certi - al jazeera steel products co....

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In the industrial scene of the Sultanate of Oman. For the first time in Oman,

Electric Resistance Welded (ERW) tubular products in circular square, and

rectangular hollow sections were manufactured at Al Jazeera Steel Products Co.

SAOG (Formerly known as Al Jazeera Tube Mills Company S.A.O.G.)

Promoted by a group of Omani entrepreneurs with a fairly large holdings with

the general public of the Sultanate, Al Jazeera has become one of the leading

tubing manufacturers in the Middle East. From its modern plant located at

Sohar(Oman) Al Jazeera offers Mild Steel ERW tubular products in both Black

and Galvanized class with plain end and threaded and coupled ends conforming

to API, ASTM, BS, DIN, EN and other International specifications.

Al Jazeera boasts of installing some of the latest and most modern machineries in

the plant. Al Jazeera’s manufacturing facilities include four production lines

supplied by M/s. Abbey Etna Inc., Ohio, USA, M/s. TRM Thailand and M/s.

Prasert Machineries Thailand. There are three galvanizing lines with main line

supplied by M/s. BERG, Germany. Composed of multinational workforce and

managed by competent technical and managerial professionals, Al Jazeera has

been seized with a vision to becoming one of the leading tubings suppliers in the

world. At Al Jazeera, production processes have been integrated with modern

quality controls like, e.g., online Eddy Current Testing facility, Universal Testing

Machine, Hardness Machine and Inverted Mettallurgical Microscope with CCD

camera attachment etc.

Al Jazeera currently export its products to 25 different countries including

USA,Canada, Australia, Germany and other European Union countries.

irst time in Oman

1

In its zeal to set higher quality standards Jazeera achieved QMS ISO 9001 certification by BMTRADA within one year of its commencement of production.

In addition to above Al Jazeera’s Quality Management System conforms to the requirements of API QI/ISO/TS 29001:2003.

Al Jazeera is having API (American Petroleum Institute) Certification for manufacturing of line pipes conforming to API 5L under Product Specification Levels PSL-I and PSL-2.

UL (Underwriters Laboratories, USA) has also certified Al Jazeera for manufacturing of Metallic Sprinkler Steel Tubes for Fire Protection services.

Al Jazeera is also having CE Mark Certification to supply its product in construction field in European Union CPD (Construction Products Directive) 89/106/EEC.

Al Jazeera is also certified by FM APPROVALS, USA for manufacturing of steel pipes for Automatic Fire Sprinkler Systems.

Jazeera is also having UAE Civil Defense Approval for supplying its product to various profects under Civil Defense in United Arab Emirates.

One of the most significant milestones achieved by Al Jazeera is in the field of customer service. It is a constant effort of Jazeera to shorten the time lag between receipt of techno-commercially acceptable order and its execution. Besides this people at Al Jazeera take utmost care to ensure that the products are delivered according to the needs of customers.

At present Jazeera meets the requirements of tubes conforming to various steel grades and international standard specifications. In our endeavor to cater the wider spectrum of industry’s needs we at Jazeera also offer tubes for general engineering purposes. This gives the product range an additional strength.

The company aims to achieve customer satisfaction for every category of customers and to be preferred partner in the region with all relevant principles while creating an environment that provides constant challenges and growth possibilities for all entities involved.

2

In its zeal to set higher quality standards Jazeera achieved QMS ISO 9001 certification by BMTRADA within one year of its commencement of production.

In addition to above Al Jazeera’s Quality Management System conforms to the

Certifications /Approvals

Al Jazeera Steel Products Company SAOG’s produces steel pipes to international

standard maintains a Quality Management System conforming to ISO 9001:2008

/API Q1

Our Goal is to achieve customer satisfaction and strengthen their confidence by our

performance.We shall use quality steel to produce pipes that are technically complete,

tested and delivered on time.

To achieve this goal we shall continually improve the effectiveness of our QMS and

provide constant challenges and involved growth possibilities to all.

We at Jazeera share a common desire to continuously grow and become one of the

leading manufacturers of steel products in the region, meeting and exceeding the

aspirations of customers, shareholders and employees shall be the guiding principle

for our growth.

Mission Statement

3

Quality Policy

4

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Min Percentage Elongation in 2”[ 50mm] rounded to nearest 1/2 e = 625,000[1940] x (A0.2/U0.9) A= cross sectional area of the tension specimen, rounded to the nearest 0.01 inch2[1mm2], based on specified outside diameter. If the area is more than 0.75 inch2 [500mm2], then the value 0.75 inch2 [500mm2] shall be used. U= specified minimum tensile strength, psi[MPa].

TOLERANCES OUTSIDE DIAMETER

psi MPa psi MPaGrade-A 48000 330 30000 205Grade-B 60000 415 35000 240

Tensile Strength Yield StrengthProperties

SIZE FROM SIZE TOINCH (MM) INCH (MM) POSITIVE NEGATIVE

1/2 (15) 1.1/2(40) 1/64 (0.40) 1/64 (0.40)2 (50) 8 (200) 1% OF OD 1% OF OD

TOLERANCE INCH(MM)

MECHANICAL PROPERTIES

THICKNESS 12.5% max under the nominal wall thickness. WEIGHT + / - 10% on calculated standard weight. END FINISH Square Cut Ends for sizes less than or equal to 1.1/2” NPS Beveled Ends at 300 -00/+50 for sizes 2” NPS and above. BEND TEST Applicable for sizes 2” NPS and below 900 bending radius should be 12 times of the tube diameter. FLATTENING TEST Applicable for sizes 2” NPS and above in three stages.

STAGE-1 For weld ductility until 2/3 of outside dia of specimen tube. STAGE-2 For ductility of steel until 1/3 of outside dia of specimen tube. STAGE-3 Full flattening for testing of laminated and unsound material. ZINC COATING MINIMUM : 1.60 oz / ft2 [490 Gm / Mtr2] AVERAGE : 1.80 oz / ft2 [550 Gm / Mtr2] MARKING Each pipe is stenciled as “JAZEERA STEEL OMAN, ASTM A 53 GR A / B-ERW SCH 40 NPS-LENGTH-HEAT NO”

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207

3000

207

3000

207

0.15

64.

014

.12

21.2

265

045

760

5311

4079

1250

8714

1098

1520

106

1630

113

0.18

84.

816

.96

25.3

778

054

920

6313

7095

1500

104

1700

118

1830

127

1960

136

0.20

35.

218

.28

27.4

385

059

990

6914

8010

316

2011

318

4012

819

8013

721

2014

70.

219

5.6

19.6

829

.48

910

6310

7074

1600

111

1750

122

1980

138

2130

148

2290

159

0.25

06.

422

.38

33.5

710

4073

1220

8418

3012

720

0013

922

6015

724

3016

926

1018

10.

277

7.0

24.7

236

.61

1160

7913

5092

2020

139

2220

152

2510

172

2700

185

2890

198

0.31

27.

927

.73

41.1

413

0090

1520

104

2280

157

2500

171

2820

194

3000

207

3000

207

0.32

28.

228

.58

42.6

513

4093

1570

108

2350

163

2580

178

2910

202

3000

207

3000

207

0.34

48.

730

.45

45.1

414

4099

1680

115

2510

173

2750

189

3000

207

3000

207

3000

207

0.37

59.

533

.07

49.1

015

7010

818

3012

527

4018

930

0020

630

0020

730

0020

730

0020

7

6.62

516

8.3

8.62

521

9.1

5.56

314

1.3

Gra

de X

-56

Gra

de X

-60

Out

side

Dia

met

erW

all T

hick

ness

Wei

ght

Gra

de B

Min

imum

Tes

t P

ress

ure

(Std

)

4.50

011

4.3

Gra

de X

-42

Gra

de X

-46

Gra

de X

-52

Gra

de A

CH

EMIC

AL

CO

MPO

SITI

ON

/ M

ECH

AN

ICA

L PR

OPE

RTI

ES F

OR

PSL

-2

CH

EMIC

AL

CO

MPO

SITI

ON

/ M

ECH

AN

ICA

L PR

OPE

RTI

ES F

OR

PSL

-1

* The

min

imum

elo

ngat

ion

in 2

” (5

0.8m

m) s

hall

be d

eter

min

ed b

y th

e fo

llow

ing

equa

tion

U

.S. C

usto

mar

y U

nit E

quat

ion

SI

Uni

t Equ

atio

n

e =

625,

000*

(A0.

