for the fire resistance required (i.e. 60 minutes integrity and 60 minutes insulation). If the proposed doorset is to be used in double-leaf configuration, the test or assessment evidence should be applicable to double-leaf configurations. Likewise, if the proposed doorset is to be used in the unlatched configuration, the available evidence should be applicable to unlatched doorsets. When used to glaze CERTIFIRE approved doorsets which have smaller apertures than allowed in this certificate, the aperture sizes specified in the doorset certificate shall take precedence.

This Certificate of Approval relates to the sizes of Pyrosec 25 or 25 Ext glass (in IGU’s) shown in Figure 48 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

898 1122

Glass Height (mm)

Glass Width (mm)

Towards 0

Maximum Area 2.58m2

2875

2300

Figure 48. Maximum


1. IGU comprising Pyrosec 25 or Pyrosec 25 EG glass, a minimum 6 mm wide air cavity and minimum 6 mm thick non-fire rated glass (toughened, float, laminated, coated, tinted)*

2. Neoprene glass edge seal 3. Neoprene glass edge seal 4. Intumescent seal 25 mm x 2 mm 5. Neoprene door edge seal 6. Steel glazing bead 7. Screw, 15 mm long 8. Steel section 9. Infill to section 10. Steel section 11. Steel section 12. Partition wall

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11

4 5 2

1

3

7

9

10

8

6


PYROSEC FIRE RESISTING GLASS Insulating Glass Units (IGU’s) including Pyrosec 25 Glass in steel screen for periods of 60 minutes integrity and insulation

The glass shall be glazed within a previously fire tested, such as Jansen VISS or Forster Thermfix Vario or CERTIFIRE approved steel framing system utilising the following basic specification. The edge cover to each pane shall be no less than 15 mm minimum *A minimum 6.8 mm laminated glass must be used as the external pane for IGU’s incorporating internal grade Pyrosec 25.

This Certificate of Approval relates to the sizes of Pyrosec 25 and Pyrosec 25 Ext glass (in IGU’s) shown in Figure 49 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

1. IGU comprising Pyrosec 25 or Pyrosec 25 EG glass, a minimum 8 mm wide air cavity and minimum 6 mm thick non-fire rated glass (toughened, float, laminated, coated, tinted)*

2. Rubber profile, 50 mm x 7 mm 3. Rubber profile, 17 mm x 5 mm 4. Steel section, 122 mm x 50 mm x 2 mm 5. Anchor bolt 6. Setting block 7. Steel section, 48 mm x 10 mm x 2 mm 8. Steel bolt, 58 mm long 9. Aluminium section, 50 mm x 18 mm x 1.5 mm 10. Calcium silicate board 11. Mineral wool insulation

Glass Width (mm)

Maximum Area 5.05m2

1300 1875 2682 2900

Glass Height (mm)

Towards 0

1082

2900



1222

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Pyrosec ClearRun Glass in a butt jointed system for periods of 120 minutes integrity and insulation

Note: Pyrosec ClearRun in a butt jointed system requires special edge processing and should be ordered as such. Please contact C3S Securiglass Limited for further details. The glass shall be glazed within a previously fire tested (see example below) or a CERTIFIRE approved steel framing system. The framing system shall have test evidence, or be CERTIFIRE approved for the inclusion of apertures of the proposed dimensions.

1. Glass – Pyrosec ClearRun 2. Steel tube – 60 mm by 40 mm by 3 mm 3. Promatect-H or Supalux 4. Superwool paper X607 with self adhesive on one face 5. Superwool paper X607 with self adhesive on one face 6. Kerafix FXL 200 7. Silicone –Momentive Pensil 300 - Grey 8. Superwool X607 Note: Glass is placed on 80 by 30 mm setting blocks at 100 mm from the bottom corners of the glazing. Edge tape is present on all edges except on vertical butt joints.

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Pyrosec ClearRun Glass in a butt jointed system for periods of 120 minutes integrity and insulation (continued) This Certificate of Approval relates to the sizes of Pyrosec ClearRun glass shown in Figure 50 below, when used in conjunction with the above system. The aspect ratio of the glass may be unlimited within these aperture dimensions.

1001 1051

Glass Height (mm)

Glass Width (mm)

Towards 0

Maximum Area 3.03m2

3026

2882

Figure 50. Maximum


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PYROBEL FIRE RESISTING GLASS Glazing bars in conjunction with Pyrosec glass in timber framed screens and doors for periods of 30 minutes integrity (Pyrosec 7/30, 7/60, 7/90), 60 minutes integrity (Pyrosec 12), 60/30 minutes integrity and 30 minutes insulation (Pyrosec 16) and 60 minutes integrity and insulation (Pyrosec 25) The glass shall be glazed utilising the following basic specifications, the glass and glazing system is otherwise to be as specified within CF No. 137;

Figure 51. Glazing Bar Specification

30 m

m

20 m

m

15 mm(minimum)

15°-20°

'B''B'

'A'

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PYROBEL FIRE RESISTING GLASS Glazing bars in conjunction with Pyrosec glass in timber framed screens and doors for periods of 30 minutes integrity (Pyrosec 7/30, 7/60, 7/90), 60 minutes integrity (Pyrosec 12), 60/30 minutes integrity and 30 minutes insulation (Pyrosec 16) and 60 minutes integrity and insulation (Pyrosec 25) … continued

1 Pyrosec 7/30, 7/60, 7/90, Pyrosec 12, 16 & 25 (+ external grade products)

2 Neutral silicone capping

3 30 mm by 1 mm Sealmaster Fireglaze Compound 30 mm by 2 mm Sealmaster Fireglaze G30 Strip (2 No. 15 mm by 2 mm) 30 mm by 1.5 mm Hodgson’s Sealants Firestrip 30FD (2 No. 15 mm by 1.5 mm) 30 mm by 1 mm Interdens/Lorient Mono-ammonium phosphate

4 30 mm by minimum 15 mm (with 15o chamfer) hardwood glazing bars, minimum density 640 kg/m3

1 Pyrosec 7/30, 7/60, 7/90, Pyrosec 12, 16 & 25 (+ external grade products)

2 Hardwood glazing bar

3 Hardwood perimeter glazing bead (as specified for glass within CF377)

4 Ceramic Fibre / Closed Cell Foam tape

5 30 mm by 1 mm Sealmaster Fireglaze Compound 30 mm by 2 mm Sealmaster Fireglaze G30 Strip (2 No. 15 mm by 2 mm) 30 mm by 1.5 mm Hodgson’s Sealants Firestrip 30FD (2 No. 15 mm by 1.5 mm) 30 mm by 1 mm Interdens/Lorient Mono-ammonium phosphate

Figure 52. Installation Specification

1

2

3

4

section B-B

3

4

15

2PVAadhesive

section 'A'

certificate of approval no cf 137 c3s securiglass … · 2012. 9. 18. · page 6 of 63 signed...

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