2 ) /

(U0.

9 )

e =

1,94

0*(A

0.2 )

/ (U

0.9 )

whe

re e

=min

imum

elo

ngat

ion

in 2

”(50

.8m

m)

A

=app

licab

le te

nsile

test

spe

cim

en a

rea

inch

2 (m

m2 )

U

=spe

cifie

d m

inim

um u

ltim

ate

tens

ile s

tren

gth

psi (

MPa

)

MA

XIM

UM

CA

RBO

N E

QU

IVA

LEN

T (P

SL-2

onl

y)

Fo

r %C

≤ 0

.12;

CE(

Pcm

) sha

ll be

app

licab

le

C

E(Pc

m) =

C +

(Si/

30) +

(Mn/

20) +

(Cu/

20) +

(Ni/

60) +

(Cr/

20) +

(Mo/

15) +

(V/1

0) +

5B

Max

CE(

Pcm

) = 0

.25

%

Fo

r %C

> 0

.12;

CE(

IIW

) sha

ll be

app

licab

le

C

E(II

W) =

C +

(Mn/

6) +

(Cr +

Mo

+ V

)/5

+ (N

i + C

u)/1

5

Max

CE(

IIW

) = 0

.43

%

9

Elon

gatio

n in

2"

(50.

8mm

)M

inM

axM

inM

axM

in P

erce

ntL2

10 o

r A0.

220.

900.

030

0.03

0 --

30,

500

(210

) --

48,6

00 (3

35)

-- *

L2

45 o

r B0.

261.

200.

030

0.03

00.

040

35,5

00 (2

45)

--60

,200

(415

) --

*

L290

or X

420.

261.

300.

030

0.03

00.

040

42,

100

(290

) --

60,2

00 (4

15)

-- *

L3

20 o

r X46

0.26

1.40

0.03

00.

030

0.04

0 4

6,40

0 (3

20)

--63

,100

(435

) --

*

L360

or X

520.

261.

400.

030

0.03

00.

040

52,

200

(360

) --

66,7

00 (4

60)

-- *

L3

90 o

r X56

0.26

1.40

0.03

00.

030

0.04

0 5

6,60

0 (3

90)

--71

,100

(490

) --

*

L415

or X

600.

26e

1.40

e0.

030

0.03

00.

040

60,

200

(415

) --

75,4

00 (5

20)

-- *

Yie

ld S

treng

th

psi (

MPa

)Te

nsile

Stre

ngth

ps

i (M

Pa)

GRA

DE

% C

arbo

n

C (m

ax)

%

Man

gane

se

Mn

(max

)

%

Phos

phor

us P

(m

ax)

% S

ulfu

r

S (m

ax)

%

Tita

nium

Ti

(max

)

Elon

gatio

n in

2"

(50.

8mm

)M

inM

axM

inM

axM

in P

erce

ntLo

ng.

Tran

s.L2

45 o

r B0.

221.

200.

025

0.01

50.

040

35,

500

(245

)65

,300

(450

)60

,200

(415

)11

0,20

0 (7

60)

*

30 (4

0)20

(27)

L290

or X

420.

221.

300.

025

0.01

50.

040

42,

100

(290

)71

,800

(495

)60

,200

(415

)11

0,20

0 (7

60)

*

30 (4

0)20

(27)

L320

or X

460.

221.

300.

025

0.01

50.

040

46,

400

(320

)76

,100

(525

)63

,100

(435

)11

0,20

0 (7

60)

*

30 (4

0)20

(27)

L360

or X

520.

221.

400.

025

0.01

50.

040

52,

200

(360

)76

,900

(530

)66

,700

(460

)11

0,20

0 (7

60)

*

30 (4

0)20

(27)

L390

or X

560.

221.

400.

025

0.01

50.

040

56,

600

(390

)79

,000

(545

)71

,100

(490

)11

0,20

0 (7

60)

*

30 (4

0)20

(27)

L415

or X

600.

12f

1.60

f0.

025

0.01

50.

040

60,

200

(415

)81

,900

(565

)75

,400

(520

)11

0,20

0 (7

60)

*

30 (4

0)20

(27)

Char

py Im

pact

Ene

rgy

ft-lb

(J) m

in%

Ti

tani

um

Ti (m

ax)

GRA

DE

Yie

ld S

treng

th

psi (

MPa

)Te

nsile

Stre

ngth

ps

i (M

Pa)

% C

arbo

n

C (m

ax)

%

Man

gane

se

Mn

(max

)

%

Phos

phor

us P

(m

ax)

% S

ulfu

r

S (m

ax)

e =

Unl

ess

othe

rwis

e ag

reed

f= U

nles

s ot

herw

ise

agre

ed

Tolerances (mm)

+/- 0.5+/- 0.1 t

Thickness (mm)

5.0> 5.0 to < 15.0

TOLERANCES : OUTSIDE DIAMETER FOR PIPE BODY = + / -0.007 5D AT PIPE ENDS = -0.40 mm / +1.6 mm (For Pipe Diameter 60.3 to 168.3mm) = +/- 0.005 D (For Pipe Diameter 168.3 to 610mm)

THICKNESS

WEIGHT For single lengths +10 / -3.5% Order Items, Carloads ≥ 40,000 lb (18144 kg) -1.75% Order Items, Carloads < 40,000 lb (18144 kg) -0.04% FLATTENING TEST Applicable for sizes ≥ 2-7/8 For Weld : Flatten upto 1/2 of OD For Material : Flatten upto 1/3 of OD BEND TEST Applicable for sizes ≤ 2-3/8 Cold bending through 900 around mandrel having dia ≤ 12times pipe OD NON DESTRUCTIVE TEST Eddy Current Testing 100% on-line OR Ultrasonic Testing 100% online or combination of both.

HEAT TREATMENT For Grades higher than L245 or B - seam normalizing heat treatment For Grades L245 or B and lower - seam should be heat treated or processed in a way that no untempered martensite remains HYDROSTATIC TEST 100% hydrotesting at standard test pressures

END FINISH Bevel Ends at an angle 300 / +50 / -00

API MONOGRAM MARKING Following sequence is being followed

AJSP SPEC 5L /SIZE/THK/LENGTH/GRADE/PSL/E/HN/xxxx TESTED

Month & Year

10

TTOLERANCES : OUTSIDE DIAMETER FOR PIPE BODY = + / -0.007 5D AT PIPE ENDS = -0.40 mm / +1.6 mm (For Pipe Diameter 60.3 to 168.3mm)

= +/ 0 005 D (For Pipe Diameter 168 3 to 610mm)

TEC

HN

ICA

L D

ATA

OF

BLA

CK

AN

D G

ALV

AN

IZED

STE

EL P

IPES

CO

NFO

RM

ING

TO

EN

-102

19-1

& 2

C

HEM

ICA

L C

OM

POSI

TIO

N /

MEC

HA

NIC

AL

PRO

PER

TIES

OF

NO

N A

LLO

Y ST

EEL

CA

RBO

N E

QU

IVA

LEN

T: M

ax c

arbo

n eq

uiva

lent

sha

ll be

C

EV =

C +

(Mn/

6) +

(Cr +

Mo

+ V

)/5

+ (N

i + C

u)/1

5

DIM

ENSI

ON

S A

ND

TO

LER

AN

CES

: All

dim

ensi

ons

and

tole

ranc

es s

hall

be a

ccor

ding

to E

N 1

0219

:200

6 Pa

rt-2

SIZE

RA

NG

E

CH

S : 2

1.3

mm

OD

to 2

19.1

mm

OD

SHS

: 12x

12, 1

6x16

, 19x

19, 2

5x25

, 30x

30, 3

1x31

, 38x

38, 5

0x50

, 75x

75, 8

0x80

, 100

x100

, 125

x125

(mm

x m

m)

R

HS

: 31x

19, 4

0x20

, 40x

25, 5

0x25

, 60x

30, 6

0x40

, 80x

40, 1

00x5

0, 1

20x6

0, 1

20x1

00, 1

25x5

0, 1

25x7

5, 1

50x7

5, 1

50x1

00 (m

m x

mm

)

11

Thk<

3mm

Thk

3mm

-200 C

00 C20

0 CS2

35JR

H0.

17 --

1.40

0.04

00.

040

0.00

90.

3523

536

0-51

036

0-51

024

-- --

27S2

75J0

H0.

20 --

1.50

0.03

50.

035

0.00

90.

4027

543

0-58

041

0-56

020

--27

--S2

75J2

H0.

20 --

1.50

0.03

00.

030

--0.

4027

543

0-58

041

0-56

020

27 --

--S3

55J0

H0.

220.

551.

600.

035

0.03

50.

009

0.45

355

510-

680

470-

630

20 --

27 --

S355

J2H

0.22

0.55

1.60

0.03

00.

030

--0.

4535

551

0-68

047

0-63

020

27 --

--S3

55K

2H0.

220.

551.

600.

030

0.03

0 --

0.45

355

510-

680

470-

630

2040

-- --

GRA

DE

% C

arbo

n

C (m

ax)

% S

ilico

n

Si (m

ax)

%

Man

gane

se

Mn

(max

)

%

Phos

phor

us P

(m

ax)

% S

ulfu

r S

(max

)

Min

El

onga

tion

(%

)

Max

Ca

rbon

Eq

CEV

Min

imum

Y

ield

Stre

ngth

R e

H (M

Pa)

Tens

ile S

treng

th R

m (M

Pa)

Min

imum

Impa

ct

Ener

gy (J

)%

N

itrog

en

N (m

ax)

TOLERANCES

NON DESTRUCTIVE TEST Eddy Current Testing 100% on-line MARKING EN 10219 STEEL GRADE / JAZEERA STEEL, OMAN / SIZE / THICKNESS / LENGTH / HEAT NO xxxxxxx

CHARACTERIC CIRCULAR HOLLOW SECTIONS

Side Length (mm) Tolerance

H,B<100 +/- 1% with a min +/-0.5mm

100 H,B 200 +/- 0.8%H,B >200 +/- 0.6%

For D<406.4mm: +/-10% for Thickness 5.0mm

+/-0.5mm for Thickness>5.0mmFor D<406.4mm:

+/-10% with a maximum of +/- 2.0mm

TWIST --

STRAIGHTNESS 0.20% of total length and 3mm over any 1m length

MASS PER UNIT LENGTH

MAX WELD BEAD HEIGHT

OUT OF ROUNDNESS

2% for hollow sections having a diameter to thickness ratio 100 --

CONCAVITY / CONVEXITY -- Max 0.8% with a minimum of 0.5mm

SQUARE AND RECTANGULAR HOLLOW SECTIONS

+/- 1% with a minimum of +/-0.50 mm &and a maximum of +/-1.0 mm

OUTSIDE DIMENSIONS (D, B and H)

THICKNESS +/-10% for Thickness 5.0mm +/-0.5mm for Thickness >5.0mm

T>10.0mm 2.4T to 3.6T

T 6.0mm 1.6T to 2.4T6.0<T 10.0mm 2.0T to 3.0T

SQUARENESS OF SIDE --

3.5mm for T 14.2mm and 4.8mm for T>14.2mm

900 +/- 10

--EXTERNAL CORNER PROFILE

2mm plus 0.5mm/m length0.15% of total length and 3mm over

any 1m length

+/- 6% on individual delivered lengths

12

TOLERANCES

CHARACTERIC CIRCULAR HOLLOW SECTIONS

Side Length (mm) Tolerance/ 1% i h

SQUARE AND RECTANGULAR HOLLOW SECTIONS

OUTSIDE

TABL

E-1

: TEC

HN

ICA

L D

ATA

OF

BLA

CK

AN

D G

ALV

AN

IZED

STE

EL P

IPES

C

ON

FOR

MIN

G T

O E

N 1

0255

:200

4 (

SUPE

RC

EDES

BS

1387

: 19

85)

DN

Spec

ified

O

DIn

chm

mIn

chm

mIn

chm

mK

g/M

trm

tr/to

nft/

ton

Kg/

Mtr

mtr/

ton

ft/to

nK

g/M

trm

tr/to

nft/

ton

Kg/

Mtr

mtr/

ton

ft/to

n 1

/221

.30.

843

21.4

0.82

721

.00.

079

2.00

0.94

710

5634

640.

956

1046

3432

0.99

510

0532

971.

004

996

3268

160

3/4

26.9

1.05

926

.91.

039

26.4

0.09

12.

301.

380

725

2377

1.39

071

923

601.

441

694

2277

1.45

168

922

6111

01

33.7

1.33

133

.81.

307

33.2

0.10

22.

601.

980

505

1657

2.00

050

016

402.

058

486

1594

2.07

848

115

7980

1.1/

442

.41.

673

42.5

1.65

041

.90.

102

2.60

2.54

039

412

922.

570

389

1277

2.64

037

912

432.

670

375

1229

611.

1/2

48.3

1.90

648

.41.

882

47.8

0.11

42.

903.

230

310

1016

3.27

030

610

033.

344

299

981

3.38

429

697

051

260

.32.

370

60.2

2.34

659

.60.

114

2.90

4.08

024

580

44.

150

241

791

4.22

323

777

74.

293

233

764

372.

1/2

76.1

2.99

276

.02.

961

75.2

0.12

63.

205.

710

175

575

5.83

017

256

35.

892

170

557

6.01

216

654

627

388

.93.

492

88.7

3.46

187

.90.

126

3.20

6.72

014

948

86.

890

145

476

6.93

414

447

37.

104

141

462

244

114.

34.

484

113.

94.

449

113.

00.

142

3.60

9.75

010

333

610

.000

100

328

10.0

2610

032

710

.276

9731

916

1/2

21.3

0.85

821

.80.

827

21.0

0.10

22.

601.

210

826

2711

1.22

082

026

891.

257

796

2610

1.26

679

025

9213

0 3

/426

.91.

075

27.3

1.04

326

.50.

102

2.60

1.56

064

121

031.

570

637

2090

1.62

161

720

241.

631

613

2012

100

133

.71.

346

34.2

1.31

133

.30.

126

3.20

2.41

041

513

612.

430

412

1350

2.48

740

213

192.

507

399

1309

651.

1/4

42.4

1.68

942

.91.

654

42.0

0.12

63.

203.

100

323

1058

3.13

031

910

483.

199

313

1026

3.22

931

010

1651

1.1/

248

.31.

921

48.8

1.88

647

.90.

126

3.20

3.56

028

192

23.

600

278

911

3.68

427

189

13.

724

269

881

442

60.3

2.39

460

.82.

350

59.7

0.14

23.

605.

030

199

652

5.10

019

664

35.

172

193

634

5.24

219

162

630

2.1/

276

.13.

016

76.6

2.96

575

.30.

142

3.60

6.42

015

651

16.

540

153

502

6.61

215

149

66.

732

149

487

243

88.9

3.52

489

.53.

465

88.0

0.15

74.

008.

360

120

392

8.53

011

738

58.

583

117

382

8.75

311

437

519

411

4.3

4.52

811

5.0

4.45

311

3.1

0.17

74.

5012

.200

8226

912

.500

8026

212

.476

8026

312

.726

7925

814

513

9.7

5.54

314

0.8

5.45

313

8.5

0.19

75.

0016

.600

6019

817

.100

5819

216

.938

5919

417

.438

5718

810

616

5.1

6.55

516

6.5

6.45

316

3.9

0.19

75.

0019

.800

5116

620

.400

4916

120

.102

5016

320

.702

4815

87

1/2

21.3

0.85

821

.80.

827

21.0

0.12

63.

201.

440

694

2278

1.45

069

022

631.

486

673

2208

1.49

566

921

9511

0 3

/426

.91.

075

27.3

1.04

326

.50.

126

3.20

1.87

053

517

541.

880

532

1745

1.93

051

817

001.

940

515

1691

801

33.7

1.34

634

.21.

311

33.3

0.15

74.

002.

930

341

1120

2.95

033

911

123.

015

332

1088

3.03

532

910

8155

1.1/

442

.41.

689

42.9

1.65

442

.00.

157

4.00

3.79

026

486

63.

820

262

859

3.89

725

784

23.

927

255

835

441.

1/2

48.3

1.92

148

.81.

886

47.9

0.15

74.

004.

370

229

751

4.41

022

774

44.

492

223

730

4.53

222

172

437

260

.32.

394

60.8

2.35

059

.70.

177

4.50

6.19

016

253

06.

260

160

524

6.33

015

851

86.

400

156

513

272.

1/2

76.1

3.01

676

.62.

965

75.3

0.17

74.

507.

930

126

414

8.05

012

440

88.

110

123

405

8.23

012

239

920

388

.93.

524

89.5

3.46

588

.00.

197

5.00

10.3

0097

319

10.5

0095

312

10.5

1095

312

10.6

8094

307

164

114.

34.

528

115.

04.

453

113.

10.

213

5.40

14.5

0069

226

14.8

0068

222

14.7

7468

222

15.0

2467

218

125

139.

75.

543

140.

85.

453

138.

50.

213

5.40

17.9

0056

183

18.4

0054

178

18.2

3855

180

18.7

3853

175

106

165.

16.

555

166.

56.

453

163.

90.

213

5.40

21.3

0047

154

21.9

0046

150

21.7

0246

151

22.3

0245

147

7

CLASS TYPE L2 MEDIUM SERIES HEAVY SERIES

SIZE

OU

TSID

E D

IAM

ETER

MA

XM

IN

NO

OF

PIPE

S PA

CK

ED P

ER

STA

ND

AR

D

BU

ND

LE

TON

NE

APP

RO

X

WA

LL

THIC

KN

ESS

PLA

IN E

ND

EDSC

REW

ED &

SO

CK

ETED

WEI

GH

T O

F B

LAC

K P

IPES

WEI

GH

T O

F G

ALV

AN

IZED

PIP

ES (C

ALC

ULA

TED

)

PLA

IN E

ND

EDSC

REW

ED &

SO

CK

ETED

13

14

DN

Spec

ified

O

DIn

chm

mIn

chm

mIn

chm

mK

g/M

trm

tr/to

nft/

ton

Kg/

Mtr

mtr/

ton

ft/to

nK

g/M

trm

tr/to

nft/

ton

Kg/

Mtr

mtr/

ton

ft/to

n 1

/221

.30.

854

21.7

0.82

721

.00.

091

2.30

1.08

092

630

381.

090

917

3010

1.12

688

829

141.

135

881

2891

160

3/4

26.9

1.06

727

.11.

039

26.4

0.09

12.

301.

400

714

2343

1.41

070

923

271.

441

694

2277

1.45

168

922

6111

01

33.7

1.33

934

.01.

307

33.2

0.11

42.

902.

200

455

1491

2.22

045

014

782.

280

439

1439

2.30

043

514

2680

1.1/

442

.41.

681

42.7

1.65

041

.90.

114

2.90

2.82

035

511

632.

850

351

1151

2.92

434

211

222.

954

339

1111

611.

1/2

48.3

1.91

348

.61.

882

47.8

0.11

42.

903.

250

308

1009

3.29

030

499

73.

344

299

981

3.38

429

697

051

260

.32.

390

60.7

2.34

659

.60.

126

3.20

4.51

022

272

74.

580

218

716

4.65

021

570

64.

720

212

695

372.

1/2

76.1

2.99

276

.02.

961

75.2

0.12

63.

205.

750

174

571

5.87

017

055

95.

892

170

557

6.01

216

654

627

388

.93.

492

88.7

3.46

187

.90.

126

3.20

6.76

014

848

56.

930

144

473

6.93

414

447

37.

104

141

462

243.

1/2

101.

63.

984

101.

23.

949

100.

30.

142

3.60

8.70

011

537

78.

880

113

369

8.94

711

236

79.

126

110

360

184

114.

34.

484

113.

94.

449

113.

00.

142

3.60

9.83

010

233

410

.100

9932

510

.026

100

327

10.2

7697

319

165

139.

75.

543

140.

85.

453

138.

50.

177

4.50

15.0

0067

219

15.5

0065

212

15.3

4465

214

15.8

4463

207

106

165.

16.

555

166.

56.

453

163.

90.

177

4.50

17.8

0056

184

18.4

0054

178

18.2

2755

180

18.8

2753

174

7 1

/221

.30.

854

21.7

0.82

721

.00.

091

2.30

1.08

092

630

381.

090

917

3010

1.12

688

829

141.

135

881

2891

160

3/4

26.9

1.06

727

.11.

039

26.4

0.09

12.

301.

390

719

2360

1.40

071

423

431.

441

694

2277

1.45

168

922

6111

01

33.7

1.33

934

.01.

307

33.2

0.11

42.

902.

200

455

1491

2.22

045

014

782.

280

439

1439

2.30

043

514

2680

1.1/

442

.41.

681

42.7

1.65

041

.90.

114

2.90

2.82

035

511

632.

850

351

1151

2.92

434

211

222.

954

339

1111

611.

1/2

48.3

1.91

348

.61.

882

47.8

0.11

42.

903.

240

309

1013

3.28

030

510

003.

344

299

981

3.38

429

697

051

260

.32.

390

60.7

2.34

659

.60.

126

3.20

4.49

022

373

14.

560

219

719

4.65

021

570

64.

720

212

695

372.

1/2

76.1

3.00

476

.32.

961

75.2

0.12

63.

205.

730

175

573

5.85

017

156

15.

892

170

557

6.01

216

654

627

388

.93.

520

89.4

3.46

187

.90.

142

3.60

7.55

013

243

57.

720

130

425

7.78

712

842

17.

957

126

412

244

114.

34.

524

114.

94.

449

113.

00.

157

4.00

10.8

0093

304

11.1

0090

296

11.1

5890

294

11.4

0888

288

16

TYPE L1

WEI

GH

T O

F G

ALV

AN

IZED

PIP

ES (C

ALC

ULA

TED

)

PLA

IN E

ND

EDSC

REW

ED &

SO

CK

ETED

SIZE

OU

TSID

E D

IAM

ETER

MA

XM

IN

CLASS TYPE L

NO

OF

PIPE

S PA

CK

ED P

ER

STA

ND

AR

D

BU

ND

LE

TON

NE

APP

RO

X

WA

LL

THIC

KN

ESS

PLA

IN E

ND

EDSC

REW

ED &

SO

CK

ETED

WEI

GH

T O

F B

LAC

K P

IPES

TABL

E-1

: TEC

HN

ICA

L D

ATA

OF

BLA

CK

AN

D G

ALV

AN

IZED

STE

EL P

IPES

C

ON

FOR

MIN

G T

O E

N 1

0255

:200

4 (

SUPE

RC

EDES

BS

1387

: 19

85)

ft/to

nK

g/M

trm

tr/to

nft/

ton

2914

1.13

588

128

9116

022

771.

451

689

2261

110

1439

2.30

043

514

2680

1122

2.95

433

911

1161

981

3.38

429

697

051

706

4.72

021

269

537

557

6.01

216

654

627

473

7.10

414

146

224

367

9.12

611

036

018

327

10.2

7697

319

1621

415

.844

6320

710

180

18.8

2753

174

729

141.

135

881

2891

160

2277

1.45

168

922

6111

014

392.

300

435

1426

8011

222.

954

339

1111

6198

13.

384

296

970

5170

64.

720

212

695

3755

76.

012

166

546

2742

17.

957

126

412

2429

411

.408

8828

816

LVA

NIZ

ED P

IPES

(CA

LCU

LATE

D)

EDSC

REW

ED &

SO

CK

ETED

NO

OF

PIPE

SPA

CK

ED P

ERST

AN

DA

RD

B

UN

DLE

TON

NE

APP

RO

X

TOLERANCES : OUTSIDE DIAMETER : As per Table-1 / 2 THICKNESS : +/-10% for M, H series and Type L

-8% with plus tolerance limited by the mass tolerance for Types L1 and L2 MASS : +/-7.5% for M, H series and Type L (for lot≥10tons) +10 / -8 % on individual tubes for types L1 and L2 MECHANICAL PROPERTIES Steel grade S195T YIELD STRENGTH : 195 MPa (Min) TENSILE STRENGTH : 320-520 MPa ELONGATION : 20% (Min) on Gauge Length 5.65 x Sq. Root of Cross Sectional Area CHEMICAL PROPERTIES

BEND TEST : For sizes 2” and below

Note-Weld shall be placed at 900 to the plane of bending.

FLATTENING TEST : For sizes above 2” in Two Stages a. For Weld Test : Flatten upto 75% of Original Tube OD b. For Material other than Weld : Flatten upto 60% of Original Tube OD

% C (Max)

% Mn (Max)

% P (Max)

% S (Max)

0.20 1.40 0.035 0.030

Diameter D 21.3 26.9 33.7 42.4 48.3 60.3

Bending Radius 65 85 100 150 170 220

15

LEAK TIGHTNESS TEST : 100% Hydrotesting at 50 Bar OR On-Line Eddy Current (NDT) Test END FINISH : Plain End / Screwed & Socketed

GALVANIZING : As per EN 10240 BLACK PAINTING : Uniform Black Paint Coating THREADING : As per EN 10226 - 1 / 2

COLOUR CODING

STENCILING : Each Pipe shall be Stenciled with “JAZEERA STEEL OMAN-W-EN 10255-SERIES/TYPE-SIZE-LENGTH” PACKING : Hexagonal Type

Series / Type Medium Heavy L L1 L2

ColourCode Blue Red Green White Brown

16

LEAK TIGHTNESS TEST : 100% Hydrotesting at 50 Bar OR On-Line Eddy Current (NDT) Test END FINISH : Plain End / Screwed & Socketed

TECHNICAL DATA FOR METAL SCAFFOLDING AS PER SPECIFICATION BS EN 39 : 2001

TOLERANCES

STEEL GRADE : S235GT CHEMICAL COMPOSITION

MECHANICAL PROPERTIES YIELD STRENGTH : 235 MPa (Min) TENSILE STRENGTH : 340-520 MPa ELONGATION : 24% (Min) on Gauge Length 5.65 x Sq. Root of Cross Sectional Area

END FINISH : Square Cut STRAIGHTNESS : 1 mm in 500 mm length. FLATTENING TEST a. For Weld Test : Flatten upto 75% of Original Tube OD b. For Material other than Weld : Flatten upto 60% of Original Tube OD ZINC COATING : 40 Microns Minimum Outside

MARKING : “EN 39 AJSP 3” for 3.2mm “EN 39 AJSP 4” for 4.0mm DELIVERY CONDITIONS a. As Rolled Condition (Without Protection) b. Hot Dip Galvanized

Inches mm Inches mm lbs/foot kg / m1.1/2 48.3 0.126 3.2 2.392 3.561.1/2 48.3 0.157 4.0 2.937 4.37

Outside Diameter Thickness Weight per unit length

+ 0.5mm -10% -7.5% On Single TubeOutside Diameter Thickness Weight

% C(Max)

% Si (Max)

% Mn (Max)

% P(Max)

% S(Max)

% Al(Max)

0.20 0.05 1.40 0.040 0.045 0.020

17

TECHNICAL DATA OF BLACK AND HOT DIP GALVANIZED STEEL PIPES CONFORMING TO ASTM A 135/A795 GRADE A / B

* Schedule 10 Thickness ** Not Schedule 10 CHEMICAL PROPERTIES

MECHANICAL PROPERTIES

Min percent elongation in 2”(50mm) is % El (Grade-A) = 56t + 16.5 % El (Grade-B) = 48t + 14 Where t = specified wall thickness (inch)

TOLERANCES OUTSIDE DIAMETER

THICKNESS 12.5% max under the nominal wall thickness. WEIGHT +/-10% on calculated standard nominal weight. MARKING Each pipe is stenciled as “JAZEERA STEEL OMAN, ASTM A135/A795 GR A / B-ERW SCH 10(or Thk-Inch) NPS- LENGTH-HEAT NO”

HEAT TREATMENT Weld seam of the ERW pipe in Grade-B shall be heat treated after welding to a minimum temperature of 10000F [5400C] so that no untempered martensite remains.

ZINC COATING MINIMUM : 1.30 oz / ft2 [400 Gm / Mtr2] AVERAGE : 1.50 oz / ft2 [460 Gm / Mtr2] FLATTENING TEST

STAGE-1 : For weld ductility until 2/3 of outside dia of specimen tube. STAGE-2 : For ductility of steel until 1/3 of outsidedia ofspecimen tube.STAGE-3 : Fullflattening for testing of laminated and unsound material.

INCH MM INCH MM INCH MM KG/MTR MTR/TON LB/FT FT/TON PSI KPA 3/4 20 1.050 26.7 0.083* 2.11 1.28 781 0.86 2562 700 48301 25 1.315 33.4 0.109* 2.77 2.09 478 1.41 1568 700 4830

1.1/4 32 1.660 42.2 0.109* 2.77 2.69 372 1.81 1221 1000 68901.1/2 40 1.900 48.30 0.109* 2.77 3.11 322 2.09 1056 1000 6890

2 50 2.375 60.3 0.109* 2.77 3.93 254 2.64 833 1000 68902.1/2 65 2.875 73.0 0.120* 3.05 5.26 190 3.53 623 1000 6890

3 80 3.500 88.9 0.120* 3.05 6.46 155 4.34 509 1000 68903.1/2 90 4.000 101.6 0.120* 3.05 7.41 135 4.98 443 1200 8270

4 100 4.500 114.3 0.120* 3.05 8.37 119 5.62 390 1200 82705 125 5.563 141.3 0.134* 3.40 11.58 86 7.78 283 1200 82706 150 6.625 168.3 0.134* 3.40 13.85 72 9.30 237 1000 68908 200 8.625 219.1 0.188** 4.78 25.26 40 16.96 130 800 5520

WEIGHT OF BLACK PIPESPLAIN END PIPESSTANDARD

TEST PRESSURENOMINAL PIPE SIZE STANDARD

OUTSIDE DIAMETER WALL THICKNESS

Carbon Manganese Phosphorus SulphurC Mn P S

0.25 0.95 0.035 0.0350.30 1.20 0.035 0.035

GRADE-AGRADE-B

ELEMENT

psi MPa psi MPaGrade-A 48000 330 30000 205Grade-B 60000 415 35000 240

Properties Tensile Strength Yield Strength

SIZE FROM SIZE TOINCH (MM) INCH (MM) POSITIVE NEGATIVE

3/4 (20) 1.1/2(40) 1/64 (0.40) 1/64 (0.40)2 (50) 8 (200) 1% OF OD 1% OF OD

TOLERANCE INCH(MM)

18

TTTTTTTTTTTTTTTTTTTETETETETETETTTTTTTETTTT CHNICAL DATA OF BLACK AND HOT DIP GALVANIZED SSSSSTS EEL PIPES CONFORMING TO ASTM A 135/A795 GRADE A / B

INCH MM INCH MM INCH MM KG/MTR MTR/TON LB/FT FT/TON PSI KPA3/4 20 1.050 26.7 0.083* 2.11 1.28 781 0.86 2562 700 48301 25 1.315 33.4 0.109* 2.77 2.09 478 1.41 1568 700 4830

1.1/4 32 1.660 42.2 0.109* 2.77 2.69 372 1.81 1221 1000 68901.1/2 40 1.900 48.30 0.109* 2.77 3.11 322 2.09 1056 1000 6890

2 50 2.375 60.3 0.109* 2.77 3.93 254 2.64 833 1000 6890

WEIGHT OF BLACK PIPESPLAIN END PIPESSTANDARD

TEST PRESSURENOMINAL PIPE SIZE STANDARD

OUTSIDE DIAMETER WALL THICKNESS

TEC

HN

ICA

L D

ATA

OF

BLA

CK

AN

D H

OT

DIP

GA

LVA

NIZ

ED S

TEEL

PIP

ES C

ON

FOR

MIN

G T

O IS

O 6

5-19

81

FO

R F

ABR

ICA

TIO

N A

ND

SH

API

NG

BY

NA

TUR

AL

TEC

HN

IQU

ES

NO

OF

PIEC

ESIN

CH

M

MIN

CH

M

MIN

CH

M

MIN

CH

M

MK

G/M

TRM

TR/T

ON

LBS/

FTFT

/TO

NK

G/M

TRM

TR/T

ON

LBS/

FTFT

/TO

NPE

R L

IFT

1/2

150.

827

21.0

00.

854

21.7

00.

091

2.30

1.08

092

60.

726

3038

1.09

091

70.

732

3010

130

3/4

201.

039

26.4

01.

067

27.1

00.

091

2.30

1.39

071

90.

934

2360

1.40

071

40.

941

2343

100

125

1.30

733

.20

1.33

934

.00

0.11

42.

902.

200

455

1.47

814

912.

220

450

1.49

214

7865

1.1/

432

1.65

041

.90

1.68

142

.70

0.11

42.

902.

820

355

1.89

511

632.

850

351

1.91

511

5151

1.1/

240

1.88

247

.80

1.91

348

.60

0.11

42.

903.

240

309

2.17

710

133.

280

305

2.20

410

0044

250

2.34

659

.60

2.39

060

.70

0.12

63.

204.

490

223

3.01

773

14.

560

219

3.06

471

930

2.1/

265

2.96

175

.20

3.00

476

.30

0.12

63.

205.

730

175

3.85

057

35.

850

171

3.93

156

124

380

3.46

187

.90

3.52

089

.40

0.14

23.

607.

550

132

5.07

343

57.

720

130

5.18

842

519

410

04.

449

113.

004.

524

114.

900.

157

4.00

10.8

0093

7.25

730

411

.100

907.

459

296

14 1

/215

0.82

721

.00

0.84

321

.40

0.07

92.

000.

947

1056

0.63

634

640.

956

1046

0.64

234

3216

0 3

/420

1.03

926

.40

1.05

926

.90

0.09

12.

301.

380

725

0.92

723

771.

390

719

0.93

423

6011

01

251.

307

33.2

01.

331

33.8

00.

102

2.60

1.98

050

51.

330

1657

2.00

050

01.

344

1640

801.

1/4

321.

650

41.9

01.

673

42.5

00.

102

2.60

2.54

039

41.

707

1292

2.57

038

91.

727

1277

611.

1/2

401.

882

47.8

01.

906

48.4

00.

114

2.90

3.23

031

02.

170

1016

3.27

030

62.

197

1003

512

502.

346

59.6

02.

370

60.2

00.

114

2.90

4.08

024

52.

742

804

4.15

024

12.

789

791

372.

1/2

652.

961

75.2

02.

992

76.0

00.

126

3.20

5.71

017

53.

837

575

5.83

017

23.

918

563

273

803.

461

87.9

03.

492

88.7

00.

126

3.20

6.72

014

94.

516

488

6.89

014

54.

630

476

244

100

4.44

911

3.00

4.48

411

3.90

0.14

23.

609.

750

103

6.55

233

610

.000

100

6.72

032

816

1/2

150.

827

21.0

00.

858

21.8

00.

102

2.60

1.21

082

60.

813

2711

1.22

082

00.

820

2689

130

3/4

201.

043

26.5

01.

075

27.3

00.

102

2.60

1.56

064

11.

048

2103

1.57

063

71.

055

2090

100

125

1.31

133

.30

1.34

634

.20

0.12

63.

202.

410

415

1.61

913

612.

430

412

1.63

313

5065

1.1/

432

1.65

442

.00

1.68

942

.90

0.12

63.

203.

100

323

2.08

310

583.

130

319

2.10

310

4851

1.1/

240

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19

TECHNICAL DATA TOLERANCES

CHEMICAL PROPERTIES PHOSPHORUS : 0.060% MAX SULPHUR : 0.060% MAX MECHANICAL PROPERTIES TENSILE STRENGTH : 320-520 N/MM2 ELONGATION : 15% MIN on GL 5.65xSq. Root of Cross Sectional Area LEAK TIGHTNESS TEST All pipes shall be tested hydrostatically at a pressure of 50 bar OR shall be 100% on-line eddy current tested. MARKING : Each pipes is stenciled with “JAZEERA STEEL OMAN - DN SIZE -SERIES- ISO 65’”

PACKING : Hexagonal Type

CLASS THICKNESS WEIGHT/PIECE WEIGHT / 10 MTLIGHT 1 -12.50% + / - 10.0% + / - 7.5%LIGHT 2 -8.00% -8.0 / +10.0% + / - 5.0%MEDIUM -12.50% + / - 10.0% + / - 7.5%HEAVY -12.50% + / - 10.0% + / - 7.5%

20

TECHNICAL DATA TOLERANCES

CLASS THICKNESS WEIGHT/PIECE WEIGHT / 10 MTLIGHT 1 -12.50% + / - 10.0% + / - 7.5%

TECHNICAL DATA OF SQUARE AND RECTANGLE HOLLOW SECTION CONFORMING TO THE SPECIFICATION ASTM A 500 GRADE-A

MM INCHES MM INCHES KG/MTR MTR/TON LB/FT FT/TON

0.90 0.035 0.297 3367 0.200 11047 4001.00 0.039 0.325 3077 0.218 10095 4001.20 0.047 0.377 2653 0.253 8702 4001.50 0.059 0.449 2227 0.302 7307 4000.90 0.035 0.410 2439 0.276 8002 3001.00 0.039 0.450 2222 0.302 7291 3001.20 0.047 0.528 1894 0.355 6214 3001.50 0.059 0.637 1570 0.428 5150 3000.90 0.035 0.495 2020 0.333 6628 3001.00 0.039 0.545 1835 0.366 6020 3001.20 0.047 0.641 1560 0.431 5118 3001.50 0.059 0.778 1285 0.523 4217 3001.20 0.047 0.867 1153 0.583 3784 1441.50 0.059 1.060 943 0.712 3095 1441.80 0.071 1.245 803 0.837 2635 1442.00 0.079 1.360 735 0.914 2412 1441.20 0.047 1.056 947 0.710 3107 811.50 0.059 1.297 771 0.872 2530 811.80 0.071 1.528 654 1.027 2147 812.00 0.079 1.678 596 1.128 1955 811.20 0.047 1.094 914 0.735 2999 811.50 0.059 1.340 746 0.900 2448 811.80 0.071 1.584 631 1.064 2071 812.00 0.079 1.740 575 1.169 1886 812.50 0.098 2.111 474 1.419 1554 813.00 0.118 2.455 407 1.650 1336 81

NO OF PCS PER BUNDLE

12 X 12 0.472 X 0.472

16 X 16 0.630 X 0.630

SECTION WEIGHT DETAILSTHICKNESSSIZE

30 X 30 1.18 X 1.18

31 X 31 1.22 X 1.22

19 X 19 0.748 X 0.748

25 X 25 0.984 X 0.984

21

MM INCHES MM INCHES KG/MTR MTR/TON LB/FT FT/TON

1.20 0.047 1.357 737 0.912 2418 64

1.50 0.059 1.673 598 1.124 1961 64

1.80 0.071 1.980 505 1.330 1657 64

2.00 0.079 2.179 459 1.464 1506 64

2.50 0.098 2.660 376 1.787 1233 64

3.00 0.118 3.114 321 2.093 1054 64

3.50 0.138 3.544 282 2.381 926 64

4.00 0.157 3.946 253 2.652 831 641.50 0.059 2.239 447 1.505 1465 491.80 0.071 2.659 376 1.787 1234 492.00 0.079 2.934 341 1.972 1118 492.50 0.098 3.602 278 2.420 911 492.80 0.110 3.991 251 2.682 822 493.00 0.118 4.246 236 2.853 773 493.50 0.138 4.863 206 3.268 675 304.00 0.157 5.454 183 3.665 602 304.50 0.177 6.020 166 4.045 545 305.00 0.197 6.560 152 4.408 500 301.80 0.071 4.072 246 2.736 806 362.00 0.079 4.504 222 3.027 728 362.30 0.091 5.144 194 3.457 638 362.50 0.098 5.565 180 3.740 590 363.00 0.118 6.601 151 4.436 497 363.50 0.138 7.610 131 5.114 431 204.00 0.157 8.594 116 5.775 382 204.50 0.177 9.552 105 6.419 343 205.00 0.197 10.485 95 7.046 313 206.00 0.236 12.273 81 8.247 267 201.80 0.071 4.354 230 2.926 754 362.00 0.079 4.818 208 3.238 681 362.30 0.091 5.505 182 3.699 596 362.50 0.098 5.958 168 4.004 551 363.00 0.118 7.072 141 4.752 464 363.50 0.138 8.160 123 5.483 402 164.00 0.157 9.223 108 6.198 356 164.50 0.177 10.259 97 6.894 320 165.00 0.197 11.270 89 7.573 291 165.50 0.217 12.256 82 8.236 268 166.00 0.236 13.215 76 8.880 248 16

SECTION WEIGHT DETAILS NO OF PCS PER BUNDLE

50 X 50 1.968 X 1.968

38 X 38 1.496 X 1.496

80 X 80 3.149 X 3.149

75 X 75 2.953 X 2.953

SIZE THICKNESS

22

MM INCHES MM INCHES KG/MTR MTR/TON LB/FT FT/TON

1.20 0.047 1.357 737 0.912 2418 64

1.50 0.059 1.673 598 1.124 1961 64

1.80 0.071 1.980 505 1.330 1657 64

2 00 0 079 2 179 459 1 464 1506 64

SECTION WEIGHT DETAILS NO OF PCS PER BUNDLE

1 496 X

SIZE THICKNESS

MM INCHES MM INCHES KG/MTR MTR/TON LB/FT FT/TON2.00 0.079 6.074 165 4.082 540 162.50 0.098 7.527 133 5.058 436 163.00 0.118 8.956 112 6.018 366 163.50 0.138 10.358 97 6.960 317 164.00 0.157 11.734 85 7.885 280 164.50 0.177 13.085 76 8.793 251 165.00 0.197 14.410 69 9.683 228 95.50 0.217 15.709 64 10.556 209 96.00 0.236 16.982 59 11.411 193 96.50 0.256 18.231 55 12.251 180 97.00 0.276 19.452 51 13.071 169 97.50 0.295 20.648 48 13.875 159 98.00 0.315 21.819 46 14.662 150 92.00 0.079 7.644 131 5.137 429 162.50 0.098 9.490 105 6.377 346 163.00 0.118 11.311 88 7.601 290 163.50 0.138 13.105 76 8.806 250 164.00 0.157 14.874 67 9.995 221 164.50 0.177 16.617 60 11.166 197 95.00 0.197 18.335 55 12.321 179 95.50 0.217 20.026 50 13.457 164 96.00 0.236 21.693 46 14.577 151 96.50 0.256 23.333 43 15.679 141 97.00 0.276 24.947 40 16.764 132 97.50 0.295 26.536 38 17.831 124 98.00 0.315 28.099 36 18.882 117 91.50 0.059 1.061 943 0.713 3092 811.80 0.071 1.246 803 0.837 2633 812.00 0.079 1.363 734 0.916 2407 812.50 0.098 1.640 610 1.102 2001 813.00 0.118 1.890 529 1.270 1736 811.50 0.059 1.297 771 0.872 2530 1001.80 0.071 1.528 654 1.027 2147 1002.00 0.079 1.678 596 1.128 1955 1002.50 0.098 2.032 492 1.365 1615 643.00 0.118 2.362 423 1.587 1389 64

31 X 19 1.220 X 0.748

40 X 20 1.575 X 0.787

100 X 100

3.937 X 3.937

125 X 125

4.921 X 4.921

SIZE THICKNESS SECTION WEIGHT DETAILS NO OF PCS PER

23

24

MM INCHES MM INCHES KG/MTR MTR/TON LB/FT FT/TON

1.50 0.059 1.415 707 0.951 2319 1001.80 0.071 1.670 599 1.122 1965 1002.00 0.079 1.835 545 1.233 1788 1002.50 0.098 2.229 449 1.498 1472 643.00 0.118 2.597 385 1.745 1263 641.50 0.059 1.650 606 1.109 1988 811.80 0.071 1.952 512 1.312 1681 812.00 0.079 2.148 466 1.443 1527 812.50 0.098 2.621 382 1.761 1252 643.00 0.118 3.068 326 2.062 1069 641.50 0.059 2.000 500 1.344 1640 811.80 0.071 2.376 421 1.597 1381 812.00 0.079 2.619 382 1.760 1253 812.50 0.098 3.210 312 2.157 1022 813.00 0.118 3.774 265 2.536 869 811.50 0.059 2.239 447 1.505 1465 641.80 0.071 2.659 376 1.787 1234 642.00 0.079 2.934 341 1.972 1118 422.50 0.098 3.603 278 2.421 911 423.00 0.118 4.246 236 2.853 773 421.50 0.059 2.709 369 1.820 1211 421.80 0.071 3.220 311 2.164 1019 422.00 0.079 3.560 281 2.392 922 422.50 0.098 4.390 228 2.950 747 423.00 0.118 5.187 193 3.486 633 423.50 0.138 5.962 168 4.006 550 254.00 0.157 6.709 149 4.508 489 254.80 0.189 7.853 127 5.277 418 255.00 0.197 8.130 123 5.463 404 25

60 X 40 2.362 X 1.575

50 X 25 1.968 X 0.984

80 X 40 3.150 X 1.575

SECTION WEIGHT DETAILS NO OF PCS PER BUNDLE

SIZE THICKNESS

40 X 25 1.575 X 0.984

60 X 30 2.362 X 1.181

MM INCHES MM INCHES KG/MTR MTR/TON LB/FT FT/TON

SECTION WEIGHT DETAILS NO OFPCS PER BUNDLE

SIZE THICKNESS

25

Weighment

MM INCHES MM INCHES KG/MTR MTR/TON LB/FT FT/TON

2.00 0.079 4.504 222 3.027 728 362.30 0.091 5.144 194 3.457 638 362.50 0.098 5.565 180 3.740 590 363.00 0.118 6.601 151 4.436 497 363.50 0.138 7.610 131 5.114 431 204.00 0.157 8.595 116 5.776 382 204.50 0.177 9.553 105 6.419 343 205.00 0.197 10.485 95 7.046 313 206.00 0.236 12.273 81 8.247 267 207.00 0.276 13.957 72 9.379 235 208.00 0.315 15.539 64 10.441 211 202.00 0.079 5.446 184 3.660 602 202.30 0.091 6.227 161 4.184 527 202.50 0.098 6.743 148 4.531 487 203.00 0.118 8.014 125 5.385 409 203.50 0.138 9.259 108 6.222 354 204.00 0.157 10.479 95 7.042 313 204.50 0.177 11.672 86 7.843 281 205.00 0.197 12.840 78 8.628 256 205.50 0.217 13.983 72 9.396 235 126.00 0.236 15.099 66 10.146 217 127.00 0.276 17.254 58 11.594 190 128.00 0.315 19.307 52 12.973 170 122.00 0.079 6.702 149 4.503 490 162.30 0.091 7.671 130 5.155 428 162.50 0.098 8.313 120 5.586 395 163.00 0.118 9.898 101 6.651 331 163.50 0.138 11.457 87 7.699 286 164.00 0.157 12.991 77 8.729 253 164.50 0.177 14.498 69 9.742 226 165.00 0.197 15.980 63 10.738 205 95.50 0.217 17.437 57 11.717 188 96.00 0.236 18.867 53 12.678 174 97.00 0.276 21.650 46 14.548 152 98.00 0.315 24.331 41 16.349 135 9

120 X 100 4.724 X 3.937

100 X 50 3.937 X 1.968

120 X 60 4.724 X 2.362

SIZE THICKNESS SECTION WEIGHT DETAILS NO OF PCS PER BUNDLE

26

MM INCHES MM INCHES KG/MTR MTR/TON LB/FT FT/TON

2.00 0.079 5.289 189 3.554 620 202.50 0.098 6.546 153 4.399 501 203.00 0.118 7.778 129 5.227 422 203.50 0.138 8.984 111 6.037 365 204.00 0.157 10.165 98 6.830 323 204.50 0.177 11.319 88 7.606 290 205.00 0.197 12.448 80 8.365 264 205.50 0.217 13.551 74 9.106 242 126.00 0.236 14.628 68 9.830 224 127.00 0.276 16.705 60 11.225 196 128.00 0.315 18.679 54 12.551 176 122.00 0.079 6.074 165 4.081 540 202.50 0.098 7.528 133 5.058 436 203.00 0.118 8.956 112 6.018 366 203.50 0.138 10.358 97 6.960 317 124.00 0.157 11.735 85 7.885 280 124.50 0.177 13.085 76 8.793 251 125.00 0.197 14.410 69 9.683 228 125.50 0.217 15.710 64 10.556 209 126.00 0.236 16.983 59 11.412 193 127.00 0.276 19.452 51 13.071 169 128.00 0.315 21.819 46 14.661 150 122.00 0.079 6.859 146 4.609 478 202.50 0.098 8.509 118 5.718 386 203.00 0.118 10.133 99 6.809 324 203.50 0.138 11.732 85 7.883 280 124.00 0.157 13.305 75 8.940 247 124.50 0.177 14.852 67 9.980 221 125.00 0.197 16.373 61 11.002 200 125.50 0.217 17.868 56 12.007 184 126.00 0.236 19.338 52 12.994 170 127.00 0.276 22.200 45 14.918 148 128.00 0.315 24.959 40 16.771 131 122.00 0.079 7.644 131 5.136 429 122.30 0.091 8.755 114 5.883 375 122.50 0.098 9.490 105 6.377 346 123.00 0.118 11.311 88 7.600 290 93.50 0.138 13.106 76 8.807 250 94.00 0.157 14.875 67 9.995 221 94.50 0.177 16.618 60 11.167 197 95.00 0.197 18.335 55 12.321 179 95.50 0.217 20.027 50 13.458 164 96.00 0.236 21.693 46 14.577 151 97.00 0.276 24.947 40 16.764 132 98.00 0.315 28.099 36 18.881 117 9

150 X 100 5.906 X 3.937

125 X 50 4.921 X 1.968

125 X 75 4.921 X 2.953

150 X 75 5.906 X 2.953

SECTION WEIGHT DETAILS NO OF PCS PER BUNDLE

SIZE THICKNESS

MM INCHES MM INCHES KG/MTR MTR/TON LB/FT FT/TON

5.2892.00 0.079 189 3.554 620 206.5462.50 0.098 153 4.399 501 207.7783.00 0.118 129 5.227 422 20

208.984 111 6.037 3653.50 0.1382010.165 98 6.830 3234.00 0.157

125 X 50 4.921 X

SECTION WEIGHT DETAILS NO OF PCS PER BUNDLE

SIZE THICKNESS

SPECIFICATION DETAILS

TOLERANCES

OUTER DIMENSIONSSpecified Outside Large Flat Dimension Permissible Variations

Inch [mm] Over and Under Specified Outside Flat Dimensions

Inch [mm]2.1/2"[63.5] or under 0.020 [0.51]

Over 2.1/2 to 3.1/2 [63.5 to 88.9], incl 0.025 [0.64]Over 3.1/2 to 5.1/2 [88.9 to 139.7], incl 0.030 [0.76]

Over 5.1/2 [139.7] 0.01 times large flat dimensionTHICKNESS : + / - 10% of Wall Thickness SQUARENESS OF SIDES : 900 + / - 20 CORNER RADIUS : 3 times to Wall Thickness (Maximum) STRAIGHTNESS : 1 in 500 mm TWIST : 2 mm plus 0.5mm per mtr length (Maximum)

MECHANICAL PROPERTIES YIELD STRENGTH : 269 N/MM2 (Min )

TENSILE STRENGTH : 310 N/MM2 (Min )

ELONGATION : 25 % Minimum on 2.0” Gauge Length CHEMICAL PROPERTIES CARBON : 0.26 % MAX

PHOSPHORUS : 0.035 % MAX

SULPHUR : 0.035 % MAX END FINISH Sections shall be supplied with Mill Finish SURFACE PROTECTION All sections shall be supplied with rust protective oil coating.

27

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32

33

DEFORMED BAR (RE BAR)

%C %Mn %S %P Ys N/mm2 Min

T.S. N/mm2

Min.

E at Fracture % Min.

Agt % Min Guage Length

Bending Angle

DegreeBending Dia mm RE-bending

Angle DegreeRe-bending Dia

mm

BS 4449:1997 Gr.460B 0.25 -- 0.050 0.050 460 YSx1.08 14 5 Sd -- -- 45 ° to 23° 16 mm -Sd

16 mm 7d

BS 4449:2005 Gr.B 500B 0.22 -- 0.050 0.050 500 YSx1.08 -- 5 -- -- -- 90 ° to20° 16 mm -4d

16 mm 7d

ASTM A 615 Grade 60 -- -- 0.060 -- 420 620

20 -922-25 mm

-8-- 200 mm 180 °

16 mm -3.5d18-25 mm -5d

28mm -7d-- --

DIN 488 :2009 Gr B500B 0.22 -- 0.050 0.050 500 YSx1.08 -- 5 Sd -- -- 90 ° to20°

16 mm -5d16-28 mm -8d 28 -32 mm -10d

YS - Yield Strength : TS- Tensile Strength ,E- Elongation :Agt -Total Elongation at maximum force

Nominal Dia

0810121416182022252832

Standard

Minimum 4 (Two end straps will be 0.50 Mtr from the End)Straps Per Bundle

Weight Diameter of Bundle

1,2 M.T.150 to 300 mm (varies according to dia of rebar 8 mm to 36 mm)

Bundle Characteristics

BS 4449:2005 Gr.B 500B

ASTM A 615 Grade 60 > 10 ± 6.0

> 8 ± 4.5

DIN 488 :2009 Gr B500B

Up to 8

Up to 10

Up to 8

± 6.0

± 8.0

± 6.0

> 8 ± 4.5

Rebar can be Supplied in 6.0 mtr or 12 mtr LengthPlain Round Bars are produced in 6.0 mtr & 12 Mtrs in 16 to 50 mm Dia

Size (mm)8 to 10

> 10

BS 4449:1997 Gr.460B

Deviation(%)± 6.5

± 4.5

Permissible Deviation From Nominal Mass

2.0162.0162.0032.0331.9711.969

6856443426

2.0001.9992.0032.0042.010

4222701881381068424.00

29.6435.7646.2057.9675.72

2.4702.9803.8504.8306.310

18.96

0.3950.6170.8881.2101.5802.000

Standard Grade

Chemical Composition % Max Bending Test Rebending TestMechanical Properties

4.747.4010.6614.52

Specification

6 & 12 metersFrom 8 mm to 36 mm

British Standard BS 449:1997 Grade 460BASTM A 615 Grade 60

DIN 488-1:2009-08 Grade B500BAmerican StandardGerman Standard

Unit Mass (Kg/Mtr) Nominal Mass (Kg/piece) Pieces/Bundle Weight/Bundle (M.T.)

Mill Standard Bar Count 12 meter Length

DiameterCommercial Length

STR

UC

TU

RA

L S

TE

EL

S

S 3

55JR

A 5

72 G

r.50

Ss4

9050

B

S 2

35JO

S 2

75JO

A 5

72 G

r.40

43C

EN10

025

ASTM

SS

400

SM

/ 40

0/A

/B/C

Str

uctu

ral s

teel

gra

des

acco

rdin

g to

the

Fol

low

ing

Nat

iona

l And

Inte

rnat

iona

l Sta

ndar

ds c

an b

e su

pplie

d

S 2

75 J

R43

B

S 2

35 J

RG

2A

36

JIS31

01/JISG31

06BS

4360

S23

5 JR

50B

43C

43 B

BS43

60

34

35

Certificate Number 20090401- EX15200 Page 1 of 1 Report Reference EX15200, 2007 March 09 Issue Date 2009 April 01

Issued to: AL JAZEERA STEEL PRODUCTS CO SAOG Po Box 40, Sohar Industrial Estate

Sultanate Of Oman, 327 Oman.

Metallic Sprinkler PipeThis is to certify that representative samples of Schedule 40, Grade A, steel pipe in the 1/2, 3/4, 1, 1-1/4, 1-1/2, 2, 2-1/2, 3, 3-1/2,

4, 5, 6 and 8 in. sizes. Schedule 40, Grade B, steel pipe in the 1, 1-1/4, 1-1/2, 2, 2-1/2, 3, 3-1/2, 4, 5, 6 and 8 in. sizes.

Have been investigated by Underwriters Laboratories Inc.® in accordance with the Standard(s) indicated on this Certificate.

Standard(s) for Safety: UL 852 - The Standard for Metallic Sprinkler Pipe For Fire Protection - Edition 1, revised July 11, 2005.

Additional Information: All pipes with threaded ends shall conform to ANSI B1.20.1.

Look for the UL Listing Mark on the product

Issued by: Lavanya Govardhanam Reviewed by: Daniel R. Weaver Lavanya Govardhanam, Customer Service Professional Daniel R. Weaver, Project Engineer UL India Private Limited Underwriters laboratories Inc.

Any information and documentation involving UL Mark services are provided on behalf of Underwriters laboratories Inc. (UL) or any authorized licensee of UL. For question in Singapore you may call +65-62740702.

Only those products bearing the UL Listing Mark should be considered as being covered by UL's Listing and Follow-Up Service.

The UL Listing Mark generally includes the following elements: the symbol UL in a circle: with the word “LISTED”; a control number (may be alphanumeric) assigned by UL; and the product category name (product identifier) as indicated in the appropriate UL Directory.

The scope of this license includes the following: Manufacturer of Line Pipe Plain End at PSL 1: Type of Pipe: HFW / Delivery Condition: N / Highest Grade: X60; Manufacturer of Line Pipe Plain End at PSL 2: Type of Pipe: HFW / Delivery Condition: N / Highest Grade: X60 QMS Exclusions: Section 7.5.4, Customer Property; Section 7.3, Design and Development

AL JAZEERA STEEL PRODUCTS CO. SAOG Road No. 3 Sohar Industrial Estate

Sohar Sultanate of Oman

5L-0594

5L-0594

API Spec 5L

Effective Date: OCTOBER 22, 2013 Expiration Date: OCTOBER 22, 2016

36

Notes